Stellar Industries 7628 User's Manual
Contents
1. If Equi d 22 Maa Standard 8 23 w 7500 Ibs Ibs 2220 Ib 7 01 3400 kg Dol bee 3370 kg EE 2 6300 Ibs 1880 Ibs T 2855 4130 Ibs X 850kg 21 1870 ELI 6 40 m 3500 Ibs Li kg 18 3075 Ibs 5 49 m 1395 kg 2605 165 Ibs 4180 Popes 15 3400 Ibs Ibs gl 3400 T 2965 80 1 5545 Ibs 2490 Ibs z 2515 T 1130 kg 5030 Ibs AN 10 Tbs 2200 Kg z 1620 Ibs 4260 Ibs 735 kg gt IH 375 Ibs 1 165 Ibs 620 2200 1025 1555 K g 1 870 El Ibs 1 83 i 1685 3150 Ibs 1425 kg 914 lt X 1575 d 1625 kg 985 kg 715 kg 3040 Ibs 1845 Ibs 1335 5 1375 kg 835 kg 605 kg 0 3 6 9 12 6 206 286 914 1 83 2 74m 3 81m 6 25 m 8 69 m Weight of load handling devices are Maximum 1 part line capacity is part of the load lifted and must be 3750 Ibs 1700 kg For greater deducted from the capacity loads use 2 part line PN 55114 Installation 3 Chapter 2 Installation Notice Read this Before Installation of the Crane General installation This chapter is designed to serve as q general guide for the installation of a Stellar 7628 Telescopic Crane on a Stellar Service Body Each installation is considered unique so certain portions of this chapter may or ma2. MobEL 7628 TELESCOPIC CRANE OWNERS MANUAL STELLAR EQUIPPED Stellar Industries Inc 190 State Street PO Box 169 Garner IA 50438 800 321 3741 Subject to Change without Notification Fax 641 923 2811 2012 Stellar Industries www stellarindustries com Last Revision 09 17 12 7628 Manual Revisions Chapter 2 Installation New Flip Sheave Design Implemented Updated Extention September 15th 2011 Chapter 3 Assembly Boom Assembly Drawings Drawings Table of Contents i Table of Contents Chapter 1 Specifications Capacity Chart Decal PN 55114 Chapter 2 Installation Installation Overview Control Kit PN 54968 Control Kit Non Boost PN 56490 Hydraulic Kit PN 52264 Valve Bank PN 52265 Hydraulic Installation Winch Case Drain Installation Hydraulic System Stability Procedure Decal Placement 54970 Chapter 3 Assembly Drawings Base Assembly PN 50364 Mast Assembly PN 62795 Main Boom PN 54960 Extension Boom Assembly PN 61831 Extension Boom Assembly PN 61831 Expanded Main Cylinder Assembly PN 54961 Extension Cylinder Assembly PN 50929 Snatch Block Assembly PN 56266 CDT M Radio Transmitter Assembly 56647 Chapter 4 Replacement Parts For Technical Questions Information Parts or Warranty Call Toll Free at 800 321 3741 Hours Monday Friday 8 00 a m 5 00 p m CST Or email at the following addresses Technical Questions and
3. 24958 ARE OPTIONAL COVERS FOR THE SWITCHES AND TRIGGER PN 56647 2 56657 CONTROL HANDLE FACE PLT W LABEL 6 1 3 24385 GUARDRADIOSWIICHAFCIN 4 35447 CONTROLHANDLE GRIP W TRIGGERHTH2 1 5 24958 RUBBERBOOTTRIGGER GUARD HET 6 22600 _ SWITCH TOGGLE HET RADIO 63019300 6 7 35441 BATTERYTUBE AA HETRONIC RADIO 8 4 856 SWITCHESTOPNOVAXL Y 1 1 1 1 1 1 24 7628 Owner s Manual Replacement Parts 25 Chapter 4 Replacement Parts PART DESCRIPTION BUSHING 2 00 X 2 00 9363 WEAR PAD 2 00 RND HITCH PIN 1 00 X 4 50 STELLAR INDUSTRIES INC Limited Warranty Statement Stellar Industries Inc Stellar warrants products designed and manufactured by Stellar to be free from defects in material and workmanship Under proper use and maintenance Products must be installed and operated in accordance with Stellar s written instructions and capacities This warranty shall cover the following Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks and Stellar X Tra Lift Systems Twelve 12 month warranty on parts from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture Twelve 12 month repair labor from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 mont
4. 4 9 0933 CAPSCRO 31 18X4 50HHGRS 2 10 0342 QNUTOSI 8HHGRBNYLOOC Assembly Drawings 17 Main Boom PN 54960 2 799 PN 54960 DESCRIPTION CAP SCR 0 38 16X1 25 HHGR5 CAP SCR 0 38 16X0 75 HHGR8 WASHER 0 50 SAE FLAT YELLOW GR8 5 9142 0 56X2 50x0 19 6 19 C6353 WASHER 0 38 SAE FLAT YELLOW GR8 6 9711ZP_ PIN 2 00x8 88 D amp T 20 13435 BRKT ROPE GUIDE 9620 11 8 9320 CAP 0 44X1 75X0 19 2 22 0480 CAPSCRO 2520XI 00OHHGR5 1 9 D1194PC PLATE ANGLE INDICATOR 10 9363 WEAR PAD 1 12X2 00 RND NYLATRON PLATE WEAR PAD SUPPORT CAP SCR 0 50 13X1 00 HHGR8 CAP SCR 0 25 20 0 50 HHGRS CAP SCR 0 38 16X9 00 HHGR5 2 30 18765 WASHER 6 SAE FLAT ZINC NOTE INCLINOMETER MOUNTS INSIDE THE BOOM VIEW SHOWS POSITION OF INCLINOMETER 18 7628 Owner s Manual Extension Boom Assembly PN 61831 See Next Page for Expanded View QTY 2 61832 EXTBOOM2ND 7628 27719 SPACER BOOM 6620 UHMW_ 2 8 5 53 J PINOI XLS6IYNCH 12 9 9363 WEAR PAD 1 12X2 00 RNDNYLATRON 2 23 C6353 WASHER 0 38 SAE FLAT YELLOW 8 6 31 10666 SCR 0 50 13 1 25 8 8 19 Assembly Drawings re re O Q X m e O 2 gt O Q N N lt O O co v C sj X See Parts Breakdown on Previous Page PN
5. incidental or consequential costs or damages Such costs may include but are not limited to loss of time loss of revenue loss of use wages salaries commissions lodging meals towing hydraulic fluid or any other incidental cost products purchased by Stellar from outside vendors shall be covered by the warranty offered by that respective manufacturer only Stellar does not participate in or obligate itself to any such warranty Stellar reserves the right to make changes in design or improvement upon its products without imposing upon itself the same upon its products theretofore manufactured This warranty will apply to all Stellar Cranes Stellar Hooklift Hoists Stellar Cable Hoists Stellar Container Carriers Stellar Service Trucks Stellar X Tra Lift Systems and Stellar Tarper Systems shipped from Stellar s factory after January 151 2010 The warranty is for the use of the original owner only and is not transferable without prior written permission from Stellar THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES AS SPECIFIED HEREIN STELLAR INDUSTRIES INC IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Revision Date February 2010 Document Number 37040
6. 61831 Assembled View 20 7628 Owner s Manual Main Cylinder Assembly PN 54961 Manifold Assembly PN 41910 ITEM PART DESCRIPTION Cylinder Serial Tag Location PN 54961 ITEM QTY FIG ADAPT F5OLO S 44066 ASM 0 38 8 25 MAIN 10628 12628 Note This cylinder uses Stellar Seal Kit PN 35655 Assembly Drawings 21 Extension Cylinder Assembly PN 50929 Holding Valve Jam Nut Center Screw Holding Valve Removal Procedure Locate Holding Valve to be removed Unlock Jam Nut as shown Turn center screw as shown ClockWise Direction eS important Count turns it takes until stopping Cylinder Holding valve can now be removed from manifold Important Before replacing valve reset by Serial Tag turning the center srew the same amount of turns H Counter ClockWise as in previous step Location Reset Jam Nut Valve is now removed and set at Factory Specifications PN 50929 6 31651 TUBE ASM 0 38 119 75 EXT CYL 6628 1 Extension Cylinder Uses Upper Seal Kit PN 54778 Lower Seal Kit PN 20310 22 7628 Owner s Manual Snatch Block Assembly PN 56266 PN 56266 J 1 5 1 13339 5 7621 8 00 DIA 38R 1 88THK 5841 CAP SCR 0 75 10X4 50 HHGR8 _ 1 14 13436 38X4 00 QUICK RELEASE Assembly Drawings 23 CDT Radio Transmitter Assembly PN 56647 SEE NOTE NOTE 1 P N S 25999 amp
7. Information serviceQstellarindustries com Order Parts partsestellarindustries com Warranty Information warranty stellarindustries com 7628 Owner s Manual Specifications 1 Chapter 1 Specifications Model 7628 Crane SPECIFICATION SHEET Crane Rating 38 000 ft lb 5 25 Standard Boom Length 12 6 3 81 m from CL of Crane Boom Extension Ist stage Hydraulic 90 228 6 2nd stage Hydraulic 90 228 6 Maximum Horizontal Reach 28 6 8 69 m from CL of Crane Maximum Vertical Lift 304 9 24 from crane base Boom Elevation 5 fo 80 degrees Stowed Height 30 00 90 2 cm crane only Mounting Space Required 20 x 21 inches 50 8 x 53 3 cm Approximate Crane Weight 1900 Ibs 885 kg Controls Radio control standard for all functions Winch Specification Rope Diameter S O cm Line pull soeed 60 ft min 18 29 m min Max single part line 3 50 Ibs 1700 kg Max double part line 7500 Ibs 3400 kg Rotation 400 degree power worm gear Lifting Capacities 3040 Ibs 126 375 kg 3 81 m 1335 lbs 28 6 605 kg 8 69 Power Supply Required PIO amp Pump 8 3000 psi 30 3 lom 207 bar Subject to change without notification 2 7628 Owner s Manual Capacity Chart Decal PN 55114 7470 Ibs 3385 Reach Feet Meters 6330 Ibs 5330 Ibs Capacity in Pounds Kilograms 2870 2415 4685 Ibs 6 2125 oost
8. in force The warranty may also be voided if the product is modified or altered in any way not approved in writing by Stellar The owner operator is responsible for furnishing proof of the date of original purchase of the Stellar product in question Warranty registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the Stellar product registration card provided with the product If the owner is not sure of registration he is encouraged to contact Stellar at the address below to confirm registration of the product in question This warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear and tear accident mishap untrained operators or improper or unintended use The owner has the obligation of performing routine care and maintenance duties as stated in Stellar s written instructions recommendations and specifications Any damage resulting from owner operator failure to perform such duties shall void the coverage of this warranty The owner will pay the cost of labor and supplies associated with routine maintenance The only remedies the owner has in connection with the breach or performance of any warranty on the Stellar product specified are those set above In no event will Stellar the Stellar distributor dealer or any company affiliated with Stellar be liable for business interruptions costs of delay or for any special indirect
9. the pressure and return lines Note Pressure line is 3 8 hose Winch Case Drain Line is 3 8 hose Return line is 1 2 hose Hoses are terminated using swivel fittings Install hydraulic lines per diagram below See next page for Case Drain Installation Note Stabilizer valve supplies oil to crane using the Power Beyond feature Install hydraulic reservoir with return filter Attach pump pressure line to valve return link to tank Fill system with hydraulic oil See Stellar Lubrication Recommendations for fluid details Route Thru Return Filter Tank Return Stabilizer Functions Pump Pressure Power Beyond Stabilizer Functions A Typical Stabilizer Valve with Power Beyond Capabilities 9 10 7628 Owner s Manual Winch Case Drain Installation Installing the winch case drain The winch case drain must run directly to the reservoir to ensure no back pressure the line Use 3 8 hydraulic hose and fittings rated for a minimum of 300 psi 3 Locate the winch case drain line at the bottom of the crane base as shown in Fig 1 Blue Hose Note Both the main pressure and winch case drane line use a 3 8 swivel fitting Verify the winch case drain is attached to the hose that is connected to the winch motor Attach one end of the winch case drain to 3 8 swivel fitting located in step 3 Route the winch case drain hose directly to the reservoir 6 Connect the second end of th
10. 00 ps 2 64989 FTG ADAPT 6 4 FSOLO S Tr 46435 HOSE HYD Sox p iret zo C5547 FrG ADAPT 90 6 8 CS00 8 z 45439 sexe _ 12172 SWNEL 050 FS FS PSBi JAM 5 5 1 52276 38x25 ieri FTG SWVEL FS FS JMUN 6 6 2 os 28012 38 x 36 iret 1v DO549 Fre 16 8 rsocs s 13030 38 x 30 16 9070 GAUGE OIL LF 25 0 5000 COM SAE 1 os 19029 x 2250 3 15 FG ADAT 6 00 ITEM PART No DESCRIPTION QTY ITEM PART No DESCRIPTION 7 7628 Owner s Manual 8 LO N LO 2 O gt gt gt HYDRAULIC SCHEMATIC 3 Bm HT B Er HI CHILE 8 0 2 EC 54 21 O cnc Xinh id 4 IR v O Aa EY Relief PN 52265 DESCRIPTION NE RELIEF VALVE 24685 24690 PART 25367 TEM LO N st N X lt 9 Oo LO 3 25371 VALVE SOLND 3 POS 4 WAY TAND G04571 25373 SEAL KIT 25371 25372 mH 4 44532 COIL 12VDC DUETSCH CAP012H 9 _ 2 24960 VALVE FLW CTRL PRP JP04C3150N 0 8 25368 SEAL KIT 25367 Installation Hydraulic Installation After mounting locate
11. ER RADIO PARTOF I RECEIVER RADIO PARTOF 1 __ REF 02 RECEIVER RADIO PART OF 1 REF 01 54966 RADIO CONTROLLER ASSEMBLY DESCRIPTION QTY 7628 Owner s Manual Control Kit Non Boost PN 56490 A2B SWITCH INCLINOMETER mi 2 NI ENG START lt ENG STOP lol al POWER e r C GROUND 5 Lar M PN 56490 06 9752 CONNECT2PINSHROUD 2 05 9756 CONTACTM TERMSHROUD 4 03 TRANSMITTER RADIO PART OF 1 O2 RECEIVER RADIO PART OF 1 56491 RADIO CONTROLLER ASSEMBLY ITEM PART No DESCRIPTION Installation Hydraulic Kit PN 52264 12 ROTATION CW 12 ROTATION _ ROTATION CCW I gt EXTENSION EXTEND EXTENSION RETRACT le NOTE USE 32 OF HOSE PROTECTOR P N 17288 OVER THE ROTATION HOSES WINCH UP WINCH DOWN EXTENSION RETRACT UP DOWN EXTENSION EXTEND 1 ROTATION CCW ROTATION CW EXTENSION BOOM DOWN BOOM UP 10 1 19 17 20 H RETURN LINE TO TANK WINCH EXTEND E 2105 18 18 WINCH RETRACT gt WINCH D PRESSURE FROM PUMP 17 20 WINCH CASE DRAIN NOTE USE 12 OF HOSE PROTECTOR P N 17288 OVER THE 3 WINCH HOSES PN 52264 mee E sem Fic wem rsm 6 3 23 1088 HOSE PROTECTOR 100 AS B 27 ar rem a 1 Fos 26485 TRANSDUCER PRESSURE 50
12. L ROTATE GREASE 1 25 15171 DECAL GREASE WORM DRIVE BEARINGS 08 4189 DECAL DANGER 1 24 4188 DECAL ROTATION ALIGNMENT 07 4186 DECAL ELECTROCUTION 2 2 75 1 523 4541 DECAL CRANE STOWING 06 C4544 DECAL DANGER 22 12300 DECAL TWO BLOCKING 05 4540 DECAL DANGER 2 4214 DECAL SERVICE 04 4545 DECAL ELECTROCUTION 5x13 4 20 0568 DECAL DIESEL 2 03 55114 DECAL CAPACITY 2 19 12452 DECAL MANUAL EXT 02 55113 DECAL 7628 IDENTIFICATION 2 18 C5911 DECAL STELLAR 2x4 5 3 01 52681 DECAL STELLAR LOGO 6 5 x 18 2 17 5910 DECAL STELLAR 4 9 5 ITEM PART DESCRIPTION QTY ITEM PART DESCRIPTION QTY 14 7628 Owner s Manual Assembly Drawings 15 Chapter 3 Assembly Drawings Base Assembly PN 50364 GASKET SHOWN AS REFERENCE PN 50364 DESCRIPTION BEARING SWING DRIVE CAST 6620 GEARTEK 2 11542 3820 400 SLIDE 23 C6069 MOTOR HYD ROSS MKO80613AAAB 4 21151 GASKET MOTOR 008 10056 1 5 01345 FIGCPRSNOI2NPI 2BTUBE L 2 6 D1810 844 25 RM 8 56589 ZERK 1 8 NPTSTRAIGHTLONG THREAD 1 9 53495 CAPSCRO 50 13X2 00SH NOTE ITEMS 1 INCLUDE GUARD amp GUARD FASTENERS 16 7628 Owner s Manual Mast Assembly PN 62795 DO NOT GREASE THESE BUSHINGS PN 62795 1 43483 Mast 10621 12621 3 5902 WASHER 0 63 SAE FLAT YELLOW 8 18 6 11693 5 63 11 1 75 658 4 8 0343 WASHERO 31 USSFLATZINC J
13. at applies by its terms to vehicles manufactured in two or more stages Therefore the installer of Stellar cranes and bodies is considered one of the manufacturers of the vehicle As such a manufacturer the installer is responsible for compliance with all applicable federal and state regulations They are required certify that the vehicle is in compliance with the Federal Motor Vehicle Safety Standards and other regulations issued under the National Traffic and Motor Vehicle Safety Please reference the Code of Federal Regulations title 49 Transportation Volume 5 400 999 for further information or visit http www gpoaccess gov nara index html for the full text of Code of Federal Regulations 4 9 7628 Owner s Manual Installation Overview Determine that the mounting location for the 6628 crane is at least 18 x 20 45 7 x 50 8 cm Use the detail below to drill 1 06 diameter holes into the mounting plate Run tap on the threads of the base to be sure they are clean Use a crane or lifting device capable of lifting the weight of the Stellar crane The Stellar 6628 weighs approximately 1900 Ibs 885 kg Note cranes are shipped with rotation positioned at 200 degrees of 400 degree system This will allow for easy installation of the crane and permanent connection of all hydraulic and electrical components prior to repositioning into the crane saddle Connect straps or chain from the li
14. center of rotation to boom tio This is the stable horizontal reach for this zone Stable horizontal reach divided by Maximum horizontal reach multiplied by 100 equals the percentage of rated capacity for this zone Use the following formula to determine the percentage of rated capacity Stable Horizontal Reach x 100 Percentage of Rated Capacity Max Horizontal Reach 6 Record this number in the data box for Zone 1 This is the revised capacity due to stability for this zone Repeat this procedure for each zone until the worksheet is completed 8 This is the revised capacity based on stability of this package Installation 13 Decal Placement 54970 ROTZUER 1 Hqs UI gt e p 22 24 54970 THESE DECALS NOT INCLUDED WITH THE DECAL USE THESE DECALS WITH BODY PACKAGE 33 54588 DECAL CDT 2 00X2 00 2 16 1245 DECAL HOISTING PERSONNEL 32 25159 DECAL WARNING MANUAL OVERRIDES 15 01197 DECAL ANGLE INDICATOR SS 1 31 52270 DECAL VB CONTROL MECH CRANE 1 14 01196 DECAL ANGLE INDICATOR CS 35234 DECAL STELLAR MADE IN THE USA 3 1179 DECAL ELECTROCUTION 4 5x7 5 2 29 38472 DECAL SNATCH BLOCK 5 1 12 C5918 DECAL DANGER MOVING O R 2 28 28256 DECAL WARNING OVERLOAD DEVICE 11 C4795 DECAL DANGER 2 27 24712 DECAL CAUTION STOW HOOK 10 4190 DECAL DANGER 26 15172 DECAL ASME ANSI B30 22 B30 5 09 9188 DECA
15. e winch case drain to unshared fitting on the top of the reservoir as shown in Fig 2 ho Un Fig 1 Fig 2 Connect the winch case drain here 1 0 Line Winch Case Drain Return Pressure Blue Installation 11 Hydraulic System Rotation Main Winch Extension 2 ET 8 Valve All Roe 12 7628 Owner s Manual Stability Procedure Definition of Stability for the Stellar Telescopic Crane Products A truck is stable until the load cannot be lifted off the ground with the winch without tipping over the truck Every Stellar crane installed must be tested for stability to determine the actual load capacity of the final truck package The actual test data must be recorded and supplied with the truck at the time of in service and should be kept with the truck at all times The following procedure will test the truck package for stability and will provide a stability capacity chart The load limit information shown on the stability capacity chart is formulated on 85 tipping Set Up Locate the truck on a test course in position for loading and engage travel brakes Set stabilizers so that they make contact with firm level footing Operate the crane under partial load to assure operator proficiency and proper machine function Put the radio into Stability Test Mode A Push the bottom fo
16. fting device to the lifting rings on the Stellar 6628 Use four 4 1 x 3 8 bolts and four 4 8 flat washers Install a washer on each bolt Apply Loctite Thread locker 277 to the bolts Using the liffing device lower the Stellar 6628 just above the crane compartment and start the bolts Have someone assist in leveling the crane Note the rotation motor should be to the door side of crane compartment and the boom should be extended back over the rear bumper Secure the crane using the mounting hardware provided Note longer or shorter cap screws may be required recommended thread engagement into crane base is 1 75 use grade 8 zinc plated screws only 10 Torque the cap screws 680 ft lbs 11 Remove supporting crane 12 Hook up hydraulics and electrical Note If questions should arise during any portion of this installation please contact Stellar Customer Service at 800 321 3741 WARNING The use of this crane on body not capable of handling the loads imposed on it may result in serious injury or death Hole Mounting Detail ITEM NO PARTNO DESCRIPTION QTY 1 CAP SCR 1 00X8X3 00 HHGR8 ZY 2 6538 WASHER 1 00 SAE FLAT YELLOW GR8 4 Installation 5 Control Kit PN 54968 A2B SWITCH INCLINOMETER CPRSR ON OFF ENG START fe 1 xe SL TI L l GROUND lob d MAIN CYL MANIFOLD 54968 06 05 04 03 TRANSMITT
17. h from date of manufacture and Thirty six 36 month warranty on all Stellar Manufactured structural parts from the date recorded by Stellar as the in service date not to extend beyond forty eight 48 months from date of manufacture Stellar Tarper Systems Twelve 12 month warranty on parts from the date recorded by Stellar as the in service date not to extend beyond twenty four 24 months from date of manufacture and Three 3 month repair labor from the date recorded by Stellar as the in service date not to extend beyond fiffeen 15 month from date of manufacture The in service date will be derived from the completed warranty registration card In the event a warranty registration card is not received by Stellar the factory ship date will be used Stellar s obligation under this warranty is limited to and the sole remedy for any such defect shall be the repair and or replacement at Stellar s option of the unaltered part and or component in question Stellar after sales service personnel must be notified by telephone fax or letter of any warranty applicable damage within fourteen 14 days of its occurrence If at all possible Stellar will ship the replacement part within 24 hours of notification by the most economical yet expedient means possible Expedited freight delivery will be at the expense of the owner Warranty claims must be submitted and shall be processed in accordance with Stellar s established warranty claim proced
18. ur switches up and hold until all lights come on approximately 5 seconds B At this point the crane will have enough capacity to handle the weight for the stability test C The radio will timeout of stability mode after 30 minutes or when the E Stop button is pushed Note The radio can only be put into stability mode five times After that the radio would have to be returned to Stellar to be reprogrammed to allow additional stability testing All other radio functions will work properly even if stability mode is not avail able 7628 Stability Data Max Horizontal Reach 342 From the center of rotation to boom fip Boost Stability Test Weight 1860 lbs Non Boost Stability Test Weight 1575 lbs Test Procedure 1 Rotate the crane into Zone 1 position 2 With the crane fully retracted and the boom horizontal winch the test weight off the ground Note Keep weight within six inches of the ground at all times Extend the boom outward until full extension has been reached or until the truck becomes unstable Again use the winch to keep the weight within six inches of the ground If the boom goes full extension without becoming unstable the crane 15 termed stable for this zone and 100 can be written in the Zone 1 data box If the truck becomes unstable prior to going full extension retract the boom until the truck becomes stable and measure the horizontal reach in this position
19. ure Stellar after sales service personnel must be contacted prior to any warranty claim A return materials authorization RMA account number must be issued to the claiming party prior to the return of any warranty parts Parts returned without prior authorization will not be recognized for warranty consideration All damaged parts must be returned to Stellar freight prepaid freight collect returns will be refused Freight reimbursement of returned parts will be considered as part of the warranty claim Warranty service will be performed by any Stellar new equipment distributor or by any Stellar recognized service center authorized to service the type of product involved or by the Stellar factory in the event of a direct sale At the time of requesting warranty service the owner must present evidence of date of delivery of the product The owner shall be obligated to pay for any overtime labor requested of the servicing company by the owner any field service call charges and any towing and or transportation charges associated with moving the equipment to the designated repair service provider obligations of Stellar and its authorized dealers and service providers shall be voided if someone other than an authorized Stellar dealer provides other than routine maintenance service without prior written approval from Stellar In the case repair work is performed on a Stellar manufactured product original Stellar parts must be used to keep the warranty
20. y not apply to your direct application If a question should arise during the installation process please contact Stellar Customer Service at 800 321 3741 This crane is designed for use with a Stellar Service Body installed on a vehicle that meets the minimum chassis requirements of the crane It is the installer s responsibility to assure that the crane is mounted on a platform that will support the maximum crane rating of this crane Notice PTO and Pump installation instructions are provided by the corresponding manufacturers For more information on which PTO and Pump fit your application please contact your local Stellar Distributor or Stellar Customer Service Important When installing welder units to the service bodies it is highly recommended that a surge protector is installed on the chassis batteries lo protect the crane radio receiver wiring and other electronic devices from an unexpected electrical spike or surge Failure do so could result in extensive damage to the service body and crane electrical circuit installation Notice According to Federal Law 49 cfr part 571 each final stage manufacturer shall complete the vehicle in such a manner that it conforms to the standards in effect on the date of manufacture of the incomplete vehicle the date of final completion or a date between those two dates This requirement shall however be supersedeq any conflicting provisions of a standard th
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