Star Trac startrac ip-l8505 User's Manual
Contents
1. Z Thru Holes Blind Holes Metric Steel Bolts Torgue Specifications Bolt Size Thread Pitch Torque N m Ibs ft ge 101012518010 25519 28 5 191021 Torque all hardware to values as specified above unless noted otherwise e See Page 11 of this manual for fastener sizing information for reference only Note All torque values are in N m unless otherwise stated Should any component not be present or if you have any operational questions please refer to your owner s manual or on the web www startrac com Specifically refer to your Inspiration serial number and model number labeled on your equipment PACKAGING REMOVAL g Carefully remove all packaging materials that wrap the equipment DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT this time remove any sub components from DO NOT the pallet and set aside for later assembly OH Page 11 UNPACK THE RACK and ASSEMBLE WELDMENTS NOTE TAKE CARE WHILE OPENING THE BOXES KEEP TRACK OF ITEMS YOU REMOVE FROM THE BOXES TAKE CARE NOT TO LAY ITEMS ON SURFACES THAT MAY SCRATCH THE PRODUCT 1 Take the front and back upper weldments and place them on a soft surface A moving blanket will help reduce damage from hard surfaces 2 Take 2 of the cross weldment and lay them between the upper weldments Take 4 bracket and lay 2 at each end as shown below 4 You will need 8 m10 x 140mm Hex Head bolts PN 731 23982. 8 m10 Nyloc nuts 731 2420 and 16 m10 washers PN 731 2419 NOTE Make sure you use the right length of bolt 5 Using 2 17MM box wrenches assemble the components as seen below Snug the fasteners at this time 731 2398 gt 731 2419 P2 731 2319 131 2317 731 2419 731 2420 12 ASSEMBLE UPRIGHTS 1 Take the 4 uprights and slide the onto the correct post sleeve See images below Note the 2 fixed feet go onto the sleeved weldment with the handle grips The adjustable feet go in the back mounting holes are to the outside of the user area Take 20 m10 washers PN 731 2419 and 20 m10 x 25 Hex Head bolts PN 731 2333 NOTE Remember to use thread locker Using a 17mm box wrench install and tighten all 20 fasteners as shown below 731 2345 731 2325 XX 731 2345 731 2419 2333 13 UPRIGHT MAIN ASSEMBLY NOTE due to the weight of the assembly you should always have at least 2 people when moving these assemblies 1 Lay assembly on its side Support legs as you rotate assembly Note take special care not to drop the assembly 2 Lift top of assembly to upright the Main frame 4 1 ala nj MOVE MAIN ASSEMBLY 1 Move assembly to the position where it will be used remember to leave room behind for the rest of the assembly NOTE Make sure you leave enough space to allow a safe and clear workout a
3. Make sure that all users are properly trained on how to use the STAR TRAC equipment Make sure there is enough room for safe access and operation of the STAR TRAC equipment Use only STAR TRAC supplied components to maintain repair the STAR TRAC equipment UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT IF ANY OF THESE WARNINGS ARE UNCLEAR ASK FOR CLARIFICATION FROM STAR TRAC PERSONNEL NOTE is the sole responsibility of the user owner or facility operator to ensure that regular maintenance is performed Page 5 SCALE DO NOT OVERLOAD BOLT DOWN MACHINE 46015 209kg MAX LOAD 230lbs 104 5kg PER SIDE 731 0512 NE PAS SURCHARGER BOULONNEZ VERS LE 460lbs 290kg Charge utile maximale BAS LA MACHINE 230lbs 104 5kg de chaque cote NICHT BERLADEN BEFESTIGEN SIE DIE 460165 209kg Maximale Zuladung MASCHINE AM BODEN 230lbs 104 5kg pro Seite 731 0517 131 2417 Do not operate equipment without safety catch Ne pas faire fonctionner l quipement sans barre de s curit Das Ger t nicht ohne Sicherungsstangen benutzen 050 1975 Page 6 Exercise Guidelines In an Like most exercise strength training involves an element of risk Utilize this information to assist you and or your members in making the experience on STAR TRAC both productive and safe Prior to engaging in any strength training program individuals with known health conditions and or individuals whom a
4. Nyloc Nuts PN 731 2420 install the weldment between the two weight holders Use 2 17mm box wrenches to tighten these fasteners at this time 731 2400 INSTALL HOLDERS 1 Take the 4 Bar Holders PN 731 2331 from the packaging 2 Using 12 m10 x 135 Hex Head Bolts PN 731 2334 12 m10 Washers PN 731 2419 12 M10 Large Washers 731 2346 and 12 m10 Nyloc Nuts PN 731 2420 install the weldments to the upright legs Take note of the Workout Placards make use they are facing the inside of the unit Look at the bottom of each placard for the number and use the image below for placement on the unit Use 2 17mm box wrenches to tighten these fasteners at this time NOTE Make sure you use the right length of bolt 731 23347 d 731 2419 731 2414 731 2413 16 INSTALL UPPER GUIDE RODS 1 Take 2 025 Guide Rods PN 731 2392 and the Upper Bearing Weldment PN 731 2349 XX from the packaging You will use 4 Spacer rings PN 731 2395 4 m10 x 25 Hex Head Bolts PN 731 2333 and 4 m10 Large Washers PN 731 2396 to install the Guide Rods into the upper mounts Use a 17mm box wrench to install one bolt washer and space into one end of each rod Slide the rods through the front mounts taking care not to scratch rods With the rods through the first mounts now slide the Bearing Weldment PN 731 2349 XX over the rods larger hole at the ends the weldment should be faci
5. 731 1373 and 12 End Caps PN 731 1374 from the packaging 2 Using 16 M8 x 75mm Hex Head Bolts PN 731 2356 32 M8 Washers PN 731 2421 and 16 M8 Nyloc Nuts PN 731 2422 install the weight horns See image below for placement and order Use 2 13mm box wrenches to tighten fasteners 3 Once all the weight horns are installed slide on each side the Base Covers then the Horn Sleeve and last the Horn Cap 4 Once all the caps are installed take the number sticker and apply them to the appropriate cap see below NOTE the sticker page has both LBS and KG decide which units you want and then apply the appropriate stickers m 1 LB 131 1454 31 1456 XX 2 55 0 i r E d H po 3 si 1 25kg 731 1374 731 1376 gue CF 731 2297 s Vi 4505 BI 20 731 0365 731 2356 O Gi 731 0355 731 0355 jt 731 2299 20 HARDWARE O O 731 2356 M8 X 75mm 731 0365 731 0355 731 2346 o 731 2333 M10 X 25mm 731 0363 731 0367 9 1 1 731 2399 M10 X 35mm 0 731 2400 M10 X 80mm 0 eg 731 2334 M10 X 135mm 731 2398 10 X 140mm 731 2395 731 2396 21 FINAL ASSEMBLE CHECK SHEET 1 Make sure ALL fasteners are tightened to specifications is this manual 2 oee Maintenance and Service page 1 Perform all steps MACHINE CLEARANCE AND SPACING For the safe opera
6. INSPIRATION STRENGIH M AA IP L8505 OWNERS MANUAL and INSTALLATION INSTRUCTIONS Copyright 2010 Star Trac by CORE INDUSTRIES All rights reserved including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac Every effort has been made to keep this information current however periodically changes are made to the information herein and these changes will be incorporated into new editions of this publication All product names and logos are trademarks of their respective owners Printed in the USA Page 2 TABLE OF CONTENTS SAFETY INSTRUCTIONS WARNINGS WARNING LABLES WITH PART NUMBERS EXERCISE GUIDELINES MAINTENANCE AND SERVICE e WARRANTY COVERAGE INSTALLATION INSTRUCTIONS e HARDWARE Page 3 O O N OD 21 Safety Instructions Max Rack Safety Information and General Exercise Guidelines Safety Information Read the Max Rack Owner s Manual carefully before assembling servicing or using the Max Rack 10 11 12 13 14 WARNING Serious injury or death could occur if these safety precautions are not observed Do not use the Max Rack in any way other than designed or intended by the manufacturer It is imperative that the Max Rack as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury Keep hands feet head limbs fingers and hair clear at all times from moving parts to av
7. R TRAC equipment MUST be secured to the floor to stabilize and eliminate rocking or tipping over This must be performed by a licensed contractor DO NOT use the Weight equipment if it is not set up and located on a solid level surface Make sure that each machine is set up and operated on a solid level surface DO NOT install equipment on an uneven surface MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment as well as keeping your liability to a minimum Inspect the STAR TRAC equipment prior to use DO NOT use if damaged or inoperable Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Routinely inspect all fasteners that join attachments and framework tighten as needed to maintain the integrity of the unit It is the purchaser s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all STAR TRAC equipment It is recommended that the end users physical condition be evaluated prior to beginning any exercise program Perform regular maintenance checks on the STAR TRAC equipment Also pay close attention to all areas most susceptible to wear Keep a repair log of all maintenance activities Immediately replace worn or damaged components If unable to immediately replace worn or damaged components then remove the STAR TRAC piece of equipment from service until the repair is made
8. duct They will tell you how to get a replacement part or if necessary arrange for service where your Product is located or advise you on how and where to ship the Product for service Visit us on line at http www startrac com us en Support Customer Services Hot Line 1 800 503 1221 Fax 1 714 669 0739 support Ostartrac com International Customer Services 1 714 508 3796 Fax 1 714 669 0739 Intl Support Ostartrac com or ServiciosEnEspanol startrac com Page 9 Exclusive warranties THIS LIMITED WARRANT Y IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART We neither assume nor authorize any person to assure for us any other obligation or liability concerning the sale of this Product Under no circumstances shall we be liable under this warranty or otherwise of any damage to any person or property including any lost profits or lost savings for any special indirect secondary incidental or consequential damages of any nature arising out of the use of or inability to use this Product Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages so the above limitations or exclusions may not apply to you Changes in warranty that are not authorized No one is authorized to chan
9. ge modify or extend the terms of this limited warranty Effects of state laws This warranty gives you specific legal rights and you may have other rights which vary from state to state Our commitment to you Our Products are designed and manufactured to the highest standards We want you completely satisfied with our Products and will do everything possible under the terms of this warranty to meet and exceed your expectations Page 10 INSTALLATION INSTRUCTIONS REQUIRED TOOLS e 13mm Box Open End Wrenches 2 e 17mm Box Open End Wrenches GENERAL NOTES e Unless otherwise noted Loctite 242 243 or equivalent thread locker must be used on all threaded fasteners Do not use thread locker when a Nyloc nut is used All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3 8in grade 5 minimum bolts To accommodate this there are four mounting points inside the weight stack and one in either of the small feet e This Installation Instructions Manual must be used in conjunction with the equipment s Owner s Manual The Owner s manual describes equipment setup and instructs members on how to use it correctly and safely e The Max Rack requires at least two people to perform the installation THREAD LOCKER APPLICATION Clean all threads and holes apply no more than 3 4 drops per bolt Apply Apply Here Onto Threads SS Apply Onto Threads a 2
10. into the bearing this may damage the bearings Use a 17mm box wrench to tighten the bolts Page 18 INSTALL THE LOWER GUIDE RODS 1 Take the 2 230 Guide Rods with threaded holes at both ends PN 731 2391 2 Round Rubber Bumpers PN 731 2394 and 2 shaped Bearing Tubes PN 731 2390 from the packaging You will use 4 Spacer rings PN 731 2397 4 m10 x 25 Hex Head Bolts PN 731 2333 and 4 m10 Large Washers PN 731 2396 to install the Guide Rods into the lower mounts Use a 17mm box wrench to install one bolt washer and spacer onto one end of each rod Slide the rods through the front mounts taking care not to scratch rods Take one of the shaped Bearing Weldments and one of the Rubber Bumpers and slide them over the end of one of the vertical rods See Below Now slide the horizontal Guide Rod through the bearings of the shaped Bearing Tube NOTE DO NOT force the bearing onto the rods this may damage the bearings Once the Bearing Weldment is on the rods slide the rod through the back mount Take 2 spacers washers and bolts install them on the other end of the Guide rods Using 2 16mm box wrenches tighten the fasteners 731 2396 131 2397 131 2390 131 2391 19 INSTALL WEIGHT HORNS 1 Take the 4 Long Weight Horn weldments PN 731 1454 4 Short Weight Horn weldments PN 731 2297 12 Weight Horn Covers PN 731 1376 12 Base Covers PN
11. ng down NOTE DO NOT force the bearing onto the rods this may damage the bearings Once the Bearing Weldment is on both rods slide the rods through the back mounts Take 2 spacers washers and bolts install them on the other end of the Guide rods Using 2 17mm box wrenches tighten the fasteners 731 2395 731 2396 731 2333 31 2349 XX 31 2392 INSTALL BEARING MOUNTS TO BAR 1 2 Take the 2 Bearing Mounts PN 731 2385 XX from the packaging Using 4 m10 x 35 Hex Head Bolts PN 731 2399 8 m10 Washers PN 731 2419 and 4 m10 Nyloc Nuts PN 731 2420 install the weldments to the bar NOTE the weldments install to the outside of the bar flange 731 0367 731 2385 XX A 731 2419 d 17 INSTALL SAFETY STOPS 1 2 Take the 2 Safety Stops PN 731 2337 from the packaging Install the Safety Stops onto the machine at this time make sure they are both the same level Take the Bar with the Bearing guides and place it on the safety stop as in the image INSTALL BEARING MOUNTS TO BAR 1 2 Take the 2 O30mm Guide rods with threaded hole in one end PN 731 2393 from the packaging Using 2 m10 x 25 Hex Head Bolts PN 731 2333 and 2 m10 Large Washers 731 2396 install the rods through the bar bearing guides with the threaded holes up and the bearing tube to the back of the machine then push the rod up into the upper bearing weldment NOTE DO NOT force the rod
12. oid injury Use appropriate positioning soeed and controlled movements DO NOT use any equipment that is damaged and or has worn or broken parts Use only replacement parts supplied by STAR TRAC DO NOT wear loose or dangling clothing while using the STAR TRAC equipment Keep away from all moving parts Obtain a medical exam prior to beginning an exercise program If at any time during exercise you feel faint dizzy or experience pain stop and consult your physician Children must not be allowed near these machines Teenagers must be supervised DO NOT attempt to fix a broken or jammed machine Contact appropriate staff of Star Trac Service Use the machine only for the intended use Obtain instruction and DO NOT modify the machines Load plates evenly and carefully to avoid tipping equipment and possible crushing injuries DO NOT exceed maximum load of 500 Ibs 227 3 kgs DO NOT exceed 230 lbs 104 5 kgs per side of loaded weight ALWAYS USE safety stops as directed DO NOT use if guards are missing or damaged ALWAYS position safety stops as outlined on the user placard descriptions for each movement USE A SPOTTER for all activities MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact STAR TRAC for a replacement Page 4 15 16 17 18 19 20 21 22 23 24 29 26 27 SECURING EQUIPMENT All STA
13. re unfamiliar with the risk s involved with weight training should first consult with a physician All training sessions should be supervised by trained personnel Be certain that the warning stickers affixed on STAR TRAC remain on the product and unaltered Also be certain that all the stickers safety instructional and or other are read and understood by each user All users should be instructed on the proper use of STAR TRAC as well as those actions that should be avoided The STAR TRAC Max Rack has safety catches specifically designed to enhance the use of the product and protect the user ALWAYS use the safety catches as outlined on the user placards attempt to minimize user and or bystander injury Do not lean against framework plate holders or any component whether it is dynamic or static otay clear of any components while in a dynamic state of motion Keep hands and feet away from all moving parts The convergence of these components can cause serious injury Exercising on free weight and selectorized products should be performed with the assistance of a spotter Always insure proper positioning of the safety stops during each exercise set Page 7 MAINTENANCE AND SERVICE The Max Rack requires very little upkeep to keep your Max Rack performing at its best the following guidelines are suggested GENERAL CLEANING M Wipe the Max Rack with a light all purpose cleaner such as diluted Simple Green 30 1
14. rea 2 Install 4 boots PN 731 0021 under the feet 731 0021 14 INSTALL WEIGHT HOLDERS 1 Take the 2 weight holder weldments 731 2355 from the packaging 2 Using 2 mounting plate PN 731 23 4 m10 x 140 Hex Head Bolts PN 731 2398 8 m10 Washers PN 731 2419 and 4 m10 Nyloc Nuts PN 731 2420 install the weldment to the back of the Main Assembly Before tightening Fasteners place 2 boots PN 731 0021 under the feet of the weldments Use 2 17mm box wrenches to lightly tighten these fasteners at this time NOTE Make sure you use the right length of bolt INSTALL LOWER BRACES 1 Take the 2 cross brace weldments PN 731 2317 XX from the packaging 2 Using 2 brackets PN 731 2315 XX 8 m10 x 140 Hex Head Bolts PN 731 2398 16 m10 Washers PN 731 2419 and 8 m10 Nyloc Nuts PN 731 2420 install the weldments between the legs of the Main Assembly Adjust all six feet to firm to the ground Use 2 17mm box wrenches tighten all fasteners at this time even upper cross members NOTE Make sure you use the right length of bolt See A Ti ESSET E 731 2398 731 2419 731 2420 731 2315 15 INSTALL BACK BRACE 1 Take the Back Cross Brace PN 731 2379 XX from the packaging 2 Using 2 mounting plate PN 731 2379 XX 8 m10 x 80 Hex Head Bolts PN 731 2400 16 m10 Washers PN 731 2419 and 8 m10
15. solution M Dry the Max Rack with a soft cloth to prevent rust M To prevent rust build up it is advised to wipe the Max Rack with a soft cloth and some LPS 1 rust preventative M Do not clean the guide rods or bearings as this will cause failure of the bearings LUBRICATION OF GUIDE RODES M Place light oil i e Three In One onto a clean rag and wipe it along the vertical and horizontal steel rods monthly M The bearings inside the barbell housings are sealed and reguire no maintenance Do not use grease or heavy lubricating oil Page 8 Warranty Coverage Star Trac commercial exercise equipment Product is warranted to be free of all defects in material and workmanship otar Trac warrants all structural frameworks for a period of 10 years This limited warranty on structural frame does not include coatings The following moving parts are warranted for 5 years rotary bearings and structural moving parts All unlisted parts handles and accessories are warranted for 1 year Upholstery is warranted for 6 months Who is covered The original purchaser or any person receiving the Product as a gift from the original purchaser Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs We Star Trac will pay all transportation and insurance charges for the first year You are responsible for transportation and insurance charges during the second and
16. third years if applicable What Star Trac will do to correct covered defects We will ship to you any new or rebuilt replacement part or component or at our option replace the Product ouch replacement parts are warranted for the remaining portion of the original warranty period What is not covered Any failures or damage caused by unauthorized service misuse accident negligence improper assembly or installation debris resulting from any construction activities in the Product s environment rust or corrosion as a result of the Product s location alterations or modifications without our written authorization or by failure on your part to use operate and maintain the Product as set out in your Operation Manual Manual All terms of this warranty are void if this product is moved beyond the continental borders of the United States of America excluding Alaska Hawaii and Canada and are then subject to the terms provided by that country s local authorized Star Trac representative Operation Manual It is very important that you read and review this manual before operating the Product Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction How to get parts and service Contact Star Trac Customer Support Services Monday through Friday from 8 00 a m to 6 00 p m Pacific otandard Time and tell them your name address and the serial number of your Pro
17. tion of Inspiration Strength M Star Trac recommends that a clearance of 24 inches 60 96cm be maintained between and behind machines including moving arms and levers To insure safe entry and exit to each unit a walkway of at least 36 inches 91 44cm inches is recommended front of or on the entry side of each machine WARNING Before using this product it is essential to read the ENTIRE operations manual and ALL installation Instructions The Owner s manual describes equipment setup and instructs members on how to use it correctly and safely Health related injuries may result from incorrect or excessive use of exercise equipment otar Trac strongly recommends you to encourage you and your members to discuss their health program or fitness regimen with a health care professional especially if you or they have not exercised for several years are over 35 or have known health conditions Page 22 23 STAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 www startrac com Part No 620 8048 Rev A OCT 2010
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