Star Trac IP-L5002 User's Manual
Contents
1. Button HEAD BOLTS to specified torque setting NOTE each tube joint has three bolts one located on top bottom and side SIDE FRAME LEFT MAIN FRAME SIDE FRAME RIGHT STEP 1 Completed Page 12 STEP 2 ASSEMBLE LEVERAGE ARMS 1 Locate one of the LEVERAGE ARMS slide it onto the corresponding shaft as show below the side of the leverage arms that has bearing and seal pre installed will slide onto the corresponding shatt first 2 After the one of LEVERAGE ARMS has been slid onto the corresponding shaft install a full greased 20 MM ID TAPPERED BEARING with the small diameter of the bearing going first Next install a 3MM thick 17MM ID WASHER followed by a TAB WASHER then a BEARING NUT as shown in Fig A Note the Tab washer will have a tab protruding through the ID This will need to align the slot in the shaft 3 Using the provided nut driver tool tighten the bearing nut to the 7 9 Lbs Ft torque Check to make sure the bearing are fully seated by wiggling the leverage arms if there is excessive play in the arm you need to tighten the bearing nut more 4 Once the nut is tight use a small flat screwdriver to bend one of the tabs on the tab washer into one of the four notched in the bearing nut as shown in Fig B 5 Repeat steps 1 thru 4 with the remaining LEVERAGE ARM as shown below ALIGN 1 OF THE 6 TABS WITH THE SLOT IN NUT BEND THE TAB INTO SLOT Page2. 13 STEP 3 ASSEMBLE CAM ASSEMBLY AND LEVERAGE CURL ARMS 1 Slide one of the CAM ASSEMBLYS onto the mount of the Main Frame as shown the side of CAM ASSEMBLY that has shaft slide onto the mount first 2 After the CAM ASSEMBLY has been slid onto the mount slide one of the LEVERAGE CURL ARMS onto the corresponding shaft of the CAM ASSEMBLY as shown below At the same time align the hole of the shaft with the hole of the mount of the LEVERAGE CURL ARMS using one M8x50mm SHOULDER BOLT one M6 FLAT WASHER and one M6 NYLOCK NUT then install one END CAP and one M8x20mm SOCKET HEAD BOLT Do not tighten these bolts at this time 3 Repeat step 1 thru 2 with the remaining CAM ASSEMBLY and LEVERAGE CURL ARM as shown below CAM ASSEMBLY FROM STEP 2 LEVERAGE CURL ARM STEP 3 Completed 14 STEP 84 INSTALL BELT 1 Install the BELT PIVOT MOUNT onto the LEVERAGE ARM using one M16x45MM SHOULD BOLT two M16 FLAT WASHER and one M12 NYLOCK NUT as shown below 2 Located the BELT end through the BELT HOUSING Make the BELT END through under the BELT PIVOT MOUNT and bend it up into the BELT HOUSING Then slide BELT CLAMP into the BELT HOUSING at the same time Let the BELT END was clamped by the two thinner BELT CLAMP as shown below Do not tighten at this time 3 When the shoulders of the three BELT CLAMPS have attached the top face of the BELT HOUSING using three 8 20 SOCKET HEAD BOLTS as
3. against framework plate holders or any component whether it is dynamic or static otay clear of any components while in a dynamic state of motion Keep hands and feet away from all moving parts The convergence of these components can cause serious injury Exercising on free weight and selectorized products should be performed with the assistance of a spotter Page 7 MAINTENANCE AND SERVICE LEVERAGE requires very little upkeep to keep your equipment performing at its best the following guidelines are suggested GENERAL CLEANING Wipe LEVERAGE with a light all purpose cleaner such as diluted Simple Green at a 30 1 solution M Dry LEVERAGE with a soft cloth to prevent rust BEARING GREASE PACKING M Before bearings 731 0842 and 731 2595 installed they must be fully packed with general purpose Lithium Grade 2 grease Pack with grease TIGHTENING OF THE TAPERED ROLLER BEARING ON ALL SHAFTS To properly torque the tapper roller bearing v With the tab washer NOT installed torque the bearing nut to 40 42 Lbs Ft This will square and seat the bearings Back the nut off then install the tab washer Torque the nut to 7 9 Lbs Ft now bend tabs on washers to lock in place Page 8 Warranty Coverage otar Trac commercial exercise equipment Product is warranted to be free of all defects in material and workmanship otar Trac warrants all structural frameworks for a period of 10 years This limited warranty on struc
4. bearing cage between the rollers from the large end of the roller until it oozes thru the small end Failure to correctly lubricate bearings and maintain proper lubrication may result in damage that could cause bearing to fail during operation creating a risk of serious bodily harm PACKAGING REMOVAL Carefully remove all packaging materials that wrap the equipment DO NOT USE A KNIFE OR BOX CUTTER AS YOU MAY DAMAGE THE EQUIPMENT At this time remove any sub components from USE BLADES DO NOT TO OPEN the pallet and set aside for later assembly Should any component not be present or if you have any operational questions please refer to your owner s manual or on the web www startrac com Specifically refer to your Leverage serial number and model number labeled on your equipment Page 11 STEP 1 UNPACK AND ASSEMBLE MAIN FRAME 1 Remove and unwrap all product from shipping boxes Lay all parts out in a clean open area to prepare for assembly 2 Locate the MAIN FRAME SIDE FRAME LEFT and SIDE FRAME RIGHT as shown below 3 As shown slide SIDE FRAME LEFT into MAIN FRAME At each tube loosely Install three M8 X 25MM BUTTON HEAD BOLTS and three M8 FLAT WASHERS do not tighten at this time 4 As shown slide SIDE FRAME RIGHT into MAIN FRAME At each tube joint loosely Install three M8 X 25MM BUTTON HEAD BOLTS and three M8 FLAT WASHERS do not tighten at this time 5 Using a 5MM hex key tighten all the
5. LEVERAGE IP L5002 BICEPS CURL OWNERS MANUAL INSTALLATION INSTRUCTIONS Copyright 2011 Star Trac by CORE INDUSTRIES All rights reserved including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac Every effort has been made to keep this information current however periodically changes are made to the information herein and these changes will be incorporated into new editions of this publication All product names and logos are trademarks of their respective owners Printed in the USA Page 2 TABLE OF CONTENTS SAFETY INSTRUCTIONS WARNINGS WARNING LABLES WITH PART NUMBERS EXERCISE GUIDELINES MAINTENANCE AND SERVICE e WARRANTY COVERAGE INSTALLATION INSTRUCTIONS HARDWARE Page 3 O N O 18 Safety Instructions LEVERAGE Safety Information and General Exercise Guidelines Safety Information Read the LEVERAGE Owner s Manual carefully before assembling servicing or using the LEVERAGE 10 11 12 WARNING Serious injury or death could occur if these safety precautions are not observed Do not use the LEVERAGE in any way other than designed or intended by the manufacturer It is imperative that the LEVERAGE as well as any other STAR TRAC STRENGTH equipment is used properly to avoid injury Keep hands feet head limbs fingers and hair clear at all times from moving parts to avoid injury Use appropriat
6. components to maintain repair the STAR TRAC equipment UNDERSTANDING EACH AND EVERY WARNING TO THE FULLEST IS IMPORTANT IF ANY OF THESE WARNINGS ARE UNCLEAR ASK FOR CLARIFICATION FROM SIAR TRAC PERSONNEL NOTE It is the sole responsibility of the user owner or facility operator to ensure that regular maintenance is performed Page 5 NOT TO SCALE MACHINE MUST BE BOLTED DOWN MACHINE DOIT ETRE FIX AU SOL DIE MASCHINE MUSS AM BODEN BEFESTIGT WERDEN PN 731 0517 A PN 731 0512 731 2991 Page 6 Exercise Guidelines In an Like most exercise strength training involves an element of risk Utilize this information to assist you and or your members in making the experience on STAR TRAC equipment both productive and safe Prior to engaging in any strength training program individuals with known health conditions and or individuals whom are unfamiliar with the risk s involved with weight training should first consult with a physician All training sessions should be supervised by trained personnel Be certain that the warning stickers affixed on STAR TRAC equipment remain on the product and unaltered Also be certain that all the stickers safety instructional and or other are read and understood by each user All users should be instructed on the proper use of STAR TRAC equipment as well as those actions that should be avoided attempt to minimize user and or bystander injury Do not lean
7. e positioning soeed and controlled movements DO NOT use any equipment that is damaged and or has worn or broken parts Use only replacement parts supplied by STAR TRAC DO NOT wear loose or dangling clothing while using the STAR TRAC equipment Keep away from all moving parts Obtain a medical exam prior to beginning an exercise program If at any time during exercise you feel faint dizzy or experience pain stop and consult your physician Children must not be allowed near these machines Teenagers must be supervised DO NOT attempt to fix a broken or jammed machine Contact appropriate staff of Star Trac Service Use the machine only for the intended use Obtain instruction and DO NOT modify the machines Load plates evenly and carefully to avoid tipping equipment and possible crushing injuries DO NOT exceed maximum load of 540 105 244 9 kgs DO NOT exceed 270 165 122 5 kgs per side of loaded weight USE A SPOTTER for all activities MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact STAR TRAC for a replacement Page 4 13 14 15 16 17 18 19 20 21 22 23 24 25 SECURING EQUIPMENT All STAR TRAC equipment MUST be secured to the floor to stabilize and eliminate rocking or tipping over This must be performed by a licensed contractor DO NOT use the Weight equipment if it is not set up and locat
8. ed on a solid level surface Make sure that each machine is set up and operated on a solid level surface DO NOT install equipment on an uneven surface MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smooth operating equipment as well as keeping your liability to a minimum Inspect the STAR TRAC equipment prior to use DO NOT use if damaged or inoperable Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Routinely inspect all fasteners that join attachments and framework tighten as needed to maintain the integrity of the unit It is the purchaser s sole responsibility to properly instruct its end users and supervising personnel as to the proper operating procedures of all STAR TRAC equipment It is recommended that the end users physical condition be evaluated prior to beginning any exercise program Perform regular maintenance checks on the STAR TRAC equipment Also pay close attention to all areas most susceptible to wear Keep a repair log of all maintenance activities Immediately replace worn or damaged components If unable to immediately replace worn or damaged components then remove the STAR TRAC piece of equipment from service until the repair is made Make sure that all users are properly trained on how to use the STAR TRAC equipment Make sure there is enough room for safe access and operation of the STAR TRAC equipment Use only STAR TRAC supplied
9. erson to assure for us any other obligation or liability concerning the sale of this Product Under no circumstances shall we be liable under this warranty or otherwise of any damage to any person or property including any lost profits or lost savings for any special indirect secondary incidental or consequential damages of any nature arising out of the use of or inability to use this Product Some states do not allow the exclusion or limitation of implied warranties or of liability for incidental or consequential damages so the above limitations or exclusions may not apply to you Changes in warranty that are not authorized No one is authorized to change modify or extend the terms of this limited warranty Effects of state laws This warranty gives you specific legal rights and you may have other rights which vary from state to state Our commitment to you Our Products are designed and manufactured to the highest standards We want you completely satisfied with our Products and will do everything possible under the terms of this warranty to meet and exceed your expectations Page 10 INSTALLATION INSTRUCTIONS REQUIRED TOOLS e 13mm Box Open End Wrench 1 5mm Hex Rey SOCKS cccecccasesescessagesuaszesacecsrnascesss 1 1 11 10018 m 1 6mm Hex Key Socket 1 TONNE WID A 1 GENERAL NOTES e Unless otherwise
10. noted Loctite 242 243 or equivalent thread locker must be used on all threaded fasteners Do not use thread locker when a Nyloc nut is used All Star Trac Strength equipment MUST be secured to the floor using either 10mm or 3 8in grade 5 minimum bolts This Installation Instructions Manual must be used in conjunction with the equipments Owner s Manual The Owner s manual describes equipment setup and instructs members on how to use it correctly and safely e LEVERAGE requires at least two people to perform the installation THREAD LOCKER APPLICATION Clean all threads and holes apply no more than 3 4 drops per bolt Apply Apply Here Onto Threads Apply Onto Threads Thru Holes Blind Holes Metric Steel Bolts Torque Specifications Bolt Size Thread Pitch Torque N m Ibs ft omm 1015135 61010 na 25519285 191021 Torque all hardware to values as specified above unless noted otherwise e See hardware sheet of this manual for fastener sizing information for reference only Note All torque values are in N m unless otherwise stated WARNING All taper roller bearings should ship from the factory packed with grease It is the installers responsibility to verify that ALL taper roller bearings are fully packed with grease before assembly of the LEVERAGE product begins If any bearing needs grease added use a general purpose Lithium Grade 2 grease Fully pack the roller bearing with grease by forcing the grease under the
11. shown Fig C Do not tighten at this time NOTE Make sure the BELT has to be appropriately state not too tight or too loose 4 Repeat steps 1 thru 3 with the remaining BELT as shown below NOTE When completed test the motion of the Leverage machine to ensure smooth quiet operation Then tighten all the screws at this time BELT CLAMP BELT PIVOT MOUNT STEP 4 Completed Page 15 STEP 85 INSTALL SEAT ASSEMBLY as shown below Tighten the bolts at this time 1 Install SEAT ASSEMBLY and ASSEMBLY FROM STEP 4 using four M8x16MM SOCKET HEAD BOLTS four M8 FLAT WASHER SEAT ASSEMBLY 7 ASSEMBLY FROM 4 S STEP 5 Completed Page 16 STEP 6 INSTALL WEIGHT STORAGE BEARING END CAPS 1 Install the WEIGHT HORN weldment and BACKING PLATE using two M8 X 75MM SOCKET HEAD BOLTS four M8 FLAT WASHERS and two M8 NYLOCK NUTS Tighten to specified torque using a 6MM hex key and 13MM wrench 2 Slide the COVER and PLASTIC SLEEVE onto WEIGHT HORN weldment Install the rubber END CAP using one M8x25MM SOCKET HEAD BOLT one M8 FLAT WASHER as shown 3 Repeat steps 1 and 2 to install all four weight storage horns 4 After you have ensured smooth quiet operation of the Leverage unit locate the four black END CAPS and push them into the end of the Leverage arms as shown NOTE Ensure that you press the caps in straight and evenly when installing Once installed pull ou
12. t on the cap to ensure they are fully snapped into place ASSEMBLY FROM STEP 5 STEP 6 Completed Page 17 HARDWARE I5 500 31 1 20 MB8x5 mm 31 03 3 731 0355 731 0367 731 2601 731 2593 L 3 731 0235 8 5mm 31 1363 731 0365 731 0363 731 01 19 31 2504 TTT LE C 731 05 9 8 8 5mm 731 0390 8 25mm 31 2990 M12x 45mm DD a fa 31 2608 MBx 731 0379 8 20 31 0359 M8x25mm 731 0374 16mm TTT 731 2968 16 45 731 10 70 Page 18 FINAL ASSEMBLE CHECK SHEET 1 Make sure ALL fasteners are tightened to specifications is this manual 2 oee Maintenance and Service page 1 Perform all steps MACHINE CLEARANCE AND SPACING For the safe operation of Leverage Strength Star Trac recommends that a clearance of 24 inches 60 96cm be maintained between and behind machines including moving arms and levers To insure safe entry and exit to each unit a walkway of at least 36 inches 91 44cm inches is recommended front of or on the entry side of each machine WARNING Before using this product it is essential to read the ENTIRE operations manual and ALL installation Instructions The Owner s manual describes equipment setup and instructs members on how to use it correctly and safely Health related injuries may result from incorrect or excessive use of exercise equipment otar Trac strongly recommends yo
13. tural frame does not include coatings The following moving parts are warranted for 5 years rotary bearings and structural moving parts All unlisted parts handles and accessories are warranted for 1 year Upholstery is warranted for 6 months Who is covered The original purchaser or any person receiving the product as a gift from the original purchaser Who pays for transportation and insurance for service If the Product or any covered part must be returned to a service facility for repairs We Star Trac will pay all transportation and insurance charges for the first year You are responsible for transportation and insurance charges during the second and third years if applicable What Star Trac will do to correct covered defects We will ship to you any new or rebuilt replacement part or component or at our option replace the Product ouch replacement parts are warranted for the remaining portion of the original warranty period What is not covered Any failures or damage caused by unauthorized service misuse accident negligence improper assembly or installation debris resulting from any construction activities in the Product s environment rust or corrosion as a result of the Product s location alterations or modifications without our written authorization or by failure on your part to use operate and maintain the Product as set out in your Operation Manual Manual All terms of this warranty are void if this product is mo
14. u to encourage your members to discuss their health program or fitness regimen with a health care professional especially if you or they have not exercised for several years are over 35 or have known health conditions Page 19 expect differant SIAR TRAC 14410 Myford Road Irvine California 92606 Telephone 800 228 6635 714 669 1660 Fax 714 508 3303 www startrac com Part No 620 8082 Rev 2011
15. ved beyond the continental borders of the United States of America excluding Alaska Hawaii and Canada and are then subject to the terms provided by that country s local authorized Star Trac representative Operation Manual Itis very important that you read and review this manual before operating the Product Remember to perform the periodic maintenance requirements specified in the Manual to assure proper operation and your continued satisfaction How to get parts and service Contact Star Trac Customer Support Services Monday through Friday from 8 00 a m to 6 00 p m Pacific otandard Time and tell them your name address and the serial number of your Product They will tell you how to get a replacement part or if necessary arrange for service where your Product is located or advise you on how and where to ship the Product for service Visit us on line at http www startrac com us en Support Customer Services Hot Line 1 800 503 1221 Fax 1 714 669 0739 Support startrac com International Customer Services 1 714 508 3796 Fax 1 714 669 0739 IntISupport startrac com or ServiciosEnEspanol startrac com Page 9 Exclusive warranties THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF ANY KIND EITHER EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART We neither assume nor authorize any p
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