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Star Micronics TUP900 User's Manual

1. GEL 08 ee upi dE E E B ee ve E lt F a 8 B lt 3 H K 8 8 Z 976 Toz OPT 126 3 17 1 wal 116 6 Fig 4 1 2 External Dimensions Diagrams TUP900 Series Specifications Manual 4 2 IL SCAI Rev 0 01 5 ENVIRONMENT SPECIFICATIONS 5 1 Temperature and Humidity 5 1 1 When Operating 1 Temperature 0 to 50 C However printing is guaranteed at 5 to 50 C 2 Humidity 10 to 80 RH However there must be no condensation Assumes 80 RH at 34 C Relative Humidity Ambient Temperature C RA Guaranteed Printing Range Fig 5 1 1 Gu
2. UPC E JAN EAN8 JAN EAN13 ITF CODE39 CODE93 CODE128 CODABAR NW 7 Notes 1 JIS level 1 and level 2 kanji sets conform to JISx0208 1983 They correspond to SHIFT JIS code 2 Conforms to GB8312 TUP900 Series Specifications Manual 3 3 IL SCQF Rev 0 01 3 3 Paper Specifications 3 3 1 Thermal Paper roll 1 Paper Width 79 5 0 5 mm to 111 5 0 5 mm Rolled Dimensions 80 0 5 1 to 112 0 5 1 mm 2 Paper Thickness 65 to 150 um 3 Paper roll Outer Diameter Maximum 150 mm Note 1 Use of optional parts enables up to 6254 mm 4 Shaft Core Inner Diameter mm Outer Diameter mm When paper thickness is 65 to 100 um Shaft core inner diameter Min 25 4 1 mm Shaft core outer diameter Min 31 4 x1 mm When paper thickness is 100 to 150 um Shaft core inner diameter Min 50 8 1 mm Shaft core outer diameter Min 56 8 x1 mm Note 1 The tolerance value of the paper roll shaft core paper tube varies according to the thickness of the paper that you use When using paper that is outside of the above specification ranges paper jams may occur 5 Recommended Thermal Paper Manufacturer dn Paper Manufacturers Quality Characteristics and Use Thickness Name um Mitsubishi P220AG Normal Type 65 Paper HP220A Long storage Type 65 HP220AB 1 Long storage Type 75 P220AB Normal Type for Cards and Tickets 85 P220AC 1 Norma
3. See Fig 8 5 2 A to make adjustments on the near end sensor in the paper roll diameter direction To adjust the position of the near end sensor the diameter direction fastening screws must be loosened After loosening the fastening screws adjust the near end sensor to the appropriate position for use At that time adjust the central position of the notch on the near end sensor with the references shown in Fig 8 5 2 A Also it is possible to set to the user s preferred amount of paper roll to detect so adjust to the most optimum position while checking operations This printer unit handles paper roll of paper core inner diameter of 25 4 1 inch inner diameter of 50 8 2 inches and 76 2 3 inches but to use each paper roll holder it is recommended to position the near end sensor to the reference positions shown in the table below to use this apparatus Corresponding References Paper roll Holder Types Adjustment Position Paper roll Holder 1 Reference a Paper roll Holder 2 Reference b Paper roll Holder 3 Reference c Note 1 The near end sensor is assembled to reference position a when shipped from the factory TUP900 Series Specifications Manual 8 8 Sien Rev 0 01 2 Optional High Volume Paper Roll Supply RHU T900 The method to adjust the near end sensor when using the optional high volume paper roll supply is basically the same as that used for the printer unit However be aware that the
4. Set as shown in Fig 9 4 B x Procedure 2 Set the paper See Fig 9 4 C to insert the paper roll holder unit into the paper roll core Then firmly fasten the left and right hooks on the paper roll holder onto the paper core edges Also be careful of he direction of the paper roll The heat sensitive side recording side should face the outside After setting the paper roll on the paper roll holder fit the paper roll holder shaft into the printer unit bushings to set the paper roll Fig 9 4 D Procedure 3 Load the paper into the mechanism After setting the paper roll into the printer unit feed paper into the mechanism Then cut the leading edge of the paper straight across as shown in Fig 9 4 E If the leading edge of the paper is not cut straight across paper being loaded into the mechanism can become jammed Pass the leading edge of the sheet between the paper guide and damper rollers shown in Fig 9 4 F and insert it directly into the paper inlet on the mechanism If the paper is not inserted straight it can become skewed Push the paper from the paper inlet on the mechanism further inside so that the paper sensor will detect the leading edge of the paper The paper will automatically be fed into the mechanism by the paper feed motor Then the system will automatically cut the paper and perform a top of form operation to complete the setting of the paper Remove the excess paper at the discharge outlet Also if you detect that th
5. 17 To prevent static electric damage to the thermal head s heating elements and the IC handle the printer only after preparing for anti static and grounding yourself Handle the thermal head carefully because applying mechanical stress or shocks to it including wear out by micro granules it is possible to damage the heating elements We cannot guarantee the print quality or the life of the printer if you use any paper type other than that we recommend Therefore always use the paper thermal paper recommended Be careful not to allow condensation to form If condensation does form absolutely do no turn ON the power until it has evaporated Absolutely never directly touch the thermal head heating elements the electronic components on the control board or the pins with your hands or a screwdriver Avoid leaving the printer without paper Be careful not to allow foreign objects to adhere to the recording paper and the platen Do not pull on the paper without opening the platen When closing the platen from an open state check that it has been correctly locked by the locking mechanism before operating the printer Do not apply excessive force to the cable connectors Limit the number of times to attach and detach the connectors to 10 times There are cases of discoloring of the recording paper degradation of the coloring layer the recording paper and platen fusing together or paper curling in the paper feed path if the printer is
6. Alphanumeric Characters 95 Characters Expanded Graphics 128 Characters International Characters 32 Characters Japanese Language Alphanumeric Characters 95 Characters Chinese Characters Expanded Graphics 128 Characters JIS Level 1 Kanji Set Note 3489 Characters 1 JIS Level 2 Kanji Set 3388 Characters Note 1 Special Symbols 83 Characters Single Byte Characters 282 Characters Chinese Language Alphanumeric Characters 95 Characters Character Specifications Chinese Characters 7189 Characters Note 2 Character Alphanumeric Characters 12 x 24 dots W x H Configuration IBM Graphics 12 x 32 dots W x H Single Byte Characters 12 x 24 dots VV x H When using Chinese Specifications Two Byte Chinese 24 x 24 dots W x H When using Chinese Specifications Characters Character 12 x 24 dots Font 1 50 mm x 3 00 mm W x H Dimensions 12 x 32 dots Font 1 50 mm x 4 00 mm W x H 24 x 24 dots Font 3 00 mm x 3 00 mm W x H Character Code 40 Code Pages Table Bar Codes UPC A UPC E JAN EAN8 JAN EAN13 ITF CODE39 CODE93 CODE128 CODABAR NW 7 Notes 1 JIS level 1 and level 2 kanji sets conform to JISx0208 1983 They correspond to SHIFT JIS code 2 Conforms to GB8312 TUP900 Series Specifications Manual 3 2 Site 3 2 2 STAR Page Mode Rev 0 01 16 x 24 dots Font Item Contents Character Type Small Characters Alphanumeric Characters 220 C
7. Paper roll Width Fig 8 5 1 A and Fig 8 5 1 B show the method for width direction adjustment for the near end sensor Loosen the screws fastening the near end sensor in the width direction with the paper roll you intend to use mounted in the printer unit Move the near end sensor holder plastic part toward the paper roll edge moving in the direction of the arrow shown in Fig 8 5 1 B to make the paper roll edge and near end sensor holder edge close together In this state move the near end sensor holder again in the opposite direction one or two clicks At this time the distance between the paper roll edge and the near end sensor edge should be 1 5 mm to 2 0 mm Notes 1 To use the near end sensor under more optimum conditions it is necessary to adjust the sensor sensitivity Refer to the sensor adjustment method described on the section 6 4 of the separate TBD900 Specifications Manual to adjust the sensitivity Also if the detection diameter of the roll sheet by the near end sensor is unstable adjust the sensitivity of the near end sensor 2 The near end sensor is adjusted to the position corresponding to paper width of 111 5 0 5 mm when the printer is shipped from the factory 3 Use the memory switches to set the near end sensor on or off 4 The adjustment for the near end sensor in the width direction on the optional high volume paper roll supply RHU T900 is the same 8 5 2 Adjusting to the Paper roll Diameter Direction 1 Printer Unit
8. Rollers 1 Feed Method Friction Method 2 Paper Feed Speed 300 mm s Note 1 Paper feed speed varies according to the ambient environment and the thickness of the paper used 3 5 2 Paper Feed Motor 1 Format DC Brush Motor 2 Drive Voltage 24 VDC 10 3 5 3 Sensors 1 Paper Sensor 1 Reflective Type Photo interrupter 2 Paper Sensor 2 Reflective Type Photo interrupter 3 Paper Sensor 3 Reflective Type Photo interrupter TUP900 Series Specifications Manual 3 10 IL SLAM 3 6 Paper Roll Supply Module 3 6 1 Paper Roll Holder 1 Paper roll Support Method Shaft Support Method Using the Paper roll Holder Fixed Shaft Unit 2 Paper Tube Inner Diameter 1 Inch Paper Tube 25 4 1 mm Inner Diameter 92 Inch Paper Tube 50 8 1 mm Inner Diameter 93 Inch Paper Tube 76 2 1 mm Note 1 The accessory components must be replaced to use each of the paper tubes 3 Paper Width Adjustment 79 5 0 5 to 111 5 x0 5 mm Adjustable to any width Rev 0 01 3 6 2 Near end Sensor 1 Format Reflective Type Photo interrupter 2 Width Direction Adjustment 79 5 20 5 to 111 5 x0 5 mm Adjustable to handle any width 3 Cable Length 870 x15 mm Note 1 The near end sensor cable length is determined according to the combination of optional parts Remove the cable bundle when changing the layout of the printer or when using the optional parts and printer unit Also be careful when removing the cable not to damage its insulati
9. Spring Base 8 4 8 5 Adjusting the Near End Sensor nennen rennen rennen 8 8 8 5 1 Adjusting to the Paper roll Wd 8 8 8 5 2 Adjusting to the Paper roll Diameter Direction sssssssseR Ree 8 8 9 HANDLING THE PRINTER UNITA 9 1 9 1 Precautions Regarding Designs eene enne nnnm nnne nennen rennen rennen 9 1 9 2 Precautions tor Handling ME 9 1 9 3 Precautions Concerning Safety 9 2 9 4 How to B t the Paper rOl ei ii atm nt iii Te ridere elie 9 3 9 5 Performing Maintenance 9 7 9 5 1 Cleaning the Thermal Head and Platen NENNEN 9 7 9 5 2 Handling Recording Paper Jains enn enne nenne nnns nennen nnns 9 7 9 5 3 How to Release the Cutter Locke 9 7 10 Control board module TBD900 Series eene eene enne nnn nnns 10 1 11 Power connector cable module RBD 11 2 TUP900 Series Specifications Manual ii Sit Rev 0 01 1 GENERAL DESCRIPTION The TUP900 series is a direct line thermal printer capable of high speed printing that employs a thermal line dot printing system and is composed of a unit comprising thermal paper roll storage This type is used embedded in electronic devices such as games ATM and information kiosks Model Name Display Directions TUPS9 9 2 24 J1 L Installed Fonts None Standard models J1 Japanese Characters Power Specifications 24 24 VDC Mechanism Type 2 Standard Printer Type 9 Presenter equipped with a recovery function as standard TUP900 Series Thermal Un
10. aae FRU Age ea dos 5 2 5 4 2 Drop Test When Hackaged nene rne rrn LEE rra rrr rre rrr 5 2 TESA EIT onu 5 2 Ds a a EE 6 1 MD In ee EE 6 1 dz USAGE EXAMPLE LAYOUT EXAMPLE iaia En 7 1 FERBER EE 7 1 7 1 1 Control Board Layout 2 ctr rer e Ea aara c OR ANY AYN Dn E VANA EA ern E E 7 1 7 1 2 reiecit Layout i 12 nee teas A RE ee 7 1 7 2 High Volume Paper Roll Supply RHU T900 Optional Hart 7 1 7 2 1 Horizontal Layout nece ke e on kb EXE RE joga aaa ETE EYR RUN dreka STRE Y avokada lia 7 1 7 2 2 pc de LE ac E 7 1 8 SETTING UP THE PRINTER UNTER eren neret tan inne nane ANA KENE AA dan EE raid Ra kaka 8 1 ds T Mounting ROC MINE vie tere dve ea ai vedl avokada S Eed 8 1 8 1 1 Mounting the Entertainment aa AA adi akal oba kn 8 1 8 1 2 Mounting the High Volume Paper Roll Supply RHU T900 ue FIL LL Liu 8 1 8 1 3 Mounting the Printer Unit and the High Volume Paper Roll Supply RHU T900 8 1 8 2 Mounting the High Volume Paper Roll Supply RHLL TOO0 nennen 8 1 8 3 Adjusting the Paper roll Holder Unnt enne nennen nennen 8 2 8 3 1 Handing 111 5 mm Paper VII eise iss ch dae bark Dr at rer Hee aere tip ren ert n a 8 2 8 3 2 Handling 82 mm Paper Wd 8 2 8 3 3 Handing 75 5 mm Paper VAN EE 8 2 8 4 Mounting the Eriction Spring iuis A I ea e ka raa ea Ree ka sd ch nt sd a v cd ag re ab kick tia 8 4 8 4 1 Using the Spring E cei eh ee ere ne ra PER e rec ERR Ra i E Ra ER 8 4 8 4 2 When Not Using the
11. apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le pr sent appareil num rique n met pas de bruits radio lectriques d passant les limites applicables aux appareils num riques de la classe A prescrites dans le R glement sur le brouillage radio lectrique dict par le minist re des Communications du Canada The above statement applies only to printers marketed in Canada CE Manufacturer s Declaration of Conformity EC Council Directive 89 336 EEC of 3 May 1989 This product has been designed and manufactured in accordance with the International Standards EN 50081 1 01 92 and EN 50082 1 01 92 following the provisions of the Electro Magnetic Compatibility Directive of the European Communities as of May 1989 EC Council Directive 73 23 EEC and 93 68 EEC of 22 July 1993 This product has been designed and manufactured in accordance with the International Standards EN 60950 following the provisions of the Low Voltage Directive of the European Communities as of July 1993 The above statement applies only to printers marketed in EU TUP900 Series Specifications Manual 6 1 Sien Rev 0 01 7 USAGE EXAMPLE LAYOUT EXAMPLE 7 1 Control Board Layout This unit is mounted with the control board PCB chassis shown in Fig 4 1 2 at the time of shipment It is possible however to change the position of th
12. based cleaner such as ethanol or methanol AIso do not apply excessive force when doing so Wipe the heating elements gently After cleaning check that the alcohol has completely evaporated before closing the platen unit Use a soft dry cotton swab to clean the platen Wipe away the dirt while rotating the platen Also complete wipe away all of the paper dust on the rubber platen If the cleaning is incomplete there may be problems in paper feeds 9 5 2 Handling Recording Paper Jams If recording paper should become jammed open the platen unit including the presenter unit and remove the jammed paper Never pull on the jammed paper unnecessary while the printer unit is closed because this can damage the drive system parts Fig 9 5 2 shows the locations to operate Ievers knob when paper becomes jammed Remove jammed paper according to the following procedures Procedure 1 Procedure 2 Procedure 3 Procedure 4 Remove the right and left lock levers Open the platen unit including the presenter unit using the release lever Rotate the knob to remove the jammed paper Close the platen unit including the presenter unit and lock the left and right lock levers Notes 1 When removing the jammed paper never move you hands near the tear bar or the auto cutter because it is very dangerous Also when opening or closing the rotating portions be careful not to get your hands or fingers caught 2 When locking the
13. cutter blades do not forcefully rotate the platen unit or the presenter unit because this can be the cause of machine failure See the following pages for releasing the cutter lock and opening the platen unit 9 5 3 How to Release the Cutter Lock Use the following procedures to release the auto cutter lock if trouble occurs such as when paper becomes chewed Procedure 1 Procedure 2 Turn the apparatus power off Rotate the emergency knobs in the direction of the arrows on the top of the auto cutter unit case to return the cutter blades to their home position The emergency knob should be rotated using a tweezers screwdriver or ball point pen to prevent accidents TUP900 Series Specifications Manual 9 7 Rev 0 01 p AA CX N K A S y N 7 3 M d s Z S s VA IE lt gt A e a S 1 7 ANA S A o s N fe Y Y 4 d DNS N fe A 2 Ze e a A Cay A Ce OLN NJ 3 SIC Release lever Knob Fig 9 5 2 9 8 TUP900 Series Specifications Manual Site 10 Control board module TBD900 Series Refer to the separate TBD900 24 A PBD 9 Secification Manual for details However the Paper End Near Sensor Unit NEU T900 Control Panel Unit OPA T900 and the Power Connector Cable PBD 9 which are optional parts for the TBD900 24 A are standard equipment on the TUP900 The table below shows the factory settings for the DIP Switc
14. difference in the setting position of the paper roll the position to mount the paper roll bushing makes the adjustment position different Fig 8 5 2 B shows the reference inscribed on the optional high volume paper roll supply frame Also the following explains two ways as representative examples to adjust the position When using a 625 4 paper core inner diameter on the horizontally placed layout of item 7 2 1 Adjust the central position of the notch on the near end sensor with the reference a shown in Fig 8 5 2 B When using a 925 4 paper core inner diameter on the vertically placed layout of item 7 2 2 Adjust the central position of the notch on the near end sensor with the reference g shown in Fig 8 5 2 B TUP900 Series Specifications Manual 8 9 Rev 0 01 Ir Sit 7 Fig 8 5 1 A Roll Paper i Near end Sensor Edge Near end Sensor Movement Direction Fig 8 5 1 B 8 10 TUP900 Series Specifications Manual star Rev 0 01 Paper Roll Diameter Direction Movement TUP900 Series Specifications Manual Near end Sensor Plate Notch Mark Pressure Direction Adjustment Screw Mark 1 3 25 Pitch Reference a Reference b Reference c Fig 8 5 2 A Mark 1 Near end Sensor Plate Notch Mark Reference a Reference b Reference c
15. edge of the paper roll holder positioned on the reference is the opposite 8 3 3 Handling 79 5 mm Paper Width See Fig 8 3 3 for the paper roll holder setting position to handle paper widths of 79 5 0 5 mm Position the edge of the paper roll holder onto the central position of the references b and b See the figure to assembly at the correct position TUP900 Series Specifications Manual 8 2 SCI Rev 0 01 Reference b Reference b Reference a Reference c Reference c Reference a 2 Reference Pitch Align paper roll edge with reference a Align paper roll edge with reference a Align paper roll edge with reference c Align paper roll edge with reference c Fig 8 3 2 Align paper roll edge with reference b Align paper roll edge with reference b Fig 8 3 3 TUP900 Series Specifications Manual 8 3 Ste Rev 0 01 8 4 Mounting the Friction Spring It is necessary to adjust the friction spring position for the width of the paper you intend to use If the setting position is incorrect the paper roll will be supplied improperly to the mechanism which in turn causes paper transport problems Thus it is should be properly adjusted Note 1 It is necessary to adjust the friction spring position according to the paper roll material Contact us for details on fine adjustments 8 4 1 Using the Spring Base Fig 8 4 1 shows the reference
16. left unused for extended periods So when using the printer after having been unused for extended periods it is recommended to install new recording paper because these phenomenon can cause improper printing or poor paper feeds Also even if you do not replace the paper with a new roll you should discharge the part of the paper remaining for a long time in the paper feed path before using this printer The platen rubber may deform making printing thinner in some places if the printer is left unused for extended periods Initial print may be thin when using the printer in a cold environment because the thermal head is cold When using the printer in a high temperature environment the print may run or characters may be distorted Avoid sudden changes of the environment even if the ambient temperature and humidity are within standard Do not store or use the printer in locations that are dusty oily or exposed to metallic dust Because there is the possibility of mis operation of the thermal head caused by noise or damage to the thermal head or IC caused by surged voltages the power line should be stabilized TUP900 Series Specifications Manual 9 1 Sien Rev 0 01 18 19 20 21 This unit is provided vvith an auto cutter as standard equipment but absolutely never approach the auto cutter blades vvhile the cutter is operating because it is extremely dangerous Also if the cutter stops absolutely never touch the blades direct
17. of wear 100 km Durability to Pulses 100 million pulses 2 Two color Printing Life Withstanding of wear 50 km Durability to Pulses 50 million pulses Notes 1 This assumes repeated printing sequences below the printing rate of 12 596 based on STAR s evaluation standards document 2 This is a standard for life when more than two adjacent dots are damaged on the head However this excludes damage scratches caused by the adherence of foreign matter or man made damages 3 When repeated printing under extremely high printing rates the life of the thermal head will notable decrease Carefully consider your print format before printing 4 If the recommended paper is not used the life of the printer cannot be guaranteed Always use the recommended paper types 3 7 3 Auto cutter 1 Life Must meet the number of cuts for the paper thickness Performs full cuts Paper thickness Life 65 um to 100 um One million cuts 100 um to 150 um Three hundred thousand cuts Note 1 If the recommended paper is not used the life of the printer cannot be guaranteed Always use the recommended paper types 3 7 4 Presenter Module 1 Life Ticketing operation can handle one million receipts Notes 1 This assumes repeated ticketing operations of 100 mm receipts based on STAR s evaluation standards document 2 If the recommended paper is not used the life of the printer cannot be guaranteed Always use the recommended paper ty
18. 11 http www starmicronics com Fax 01494 473333 http www starmicronics co uk Please access the following URL http www star micronics co jp service frame sp spr e htm for the lastest revision of the manual Distributed by Rev 001 2003 03 12 Printed in Japan 80874555
19. 6 surfaces from 1m 3 Order of Drops 1 angle 3 corners 6 surfaces 5 5 Dust There is no affect on operation in a normal office environment TUP900 Series Specifications Manual 5 2 Ste Rev 0 01 6 SAFETY 6 1 Standard CE Marking CE Marking EMC Instruction CE Marking Low voltage instruction EMI Standard FCC Class A VCCI Class A EN55022 Class B Note 1 When using the optional power adapter PS60L 24A Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense For compliance with the Federal Noise Interference Standard this equipment requires a shielded cable This statement will be applied only for the printers marketed in U S A Statement of The Canadian Department of Communications Radio Interference Regulations This digital
20. Product Specifications Manual TUP900 Series Rev 0 01 Star Micronics Co Ltd Special Products Operating Division Sien Rev 0 01 CONTENTS A GENER LL LH WE 1 1 2 PRINTER CONFIGURATION ME 2 1 FIM EE A E M Y FY dT A AV S 2 1 2 1 1 Thermal Mechanism Module enne enne nna rnnn nensis nsns aa san nr sss iss ananas 2 1 2 1 2 Presenter Madule ueucececcr rtr korea E poja NN GANN WHEN NR Fdo Yr kde hc VoU E ke ERE RR FERT FERES 2 1 2 1 3 Control Board Module ii i o bee tat reni IN DERE RE eae 2 1 2 1 4 Power Connector Cable Module 2 1 2 1 5 Paper Roll Supply Module cocer tte re kt Ree FFF EF NF FFF aja via AEN 2 1 2 2 Selectable Options for Each Module 2 1 3 BASIC lenger LE 3 1 Za sii UE IL UE 3 1 3 2 Character Specifications and Bar Code Specifications e nennen 3 2 3 2 1 STAR Line Mode I 3 2 3 2 2 STAR PEGE MON GW YH DLL DLL 3 3 3 3 Paper Specifications a nnnm emnes nnne tren nennen seen eren nennen nennen nnne 3 4 3 3 1 Thermal Ter 3 4 3 3 2 Black Mark Specifications crescita ikea e a ie reete acme ka 3 7 3 4 Thermal Mechanism Module nnne nennen nnana SSL LEL snis sa raga sns s ssa asas asa snas 3 9 3 4 1 Thermal EE 3 9 3 4 2 ln LE 3 9 3 4 3 Paper Feed EE 3 9 3 4 4 LIU cio dita LIMES 3 9 3 5 Presenter Module kana 3 10 3 5 1 Feed BONES ELIO LL 3 10 3 5 2 Paper Feed Motor oie O let ei Mi RE EI O ME
21. Reference d Reference e Reference f Reference g Reference h Reference i Reference j Fig 8 5 2 B Ste Rev 0 01 9 HANDLING THE PRINTER UNIT 9 1 Precautions Regarding Designs 1 oo If the positional relationship of the printer unit and the paper roll holder mounting is poor paper can skew the ends of the paper become creased or the paper jam For that reason be very careful in how the paper roll is supplied Also if configuring the apparatus to use the optional high volume paper roll supply design particularly so that the center of the paper width on the printer unit and the center of the paper on the high volume paper roll supply match Depending on the conditions of the paper roll that you intend to use there are cases in which the paper feed performance of the printer unit can be reduced Design within the paper roll specifications Design the out cover so that paper transport is unobstructed at the paper discharge outlet Determine the layout of the cable from the printer unit so that no unnecessary load is applied to them Also ensure that cable insulating covering is not damaged by the edges of the printer unit or the case Plated steel is used so rusting can occur on edges Design for gaps between the case and the printer unit or the high volume paper roll supply optional for areas other than where attached 9 2 Precautions for Handling 1 2 3 ooo 11 12 13 14 15 16
22. Shaft and Loop Guide on the Presenter Module The TUP900 Series printers require the accessory weight shaft and loop guide for the thickness of the paper to be used to ensure the smooth feeding of paper See the table below for the optimum mechanism status e When 65 um lt Paper Thickness lt 100 um Loop guide mounting required Weight shaft unnecessary e When 100 um lt Paper Thickness lt 150 um Weight shaft mounting required Loop guide unnecessary Note 1 Refer to the PR921 24 A product specifications manual for details regarding the mounting position of the loop guide and the weight shaft and how to mount them 8 Pre printing Range on the Backside of Recording Paper When pre printing to the backside of recording paper it should meet the following specifications Printing Direction Printing Surface is Paper Back Side Min 15 mm from Paper Edge 9 Others Coloring Side Roll outer side Trailing Edge Processing Do not glue to fasten to paper roll and shaft core The trailing edge should not be folded TUP900 Series Specifications Manual 3 6 SAI Rev 0 01 3 3 2 Black Mark Specifications The following describes the recommended black mark specifications for printers that use the paper out sensor as the black mark sensor Printing Direction 1 1 0 8 mm Paper Back Side B mm Cutting Position Printing Range C mm Printing Surface is Paper Back Side Min 15 mm 1 Black Mar
23. So you must set for plenty of top margin 2 The setting of the printing range should not exceed the black mark pitch 5 Bottom Margin Dimension C Set the printing range leaving plenty of bottom margin from the trailing edge of the printing range to the black mark It is necessary to consider the printing precision of the black mark the printing TOP accuracy 2 mm of the standard printing position the setup ambient temperature of the printer and part wear out to set the bottom margin It is recommended that the following bottom margin be secured to set the printing range Bottom Margin Dimension C gt 3 mm Dimension A x 396 Notes 1 If the bottom margin is not sufficiently taken problems such as the page being skipped can occur So you must set for plenty of bottom margin 2 The setting of the printing range should not exceed the black mark pitch 6 Example Setting of the Printing Region The following shows a printing range setting example when not reverse feeding recording paper When Black Mark Pitch Dimension A is 100 mm The top margin is set to 20 mm The bottom margin is set to 3 mm 100 mm x 0 03 6 mm According to the above it is necessary to set the printing range to less than 100 mm 20 mm 6 mm 74 mm Note 1 If you have any questions regarding how to set the printing range for the black mark consult with STAR Micronics TUP900 Series Specifications Manual 3 8 Ste Rev 0 01 3 4
24. TUP900 Series Specifications Manual Sen i Rev 0 01 CH Se xeu ujpi fade Ui yap Joded 9 S 6 Z euer upi jede n CAN Boe Cas JI n 04 Y MU ES Qe n Sr EQ tj Pa i o Q o l p j ez M P k sile I arees P o Ej mr Ti Bp 69 8 ETT o e l L Fig 7 2 1 Horizontal Layout TUP900 Series Specifications Manual 7 5 Sen i Rev 0 01 euer jp Jodeg H Damper Roller Fig 7 2 2 Vertical Layout TUP900 Series Specifications Manual 7 6 Sien Rev 0 01 8 SETTING UP THE PRINTER UNIT 8 1 Mounting the Units 8 1 1 Mounting the Printer Unit Use the four holes a b c and d shown in the external drawing of Fig 4 1 2 on the separate sheet to fasten the printer unit Also it is recommended the unit be fastened using M4 screws with washers Notes 1 Depending on the state of the
25. Thermal Mechanism Module 3 4 1 Thermal Head 1 Thermal Element Configuration 2 elements dot 2 Number of Thermal Elements 832 dots 3 Thermal Element Scanning Density 0 125 mm dot 8 dots mm 4 Average Resistance Value 800 O 3 initial value 5 Drive Power Voltage Head drive Vh 24 VDC 10 Driver IC Vdd 5 VDC 2596 3 4 2 Auto cutter 1 Cutter Type Separated V blade Guillotine Type 2 Paper Cut States Full cut Note 1 The presenter model is standardly equipped with this type of cutter It does not perform partial cuts 3 Cut Duty 1 Cut within 3 seconds Note 1 The auto cutter life will notable shorten if it is not used within the above range 4 Cutter Position The distance from the thermal head heating element positions the printing position to the auto cutter blade positions the cutting position is 15 x0 5 mm 3 4 3 Paper Feed Motor 1 Format 4 Phase PM Type Bipolar Stepping Motor 2 Drive Voltage 24 VDC 10 3 4 4 Sensors 1 Head Temperature Detection Thermistor 2 Paper Out Detection Reflective Type Photo interrupter 3 Platen Position Detection Micro Switch 4 Cutter Home Position Detection Micro Switch Note 1 A reflective photo interrupter is used for the paper out sensor so it can also be used as a black mark sensor In such cases some restrictions exist for black mark pitch detection TUP900 Series Specifications Manual 3 9 Sien Rev 0 01 3 5 Presenter Module 3 5 1 Feed
26. aan RAN Eds 3 10 3 5 3 EE 3 10 36 Paper Roll Supply e EE 3 11 3 6 1 Paper Rall a EE 3 11 3 6 2 K SSEN 3 11 3 7 Reliability Speciications E 3 12 3 7 1 Thermal Mechanism Module 3 12 3 7 2 Thermal Head RETIUM 3 12 3 7 3 A IUE AE ERE 3 12 3 7 4 Presenter Module anni 3 12 de dXbERSNALSPEUIEIORTIDBNS 5 siehe SN ceed eso mate dente ti a Hie ett reete Yess 4 1 4 1 External SpecI clie iaia titat esee te DAD WYLO A DALDRA GRO NO ANO DYGN radar E EYE 4 1 4 1 1 External Dimensions simis mn ER dx RYFAIN FFR FYN 4 1 4 1 2 SCIRE CGU A D LOL TEILE 4 1 4 1 3 CIONES 4 1 4 2 Operation Panel Specifications mee nta YN tak Rex DDAIAR YNA ANNA FYNN ER DANO AE k aa AR RDU ON NN HA Na YR RR UYN Du 4 1 4 2 1 S E HE E NYFFRYN RE ANN ITI 4 1 4 2 2 iz eege eege EYN FON EFE NF HYR FFR FE FF YF YY HYF RR IE 4 1 cr EE 4 1 44 LE 4 1 D ENVIRONMENT SPECIFICATIONS ue GG GY Gu vodita Mala na been bana GL YN YR EG a Y 5 1 5 1 Temperature and Humidity a AIL HAIL HALL eene enne nenne FAL ERIN FRI LL rennen nnns 5 1 5 1 1 When Operating x EEA LTD 5 1 5 1 2 When Stored Excluding Paper roll 5 1 TUP900 Series Specifications Manual i Ste Rev 0 01 5 2 SGC Electricity Tolerance ESO ie eer reed ae enn e e e ha e Eu eevee 5 2 5 3 AC Line Noise Kate er 5 2 5 4 Vibrations Falling Shocks eter te pte o qe tte ER ENEE XR C RARE RA RUN AR EXER a URN VES RA ER ERN YR EN 5 2 5 4 1 Vibration Test When Packaged oco e er tenni rein nent Eee ideni DYF
27. aranteed Humidity Range DS and Guaranteed Operating Range Note 1 When using the optional power adapter set be aware that the operation guarantee range is determined by the operating environment specifications of the power adapter set 5 1 2 When Stored Excluding Paper roll 1 Temperature 20 to 60 C 2 Humidity 10 to 90 RH However there must be no condensation Note 1 The combination of 40 C and 90 RH no condensation is considered the worst values regarding high temperatures and humidity TUP900 Series Specifications Manual 5 1 Ste Rev 0 01 5 2 Static Electricity Tolerance ESD Direct Electrical Discharge Contact discharge 6 kV individual unit Air discharge 8 kV individual unit Indirect Discharge 6 RV individual unit 4 kV Checker connection Note When using the optional power adapter PS60L 24A 5 3 AC Line Noise Tolerance 1200 V individual unit 500 V Checker connection Note When using the optional power adapter PS6OL 24A 5 4 Vibrations Falling Shocks 5 4 1 Vibration Test When Packaged 1 Vibration Waveform Sine wave 2 Vibration Frequency 10 to 55 to 10 Hz 3 Total Amplitude 1 54 mm constant 4 Acceleration Speed 0 3 to 9 3 G 5 Direction Three directions of X Y and Z 6 Time 2 hours in each direction 7 One side Sweep Time 5 minutes 5 4 2 Drop Test When Packaged 1 No of Drops 10 times 2 Height of Drop 1 angle 3 corners from 85cm
28. at there are some parts that are not included in the RHU T900 7 2 1 Horizontal Layout The layout for this to place the TUP900 and high volume paper roll supply RHU T900 in the horizontal direction Fig 7 2 1 on the separate sheet shows the recommended layout Note that the maximum paper roll diameter that can be handled is 254 mm because of the arrangement of the apparatus in this layout Notes 1 Be careful when laying out the cables so that wires are not broken Also if necessary use a protective tube or a wire bundling band to protect the cable 2 There are cases in which depending on the paper quality and type of paper core the maximum diameter 254 paper roll cannot be transported by the printer unit Determine your final layout by actually trying to transport the type of paper you intend to use 3 When using the maximum diameter paper roll of 6254 it is recommended to separate the printer unit and high volume paper roll supply as much as is possible Absolutely never setup closely as shown in Fig 7 2 1 This can cause paper transporting problems 7 2 2 Vertical Layout The layout for this to place the TUP900 and high volume paper roll supply RHU T900 in the vertical direction Fig 7 2 2 on the separate sheet shows the recommended layout The maximum paper roll diameter that can be used with this layout is 180 mm Notes 1 Be careful when laying out the cables so that wires are not broken Also if necessary use a protectiv
29. des or paper discharge outlet When performing maintenance on the printer mechanism always unplug the power from its outlet before starting your work Absolutely never apply a voltage that exceeds the maximum rating to the power connector The environment for use must be within the ranges specified in the environment specifications Do not drop foreign matter with electrical conductivity such as paper clips onto the PCB Do not disassemble or modify the units Absolutely never place the printer in an unstable location Never place the printer in a highly humid or dusty environment because there is the danger of printer failure fire or electrical shocks Never place objects or sit on the printer When not using the printer for an extended period of time always unplug it for safety When the mechanism unit and presenter unit are rotating when open be careful not to allow your fingers or hands to get caught in the rotating parts TUP900 Series Specifications Manual 9 2 Ste Rev 0 01 9 4 How to Set the Paper roll Set the paper roll as shown in the following procedures Procedure 1 Open the frame for fastening the mechanism mechanism and presenter Hold the unit holder as shown in Fig 9 4 A and open the frame for fastening the mechanism Then lift the handle toward the direction of the solid line arrow the top of the apparatus to rotate it after releasing the frame lock the direction of the broken line arrow
30. dth is center of the paper width Left and right margins in the printing region are recommended to be a minimum of 3 75 mm 2 When using a paper width that is less than the maximum print width of the head 104 mm consider the recording paper feeding state so that the print region does not leave both edges of the recording paper 5 Print Format Maximum 69 columns 12 x 24 fonts Maximum 34 columns 24 x 24 Chinese character fonts Only on Chinese character models 6 Character Space Programmable 7 Print Speed 1 HS mode Maximum 150 mm s 2 LQ mode Maximum 110 mm s 3 HQ mode Maximum 60 mm s 4 Two Color Printing Mode Maximum 60 mm s Note 1 Printing speed varies according to the processing speed of the controller and the temperature control using the head thermistor 8 Paper Feed Thermal Mechanism Module Friction Feed Method Presenter Module Roller Friction Feed Method 9 Paper Feed Pitch 0 125 mm 1 step on the paper feed pulse motor 10 Line Width 4 mm 3 mm 11 Cuttable Sheet Length 75 to 300 mm 12 Print Head Line Thermal Head 13 Presenter With Recovery Function 14 Emulation Star Line Mode Star Page Mode TUP900 Series Specifications Manual 3 1 Site Rev 0 01 3 2 Character Specifications and Bar Code Specifications 3 2 1 STAR Line Mode Item Contents Character Type Standard Specifications
31. e control board according to the conditions of use Notes 1 Changes to the control board layout are to be done by the user 2 Be careful when laying out the cables so that wires are not broken Also if necessary use a protective tube or a wire bundling band to protect the cable 7 1 1 Control Board Layout 2 The control board can be arranged on the unit frame side Fig 7 1 1 on the separate sheet shows an external drawing of that arrangement Note 1 Be careful because in this type of layout the mechanism mounting base chassis cannot rotate 7 1 2 Control Board Layout 3 The control board can be arranged on the unit side and the direction of the interface optional part can be changed Fig 7 1 2 on the separate sheet shows an external drawing of that arrangement 7 2 High Volume Paper Roll Supply RHU T900 Optional Part Large diameter paper roll can be used by using the optional high volume paper roll supply RHU T900 Fig 7 2 on the separate sheet shows an external drawing of use of the high volume paper roll supply RHU T900 Notes 1 Be aware that the maximum paper roll outer diameter will vary according to the high volume paper roll supply and the TUP900 Unit layout Contact us if you have questions relating to layout 2 Be aware that the assembly method of the high volume paper roll supply will vary according to the paper roll and the TUP900 layout 3 The external drawing of Fig 7 2 is an example of the assembly Be aware th
32. e paper skewed when automatically set reset or fix the paper Procedure 4 Close the frame for fastening the mechanism mechanism and presenter After completing the setting of the paper roll rotate the frame for fastening the mechanism in the direction opposite to procedure 1 to securely lock it At this time it is dangerous to use the apparatus without it being completely locked so be very careful Also when the frame for fastening the mechanism is closed be careful not to get your hands or fingers caught TUP900 Series Specifications Manual 9 3 Ser Rev 0 01 Handle a Fig 9 4 A TUP900 Series Specifications Manual 9 4 Rev 0 01 p SIC Heat sensive Side Recording Side Fig 9 4 C Fig 9 4 D 9 5 TUP900 Series Specifications Manual Sen i Rev 0 01 Seay Fig 9 4 E Damper rollers Paper inlet Paper guide Fig 9 4 F TUP900 Series Specifications Manual 9 6 IL Ste Rev 0 01 9 5 Performing Maintenance 9 5 1 Cleaning the Thermal Head and Platen To ensure long term and stable printing periodically clean the thermal head and the platen It is recommended that you clean every 500 000 lines The thermal head and platen can be cleaned by opening the platen unit with the release lever To clean the thermal head heating elements wipe with a cotton swab dampened with an alcohol
33. e tube or a wire bundling band to protect the cable 2 Be aware that the damper roller unit is different from that when mounted at the factory if you use this layout TUP900 Series Specifications Manual 7 1 SLANI Rev 0 01 207 751 eL j Kp 116 6 133 7 Ta J a de NJ V N Tr Prem ls la ee ee E t i L N UN 4 E e Lo cepi li O ie u Ted 9 git ol m 13 7 A rO a 1 EE S f T x a an Y a 13 5 L 179 Fig 7 1 1 Control Board Layout 2 TUP900 Series Specifications Manual 7 2 X X of S sW e L 230 3 zz z ze Paper width center L 79 520s paper width min 111 5 0s paper width max su ra aro ara Paper width center 80 94 6 star Rev 0 01 Fig 7 1 2 Control Board Layout 3 TUP900 Series Specifications Manual 230 3 88 1 Paper width center o ta EE Hh l l l l tz Se 79 5 0s paper wid
34. haracters and Others International Characters 32 Characters Standard Alphanumeric Characters 220 Characters Characters and Others International Characters 32 Characters Chinese Character Single Byte Alphanumeric Characters 158 Characters Characters and Others Japanese Alphanumeric Characters 95 Characters Language Expanded Graphics 128 Characters Chinese JIS Level 1 Kanji Set Note 3489 Characters Characters 1 JIS Level 2 Kanji Set 3388 Characters Note 1 Special Symbols 83 Characters Single Byte Characters 282 Characters Chinese Alphanumeric Characters 95 Characters Characters Chinese Characters 7189 Characters Note 2 Bold Characters Alphanumeric Characters 128 Characters and Others International Characters 32 Characters OCR Characters Alphanumeric Characters 103 Characters and Others Character Small Characters 8 x 16 dots W x H Configuration Standard 16 x 24 dots W x H Characters Single Byte 12 x 24 dots W x H When using Chinese Specifications Characters Two Byte Chinese 24 x 24 dots W x H When using Chinese Specifications Characters Bold Characters 24 x 32 dots W x H OCR Characters 16 x 24 dots W x H Character 8 x 16 dots Font 1 00 mm x 2 00 mm W x Dimensions 12 x 24 dots Font 1 50 mm x 3 00 mm W x 24 x 24 dots Font 3 00 mm x 3 00 mm W x 24 x 32 dots Font H H 2 00 mm x 3 00 mm W x H H H 3 00 mm x 4 00 mm W x Character Code Table 2 Code Pages Bar Codes UPC A
35. hes and Memory Switches 1 the DIP Switches DIPSW a Main Board DIPSW Factory settings DIPSW1 1 ON DIPSW1 2 ON DIPSW1 3 ON DIPSVV1 4 ON DIPSVV1 5 ON DIPSVV1 6 ON DIPSVV1 7 ON DIPSVV1 8 OFF DIPSVV2 1 ON DIPSVV2 2 ON DIPSVV2 3 ON DIPSVV2 4 ON b RS 232 I F Board DIPSW Factory settings DIPSW1 1 ON DIPSW1 2 ON DIPSW1 3 ON DIPSW1 4 ON DIPSW1 5 ON DIPSW1 6 ON DIPSW1 7 OFF DIPSW1 8 OFF 2 Memory Switches MSW Factory settings MSW 0 0000 MSW 1 0000 MSW 2 0000 MSW 3 0000 MSW 4 0000 MSVV5 0000 MSVV 6 0000 MSVV 7 0000 MSW 8 0000 MSW 9 0000 MSVV A 0000 MSW B 0000 MSWC 0000 MSWD 0000 MSWE 0000 MSWF 0000 TUP900 Series Specifications Manual 10 1 SAQIF Rev 0 01 11 Power connector cable module PBD 9 Refer to the separate TBD900 24 A PBD 9 Secification Manual for details TUP900 Series Specifications Manual 11 1 ter ELECTRONIC PRODUCTS DIVISION OVERSEAS SUBSIDIARY COMPANIES STAR MICRONICS CO LTD STAR MICRONICS AMERICA INC STAR MICRONICS U K LTD 536 Nanatsushinya 1150 King Georges Post Road Edison Star House Peregrine Business Shimizu Shizuoka 424 0066 Japan NJ 08837 3729 U S A Park Gomm Road High Wycombe Tel 0543 47 0112 Tel 732 623 5555 Bucks HP13 7DL U K Fax 0543 48 5013 Fax 732 623 5590 Tel 01494 4711
36. it Printer TUP900 Series Specifications Manual 1 1 SAI Rev 0 01 2 PRINTER CONFIGURATION 2 1 Basic Configuration This unit is composed of modules The configuration is shown below TUP992 24 TUP992 24J1 Thermal line unit printers Thermal mechanism module TMP900 Series Presenter module PR900 Series Control board module TBD900 Series Power connector cable module PBD 9 Paper roll supply module 2 1 1 Thermal Mechanism Module This is composed of the printer mechanism portion that prints using a thermal head while paper is being fed and an auto cutter mechanism that cuts the paper by command 2 1 2 Presenter Module The presenter module is composed of a mechanism that discharges and that recovers paper such as receipts that has been printed and cut by the thermal mechanism module 2 1 3 Control Board Module This is the control board that controls the thermal mechanism and the presenter 2 1 4 Power Connector Cable Module This is composed of the connector portion that connects the optional power adapter set to the control board and the power switch 2 1 5 Paper Roll Supply Module This supports the thermal paper roll on a shaft and functions to supply paper to the thermal mechanism module This is also provided a damper roller unit to alleviate the shock caused by the inertia of the paper roll when feeding the thermal paper 2 2 Selectable Options for Each Module This unit is used by mounting the following selectable
37. k Pitch Dimension A Black mark pitch can be set to a dimension of A 75 to 300 mm Note 1 Black mark pitches can be set to the above describe range but it is recommended to use a pitch that is at least 80 mm in consideration of the variation in printing positions 2 Black Mark Dimensions See the following drawings for the dimensions of black marks to be printed 3 PCS Value The PCS value of black marks to be printed should be a minimum of 0 90 Note 1 The PCS value of black marks can cause page skipping problems or improper page length detection if they do not meet the aforementioned specifications For that reason always ensure that the PCS value is met TUP900 Series Specifications Manual 3 7 Ste Rev 0 01 4 Top Margin Dimension B Set the printing range leaving plenty of top margin from the cutting position When not reversing paper feed a top margin with a minimum total of 19 mm is recommended with the distance of 15 mm from the thermal head heating elements to the cutting position and the empty paper feed amount 1 line 4 mm empty feed considering the motor acceleration step If you want a smaller top margin setting change the memory switch settings However in that case it is recommended to set the top margin of the empty paper feed amount 1 line 4 mm empty feed considering the motor acceleration step Notes 1 If the top margin is not sufficiently taken problems such as the page being skipped can occur
38. l Type for Cards and Tickets 95 P220AC Normal Type for Cards and Tickets 105 P220AD Normal Type for Cards and Tickets 130 P220AE 1 Normal Type for Cards and Tickets 150 PB670 2 color Type Red Black 75 PB770 2 color Type Blue Black 75 Oji Paper PD150R Normal Type 75 Company PD160R Long storage Type 65 75 PD750R 2 color Type Red Black 15 PD700R 2 color Type Blue Black 15 RSP P 320RB 2 color Type Red Black 65 P 320BB 2 color Type Blue Black 65 Nippon Paper TF50KS E2C Normal Type 65 Industries Note 1 Print density settings must be changed according to the type and thickness of the paper Density settings can be changed using the print density setting command lt ESC gt RS d n 6 Head Adjust Lever on the Thermal Mechanism Module The TUP900 Series printers require that the head position be adjusted according to the thickness of the paper to be used to ensure high quality printing The head position is adjusted by changing the position of the head adjustment lever See the table below to set to the optimum lever position When 65 um lt Paper Thickness lt 100 um Normal Position When 100 um x Paper Thickness x 150 um Position for Thick Paper TUP900 Series Specifications Manual 3 4 Sen i Rev 0 01 Head Adjust Lever Fig 3 3 1 6 A Normal Position Head Adjust Lever Fig 3 3 1 6 B Position for Thick Paper TUP900 Series Specifications Manua 3 6 IL SEAI Rev 0 01 7 Weight
39. ly with your fingers Never unnecessarily disassemble the printer or its parts When performing maintenance always check that the power has been turned OFF before starting your work The TUP900 series handles all paper widths within specifications However the width of paper on the same mechanism auto cutter is limited to one type LPS electrical power is used as the drive power for this unit 9 3 Precautions Concerning Safety To use this printer safely you must carefully observe the contents described in the specifications manual and the following precautions Also we accept absolutely no responsibility for any fires or damages caused by any other type of use of the apparatus 1 3 During or after printing the surface of the motor is extremely hot Do not touch directly with your hands Do not touch the gears or rotating parts while the printer unit is operating Be very careful because there is the possibility of injury by handling the edges of the printer mechanism particularly the metal parts The yellow caution seal affixed to the front surface of the mechanism unit indicates that the thermal head is very hot while printing or immediately thereafter and that the paper tear bar cutter or the auto cutter are extremely dangerous Absolutely never touch them directly with your hands The auto cutter particularly is also extremely dangerous when it is operating so absolutely never put your fingers in or near the auto cutter bla
40. marked on the spring holder Adjust or mount the friction spring width of the paper you intend to use Also the reference pitch is 2 mm Therefore to handle any type of paper position the paper roll holder according to this reference 1 Handling 111 5 mm 82 mm Paper Widths To handle 111 5 0 5 mm or 82 20 5 mm paper widths position the friction spring notch for each on the references a and a or b and b shown in Fig 8 4 1 A At that time fasten so that the central position of the notch and the central position of the reference do not shift out of position Fig 8 4 1 B shows the position of the friction spring to handle a paper width of 111 5 20 5 mm To handle a paper width of 111 5 0 5 mm use screw holes A and B and A and B to fasten the friction spring with M3 screws To handle a paper width of 82 20 5 mm use screw holes B and C and B and C to fasten the friction spring with M3 screws 2 Handling 79 5 mm Paper Width To handle a paper width of 79 5 20 5 mm touch and fasten the left and right side friction spring edges to the boss in the center of Fig 8 4 1 A See Fig 8 4 1 C to make adjustments Fasten the friction spring using M3 screws at screw holes B and C and B and C Note 1 Fit the friction spring between the top and bottom guide rail on the spring base to fasten the friction spring At this time be careful that the friction spring is not riding up on the guide rail when fastened 8 4 2 When Not Using the Spring Ba
41. nd d see Fig 7 2 on the separate sheet to fasten both units When doing so align a with a b with b c with c and d with d for assembly Also to fasten the printer unit and RHU T900 unit it is recommended that you use the M4 screws with washers and the M4 nuts with washers Note 1 See section 8 1 2 to fasten the high volume paper roll supply RHU T900 to the user side frame 2 There are cases in which assembly can be difficult depending on the order of assembly accompanying the change in the layout of the control board Be careful of the order of assembly 3 The spring base comprised in the high volume paper roll supply RHU T900 cannot be used in the vertical type layout Assembly the RHU T900 without the spring base The friction springs 2 springs will be fastened directly to the user side frame 8 2 Mounting the High Volume Paper Roll Supply RHU T900 With regard to the method used for mounting the optional high volume paper roll supply RHU T900 refer to the installation sheet that accompanies the optional high volume paper roll supply RHU T900 TUP900 Series Specifications Manual 8 1 Ste Rev 0 01 8 3 Adjusting the Paper roll Holder Unit It is necessary to adjust the paper roll holder for the width of the paper you use If the setting position is incorrect the paper roll will be supplied improperly to the mechanism which in turn causes paper transport problems Thus it is should be properly adjusted Note 1 The uni
42. ng cover 4 Residual Paper Amount For Reference The residual amount to detect is adjusted by moving the near end sensor unit in the paper roll diameter direction See the following table regarding the paper roll that is detected by the near end sensor Also see Fig 8 5 2 A for the applicable reference position Notes 1 See section 8 5 for details regarding the near end sensor position 2 The printer unit is adjusted to the reference position a when shipped from the factory Table 3 6 2 3 Paper roll Sensor Diameter For Reference Reference Position Sensor Diameter Residual Paper Amount Paper roll Outer Diameter Calculated Value Reference a 41 5 8m Reference b 67 5 42m Reference c 93 5 93 m Notes 1 The residual paper amounts described in the table above are for reference Always check that actual conditions of use to use this device 2 Residual paper amounts described in the table above are for reference when using the following types of paper roll Paper tube inner diameter 025 4 Paper tube outer diameter 932 4 Paper thickness 65 um TUP900 Series Specifications Manual 3 11 Ste Rev 0 01 3 7 Reliability Specifications 3 7 1 Thermal Mechanism Module 1 Life 15 million lines 2 MCBF 37 million lines Note 1 If the recommended paper is not used the life of the printer cannot be guaranteed Always use the recommended paper types 3 7 2 Thermal Head 1 Life Withstanding
43. options on each module The following table shows the options for each module Unit Module Name Content of Option Part Number Part Name TUP992 24 Power Adapter 30781430 PS60L 24A Adapter Set JP TUP992 24J1 30781440 PS60L 24A Adapter Set US 30781450 PS60L 24A Adapter Set EU 30781460 PS60L 24A Adapter Set UK 30781470 PS60L 24A Adapter Set AS 30781480 PS60L 24A Adapter Set CH TMP900 Series High Volume Paper Roll 39590020 RHU T900 Supply Near end Sensor 39590030 NEU T900 Damper Roller 39591000 DRU T900 Control Panel Board Unit 39591500 OPA T900 TBD900 Series I F 39607400 IFBD HDO4 39607411 IFBD HC04 39607420 IFBD HU04 39607430 IFBD HNO4 39607440 IFBD HE04 Power Connector Cable 39206500 PBD 9 TUP900 Series Specifications Manual 2 1 Ste Rev 0 01 3 BASIC SPECIFICATIONS 3 1 Printing Specifications 1 Print Method Direct Thermal Line Printing 2 Dot Configuration 832 dots line 3 Dot Density 8 dots mm 203 DPI 4 Printing Region Maximum 104 mm See figure below 111 5 0 5 mm Maximum paper width 104 mm Maximum print region 832 dots 0 125 mm Fig 3 1 4 Print Region Notes 1 The mechanism can handle paper widths of 79 5 20 5 to 111 5 20 5 mm However it is recommended that a print layout is set that allows plenty of print margin on the left and right sides for the paper that is used Also the standard position of printing to the paper wi
44. pes TUP900 Series Specifications Manual 3 12 Ste Rev 0 01 4 EXTERNAL SPECIFICATIONS 4 1 External Specifications 4 1 1 External Dimensions TUP992 24 TUP992 24J1 Width 192 mm x Depth 249 3 mm x Height 179 mm Note 1 These dimensions do not include paper roll or optional parts 4 1 2 External Drawings See Fig 4 1 2 on the separate sheet 4 1 3 Mass 2 84 0 02 kg Note 1 Mass does not include paper roll or accessories including optional parts 4 2 Operation Panel Specifications 4 2 1 Switches 1 POWER Switch Turns the power of the main unit ON and OFF 2 SW 1 Feeds and discharges paper Note 1 Be aware that the operation of the main unit may vary according to its conditions 3 SW 2 Clears errors Note 1 Be aware that the operation of the main unit may vary according to its conditions 4 2 2 LED 1 LED 1 POWER Green 2 LED 2 ERROR Red 4 3 Interface No interface is included with this unit See section 2 2 for details on the optional interface card to use 4 4 DIP Switches Changeable on the top of the main unit control board Notes 1 The direction for accessing the DIP switches may vary according to the layout of the control board 2 To access the DIP switches it is necessary to remove the board chassis unit TUP900 Series Specifications Manual 4 1 Ser Rev 0 01 117 1 133 7
45. se When not using the spring base when arranging the apparatus in a vertical layout it is necessary to fasten the friction spring to the frame on the user side Fig 8 4 2 A to Fig 8 4 2 C show the recommended layout position of the high volume paper roll supply RHU T900 mounting position and the friction spring See the figure to fasten the friction spring Note 1 Two M3 screws are recommended for fastening the friction spring TUP900 Series Specifications Manual 8 4 SEG Rev 0 01 Boss C B A Reference a Reference b Fig 8 4 1 A Align notch with reference center Fig 8 4 1 Touch to boss Touch to boss Fig 84 1 C TUP900 Series Specifications Manual 8 5 Reference a Align notch with reference center Sen B Rev 0 01 Fig 8 4 2 B For Paper Widths of 82 0 5 mm TUP900 Series Specifications Manual 8 6 Sen j Rev 0 01 Fig 8 4 2 C For Paper Widths of 79 5 0 5 mm TUP900 Series Specifications Manual 8 7 Ste Rev 0 01 8 5 Adjusting the Near End Sensor It is necessary to adjust the near end sensor to detect the remaining amount of paper roll To adjust the position of the near end sensor adjust the roll diameter direction that determines the adjustment of the paper width to correspond to the paper roll width and the amount to detect of that paper See the adjustment method for each below to use this at the correct position 8 5 1 Adjusting to the
46. surface to which the printer mechanism is fastened the printer mechanism can become deformed making it difficult to attain quality prints Avoid fastening to surfaces that have bumps or that are uneven 2 Depending on the condition it may be possible to use other holes to fasten the printer unit but it is recommended that the printer unit be securely fastened Also use holes a and b as references when assembling 8 1 2 Mounting the High Volume Paper Roll Supply RHU T900 Use the four holes A B C and D shown in the external drawing of Fig 7 2 on the separate sheet to fasten the unit Also it is recommended the unit be fastened using M4 screws with washers Note 1 Depending on the state of the surface to which the unit is fastened the unit can become deformed making it difficult to attain quality prints Avoid fastening to surfaces that have bumps or that are uneven 2 Depending on the condition it may be possible to use other holes to fasten the high volume paper roll supply but it is recommended that it be securely fastened Also use holes A and B as references when mounting 8 1 3 Mounting the Printer Unit and the High Volume Paper Roll Supply RHU T900 When using the layout type for the vertical type described in section 7 2 1 it is necessary to join the printer unit and the high volume paper roll supply unit Use the printer unit holes a b c and d see Fig 4 1 2 on the separate sheet and the RHU T900 unit holes a b c a
47. t is assembled for 1 inch paper cores when shipped from the factory Also it is set for a paper width of 111 5 0 5 take up width of 112 0 5 1 when the printer is shipped from the factory Fig 8 3 A is a reference for the paper roll holder unit paper roll shaft position Adjust or mount the paper roll holder unit for the core diameter and width of the paper you intend to use Also the reference pitch is 2 mm Therefore to handle any type of paper position the paper roll holder according to this reference The following table shows the paper roll holder and paper core inner diameter range Paper roll Holder Types Paper Core Diameter Ranges Paper roll Holder 1 25 4 1 Paper roll Holder 2 50 8 1 Paper roll Holder 3 976 2 1 8 3 1 Handling 111 5 mm Paper Width See Fig 8 3 1 for the paper roll holder setting position to handle paper widths of 111 5 0 5 mm Position the edge of the paper roll holder onto the central position of the references a and a See the figure to assembly at the correct position Note 1 The paper roll holder is assembled to that position when shipped from the factory 8 3 2 Handling 82 mm Paper Width See Fig 8 3 2 for the paper roll holder setting position to handle paper widths of 82 0 5 mm Position the edge of the paper roll holder onto the central position of the references c and c See the figure to assembly at the correct position Note 1 In this case be careful because the
48. th min 111 5 0 paper width max Paper width center 80 94 6 Rev 0 01 102 95 x 97 1 H i L 95 gt ag ari T m j I K k e Sg S28 lu H Sg i 3 D d L Let E SO i SS Poll un E ai 8 N LEC aos pw II d Y E z sem PS SES Es 80 N 80 88 1 a Ir Sit 7 gt lt ba e 3 z il paper with center 5N El ate gt l 1125 roll width max 807 roll width min c uje I f h 3 E a s x 8 E E I E 3 P d 3 3 1 El yy z Z E y s A A E s Paper width center E 88 1 sli 88 1 J A 176 2 gt E E Section Fig 7 2 RHU T900 External Dimensions Diagrams

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