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Sony DADC User's Manual
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1. oO ec All dimensions in mm Explanation Area to be printed with text Final dimension Bleed Minimum of blank film dimension at least 20 mm distance to final dimension Sony DADC DD Film Specifications Booklet for Super Jewel Box Film Specifications Booklet for Super Jewel Box Explanation 178 3 a gt lt a my A e hs eo o e 9 E j a EPIS Y 7 S o EN 0 cc Y m All dimensions in mm Area to be printed with text Final dimension Bleed Minimum of blank film dimension at least 20 mm distance to final dimension Sony DADC Film Specifications Cover Sheet for Amaray Box DVD Film Specifications Cover Sheet for Amaray Box 3 184 3 129 5 LLI Z amp E a O cc LL 129 5 BACK PANEL Explanation All dimensions in mm Area to be printed with text Final dimension Bleed Minimum of blank film dimension at least 20 mm distance to final dimension Sony DADC DVD Film Specifications Inlay Card for Super Jewel Box Film Specifications Inlay Card for Super Jewel Box grain direction no spine text here not legible locking area outside AuBenseite 137 5 gt 150 5 All dimensions in mm Explanation Final dimension Bleed Minimum of blank film dimension must have at least 20
2. Processing specification The perforation stitches have to be in a ratio of 2 4 and can be tolerated in direction 1 1 see drawing OK Stitch NOT OK Stitch ri Sony DADC Specifications for Printwork Position Specifications for Barcode Inlay Card e Barcode types UPC EAN 128 Code 39 CODABAR 2 5 Industrial e Position right vertical see drawing e Alternative right horizontal see drawing e Barcode height min 11 mm 151 0 2 138 0 2 6 5 0 2 118 25 POSITION VERTICAL 32 20 POSITION HORIZONTAL All dimensions in mm Sony DADC DVD Specifications for Printwork Cover Sheet for Amaray Box king size 0 5 184 o 0 5 0 129 5 E Ly d O cc ma 0 5 129 5 0 BACK PANEL Paper e chlorine free e wood free e glossy double coated on both sides white art paper All dimensions in mm Cover page e 160 g m 180 g m Condition at time of supply upright in carton box see fig page 43 Sony DADC Specifications for Printwork DVD Amaray Box and Super Jewel BOX 1200 1 d top 20 5 0 178 0 1 20 5 0 Thickness Paper Cover page Condition at time of supply Sony DADC All dimensions in mm max 1 8 mm for Super Jewel Box max 3 0 mm for Amaray Box measured on folding side
3. Digital o Versatile Disc zd Pd Versatile Disc 0 P 307 Sony DADC DD Film Specifications Density To be able to process your label films optimally the minimum film density has to be 3 0 in full tone Duplex triplex print half tone print with Pantone colours We will need smooth full page screen printing films positive right side reading emulsion up from you prepared as follows e Line width 34 l cm e Angle code 45 e Max density 15 85 e Elliptic dot shape For duplex and triplex prints please use the follow ing angle codes 0 15 45 or 75 With other angle codes a moir free print is not provided Four colour print Picture Disc We will need smooth full page screen printing films positive right side reading emulsion up from you prepared as follows e Line width 54 l cm e Angle codes cyan 75 magenta 45 yellow 0 black 15 or angle codes similar to the Hell and Crossfield system e Density 15 85 e Elliptic dot shape To achieve favourable printing results we need a compulsory colour copy such as Cromalin Matchprint Pressmatch or test print Please take into account that there may be colour deviations from the original copies due to the different consistency of the base Four colour print High Definition Picture Disc We will need smooth full page screen printing films positive right side reading emulsion dow
4. EJ Sony DADC DD Packaging 6 PACKAGING As part of our full service philosophy we can provide printwork and any special packaging procurement for you Due to high yearly volumes we order with our qualified printwork suppliers we can offer competitive prices If you wish to utilise this service we request that your graphic studio provides components according to chapter 6 2 with chapter 6 3 being valid for the printwork carried out by us Sony DADC can also process text inserts and similar printwork provided by you In such cases please ensure that these comply with chapters 6 3 to 6 5 6 1 Printing Process Generally the printwork is manufactured by qualified printers in four colour offset print and the use of additional special colours and varnishing is possible 6 2 Film Specifications for the Production of Printwork and Stickers Send only smooth offset films positive right reading emulsion side down e Optimum screening for printwork films 70 l cm e All printwork must have a catalogue number e Page number on all films e Please do not indicate origin details except for Made in EU Other data with regard to origin are not admissible and will be removed e Please mark each film with the respective colour e Please arrange films in such a way that the booklet is closed at the left With special products such as leporello posters etc please enclose a folding
5. e chlorine free e wood free e glossy double coated on both sides e white art paper e min 160 g m 180 g m e upright in carton box see fig page 43 DD Super Jewel Box Inlay Specifications for Printwork 11 5 M 6 5 1 0 2 o ul 12 5 grain direction a no spine text here not legible locking area 3 outside x Y 137 5 92 lt All dimensions in mm Paper e chlorine free e wood free e glossy double coated on both sides white art paper Cover page e 160 g m 180 g m Condition at time of supply upright in carton box see fig page 43 Note With inlay cards printed on both sides the externally visible side has to be defined please mark on the films outside of the area to be printed Sony DADC Specifications for Printwork DVD 2 Piece Box Title Card Validity for machine processing of standard packaging O 2 Piece Box 280 0 5 15525 137 0 5 Control dimension in folded state c End or folding line acc to option Option single side Option double side Paper grain 120 0 5 119 Title page Interior page Fine stitch perforation 2 4 137 0 5 jT All dimensions in mm Paper e chlorine free e wood free e glossy double coated on both sides e white art paper Cover page e 160 g m 180 g m Condition at time of supply e upright in carto
6. sticker on position B2 rear side Stickers can be processed automatically on the upper and lower side of the box To indicate the desired position of the sticker on the box please use the diagram opposite E Sony DADC e Position stickers with letters or various print in unwinding direction if application is to the upper side of the box e Punched paper base cannot be processed further e Stickers not complying with the standard cannot be processed on the machine and will increase costs considerably Sticker sizes to be processed on machine min 10x10 or Y 15 max 110x90 or Y 90 S x Unwinding direction Reading direction MEL VEL MEL VEL CRM SHIM CRM EMI MEY All dimensions in mm Unwinding direction Reading direction lt Arrangement of stickers on the roll for the lower side of the box Position diagram A1 B1 C4 D1 A2 B2 C2 D2 A3 B3 C3 D3 A4 B4 C4 D4 DD Digipak Index Digipak Index D04 1 DIGOO01 p04 1 A DIGOOO2 D04 2 DIGOOO3 DO6 1 DIGO0004 D06 1 DIGOOOS DO6 1 DIGO0006 D06 1 4 DIGOO31 D06 2 DIG0007 D06 2 DIGOOO8 D08 1 DIGO0009 Pocket D08 1 DIG0022 D08 2 DIGOO10 D08 2 DIGOO24 D10T 1 DIGOO11 Pocket D10C 1 DIGO030 DM104 1 DIGOO12 The
7. Digipak which consists of a compound of plastics and carton requires hand packaging Note The DIGIPAK packing format is patented If you have any questions please ask your Customer Service Contact who will be pleased to provide information on the various special formats and their processing possibilities Sony DADC i Delivery of Ready made Printwork 6 4 Packaging of Supplied Printwork When supplying ready made printwork please note the following items O Delivery according to agreement The delivery of ready made printwork should be carried out only following previous agreement with the Sony DADC Customer Service staff O Printwork delivery Your printwork delivery must comply with the Sony DADC specifications dimensions paper type and thickness catalogue number bar code designation of origin perforation Since packaging is carried out automatically please note that non compliance with the specifications causes unnecessary additional expenses and longer processing time Sony DADC reserve the right to charge additional costs caused by sorting manual packaging or the return of the goods delivered O Minimum quantity The minimum quantity is 300 Due to start up losses as well as possible waste please add to your delivery an additional 1096
8. Note disc has to be reversed to playback upper side DVD 18 substrate reflective layers semi reflective layers 0 6mm substrate t M double side M dual layer movable lens The total capacity of a double side dual layer DVD is 17 1 GB which is 26 times the data capacity of today s CD ROMs Note disc has to be reversed to playback upper side Availability of DVD 18 is to be confirmed by Sony DADC El Sony DADC DD Services Statistical process controls and in line inspection systems form a key part of our production process Full 10096 checks by means of automatic test systems of label print and read out sides are imple mented with the strictest error criteria A team of highly qualified staff as well as auxiliary means such as optoelectronic test devices an electron microscope with X ray spectroscopy an atomic force microscope and climatic chambers are available for permanent process control and improvement for systematic error analyses as well as for maintaining the durability of our products The processes and procedures are certified accor ding to ISO 9002 This is an essential reason for the fact that Sony DADC has qualified after success fully proving a 6 sigma quality for Ship to Stock Status to some of the largest international computer manufacturers We will be pleased to assist you in the solution of your technical problems If you are interested in an electronic link
9. Stickers 21 6 3 Specifications for Printwork and Stickers o o oooo 31 6 4 Packaging of Supplied Printwork llle 42 7 Sony DADC The Company llle 45 Introduction The objective of this manual is to facilitate the correct preparation of input components for DVD productions with Sony DADC Similar manuals are available for our other products including CD Audio CD ROM MiniDisc and PlayStation Disc These manuals can also be downloaded from our website at http www sonydadc com Compliance with the specifications in this manual will avoid confusion and reduce the requirements for modifications Rework may considerably extend the production thus making it more expensive Therefore we advise you to provide these specifications to the staff in charge with the preparation work in particular external video sound graphics and other premastering studios As the final product will depend on the quality of the input components supplied the adherence to the manual specifications represents an essential contribution to the total quality of the product and service that we provide to you as a customer In general all Sony DADC prices and schedules are valid based on the assumption that the input components provided by the customer meet the manual specifications When components do not meet the outlined specifications these are either returned or improved based on the customer s req
10. a separate Floppy Disk The image is subjected to a logical incoming UDF check and can be used for direct mastering Sony DADC DVD ROM DD DVD ROM DVD R Recordable DVD RAM DVD RW DVD R W An already replicated DVD ROM is a preferred input media because it can be used immediately for direct mastering In order to determine the input media please mark your input carriers with a catalogue number CD R Recordable CD ROM If you wish to put the data of a series of CD ROM s on one single DVD ROM or if you wish to transfer data from a CD ROM to a DVD ROM we have to generate a new DVD ROM image In order to arrange the data in a desired sequence please provide a detailed listing of the file and directory structure of the final DVD ROM Electronic data transmission via ISDN For shortest transport times of components to Sony DADC we offer a data link via an ISDN primary rate interface directly to our servers This data offers a range up to 2 Mbit second E Sony DADC The data of a 650 Mbyte CD ROM are then copied in approx 47 minutes to our servers With previous compression of your data the transmission is still reduced further After receiving a compressed image we automatically carry out a decompression and a checksum control The production of a glass master is then carried out on line Upon request the system transmits a short e mail to the sender and acknowledges errorfree transmission If you are
11. for transmitting your master data and other components to Sony DADC we can offer our know how and our experience and will reserve storage capacity for your data on our servers If you need further services please inform our Customer Service department so that we can assist you in the realisation of your project Our services comprise the following Personal assistance by a member of our Customer Service staff Authoring of DVD Video Audio Premastering formatting of DVD ROM microUDF 1 09660 Bridge format Premastering formatting of all common DVD CD formats On line data transfer via 2Mbit ISDN Disc prototyping on CD R DVD R Mastering of all DVD amp CD formats DVD 5 9 10 disc production in short turnaround times Screen and offset label printing on discs Support in artwork creation Disc serialisation Packaging dispatching Drop shipment Sony DADC DVD Video DD 2 DVD Video 2 1 General OOOO OO DVD Video is a new media for the distribution of home videos The digital nature of this new media offers several new features to the consumer Amongst those features are e High video quality based on MPEG2 compression and the ability to playback both aspect ratios of 4 3 and 16 9 A DVD Video can hold up to 8 different audio tracks streams Each track can be used for a different language It can also be utilised for high quality stereo audio with a res
12. mm distance to final dimension Sony DADC Film Specifications ECOPAK Film Specifications ECOPAK abed 1u04j abed seas epis 19402 Z abed peau 3pis A02 abad pea Explanation Final dimension Bleed Minimum of blank film dimension must have at least 20 mm distance to final dimension EiSony DADC head page 1 tray side 3 mm bleed area all around All dimensions in mm DVD Film Specifications Booklet for Jewel Case Film Specifications Booklet for Jewel Case 3 121 121 gt 3 ceo Y Rear page Title page o 2 a in o Lu A ceo All dimensions in mm Explanation Area to be printed with text Final dimension SS SSS Sa Bleed Minimum of blank film dimension at least 20 mm distance to final dimension All films except for cover page must have page numbers Without page numbers Sony DADC will not assume responsibility for correct assembly Sony DADC Film Specifications Inlay Card for Jewel Case DVD Film Specifications Inlay Card for Jewel Case also backliner inlay card with perforations at the back 118 Perforation lines Explanation All dimensions in mm Area to be printed with text Final dimension I SES SE Bleed Minimum of blank film dimension at least 20 mm distance to final dimension Sony DADC DVD Film specifications 2 Piece Box T
13. sample e Films must have a bleed of 3 mm The cutting marks are arranged outside of the bleed To avoid mismatches please supply a compulsory match print with all films However please note that there may still be slight colour deviations between proof and printwork e The films should not be damaged and must be packed in a roll container or carton to prevent folding e If you request a colour match between printwork and DVD label print special colours have to be specified in the same colour system To protect your product against piracy and to clearly identify the holder of the rights we ask you to indicate the name and address of the music company on the label film or on the printwork e When producing your films please mind that colour differences between the printwork and the DVDs may occur since with the latter a base of polycarbonate with reflecting aluminium coating is printed on and therefore colour differences compared to printing on paper may result To provide as much as possible a compli ance of the colours of printwork e g booklet with the DVD label print we advise to preprint a full white base on the DVD Non compliance with the specifications and any additional expenses caused shall be charged separately Sony DADC Film Specifications Booklet for Amaray Box DVD Film Specifications Booklet for Amaray Box king size 3 180 Title page c o o
14. there may be colour deviations between the print on the aluminium coated part and the non aluminium coated interior parts Therefore we advise to preprint an entire white base to minimise colour deviations with specifica tions F G H 4 3 Label Film Dimensions Please ensure that your label films comply with the required specifications F to H see page 10 to 13 Any necessary label film corrections are charged according to our price list Sony DADC El Label Printing DD Specification F Label Print DVD 5 DVD 9 15 mm gt 23 mm gt gt 117 mm E P 120 mm gt Printing area on the DVD H Sony DADC DD Label Printing Specification G Label Print DVD 10 Side A and B 15 mm 38 5 mm 43 2 mm 120 mm Printing area on the DVD Sony DADC Label Printing DVD Specification H Label Print DVD 10 Labelside A Alternatively Sony DADC offers an extended printing area for DVD 10 Please note that Labelside A and Labelside B of specification H hold different printing areas This is required in order to machine read the barcode of the product 15 mm 23 mm 43 mm 120 mm Printing area on the DVD Sony DADC DD Label Printing Specification H Label Print DVD 10 Labelside B 15 mm a M 23 mm 35 mm 1
15. 20 mm Printing area on the DVD Sony DADC Film Specifications 4 4 Film Specifications for Label Print Unless indicated otherwise in one of the special printing processes below we will need smooth full page screen printing films positive right side reading emulsion up Line widths and letter sizes The line width has to be at least 0 10 mm in positive print The line width has to be at least 0 15 mm in negative print The letter size has to be at least 4 pt 1 50mm in positive print The letter size has to be at least 5 pt 1 88mm in negative print D D Registration marks for screen printing The registration marks have to be arranged in the centre to the label film Please mind that with serif type fonts e g Times and with type faces such as light with letter sizes of 4 and or 5 pt the minimum line width of 0 10 and 0 15 mm is not achieved and thus an ade quately larger letter size has to be selected min 0 15mm min 0 10mm Aa Bb Cc Dd Ee Ff Gg Aa Bb Cc Dd Ee Ff Gg Hh li Jj Kk LI Mm Nn Oo Hh li Jj Kk LI Mm Nn Oo Pp Qq Rr Ss Tt Uu Vv Pp Qq Rr Ss Tt Uu Vv OCEn zoQJ OEArX 00I min 4pt 1 50mm min 5pt 1 88mm Ln E 65 Film 2 Printing pattern Line width of registration marks 0 1 mm Film 1 Digital e Me 7 d 2 TX e Q DVD001 E Black
16. Sony DADC PS DVD MANUAL V 99 E ua td Table of Contents INTRODUCTION CP TT 1 1 From CD to DVD io 2 004860 cee Ru be Eee eem wes 2 1 1 Format and Specifications saana aaa 2 1 2 DVD Types and Formats 20000 eee eee 3 1 3 SERVICES wei 9n c a he SVE EAE LES 5 2 DVD Video iic urs Rd Rm RS Se er RE ea 6 2 1 Generals edu ebd ndo iip PIE ases tons at Gs Ae aba dus 6 2 2 DVD Video input media lille 6 3 DVD ROM istius eee Sek Pate ory dn la oan a Rides Ded RC na 7 3 1 Data preparation aaa 7 3 2 Formatting usu a Oe O iaa AUR RARE DeC ux AUR ane 7 3 3 Input media o o oooo eee 7 4 Label Printing oossososs ou Rye ee E R3 9 4 1 Printing Processes llle ese 9 4 2 Printing Areas scd osse ch Rx n RE E Rede id dud 9 4 3 Label Film Dimensions llle 9 4 4 Film Specifications for Label Print 20220005 14 4 5 Standard Contents lille en 16 4 6 COlOUIS ui ok ee bodied dut esp redeem ers ea 17 4 7 Label Film Data via Electronic Storage Media 17 4 8 Label Film Data via Electronic Data Transfer 18 4 9 Production of the Label Film llle 19 5 Disc Serialisation ll ee 20 6 Packaging ee reccs ue cesc kac e RAT UE EY Ra P EXT E ERE 21 6 1 Printing Process iiio aie Hidde GU RP RR LIESS re Lebe 21 6 2 Film Specifications for Production of Printwork and
17. ch Shortest pit land 0 83um 0 4um length Data capacity approx 650 MB 4 7 GB 17 1 GB Sony DADC DVD The DVD family 1 2 DVD Types and Formats The DVD format provides multiple configurations of data layers Each layer provides additional data capacity A DVD consists of two halves where each half disc is 0 6 mm thick holding one or two layers of information Disc Type Capacity 12 cm DVD 5 single sided single layer 4 7 GB DVD 9 single sided dual layer 8 5 GB DVD 10 double sided single layer 9 4 GB DVD 18 double sided dual layer 17 1 GB DVD 5 ini substrate reflective i layer Ai EN Ex ES SERIA substrate single side B single layer t movable lens The total capacity of a single side single layer DVD is 4 7 GB which is 7 times the data capacity of today s CD ROMs reflective substrate layer semi reflective uec lii eu ducoc cec oe apt layer JOSEP ETRAS TEE DON N substrate single side dual layer movable lens The total capacity of a single side dual layer DVD is 8 5 GB which is 13 times the data capacity of today s CD ROMs Sony DADC The DVD family DVD DVD 10 str l ei reflective p layers ooo ea P ah double side substrate single layer FO movable lens The total capacity of a double side single layer DVD is 9 4 GB which is 14 times the data capacity of today s CD ROMs
18. e 5 25 in Mac format e 270 MB cartridge 3 5 in Mac format MO disk 230 MB 3 5 in Mac format Please do not forget e Laser printout Attach a print out of a laser printer to your documents e Fonts Indicate manufacturer and all display settings if necessary enclose screen and printer fonts e TIFF and EPS files All graphic files logos company logos etc have to be supplied in all cases e Changes Beware of the major resolution of the laser imager with fine lines outlines and half tones In general these become thinner e Marking Your floppy or cartridge should be marked to provide clear identification e Liability We do not assume liability for incomplete or defective files Only submit copies you have checked and stored carefully DTP labelfilm template DISC All labelfilm templates can be downloaded as QuarkXpress file from our website http www sonydadc com Upon request we will provide a 3 5 disk with all DVD logos and the copies of all label film specifications and printwork specifications used by us as Tiff or EPS and or QuarkXPress files respectively Please contact our Customer Service department in this respect Sony DADC Label Film Data 4 8 Label Film Data via Electronic Data Transfer You also have the possibility to send us your data label film and printwork via ISDN or Internet for exposure If you want to transmit data in such a way we ask you to inform Custome
19. e colours of printwork e g booklets with the DVD label printing we advise to preprint a full white base on the DVD 4 7 Label Film Data on Electronic Storage Media Sony DADC employs a Graphics Studio with the following standard DTP Desktop Publishing equipment HARDWARE e Apple MAC G3 e Laser imager AGFA AccuSet 1000 with Software Taipan RIP resolutions up to 2400 dpi e Laser imager AGFA Avantra 25 with Software Taipan RIP resolutions up to 3600 dpi e 3M Desktop Colour Proofing System e Drum scanner Chromagraph 3300 resolution up to 14000 dpi SOFTWARE recommended software e Quark X Press e Aldus Freehand e Adobe Illustrator e Adobe Photoshop accepted software e Aldus Pagemaker e Corel Draw DOS Apple Macintosh Data If your label films are produced on an Apple Macintosh system you may transmit your designs to us on electronic storage media for film burn out DOS Data Corel Draw If you have edited your designs under DOS please send us a placeable EPS file in which the text is converted into curves and the image identification set is switched on If you have used Corel Draw please send us the CDR file Other hardware and software If you operate another software or hardware format please contact our Graphics Studio tel 443 62 46 880 448 The following storage media can be accepted ZIP disk JAZ disk and CD R 3 5 floppy disk in Mac or DOS format 44 88 200 MB cartridg
20. etween the Universal Disc Format ISO IEC 13346 and the ISO 9660 standard Through the naming and file structure of UDF the UDF file system is much more powerful than the file structure of ISO 9660 However the UDF Bridge combines both the UDF and ISO 9660 formats and therefore the file structure has to meet the ISO 9660 designation agreement ISO 9660 The ISO 9660 level 1 file structure is limited to the characters A Z 0 9 and _ underscore with a maximum of 8 characters in length and 3 characters extension and a maximum of 8 directory levels including the root directory To avoid the restrictions of ISO 9660 level 1 and to use longer file names Level 2 3 can also be used These levels restrict filenames to 30 characters and directory names to 31 characters Joliet extension To meet the demand for Windows 95 file names there was a extension designed called Joliet format This file system allows longer file and directory names than ISO 9660 level 1 as well as level 2 3 where file or directory Identifiers may be up to 64 characters 3 3 Input media DVD ROM images on tape Sony DADC will accept ANSI labelled DVD ROM images either on DLT or SDX tape We strongly recommend that any tape compression is turned off The DVD Data Sector size can be 2048 2054 or 2064 Bytes Sector The DDP level 2 00 is either to be placed at the front of the tape followed by the DVD Leadin data and the DVD Image or on
21. interested in this kind of transmission for your DVD ROM data and order components please get in touch with us We will be pleased to assist you in establishing an electronic connection with us Apple Macintosh DOS SCSI hard disk Please only send us SCSI hard disks with a description of the file and directory structure of the final DVD ROM DD Label Printing 4 LABEL PRINTING The following pages contain important specifications on the DVD printing and the film material required Please transmit this information to your graphics artist or designer 4 1 Printing Processes Sony DADC uses screen printing processes for printing DVDs as well as offset printing processes The following types of print can be processed e line prints with up to 4 colours 3 colours for DVD 10 e half tone prints e duplex and triplex prints e Four colour prints picture disc offset screen printing For particular requirements with respect to printing quality in four colour print we offer the High Definition Picture Disc This is to be recommended particularly with applications including photographs faces landscapes or designs which are similar to photographs A specific offset process is used which facilitates a resolution that is about double that of the screen print 4 2 Printing Areas On the following pages the three possible printing areas on a DVD label are illustrated specifications E G and H Please mind that
22. inting e g 8 page digipack e Fonts and Tiff EPS files used Contact address for technical inqueries graphics studio tel fax Name of Customer Contact at Sony DADC e Order Information assoccated with the Catalogue Number INTERNET DATA TRANSFER Data transfer via Internet is only suited for emergencies such as sending missing components including fonts logos Tiff or EPS files due to the high transmission time of 100 KB per minute Our Internet address is Graphics Studio DADCGsonydadc com Please inform our Graphics Studio prior to transmission Tel 43 6246 880 448 Data compression All compression algorithms available for Apple Macintosh e g Stuffit sit Self Extracting Archives for MAC sea Disk Doubler ZIP etc can be used Files edited under DOS Windows can be compressed using PkZip or Winzip Data delivery Send us an e mail with the following information Contact address for technical inquiries graphic studio tel fax e Name of Customers Contact at Sony DADC e Order Information associated with the Catalogue Number Label Film Production 4 9 Production of the Label Film We offer the production of finished printwork and of label film by our Graphics Studio To be able to do this we will need a layout or a sketch of your desired design with all information required After label film production you will receive from us a fax copy for production
23. it already formatted data as an image on tape or leave the formatting of your data to us Unformatted data on storage media as well as backup formats on tape or unformatted data transmitted via ISDN first have to be converted into a DVD ROM compatible format Please note that these additional process steps take more time and are more expensive In order to arrange the data in a desired sequence please provide a detailed listing of the file and directory structure of the final DVD ROM If you submit a tape please inform us whether there is a DVD image or a backup format on this tape According to chapter 3 3 image on tape we are able to achieve shorter cycle times for your orders and limit premastering costs as long as there is an already formatted DVD image on tape When sending hard disks or exchange discs please communicate the number of files and the data quantity Pack your data carrier carefully to avoid damage during transportation Moreover we ask you to mark your input carriers Please be sure to use adequate fibre pens which do not damage the surface of the disc particularly with CD R 3 2 Formatting Sony DADC formats data according to the UDF Bridge UDF ISO 9660 standard UDF Bridge Format Is a new logical format for volume and file structure on DVD ROM discs to support the interchange of information between a computer system and dedicated DVD drives or players UDF Bridge stands also for a combination b
24. itle Card Film specifications Title card for 2 piece thin Jewel Box also Slim Jewel Case 2 Piece Box 119 v Oo o 7 o 2 a E S 5 b c g fa c 5 amp EE 2 A y Y A Folding line A A 5 S c 8 S 2 8 a D c 8 ki B c a S S 9 2g a E o o eo 2 Qu Oo T o To o o as g 2 LO a E o LO e o Be a wS T v 2 S o E YN va o S o tior Ez 2 o Explanation Area to be printed with text Final dimension Minimum of blank film dimension at least 20 mm distance to final dimension Scale 1 2 All dimensions in mm Sony DADC Film Specifications 12 cm Carton Sleeve DVD Film Specifications 12 cm CD Carton Sleeve 5 125 5 CD insertion direction 125 gt lt 125 Explanation All dimensions in mm Area to be printed with text Final dimension A aa Bleed Minimum of blank film dimension at least 20 mm distance to final dimension Sony DADC DD Specifications for Printwork 6 3 Specifications for Printwork and Stickers When supplying ready made printwork we ask you to comply with the following specifications Booklet Validity for machine processing of the following standard packagings e Jewel Case Cover sheet Interior Number of interior Number of cover sheet Maximum
25. lti use carton optimally approx 30 cm long O carton marked catalogue number title company name type of printwork order number number of pieces All dimensions in mm Sony DADC 122 for Booklets Specifications for Printwork The ready made printwork for Booklets and Inlaycards for Jewel Case should be delivered as follows e upright vertically or horizontally e uniform orientation title sheet always in one direction e crash proof multi use carton optimally approx 30 cm long O carton marked catalogue number title company name type of printwork order number number of pieces s SS SON N D 150 for Inlay Card hi UL SNC MI 1 UN SU E Sony DADC All dimensions in mm DD Sony DADC Austria 7 Sony DADC The Company Sony DADC Austria AG is a one hundred percent daughter company of the Sony Corporation Since being founded in 1986 to cater for the requirements of the European CD market Compact Disc has emerged as the dominant sound carrier In 1996 more than 900 million units were sold in Europe The CD has also become the basic technology for other optical storage products which include Laser Disc MiniDisc CD ROM CD R CD EXTRA DVD or Play Station Disc that were introduced on the market With a quantity of more than 300 million CDs Facts and Figu
26. m high 5 characters per 10 mm The series or code number may consist of a maximum of 28 characters using numbers letters and symbols Of the maximum 28 characters 9 characters can be changed automatically e g increasing order of numbers Admissible characters of the series or code number are letters a z A Z numbers 0 9 and symbols selected characters of the ISO 8859 1 set of characters in case you want to use symbols please get in touch with our Customer Service Example e It is not possible to underline characters e g 123456 A series or code number that changes can only be printed once on the same disc e Due to limitation of space on the disc surface the series or code number can be applied in one line only e The selected numbers of a series or code number can be increased or reduced by any constant value Other characters such as letters or symbols remain unchanged A maximum of 9 characters can be increased or reduced Example BCDE123456789 ABC 123456789gh0m 123456789abcdef 00000 123456789 0000000 The numbers 123456789 are the characters that can be changed e It is not possible to write in bold or italics Special requests e g printing random numbers which can be supplied on a DOS compatible 3 5 floppy disk should be addressed directly to our Customer Service department Readout side Labelfilm specifications F 9 12345g e 89 E
27. n from you prepared as follows e Line width 80 l cm e Angle codes cyan 75 magenta 45 yellow 0 black 15 or angle codes similar to the Hell and Crossfield system e Registration marks to be centered only as shown in diagram page 18 chapter 4 5 To achieve favourable printing results we need a compulsory colour copy such as Cromalin Matchprint Pressmatch or test print Please bear in mind that the base of the DVD consists of polycarbonate with reflecting aluminium coating and therefore there may be colour differences compared to the printwork paper carton To provide as much as possible conformity of colours of printed matter printwork and the DVD label print we advise to preprint a full white base on the DVD For Picture and or High Definition Picture Disc print ing Sony DADC can prepare four colour separation litho production of the label films for you For materials required please refer to chapter 4 9 on page 19 Sony DADC Standard Contents 4 5 Standard Contents Catalogue number A catalogue number has to be printed on the DVD DVD Logo A DVD logo also has to be shown on each DVD ROM and DVD Video in accordance with the DVD specification The DVD logo should be seen clearly on the disc Therefore it has to be shown in highest possible contrast but in any case the contrast between the logo and the background colour must not be less than 50 96 The generic DVD logo in acco
28. n see fig page 44 Sony DADC DVD Specifications for Printwork 12 cm Carton Sleeves and or 12 cm Paper Pocket in various models available printed and non printed formats see dimensional table 12 cm CD 125 0 5 Paper pocket optional with flap and or inspection window 12 cm CD 125 0 5 124 0 5 B Folding edge 124 0 5 H Glue application max 28 max 28 Paper chlorine free Dimensional table paper pocket W H wood free Standard pocket 124 0 5 124 05 Carton sleeve e art paper carton Pocket with boast 1325 1325 e single coated 280 g m Special format 145 190 and thickness of approx 0 40 mm or double coated 285 g m For insertion in thermal plastic binding machines Paper sleeve e offset paper e 90 g m or 150g m Condition at time of supply e upright in carton see fig page 44 Sony DADC Specifications for Printwork and Stickers Stickers Stickers are processed as self adhesive labels supplied on rolls Possible core diameter 40 or 75 mm Max possible roll diameter 300 mm Eliminate punching grid do not leave on the roll Distance between the stickers at least 3 mm Max 300 Positioning of the sticker V position of the sticker on the front side V H position of the sticker on the rear side H Example V A 1 sticker on position A1 front side H B 2
29. number of mm Sheet mm pages to be printed pages to be printed pages to be printed 0 15 0 08 36 4 40 0 15 0 07 40 4 44 0 15 0 06 48 4 52 0 15 0 05 56 4 60 Paper thickness 121 gt E S Stitching wire 2 All dimensions in mm y Thickness max 1 8 mm measured El on folding side Paper e chlorine free NP e wood free e glossy double coated on both sides e white art paper Cover page e min 160 g m 180 g m Condition at time of supply e upright in carton box see fig page 44 Sony DADC Specifications for Printwork Position specifications for barcode booklet e Barcode types UPC EAN128 Code 39 CODABAR 2 5 Industrial e Position back right horizontal see drawing e Barcode height min 11 mm 1213 1213 A Rear page Title page E N A 10 LO Y 32 ES All dimensions in mm Sony DADC DVD Specifications for Printwork Inlay Cards for Jewel Case Validity for machine processing of the following standard packagings O Jewel Case Measuring condition flat 151 0 2 All dimensions in mm Paper e chlorine free e wood free glossy double coated on both sides e white art paper Cover page e 160 g m 180 g m Condition at time of supply upright in carton box see fig page 44 Note With inlay cards printed on both sides the externally visible side has to be defined please mark on the films outside of the area to be printed
30. of printwork over and above the number of DVDs ordered by you O Different printwork Different printwork such as inlay cards and booklets or various DVD titles have to be delivered in separated cartons O Delivery in marked carton If possible delivery should be carried out in cartons see drawing page 40 provided with adequate marking see label sample carton O Delivery of stickers Provide an adequate label on the carton see sample Furthermore the general Sony DADC specifications for stickers shall apply O Storage In case that you deliver more printwork than your DVD order and request storage we ask your to consult with Customer Service Storage expenses will be settled monthly according to the space required Catalogue No WAPCD29 901234567890 emen v 1200 1200 Qty B soe NAM 123456 Musterdruckerei Sony DADC Austria AG Anif Part No A123456789 Prod Pack 123 A o to Re Y Y All dimensions in mm A Sony DADC 158 for Inlay Card for Super Jewel Box Coversheet Amaray Box Booklet for Amaray and Super Jewel Box DD Specifications for Printwork The ready made printwork for Inlay Cards for Super Jewel Box Coversheets for Amaray Box and Booklets for Amaray Box and Super Jewel Box should be delivered as follows e upright vertically or horizontally e uniform orientation title sheet always in one direction O crash proof mu
31. olution of 16 bit and 48 kHz or for theatre quality surround audio like Dolby Digital AC 3 e Up to 32 different streams of subtitles can be placed on a DVD Video used as language subtitles as menu highlights or as instructions for interactive functions e Digital copy protection via CSS and analogue copy protection via Macrovision BHSsony DADC e Multibranching is another feature of DVD Video that simply offers the possibility to playback one title with different parts of this title which can be interactively selected by the viewer In addition the multiangle option allows a scene of a movie title to be viewed in different angles e Every DVD Video player implies a region code corresponding to one of the six regions in the world where it is sold This regional coding optionally enables playback of a DVD Video title only in certain regions e DVD Video discs can be prepared with a Parental Lock in order to restrict the playback only by usage of a correct password 2 2 Input media for DVD Video Sony DADC offers full authoring service for DVD Video For detailed information please refer to our DVD Video authoring manual or contact our Customer Service department We also accept already authored DVD Video titles As standard input media Sony DADC prefers a DLT tape inlcuding DDP 2 0 DVD ROM 3 DVD ROM The first step in formatting is the collection and preparation of the input materials You can subm
32. on combination audio video data MiniDisc Portable Audio 6 4 cm playing time approx 74 min PlayStation Interactive Disc Entertainment 12 cm max 680 MB CD EXTRA Multimedia Audio 12 cm max 74 min 30 sec Video Data 8 cm max 655 MB MD recordable digitally re record audio 6 4 cm 74 min CD R Write once audio data 12 cm 74 min or 655 MB DVD Video or ROM 12 cm 4 7 GB 17 1 GB Sony DADC Sony DADC Customer Service Niederalm 282 A 5081 Anif Austria Tel 43 6246 880 555 Fax 43 6246 880 510 E mail sales dadc co at http www sonydadc com
33. r Service ISDN DATA TRANSFER Please note the following Our ISDN numbers are 4 Sight 43 6246 73692 Leonardo 43 6246 73692 Hardware requirements All ISDN adapters preferably the current ISDN boards O Leonardo e Easy Transfer e Planet e 4 Sight Software requirements e 4 Sight Manager Version 4 3 1 or e 4 Sight Broadcast e Leonardo Pro Data preparation Our server is ready to receive on workdays 24 hours Prior to the data transfer please inform our graphic studio Tel 43 6246 880 448 in order to ensure sufficient storage space With ISDN a laser print out is not supplied compared to data delivery on storage media Therefore such a laser print out must be faxed to our Graphics Studio Fax 43 6246 880 392 Data compression All compression algorithms available for Apple Macintosh e g Stuffit sit Self Extracting Archives for MAC sea Disk Doubler ZIP etc can be used Files edited under DOS Windows can be compressed using PkZip or Winzip Data delivery Place all files copy fonts Tiff EPS info file in a directory and mark it with your name and the date if necessary abbreviations such as Release 11 4 99 Sony DADC Enclose a text document to the files containing the following data e With label films number of colours used 4C or Pantone e With inlay card films indication of front and rear side e With other printwork films all data required for pr
34. rdance with the DVD specification DVD ROM logo ra di Made in EU A designation of origin is not necessary on the DVD However if such designation is requested it has to be Made in EU Company address label address To protect your product against piracy and to Clearly state the holder of the rights we ask you to indicate the company name and address on the label film or on the printwork Contrast between DVD logo and background not admissible Contrast between DVD logo and background admissible DVD Video logo ma Le Deviations from the standardised DVD logo are not permitted The DVD logo must not be distorted squeezed decomposed framed or composed of parts with different colours Sony DADC Colours Label Film Data 4 6 Colours Sony DADC uses the Pantone Matching System PMS Please mark each label film with the Pantone colour number requested by you Please select your colour from the Pantone Colour Selector 1000 except for double impression 2x colours When using Pantone colours 801 to 814 preprint ing should be carried out with white colour in order to achieve the luminescent effect similar to the Pantone Colour Selector 1000 When producing your films please mind that a base of polycarbonate with reflecting aluminium coating is printed and therefore there may be colour deviat ions compared to printing on paper To provide as much as possible a compliance of th
35. release or for modifications to be carried out We are also able to carry out the production of the colour separations required lithos for four colour printing Picture Disc or High Definition Picture Disc Please contact our Customer Service department in regards of film production prices To be able to do this we will need the following e Slides photos drawings e Layout for positioning of texts logos graphics etc e Colour information in cyan magenta yellow and black96 e Indication of print specifications specification F G or H e Indication of printing process screen printing or offset printing Please note that 2 to 3 days are needed for the production of label films Sony DADC E Disc Serialisation gt 5 DISC SERIALISATION Sony DADC Austria offers the possibility to apply an individual code number for every disc of the DVD ROM production e g for identification purposes Your preselected code number is printed on the disc with the ink jet process The code number is printed approximately 5 mm from the centre hole of a disc in arc form The number will be printed on the read out side and can only be seen from the read out side see drawing below Please note that this service may result in slightly longer turn around time of your DVD ROM order The most important data of an ink jet printer are indicated for disc numbering Print image 6 x 9 dot matrix 3 m
36. res shipped annually Sony DADC is a leading manufacturer of optical storage media in Europe Having two plants in Salzburg and the worldwide network with subsidiaries in Japan Hongkong Australia USA Canada Mexico Brazil and India Sony DADC guarantees to our customers the highest levels of quality and service With separate development divisions and worldwide network capabilities Sony DADC stays at the forefront of CD production technology This enhances our ability to meet customer specific requirements Above all we create the basis for new products in the future thus ensuring the Sony Group will be your partner in the future also Sites Factory Anif Salzburg Factory Il Thalgau Salzburg No of employees Capacity 1998 approx 1000 1998 1 3 mio day Production quantity more than 300 million units annually Our products Customers approx 2500 International and European music and film companies publishers multimedia and information providers as well as computer and video game companies and the majority of software and hardware manufacturers ISO 9002 Certification 1995 ISO 14001 Certification 1998 Product Use Size Specification Compact Disc Audio 12 cm max playing time 77min 8 cm max playing time 21min 50sec CD ROM Information processing 12 cm max 680 MB Multimedia Interactive Entertainment 8 cm max 192 MB Video CD Video Film 12 cm depending
37. uest Additional expenses and charges apply Prices for DVDs and special Services e g carrier editing film exposure film generation etc are provided in our current price list Main Features DD 1 From CD to DVD DVD which stands for Digital Versatile Disc is the next generation of optical disc storage technology It is essentially an optical disc that can hold video as well as audio and computer data This new optical disc can reach a capacity of up to 26 times the capacity of a CD ROM and encompasses pre recorded read only discs like DVD Video DVD ROM DVD Audio SACD and recordable formats like DVD R DVD RAM DVD RW and DVD R W For movie applications a DVD can store full length movies in a high quality digital video with surround sound in several languages and a wide range of interactivity as well as subtitles Almost all DVD players and DVD ROM drives are equipped with an additional laser diode or a special lens for playback capability of existing Audio CDs and CD ROMs 1 1 Format and Specifications The DVD standard defines a disc that maintains the overall dimensions of the current Compact Disc Therefore the backwards compatibility with existing Audio CDs and CD ROMs was easier to realise The table below demonstrates similarities and differences of CD and DVD CD DVD Disc thickness Disc structure E substrate two bondt 0 6mm substrates Laser wavelength 8 Numerical aperture Track pit
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