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Snapper EI55224 User's Manual

1. FIGURE 3 2 3 3 2 GENERAL LUBRICATION After each season of operation spread a small amount of grease on The axle shafts for easy wheel removal The discharge chute and mounting flange retainers for smooth rotation Section 3 MAINTENANCE 3 4 ANNUALLY END OF EACH SEASON Perform all maintenance as described in the maintenance schedule 3 4 1 Engine Refer to engine owners manual for service instructions 3 4 2 Spark Plug Refer to engine owners manual for service instructions 3 5 STORAGE PROCEDURE Refer to the Engine Owner s Manual for directions regarding engine storage preparations Prepare the snow thrower for end of season storage as follows 1 Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor 2 Disconnect and remove the spark plug wire away from spark plug before any other preparations are made 3 Tape all openings closed to prevent spraying water into exhaust or air intakes during washing 4 Tilt snow thrower up on its wheels and thoroughly clean the underside of the auger 5 Lubricate all exposed metal with a light coating of oil to prevent corrosion 6 Store the machine in a shed or other dry area protected from weather 3 6 MAINTENANCE and SERVICE PARTS MAINTENANCE and SERVICE PARTS Auger Drive Belt Tecumseh Engines 1 5152 Wheel Drive Belt 4 HP amp 5 HP Engines 1 5151 Wheel Drive Belt 5 5 HP Engines 4 5214 Wheel Drive Belt 6 HP
2. ELECTRIC START MODELS Go to Page 8 for Recoil Start Models A WARNING A DO NOT use an electrical extension cord that is damaged A damaged electrical extension cord could cause a shock or fire Thoroughly inspect electrical extension cord before using machine If cord is damaged do not use and do not operate machine Replace damaged cord immediately Contact your Snapper service dealer for assistance To reduce the risk of electric shock use only with an extension cord intended for outdoor use having a cord type SW A SOW A STW A STOW A SJW A SUTW A or SUTOW A 2 2 7 ENGINE 1 Turn fuel shut off valve to the ON position See Figure 2 3 2 Insert key into ignition switch See Figure 2 8 3 Connect the power cord to the starter switch box on the engine then plug the other end into 230 volt AC receptacle 4 Move choke control to the choke ON position See Figure 2 8 IMPORTANT Stop the auger and wheel drive by releasing the auger and wheel drive control levers Stop the engine by moving the engine speed control to the stop position or removing the key from the switch 5 Move engine speed control to the FAST position See Figure 2 8 6 Push primer button three times to start a cold engine NOTE Do not use primer button to start warm engine 7 Push the electric starter button DO NOT hold button for more than 20 seconds to avoid damaging the starting motor See Figure 2 8 8 After engin
3. engine indoors OPERATIONAL PRECAUTIONS 1 Before starting make visual check to make sure auger impeller housing is clear and all guards and shields are in place and tight DO NOT operate machine without proper guards shields deflectors or other safety protective devices in place and functioning properly Should the auger impeller become clogged release the auger impeller clutch control and as an additional precaution STOP the engine before attempting to unclog the auger impeller or discharge chute DO NOT attempt to unclog the auger impeller or discharge chute by reaching in with your hands Use a long stick or similar implement to unclog DO NOT attempt to unclog the auger impeller or discharge chute with the engine running STOP engine and remove key STOP engine motor and remove key before leaving the operator position for any reason AA OPERATIONAL PRECAUTIONS Continued From Previous Page 7 10 11 12 13 14 15 16 17 18 19 20 DO NOT put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Start engine only where exhaust fumes will be safely dissipated Allow a brief warm up period and practice operation of controls outside before putting the machine to work After striking a foreign object STOP the engine motor remove the key and remove the wire from spark plug Thoroughly inspect the snow thrower for any damage and r
4. G PROBABLE CAUSE Engine Will Not Start 1 Fuel tank empty 1 Fill fuel tank with fresh fuel oil mix Using Recoil Starter 2 Engine needs choking and priming 2 Move choke control to CHOKE position Push primer bulb three times Place spark plug wire onto spark plug Move fuel shut off valve to the on position 1 Plug power extension cord into machine amp into 120 Volt outlet for U S A or 230 Volt for Europe Discard damaged power extension cord ao Spark plug wire disconnected 4 Fuel shut off valve closed Engine Will Not Start 1 Power extension cord not plugged into machine or Using Electric Starter 120 Volt outlet for U S A or 230 Volt for Europe Power extension cord damaged oo Starter switch damaged or faulty Engine Stalls or Stops 1 Water debris or stale fuel in fuel system Choke control in the CHOKE position Fuel tank empty 4 Air intake clogged with snow or debris N After Running On A Co N Spark plug defective or gap set improperly Engine Loses Power 1 Engine lubrication oil level is low Spark plug faulty Water debris or stale fuel in fuel system Drain and clean fuel system Excessive Vibration 1 Damaged out of balance or bent auger Loose engine or auger components Bent or loose Idler pulley 4 Cracked severed or frayed belt Poor Snow 1 Clogged discharge chute Discharging 2 Damaged or bent auger or components 3 Cracke
5. HT DECREASE TENSION ON BELT IDLER PULLEY ASSEMBLY SHOWN EXPLODED TO SHOW DETAIL OF IDLER ARM SLOT FIGURE 4 3 14 Section A REPAIR amp ADJUSTMENTS 5 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 5 A WARNING A Before attempting any adjustments maintenance service or repairs stop engine and auger always remove key from ignition switch remove spark plug wire and secure wire away from spark plug Before tilting machine drain all the fuel from fuel tank Allow engine to run outdoors where fumes can be safely dissipated until all fuel is removed from carburetor 4 1 2 AUGER BELT ADJUSTMENT IDLER PULLEY ADJUSTMENT Continued From Previous Page 4 Recheck cable for proper extension 5 Reinstall belt cover 4 1 3 AUGER BELT REPLACEMENT Inspect belt frequently for signs of excessive wear Visually check engine drive belt for cracking fraying severed or belt strands exposed NOTE Auger and Drive Belts are difficult to install It may be necessary to allow an authorized Snapper Dealer to install these belts 1 Remove belt cover See Figure 4 2 2 Remove discharge chute 3 Loosen both auger impeller belt guides See Figure 4 4 IMPORTANT Wheel drive belt will have to be removed from around engine drive pulley and engine shaft to install auger drive belt 4 Remove auger driv
6. IRE IS ON EDGE OF HOLE IN REVERSE FIGURE 4 9 17 4 1 6 SKID SHOE ADJUSTMENT NOTE It is recommended to raise the auger housing when clearing rough or graveled surfaces To raise auger the skid shoes should be lowered 1 Tilt machine up and place a wooden block under auger housing 2 Loosen bolts on both skid shoes Move shoes down to raise auger housing or move skid shoes up to lower auger housing See Figure 4 10 SKID SHOE UP FOR SMOOTH PAVED SURFACES AR DOWN FOR ROUGH GRAVELED SURFACES FIGURE 4 10 4 1 7 AUGER SHEAR BOLT REPLACEMENT IMPORTANT If engine is operating correctly and auger impeller drive belt is not damaged or severed but the auger impeller does not rotate it is possibly the auger shaft shear bolt 1 Remove shear bolt and nut from auger Discard old shear bolt and nut DO NOT reuse bolt or nut under any circumstances Always replace existing hardware with genuine Snapper new replacement shear bolts and nuts DO NOT substitute these shear bolts and nuts with hardware other than what is specified as auger impeller and engine damage can result 2 Install new shear bolts and nuts Tighten to 5 to 10 ft Ib of torque See Figure 4 11 FIGURE 4 11 4 1 8 SINGLE HANDLE CONTROL ADJUSTMENT 7 HP Models Only IMPORTANT Standing in the operator s position the left handle bar lever is for wheel drive engagement and disengagement The right handle bar lever is for auger impeller engagement
7. N 1 IMPORTANT SAFETY INSTRUCTIONG 05 2 3 TABLE OF CONTENTS ae EE ee 4 DECALS SYMBOLS AND SAFETY LABELS cccccccceeeeeeeeeseeeeeeeeees 5 6 SECTION 2 OPERATING INSTRUCTIONG eeeeeeeeeeeees 7 11 Pre Start Checklist a a test cees tees ccc a aa a raae desdienetobecnetgeuncesseeesteuseennecees 7 Starting Operation amp Stopping Recoil Start Models csscseseesseeseeeeeees 8 9 Starting Operation amp Stopping Electric Start Models ceeeseee 10 11 Starting amp Stopping AUGEL cceeceeeseesseeeeseeeeeseeeseaeseseaeenseeeeeeeeeseaeseseaeenseeeeeees 9 11 Starting amp Stopping Wheel Drive ccssecccseceeseesseeeeseeeeeseeeeeeeeeseaeeeseeeenseeneas 9 11 SECTION 3 MAINTENANCE INSTRUCTIONG seeeeeeeees 12 13 Checking Auger Drive Belt csseceeseeeseeeseeeeeeeeeneeseaeseseeeeneeeeseneeeseaeseseeeeeeeeeeees 12 Checking Wheel Drive Belt ccsecssseesseeeeseeeeeeeeeseaeseseeeenseeeseeeseseaesaseeeeeseeeneas 12 Lubricate Gear CaSe harira Sa eaea d anae raapi aet eNe Aas see dee dete sate been inet cd cee ee 12 Lubricate Auger amp Bearing ccssssccsseeeceesseeeeeeesseeeeeenseeeeeenseeeeeseseeneeseseeneesnseenenes 12 General LUDriCation cccecccesccesseeeeseeeeeeeeeseaeseseeeeneneeseeeesaeseneeeeseeeseseaesaseeeenseeeeeas 12 Annually End Of Each Season cccsscccccsseeceeeseeeeeeeseees
8. STMENT LINE GUIDE ON BRACKET CAM LOCK HOOK FIGURE 4 12 18 Section A REPAIR amp ADJUSTMENTS A WARNING A Before attempting any adjustments maintenance service or repairs stop engine and auger always remove key from ignition switch remove spark plug wire and secure wire away from spark plug Before tilting machine drain all the fuel from fuel tank Allow engine to run outdoors where fumes can be safely dissipated until all fuel is removed from carburetor 4 1 9 CHUTE CRANK ADJUSTMENT 1 Loosen adjustment bolt Move crank worm bracket away from ring gear slightly NOTE The worm gear should always maintain full contact with ring gear after adjustment Retighten adjustment bolt If crank still does not operate satisfactorily lubricate worm gear and ring gear with grease See Figure 4 13 CHUTE GEAR RING ADJUSTMENT BOLT WORM BRACKET FIGURE 4 13 19 4 1 10 RUBBER DRIVE DISC REPLACEMENT 1 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 5 2 Remove the five bolts that secure rubber drive disc to the drive hub Remove drive tire See Figure 4 14 3 Install new rubber drive disc Reinstall the five bolts Torque to 25 to 40 in lbs See Figure 4 14 RUBBER DISC DISC RETAINER CHAIN CASE RETAINING ASSEMBLY SCREW S FIGURE 4 14 TROUBLESHOOTIN
9. Safety Instructions amp Operator s Manual for SNAPPER EUROPEAN F TWO STAGE INTERMEDIATE FRAME SNOW THROWER SERIES 4 MODELS EI55224 EI7244 MODEL NUMBER EXPLANATION Te trys 2 4 MODEL DESIGNATION ess SERIES DESIGNATION AUGER WIDTH ENGINE HP E European Model 55 5 5 Engine HP Engine Horse Power 22 22 Auger Width Intermediate Frame Model 7 7 0 Engine HP Engine Horse Power 24 24 Auger Width LL Series Designation Thank you for buying a SNAPPER Product Before operating your Snow Thrower read this manual carefully and pay particular attention to the IMPORTANT SAFETY INSTRUCTIONS on Pages 2 amp 3 Remember that all power equipment can be dangerous if used improperly Also keep in mind that SAFETY requires careful use in accordance with the operating instructions and common sense SNAPPER e ca ess COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED INSTRUCTION No 7 4248 I R 1 15 01 AA IMPORTANT SAFETY INSTRUCTIONS A WARNING This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury and damage Failure to comply with the following instructions may result in serious injury to the operator or other persons The owner of the snow thrower must understand these instructions and furthermore must allow only persons who understand these instructions to operate snow thrower Each person operating the snow thr
10. Y LABELS EUROPEAN COMMUNITY he DISCHARGE CHUTE Rotate control to discharge snow in desired direction GROUND SPEED CONTROL Snowthrower has 4 IN IN Forward speeds and 1 Reverse speed Rabbit Fast Turtle Slow R Reverse IN DEADMAN CONTROLS Depress to engage Release to disengage stop Left control wheel drive Right control auger impeller DANGER ROTATING IMPELLER DO NOT use hand to unclog auger impeller or discharge chute Stop engine and remove key before unclogging gt DANGER ROTATING AUGER Keep Away DO NOT allow children or others in the area when Snowthrower is being operated 28700 YEAR READ UNDERSTAND amp FOLLOW all manuals and instructions furnished with the Snowthrower YEAR OF MANUFACTURE DECALS SYMBOLS AND SAFETY LABELS HEARING PROTECTION REQUIRED MAXIMUM HANDLE VIBRATION 34 M SEC SAFETY INSTRUCTIONS TO PREVENT INJURY ERS MANUAL ER ge SAF INSTRUCTIONS 7 NEVER Pel DISCHARGE AT BYSTANDERS OR ALLOW ANYONE IN AVOID INJURY FROM ROTATING AUGER FRONT 8 KEEP MACHINE PROPERLY MAINTAINED AND SERVI of WITH ALL AND CLOTHING GC SHIELDS GUARDS OR PROTECTIVE DEVICES IN PLAC DANGER ROTATING AUGER KEEP AWAY SAFETY INSTRUCTIONS TO PREVENT INJURY 1 Read Owners Manual for operating and safety instructions 2 Observe all labels and instructions 3 DO NOT defeat safety features of controls They are for your protection 4 S
11. amp 7 HP Engines 2 3416 Scraper Blade 22 Width Auger 3 3298 Scraper Blade 24 Width Auger 3 6163 Rubber Drive Tire 2 3364 Shear Bolts 1 4 20 x 1 1 2 Hex Nuts 1 4 20 Parts Manual for Intermediate Frame Snow Thrower Series 4 Domestic Models 14223 15223 155223 16223 17243 European Models El5223 El55223 El55224 El7243 El7244 13 Section A REPAIR amp ADJUSTMENTS A A WARNING Before attempting any adjustments maintenance service or repairs stop engine and auger always remove key from ignition switch remove spark plug wire and secure wire away from spark plug 4 1 AUGER BELT ADJUSTMENT REPLACEMENT When operating machine release the auger clutch control auger should come to a complete stop in 5 seconds If auger does not come to a complete stop in the required time check and adjust belt tension Inspect belt frequently for signs of excessive wear Observe drive belt for slippage due to wear when operating machine If slippage does occur adjust as follows 4 1 1 AUGER and DRIVE BELT ADJUSTMENT CABLE ADJUSTMENT 1 Measure control cable extension from a relaxed position to full extended position Move control lever against handle Measure from the top of spring The top is in relation to where spring connects into connector Proper extension should be 3 8 extension See Figure 4 1 SPRING SHOULD STRETCH 3 8 WHEN HANDLE IS DEPRESSED FIGURE 4 1 2 Adjust
12. and above are involved in a large percentage of snow thrower related injuries These operators should evaluate their ability to operate the snow thrower safely enough to protect themselves and others from serious injury Disengage all clutches and shift into neutral before starting the engine motor Wear adequate winter clothing including boots which will give you maximum footing on slippery surfaces Exercise CAUTION to avoid slipping or falling Before the first snow fall check the area to be cleared and remove all objects such as doormats sticks toys wires rocks etc which could be hurled or jam the snow thrower PREPARATION Continued From Previous Column 7 Survey the area to be cleared beforehand and plan where snow is to be blown Be prepared to release auger impeller clutch or to change discharge chute direction quickly to discharge away from windows cars buildings and doorways to avoid property damage or personal injury from hurled objects Use only approved extension cords and receptacles in good condition and with sufficient capacity to carry the current to the machine if equipped with electric starting motors Handle fuel with extra care Fuels are flammable and vapors are explosive Store only in an approved fuel container Never remove fuel cap or add fuel with the engine running Add fuel outdoors only with the engine stopped and cool Clean spilled fuel and oil from machine DO NOT smoke DO NOT run
13. and disengagement Hold both levers down to handle bar for engagement and release levers for disengagement When both levers are pressed down to the handle bar at the same time the operator can release the right hand lever and the right lever will remain engaged as long as the left hand lever is held down to handle bar Release the left hand lever and both levers will disengage 1 Hold the wheel drive control lever down against the handle See Figure 4 12 HOLD DOWN TRACTION CLUTCH CONTROL LEVER BLOWER CLUTCH CONTROL LEVER Section A REPAIR amp ADJUSTMENTS 2 Check position of the cam lock It must align with the adjusting line located on the cam lock bracket 3 To adjust loosen the nuts on the cable guide support bracket and move the bracket in or out until the cam lock aligns with the adjusting line Retighten nuts 4 Hold the wheel drive control lever down to the handle bar at the same time press the auger impeller control lever down to the handle bar and hold in position 5 Check the position of the cable ferrule in relation to the cam lock The ferrule must be located 1 16 060 above the hook of the cam lock To adjust loosen the three nuts that secure the cam lock bracket Slide bracket up or down until correct measurement is achieved Retighten nuts securely See Figure 4 12 HOLD DOWN L H SIDE R H SIDE CABLE CABLE GUIDE SUPPORT CAM LOCK BRACKET CABLE FERRULE 1 16 ADJU
14. ation by changing position of the ground speed control IMPORTANT This snow thrower has four forward speeds and one reverse speed See Figure 2 5 MOVE WHEEL DRIVE MOVE AUGER CONTROL AGAINST CONTROL AGAINST HANDLE TO ENGAGE HANDLE TO WHEEL DRIVE ENGAGE AUGER ROTATE CHUTE CRANK TO CHANGE DIRECTION OF DISCHARGE CHUTE FIGURE 2 6 WARNING A Release auger clutch and wheel drive controls and make sure auger impeller and wheel drive have STOPPED before rotating discharge chute adjusting deflector or placing hands near auger impeller 2 2 5 DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT 1 Release auger control and wheel drive control levers to allow auger and ground speed to come to a complete stop See Figure 2 6 2 Loosen deflector knob and position deflector to desired angle Retighten knob 3 Rotate chute crank to position discharge chute in desired direction See Figure 2 6 2 2 6 STOPPING ENGINE AUGER amp WHEEL DRIVE Stop the auger and wheel drive by releasing the auger and wheel drive control levers See Figure 2 6 Stop the engine by removing the key from the switch or moving engine speed control to the STOP position Always remove key from key switch before leaving machine unattended See Figure 2 7 MOVE ENGINE SPEED CONTROL TO STOP POSITION TO STOP ENGINE REMOVE KEY TO STOP ENGINE FIGURE 2 7 Section 2 OPERATING INSTRUCTIONS 2 2 STARTING OPERATION amp STOPPING
15. control cable by loosening jam nut at the upper end of cable Hold threaded end of cable and then turn cable clockwise or counter clockwise until correct extension is achieved Retighten jam nut IMPORTANT DO NOT rotate cable beyond the point to where all of slack is out of cable Cables have to have a certain amount of slack When control lever is in the released position the cable slack allows 1 Auger brake to stop auger 2 Wheel drive to disengage If all of the adjustment is utilized at the cable connector go to Section 4 1 2 for alternate adjustment 4 1 2 AUGER BELT ADJUSTMENT IDLER PULLEY ADJUSTMENT NOTE Wheel drive belt idler pulley is not adjustable If upper cable adjustment performed in Section 4 1 1 and correct cable extension can not be accomplished adjustment can be made at the idler pulley All adjustment made in Section 4 1 1 will have to be reversed from the upper end of cable 1 Loosen jam nut at the end of cable Hold threaded end of cable and then turn metal housing of cable counter clockwise until threaded portion of cable is extracted from metal housing Reinstall 1 2 of the threaded portion of cable back into metal housing Retighten jam nut FIGURE 4 2 3 Loosen nut and bolt that secures the idler pulley Move idler pulley toward belt for more tension or away from belt for less tension See Figure 4 3 Retighten bolt and nut securely MOVE IDLER PULLEY TO LEFT INCREASE OR TO Ee RIG
16. d do not use and do not operate machine Replace damaged cord immediately Contact your Snapper service dealer for assistance To reduce the risk of electric shock use only with an extension cord intended for outdoor use having a cord type SW A SOW A STW A STOW A SJW A SJTW A or SJTOW A IMPORTANT Electric Start Kit optional accessory on some models 2 1 8 Check and make sure extension cord is in good condition Extension cord should not have any broken insulation or exposed wires Use an extension cord that is heavy enough to carry the correct amount of current to the machine See Figure 2 2 for correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge cord MINIMUM GAUGE FOR CORD SETS _Rating Amps_ 25 ft 50 ft__ 100 ft 150 ft More Not More Not Recommended FIGURE 2 2 Section 2 OPERATING INSTRUCTIONS 2 2 STARTING OPERATION A STOPPING 5 Push primer button three times to start a cold RECOIL START MODELS engine NOTE Do not use primer button to start Go to Page 10 for Electric Start Models warm engine See Figure 2 4 2 2 1 ENGINE 6 Pull rope start handle to crank engine 1 Turn fuel shut off valve to the ON position See 7 After engine starts move the choke control to Figure 2 3 the no choke OFF position Allow a brief warm up until engine runs smooth 2 2 2 PROPELLING SNOW THROWER IMPORTANT This snow thrower has
17. d severed or frayed belt e Oo PO PO SERVICE SCHEDULE ITEM SERVICE PERFORMED EACH EACH USE SEASON ee a S a Check Oil Level Engine Manual Initial Oil Change Engine Manual fl Periodic Oil Change Engine Manual E Engine Cooling Clean Shroud amp Fins Engine Manual xX System ma E EES Wear and Tension Auger amp Check For Damage amp Page 12 X X Impeller Lubrication a ee ee ee ee eee Check Air Pressure X 20 SNAPPER 3 YEAR LIMITED WARRANTY For three 3 years from purchase date for the original purchaser s residential non commercial use SNAPPER through any authorized SNAPPER dealer will replace free of charge except for taxes where applicable any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both For ninety 90 days from purchase date for the original purchaser s commercial rental or other non residential use SNAPPER through any authorized SNAPPER dealer will replace free of charge any part or parts found upon examination by the factory at McDonough Georgia to be defective in material or workmanship or both All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement under this warranty must be paid by the purchaser This warranty does not apply to engines and their components and batteries as these items are warranted separately This warranty doe
18. e belt from around engine pulley See Figure 4 4 AUGER DRIVE BELT WHEEL DRIVE LOOSEN BELT GUIDE DRIVE DISC PULLEY FIGURE 4 4 15 REMOVE DRIVE SYSTEM COVER FIGURE 4 5 6 Remove auger drive belt from drive disc pulley Route auger belt through drive system in between rubber drive tire and drive disc 7 Route new auger drive belt through drive system NOTE New belt has to be routed in between rubber drive tire and drive disc to position it around auger pulley 8 Reinstall wheel drive belt onto engine wheel drive pulley Make sure belt is also positioned in the drive disc pulley groove 9 Route auger drive belt around engine auger drive pulley Make sure belt is also positioned in the drive disc pulley groove 10 Position both belt guides to have a clearance of 1 8 from auger drive belt when engaged and tighten securely 11 Reinstall discharge chute belt and drive system covers and tighten screws securely 12 Reinstall drive system cover plate 13 See Sections 4 1 1 amp 4 1 2 Auger Belt Adjustment for new belt adjustment Adjust belt as described in these sections Section A REPAIR amp ADJUSTMENTS A WARNING A Before attempting any adjustments maintenance service or repairs stop engine and auger always remove key from ignition switch remove spark plug wire and secure wire away from spark plug Before tilting machine drain all the fuel from fuel tank Allow engine to run o
19. e starts move the choke control to the no choke OFF position Allow a brief warm up until engine runs smooth 9 Disconnect power cord from AC receptacle Disconnect power cord from machine and remove cord from area where machine will be in operation PUSH STARTER BUTTON INSERT POWER CORD INTO STARTER BOX PUSH PRIMER THREE TIMES MOVE CHOKE TO THE ON POSITION MOVE ENGINE SPEED CONTROL TO THE FAST POSITION FIGURE 2 8 2 2 8 PROPELLING SNOW THROWER IMPORTANT This snow thrower has four forward speeds and one reverse speed 1 Move ground speed control to the desired speed position See Figure 2 5 2 Proceed to Section 2 2 9 to engage auger and Section 2 2 10 to engage wheel drive 10 Section 2 OPERATING INSTRUCTIONS A WARNING A Objects can be thrown by the snow thrower while it is in operation Thrown objects could cause serious injury to the operator or bystanders Always wear safety goggles or other suitable eye protection Keep people and pets away from area 2 2 9 ENGAGING AUGER 1 Pull auger control lever against handle to engage auger See Figure 2 6 2 2 10 ENGAGING WHEEL DRIVE 1 Move wheel drive control lever against handle to engage wheel drive Ground speed can be adjusted while the machine is moving by changing position of the ground speed control Machine has four forward speeds and one reverse See Figure 2 6 A WARNING A Release auger clu
20. ed in the drive disc pulley groove 9 Engage auger control and position belt guide to have a clearance of 1 8 from auger drive belt Tighten belt guide securely 10 Reinstall discharge chute belt and drive system covers and tighten screws securely 11 Reinstall drive system cover plate 12 See Sections 4 1 1 amp 4 1 2 Auger Belt Adjustment for new belt adjustment Adjust belt as described in these sections Section A REPAIR amp ADJUSTMENTS 4 1 5 GROUND SPEED ADJUSTMENT NOTE It is recommended to remove the drive system cover and check rubber drive engagement with drive disc when adjusting ground speed 1 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 7 2 Loosen the top screw that connects the shift rod to the shift hub See Figure 4 8 3 Move shift rod clockwise to obtain more ground speed or counter clockwise for less ground speed Retighten top screw after adjustment See Figure 4 8 LOOSEN TOP SCREW COUNTERCLOCKWISE AND MOVE SHIFT HUB CLOCKWISE OR COUNTERCLOCKWISE TO HUB ADJUST GROUND SPEED FIGURE 4 8 4 Check drive system to insure the rubber drive tire has full contact with drive disc Shift through all speeds and note the position of rubber drive tire on the drive disc See Figure 4 9 4th REVERSE Het U L DRIVE DISC 1 TIRE IS ON EDGE IN 4th POSITION T
21. eeeseeeeenseaeeeensaeeeeennes 13 Se UE 13 Spark PUJ e e ea a a a aaa Ta eeE 13 Storage Pro e ure a secs sete paa ra eaa aae aaa aao a aaa aas aaaea aae DEd a saraaa adasia iias 13 Maintenance and Service Parts cccsccssscesseeeeseeeeeseeesneeseseeeeeeeeesseeseseaeenseeeeeeees 13 SECTION A REPAIR AND ADJUSTMENTG eeeeeeeees 14 19 Auger amp Wheel Drive Belt Adjustment seecesseeeeeeeseeeeeeeseeeeeseseeneeseseenenens 14 15 Auger amp Wheel Drive Belt Replacement ecccsseencseseeeeeseeeeeseseenenseseenenens 15 16 Ground Speed Adjustment cssecceceeeeeeeeeeseeseseeeenseeeeeeeseseaeseseeeenseeeseaeseseeenenseeeees 17 Skid Shoe Adjustment 2 ebeeresekbree eegene ENEE ERE EES 17 Auger Shear Bolt Replacement csccccssccsseeseeeeeeeeeesseeeeesneeeeeneeseaeseseeeenseeeeeneaess 17 Single Handle Control Adjustment 7 HP Models Only ss ecceeseseeeeeesees 18 Chute Crank Adjustment ccsecceseeeeeseeeseeeseseeeeeeeeeescaeseneeeenseeeeeeseseaeseseeneeseeeeeas 19 Rubber Drive Tire Replacement cccccsseccccsseeeeeesseeeeeenseeeeeenseeeeeenseeneeenseeenenseseeees 19 TROUBLESHOOTING E 20 SERVICE SCHEDULE ee teertuester eer er n 20 WRAY GE 21 IMPORTANT The figures and illustrations in this manual are provided for reference only and may differ from your specific model Contact your Snapper dealer if you have questions DECALS SYMBOLS AND SAFET
22. ental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF SUCH PARTS IMPORTANT Please fill out the attached SNAPPER Product Registration Card immediately and mail to Snapper s Product Registration Center P O Box 1379 McDonough Georgia 30253 21 NOTES 22 NOTES 23 Safety Instructions amp Operator s Manual for SNAPPER EUROPEAN TWO STAGE INTERMEDIATE FRAME SNOW THROWER SERIES 4 AW ARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SNAPPER GA 30253 U S A COPYRIGHT 2001 SNAPPER INC ALL RIGHTS RESERVED INSTRUCTION No 7 4248 I R 1 15 01 24
23. epair the damage before restarting and operating the snow thrower STOP the engine if the machine starts to vibrate excessively as this normally indicates mechanical problems Remove the key and disconnect the spark plug wire to prevent unintentional starting before servicing or repairing the machine DO NOT clear snow across the face of slopes Exercise extreme CAUTION when changing direction on slopes DO NOT attempt to clear steep slopes DO NOT leave machine unattended with the engine running STOP engine and remove key to prevent unauthorized operation Release clutch control and make sure auger impeller has STOPPED before adjusting deflector or placing hands near auger impeller DO NOT use snow thrower on surfaces above ground level such as a roof of a building Exercise extreme CAUTION when operating on or crossing gravel drives walks or roads Stay alert for hidden hazards or traffic DO NOT overload the machine capacity by attempting to clear snow at too fast a rate Never operate the machine at high transport speeds on slippery surfaces Look behind and use care when backing Disengage power to the auger impeller when snow thrower is transported or not in use Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheels weights counterweights cabs and the like Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a fir
24. four forward speeds and one reverse speed 1 Move ground speed control to the desired speed position See Figure 2 5 2 Proceed to Section 2 2 3 to engage auger and 2 2 4 to engage wheel drive MOVE GROUND SPEED CONTROL TO DESIRED POSITION GROUND SPEED CONTROL TURN VALVE N TO ON POSITION FIGURE 2 3 2 Insert key into ignition switch See Figure 2 4 3 Move choke control to the choke ON position See Figure 2 4 4 Move engine speed control to the FAST position See Figure 2 4 IMPORTANT Stop the auger and wheel drive by releasing the auger and wheel drive control levers Stop the engine by moving the engine speed control to the stop position or removing the key from the switch FIGURE 2 5 MOVE CHOKE TO PUSH PRIMER THE ON THREE TIMES POSITION MOVE ENGINE SPEED CONTROL TO FAST INSERT KEY FIGURE 2 4 Section 2 OPERATING INSTRUCTIONS A WARNING A Objects can be thrown by the snow thrower while it is in operation Thrown objects could cause serious injury to the operator or bystanders Always wear safety goggles or other suitable eye protection Keep people and pets away from area 2 2 3 ENGAGING AUGER 1 Move auger control lever against handle to engage auger See Figure 2 6 2 2 4 ENGAGING WHEEL DRIVE 1 Move wheel drive control lever against handle to engage wheel drive See Figure 2 6 Ground speed can be changed while the machine is in oper
25. m hold on the handles Walk never run IMPORTANT SAFETY INSTRUCTIONS AA MAINTENANCE AND STORAGE 1 10 DO NOT store machine or fuel container inside where fumes may reach an open flame spark or pilot light as in a water heater furnace clothes dryer or other gas appliance Allow engine to cool before storing machine in an enclosure Store fuel container out of reach of children in a well ventilated unoccupied building Keep machine and engine free of excess oil grease and spilled fuel to reduce fire hazard When draining fuel tank drain fuel into an approved container outdoors and away from open flame Inspect all bolts nuts and screws frequently and keep properly tightened Use only recommended shear bolts if equipped to prevent possible damage to machine Service engine and make adjustments only when engine is stopped Remove key remove wire from spark plug secure wire away from plug and disconnect cord from electric starting motors to prevent accidental starting DO NOT change engine governor settings or overspeed engine DO NOT test for spark by grounding the spark plug next to spark plug hole Spark from the plug could ignite gas exiting engine Have machine serviced by an authorized SNAPPER dealer at least once a year and have the dealer install any new safety devices Use only genuine SNAPPER replacement parts to assure that original standards are maintained speed TABLE OF CONTENTS SECTIO
26. or cracking fraying severed or belt strands exposed Replace belt before operating snow thrower See Figure 3 1 3 2 2 CHECK WHEEL DRIVE BELT 1 Visually check wheel drive belt for cracking fraying severed or belt strands exposed Replace belt before operating snow thrower See Figure 3 1 CHECK WHEEL DRIVE CHECK AUGER DRIVE BELT FIGURE 3 1 12 3 3 GENERAL LUBRICATION Lubricate machine as instructed before and after operation each season 3 3 1 GEAR CASE AUGER SHAFT and AUGER BEARING LUBRICATION 1 Before each season of operation apply two shots of grease Snapper suggests using Benelene 900 from a grease gun into gear case The grease fitting for the gear case is located in front of the gear case See Figure 3 2 2 Before each season of operation apply two shots of grease Snapper suggests using Benelene 900 from a grease gun into auger bearing The grease fitting for the auger bearing is located on each end of the auger See Figure 3 2 3 Before each season of operation apply two shots of grease Snapper suggests using Benelene 900 from a grease gun into the auger shaft The grease fitting for the auger shaft is located in the middle of each auger Remove shear bolts and rotate auger to distribute grease evenly around shaft Reinstall shear bolts and nuts Tighten to 5 to 10 ft Ib of torque See Figure 3 2 GEAR CASE GREASE FITTING AUGER BEARING GREASE FITTING AUGER SHAFT GREASE FITTING
27. ower must be of sound mind and body and must not be under the influence of any substance which might impair vision dexterity or judgment If you have any questions pertaining to your snow thrower which your dealer cannot answer to your satisfaction call or write the Customer Service Department at SNAPPER McDonough Georgia 30253 Phone 800 935 2967 PROTECTION FOR CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the snow removal activity Never assume that the children will remain where you last saw them 1 2 3 DO NOT allow children in the area when snow thrower is being operated DO NOT allow pre teenage children to operate snow thrower ALLOW only responsible adults and teenagers with mature judgment to operate the machine and then only after being thoroughly instructed and under the close supervision of an experienced adult operator Keep the area clear of all persons particularly small children and pets Know how to STOP the snow thrower and disengage the controls quickly PREPARATION 1 Warn everyone in advance to stay clear of area Keep especially watchful for children and pets darting into area while operating Read understand and follow instructions and warnings in this manual and on the machine Know the controls and the proper use of the snow thrower before starting Data indicates that operators age 60
28. s not apply to parts that have been damaged by accident alteration abuse improper lubrication normal wear or other cause beyond the control of SNAPPER This warranty does not cover any machine or component part that has been altered or modified changing safety performance or durability Batteries have a one 1 year prorated warranty period with free replacement if required during the first ninety 90 days from the original purchase date SNAPPER will not be responsible for any installation cost incurred The battery warranty only covers original equipment batteries and does not cover damage to the battery or machine caused by neglect or abuse destruction by fire explosion freezing overcharging improper maintenance or use of improper electrolyte There is no other express warranty DISCLAIMER OF WARRANTY Implied warranties including those of merchantability and fitness for a particular purpose are limited to three 3 years from purchase date for the original purchaser s residential or other non commercial use and ninety 90 days from purchase for the original purchaser s commercial rental or other non residential use and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy Liabilities for consequential damages under any and all warranties are excluded Some states do not allow limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incid
29. tch control and make sure auger impeller has STOPPED before rotating discharge chute adjusting deflector or placing hands near auger impeller 2 2 11 DISCHARGE CHUTE and DEFLECTOR ADJUSTMENT 1 Release auger control and wheel drive control levers to allow auger and ground speed to come to a complete stop 2 Loosen deflector knob and position deflector to desired angle Retighten knob 3 Rotate chute crank to position discharge chute in desired direction See Figure 2 6 2 2 12 STOPPING ENGINE AUGER amp WHEEL DRIVE Stop the auger and wheel drive by releasing the auger and wheel drive control levers Stop the engine by moving the engine speed control the stop position or removing the key from the switch Always remove key from key switch before leaving machine unattended See Figure 2 7 11 Section 3 MAINTENANCE A WARNING A Before attempting any adjustments maintenance service or repairs stop engine and auger always remove key from ignition switch remove spark plug wire and secure wire away from spark plug 3 1 INTRODUCTION To retain the quality of the snow thrower use only genuine SNAPPER replacement parts Contact a local SNAPPER dealer for parts and service assistance For the correct part or information for a particular snow thrower always mention model and serial number 3 2 SERVICE AFTER FIRST 5 HOURS 3 2 1 CHECK AUGER DRIVE BELT 1 Visually check engine drive belt f
30. top engine wait for all moving parts to stop remove spark plug wire before unclogging or servicing machine 5 Never allow children to operate the equipment Never allow adults to operate equipment without proper instruction 6 Keep area of operations clear of all persons especially children 7 Never direct discharge at bystanders or allow anyone in front of unit 8 Keep machine properly maintained and serviced with all shields guards or protective devices in place SOUND POWER LEVEL DANGER FIRE HAZARD Remove fuel from fuel tank and carburetor before tipping machine Section 2 OPERATING INSTRUCTIONS 2 1 PRE START CHECK LIST Make the following checks and perform the service required before each start up 2 1 1 Check engine oil and add oil as needed to bring level up to the FULL mark Refer to engine owner s manual for oil specifications 2 1 2 Check guards chutes deflectors and covers to make sure all are in place and securely tightened 2 1 3 Check auger control and wheel drive control to insure cables are connected and both levers operate freely See Figure 2 1 IMPORTANT On 7 HP models only Standing in the operator s position the left handle bar lever is for wheel drive engagement and disengagement The right handle bar lever is for auger impeller engagement and disengagement Hold both levers down to handle bar for engagement and release levers for disengagement When both levers are pressed do
31. utdoors where fumes can be safely dissipated until all fuel is removed from carburetor 4 1 4 WHEEL DRIVE BELT REPLACEMENT Inspect belt frequently for signs of excessive wear Visually check engine drive belt for cracking fraying severed or belt strands exposed NOTE Auger and Drive Belts are difficult to install It may be necessary to allow an authorized Snapper Dealer to install these belts 1 Remove belt cover See Figure 4 2 2 Remove discharge chute 3 Loosen belt guide closest to the auger drive belt See Figure 4 6 IMPORTANT Wheel drive belt will have to be removed from around engine drive pulley and engine shaft to install auger drive belt 4 Remove wheel drive belt from around engine pulley See Figure 4 6 AUGER DRIVE BELT WHEEL DRIVE LOOSEN BELT GUIDE DRIVE DISC PULLEY FIGURE 4 6 16 5 Tilt machine forward to gain access to drive system area Secure machine in the tilted position to prevent tipping over Remove drive system cover plate See Figure 4 7 REMOVE DRIVE SYSTEM COVER FIGURE 4 7 6 Remove wheel drive belt from drive disc pulley Route wheel belt through drive system in between rubber drive tire and drive disc 7 Route new wheel drive belt through drive system NOTE New belt has to be routed in between rubber drive tire and drive disc to position it around auger pulley 8 Reinstall wheel drive belt onto engine wheel drive pulley Make sure belt is also position
32. wn to the handle bar at the same time the operator can release the right hand lever and the right lever will remain engaged as long as the left hand lever is held down to handle bar Release the left hand lever and both levers will disengage AUGER IMPELLER WHEEL DRIVE CONTROL CONTROL FIGURE 2 1 2 1 4 Check chute operation Rotate chute crank to insure smooth rotation throughout its range 2 1 5 Check tires and add or release air as needed to bring air pressure to 12 psi without tire chains Air pressure with tire chains should be 16 psi A WARNING A Use approved fuel container DO NOT smoke near open fuel container DO NOT fill fuel tank indoors or when engine is running Allow engine to cool for at least ten minutes before refilling Wipe off any spilled fuel before starting engine DO NOT run engine indoors 2 1 6 Add fuel to tank after pushing the machine outside where fumes can safely dissipate Make sure cap is tightened after refueling Wipe up any spilled fuel on machine and surrounding area Refer to Engine Owners Manual for specifications 2 1 7 Check auger housing and discharge chute both must be free of all obstructions Clean engine of any accumulation of spilled fuel dirt etc A WARNING A DO NOT use an electrical extension cord that is damaged A damaged electrical extension cord could cause a shock or fire Thoroughly inspect electrical extension cord before using machine If cord is damage

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