Smooth Fitness Cross-Trainer CE 07859-999 User's Manual
Contents
1. FITNESS Assembly Manual Cross Trainer CE Item 07859 999 C C amp PREMIT A B kg max Environmentaly friendly printed on 100 recycled paper Adult Assembly Required picture similar Assembly Instructions Please thoroughly read these instructions prior to assembly and first use You will get important information about your safety as well as the use and maintenance of your Cross Trainer Keep these instructions for reference and or for maintenance work or spare parts orders For Your Safety Only use the Cross Trainer for its intended purpose i e for the physical training of adult persons Any other use is inadmissible and may be dangerous The ma nufacturer cannot be made liable for damage caused by a use that does not correspond with the intended purpose Bi You train with an equipment that has been designed in accor dance with the latest state of the art regarding safety Possible danger spots that may cause injuries have been avoided and safeguarded as well as possible The unit requires a power supply of 110 V 60 Hz It should be connected only to a safety socket with a single 10 A fuse Be fore commissioning the appliance pay attention to the fact that the correct plug in power supply unit observe marking has been connected properly Do not under any circumstances carry out electrical repairs or alterations yourself Always en sure that2. The crosstrainer has a magnetic brake system The equipment is independent of revolutions per minute Please ensure that liquids or perspiration never enter the ma chine or the electronics Before use always check all screws and plug in connections as well as respective safety devices fit correctly Always wear suitable shoes when using All electric appliances emit electromagnetic radiation when in Instructions for Assembly Ensure that you have received all the parts required see check list and that they are undamaged Should you have any cause for complaint please contact your dealer Before assembling the equipment study the drawings carefully and carry out the operations in the order shown by the dia grams The correct sequence is given in capital letters The equipment must be assembled with due care by an adult person If in doubt call upon the help of a second person if possible technically talented Please note that there is always a danger of injury when wor king with tools or doing manual work Therefore please be ca reful when assembling this machine Bi Ensure that your working area is free of possible sources of danger for example don t leave any tools lying around Al ways dispose packaging material in such a way that it may not List of spare parts page 11 12 When ordering spare parts always state the full article number spare partnumber the quantity required and the S N of
3. corrosion The machine is designed for use by adults and children should not be allowed to play with it Children at play behave unpre dictably and dangerous situations may occur for which the ma nufacturer cannot be held liable If in spite of this children are allowed to use the equipment ensure that they are instructed in its proper use and supervised accordingly The unit complies with class SA of the standard DIN EN 957 1 9 The appliance has undergone Class SA testing If the applian ce is not intended for domestic use please note that the onus Bi To ensure that the safety level is kept to the highest possible standard determined by its construction this product should be serviced regulary once a year by specialist retailers If you have any doubt or any queries please contact your spe cialised dealer If the equipment is in regular use check all its components thoroughly every 1 2 months Pay particular attention to the tightness of bolts and nuts This is particularly true for the attachment of grip strap running plate and fastening of the handlebar and front tube Inform present persons especially children about possible ha zards during your exercises E Prior to taking up training have your family doctor check whether your state of health is sufficient to train with this equip ment The medical findings should be the basis for the build up or your training program Wrong or excessive
4. such work is done by a properly qualified electrician B Important disconnect the apparatus from the mains before doing repair maintenance or cleaning work The equipment must be set up on firm even ground Ensure that the power cable is not pinched and that no one can trip over it Improper repairs and design changes disassembly of original parts installation of inadmissible parts etc may cause ha zards for the user Do not under any circumstances carry out el ectrical repairs or alterations yourself Always ensure that such work is done by a properly qualified electrician m When the unit is not in use unplug it from the power supply Never allow liquid of any kind to enter the interior of the unit Defective parts may impair your safety and the service life of your equipment Therefore please exchange defective or worn parts immediately Always observe the general safety rules and precautions for working with electrical equipment Handling the equipment Before using the equipment for exercise check carefully to en sure that has been correctly assembled Before beginning your first training session familiarize yourself thoroughly with all the functions and settings of the unit E It is not recommended to use or store the apparatus in a damp room as this may cause it to rust Please ensure that no part of the machine comes in contact with liquids drinks perspiration etc This may cause
5. 115 Volt Power Pack 1 42860010 16 Idler Pulley w Bearings 6300 77 1 94312047 17 Spring for Belt Tension 4 5279 1 25635052 18 Flywheel 2 2192 91140380 19 Drive Belt 1651 PJ 67005127 20 Right Drive Disc 1 94313543 21 Left Drive Disc 1 94313544 22 Right Drive Disc Shaft 20x120 5 mm 1 10900091 23 Right Side Main Shroud 3540 1 70128743 24 Left Side Main Shroud 3541 1 70128744 25 Drive Disc Cap 3543 2 70128679 26 Right Lower Mast Cover 3544 1 70128680 27 Left Lower Mast Cover 1 70128681 28 Right Front Ski Cover 3169 2 70128424 29 Left Front Ski Cover 3170 2 70128429 30 Rivets x9 5 mm 8 10418503 31 Frame Cross Members 80x33x450 2 91111287 32 Floor Levelers 80x33 2 91170500 33 Right Transport Castor 80 33 1 91170387 34 Left Transport Castor 80 33 1 91170388 35 Skis w Bearings 2203 2RS 2 94315159 36 Left Drive Disc Shaft 20x120 5 mm 10900092 37 Ski Pole Bearing 6203 ZZ 4 33100038 38 Mast 94316750 39 Center Handlebar 94316518 40 Grip for Center Handlebar 27 5x3x500 mm 10118078 41 Main Shroud Top Cover 3542 1 70128563 42 Computer XTR1 Mils 1 94316850 43 Rear Computer Housing 3787 1 70128690 44 Top Lead Wire 1 200 mm 1 67000771 45 Ear Lobe Clip Heart Rate Monitor 1 67000421 46 Hand Pulse Sensors WP 1007 5 1 67000658 47 Mast Cover 3089 1 70128564 48 Right Ski Pole 1 94316860 49 Left Ski Pole 1 94316858 50 Lower Ski Pole Bearing 6200 ZZ 4 33100036 51 Lower Ski Pole Sleeve 20x4 5x59 mm 2 97201447
6. 52 Ski Pole Grips 27 5x3x680 mm 2 10118034 53 end cap part 2 2 70121515 54 Underside Plate for Frame Cross Member 4 6649 2 97200256 55 Right Foot Plate 3171 1 70128398 56 Left Foot Plate 3172 1 70128399 57 Rear Center Ski Pole Pivot Covers w Screw Holes 3165 2 70128590 58 Front Center Ski Pole Pivot Covers 3166 2 70128591 59 Rear Bottom Ski Pole Cover 3167 2 70128416 60 Front Bottom Ski Pole Cover 3168 2 70128417 61 Spacer 3126 2 70133275 62 covering cap 2 10100079 List of spare parts Pos Nr 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 Crosstrainer Smooth XTR 1 Description Wavy Washer 5 DIN 137 Foot Plate Adjuster Caps M5 Hardware Bags Water Bottle Holder Water Bottle guide bush Right Computer Housing Lower Side Cover 3549 Left Computer Housing Lower Side Cover 3548 Cushion Washer 22 2x2x27 5 mm Plastic Side Insertion Piece for Computer Housing 3551 Adaptor Ring 3322 Front Computer Housing 3546 Bolt M10x105 17 Shroud Screws 4x35 Connector Pin 3295 Sheet Film Buffer for Cross Member Computer Housing Lower Side Cover Cap HAS 2783 Bearings 2203 2RS Center Handlebar Plate Attachment end cap part 1 C Clip 17mm 17 DIN 471 Plate spring B 31 5 GR 1 X 1 2 distanz sleeve 22 2x2x5 mm C Clip 44mm 40 DIN 472 Cardio Puls Set Same MESS InternetFitness com Inc dba SmoothFitness com 112 Gaither Dr
7. M5x20 2 M8x16 2 3 9x9 5 8 06x95 8 IMPORTANT Due to technical reasons the screws D have to be tightend first Tighten the screws E last The screwed connections must be controled at regular intervals M10x20 20x10 5 M10x105 For products with power supply Attention Only use with original power unit as supplied or with original SMOOTH spare part see spare part list Otherwise this may result in damage 9 List of spare parts Crosstrainer 07859 999 Pos Smooth XTR 1 Qty Nr Description St ck Bestell Nr 1 Base Frame 1 94316747 2 Bearing for Drive Axle 6203 ZZ 2 33100023 3 Drive Axle 17x114 mm 1 11300055 4 Speed pick up 1 67000786 5 Magnetic P U 1 97200127 6 Electromagnet 1 94313937 7 Printed Circuit Board 1 42860011 8 Cernter sleeve 2 70128347 9 Cushion Washer 22 2x2x48 2 97201462 10 Bearing Washer 25x8 4x1 3 10500038 11 Low Wire 2200 mm Grey 1 67000772 12 Adaptor Wire 850 mm 1 42860012 13 Plug Receptacle 2297 1 70127365 14 Housing Plug In 300 mm 1 67000743 15
8. ive Mt Laurel New Jersey 08054 Service tel 888 800 1167 Sales tel 888 211 1611 Qiy 07859 999 St ck Bestell Nr 4 n HH HH HS 8 10601001 10104000 94316861 70190051 70190042 70128698 70128683 70128682 97201463 70128695 70128492 70128685 10206111 10224072 70128446 34010120 10100171 33100047 94314005 70121514 10709021 10600004 97201470 10709024 07937 600 docu 1385c 05 06
9. ons we reserve the right to carry out preli minary assembly work e g addition of tubing plugs Important spare part prices do not include fastening material if fastening material bolts nuts washers etc is required this should be clearly stated on the order by adding the words with fastening material Waste Disposal SMOOTH products are recyclable At the end of its useful life please dispose of this article correctly and safely local refuse sites Cp Typenschild Seriennummer Type label Serial number Plaque signaletiqu Numero de serie D Typeplaatje Seriennummer Placa identificativa N mero de serie CD Targhetta tecnica Numero di serie Tabliczka identifikacyna Numer serii HEINZ KETTLER GmbH amp Co KG D 59463 Ense Parsit FREIZEIT MARKE KETTLER Trainingsger t nach DIN EN 957 1 5 Klasse HB Nicht f r therapeutische Zwecke geeignet Art Nr 07961 800 Serien Nr 1 334 1801 00001 max Belastung 130 kg Made in Germany EJ When ordering spare parts always state the full article number spare partnumber the quantity required and the S N of the pro duct 2 242 2 2 2 1 1 1 1 5 225x8 4x3 2 225x8 4x1 2 220x105 4 l8x11 3 4 l0x5 4 4 22 2x27 5 2 MIO 2 M10x105 2 M5x45 4 M10x20 4 M8x20 2
10. the pro duct see handling Example order Art no 07859 999 spare part no 70128679 2 pieces Please keep original packaging of this article so that it may be used for transport at a later date if necessary Goods may only be returned after prior arrangement and in in ternal packaging which is safe for transportation in the original box if possible It is important to provide a detailed defect description damage report operation Please do not leave especially radiation intensive appliances e g mobile telephones directly next to the cockpit or the electronic controlsystem as otherwise values displayed might be distorted e g pulse measurement cause any danger There is always a risk of suffocation if child ren play with plastic bags B The fastening material required for each assembly step is sho wn in the diagram inset Use the fastening material exactly as instructed The required tools are supplied with the equipment Bolt all the parts together loosely at first and check that they have been assembled correctly Tighten the locknuts by hand until resistance is felt then use spanner to finally tighten nuts completely against resistance locking device Then check that all screw connections have been tightened firmly Attention once locknuts have been unscrewed they no longer function correctly the locking device is destroyed and must be repla ced Bi For technical reas
11. training may lead to damage to your health By all means observe the information about the organization of training in the training instructions Any interference with parts of the product that are not descri bed within the manual may cause damage or endanger the person using this machine Extensive repairs must only be car ried out by special service staff or qualified personnel Our products are subject to a constant innovative quality assu rance We reserve the right to perform technical changes re sulting therefrom Bi In choosing the location of the apparatus ensure a sufficient sa fety distance from any obstacles The apparatus must not be mounted in the immediate vicinity of main passageways paths doorways corridors is on the owner to ensure that the appropriate measures are put in place with respect to accessibility and supervision The ap pliance may only be operated in public places under qualified supervision The scope of such supervision shall depend on who the users are their degree of reliability age experience etc BA slight production of noise at the bearing of the centrifugal mass is due to the construction and has no negative effect upon operation Possibly occurring noise during reverse pedalling re sult from engineering and are absolutely safe Do not use corrosive or abrasive materials to clean the equip ment Ensure that such materials are not allowed to pollute the environment
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