Smithco Paint Sprayer 44-508 User's Manual
Contents
1. 5 8800 144 Hose Clear 12 1 6 19 658 Barb Fitting 1 4 NPT 2 7 40 048 Shut off Valve 1 8 18 011 Ya Close Nipple 1 9 19 725 Gasket 1 Attach spray gun hose to barb fitting using the 18 003 hose clamp VALVE DIAGRAM FOR OPERATING INSTRUCTIONS from ic p 3 5 compressor B Valve alve 4 An 3 WARNING Never have valve A and B open at the same time Do not Remove cap from tank unless pressure is released from Tank by opening valve C 44 201 SULKY DRAWING s ee 9 44 201 SULKY PARTS LIST REF PART DESCRIPTION QTY 1 400 014 3 8 x 1 Bolt 2 2 400 116 3 8 Locknut 2 3 44 201 3 Hitch 1 4 400 093 4 x 4 Bolt 1 5 2110 Pivot Post Bearing 2 6 400 129 34 Hex Nut 1 7 2050 Snap Pin 1 8 713 368 Machine Bushing 1 9 720 064 Bronze Bushing 2 10 44 201 2 Draw Bar 1 11 44 201 1 Frame 1 12 40 288 Wheel amp Tire 2 13 40 168 1 8 x 1 Cotter Pin 2 14 40 128 Machine Bushing 2 10 OPERATING INSTRUCTIONS MARKING LIQUID MIXING INSTRUCTIONS LATEX WATER BASE PAINT 1 Use nozzle Tip 8004EVS 2 Completely follow mixing instructions on paint container The solids must be in suspension 3 To agitate paint in the LINE STAR see Agitating Instructions 4 Never use mixed paint without straining 5 The depth of color of the line will be determined by the percentage of water added to the paint The user must decide for himself the consistency because of the variation in paints2. 0 GPM 9 Plant Growth Regulators or Turf Growth Regulators PGR or TGR In many typical applications painted lines on athletic fields do not usually wear off but are removed by the mower due to growth of the turf canopy TGRs such as Primo can be added to the tank mix of paint to reduce turf growth and frequency of relining fields Use of TGRs can cut frequency by half in many situations Consult your chemical representative for rates to be used in this application 4 44 508 LINE STAR DRAWING 44 508 LINE STAR PARTS LIST REF PART DESCRIPTION QTY 1 667 Ya Hose 24 1 2 40 047 Gauge 60 psi 1 3 18 063 Ya Brass Cross 1 4 18 065 Relief Valve 1 5 18 012 Ya Tee 4 6 18 011 Ya Close Nipple 5 7 709 256 va Ball Valve 5 8 8800 Ys Clear Vinyl Hose 15 9 18 003 Ya Hose Clamp 12 10 19 658 Ya NPT x va Barb 11 11 40 313 Compression Fitting 2 12 610 229 U Bolt 2 13 500 111 Y x Va Bushing 2 14 709 257 v Ball Valve 1 15 18 007 Ya Street Elbow 4 16 18 037 Ya 45 Street Elbow 1 17 8800 Ya Clear Vinyl Hose 42 18 8800 Ys Clear Vinyl Hose 37 19 732 041 1x 1 Poly Plug 2 20 44 017 Handle Bar 1 21 720 011 Vinyl Grip 2 22 730 156 3 8 Ball Knob 1 23 44 013 Throttle Cover 1 24 44 021 Shift Handle 1 25 40 306 Spring 1 26 400 019 3 8 16 x 3 Bolt 1 27 44 026 Cable Yoke 2 28 40 393 U Bolt 2 29 44 004 Throttle Cable 1 30 44 019 Left Handle Upright 1 31 44 018 Right Handle Upright 1 32 1
3. 096 Hard Rubber Engine Mount 4 33 44 014 Frame 1 34 40 193 1 Tank Holder 1 35 40 127 2 Assy 12 Gal Tank 1 36 44 010 CO2 Regulator 1 37 44 009 CO2 Tank 1 38 44 031 6 HP B amp S Engine 1 39 44 304 CO2 Tank Holder 1 3 44 508 LINE STAR PARTS LIST REF PART DESCRIPTION QTY 40 44 005 Pulley 1 41 44 006 Belt 1 42 40 022 Idler Pulley 1 43 400 018 3 8 16 x 2 Y2 Bolt 1 44 44 016 Engine amp Tank Base 1 45 40 273 Marking Guide 1 46 8802 Ye Clear Hose 6 47 602 640 Thumb Screw 3 8 16x 1 14 3 48 40 189 Line Guide Arm 1 49 2110 Pivot Post Bearing 2 50 44 015 Front Caster Fork 1 51 400 121 5 8 11 Hex 2 Way Locknut 1 52 40 154 Machine Bushing x 14 1 53 925 108 5 8 11 x 8 Hex Bolt Caster Axle 1 54 40 154 Machine Bushing 5 8 x 14GA 2 55 29 597 Caster Wheel 2 56 44 022 Cable Arm 1 57 44 001 Control Cable 1 58 44 003 Transaxle 1 59 44 025 Spacer 2 60 44 125 Wheel amp Tire 2 61 40 165 Retainer Ring 2 62 8800 Ya Clear Vinyl Hose 45 63 41 222 Grease Seal 2 64 8800 Ys Clear Vinyl Hose 48 65 44 008 Plug 2 66 44 007 Socket 2 67 41 115 4 Strainer 40 Mesh 1 68 500 100 Ya x 4 Bushing 2 69 8800 Ya Clear Vinyl Hose 36 4 SPRAY BOOM DRAWING amp PARTS LIST REF PART DESCRIPTION QTY 100 40 139 Frame 1 101 40 257 Boom Mounting Bracket 1 102 400 030 Ye x 5 Bolt with 2 Lock Nut CT 1 103 40 258 Boom Swivel amp Lock 1 104 44 305 Double Tip Boom Box Side with Flaps 1
4. 105 400 060 5 16 18 x 1 Wing Head Thumb Screw 2 106 500 243 Ya x 4 Gal Nipple 2 107 500 400 Ya Elbow Gal 1 108 19 658 Ya NPT x 14 Barb Brass 2 109 18 003 Hose Clamp 1 2 110 638 Va Black Hose 11 111 40 128 Machine Bushing 9 16 x 14 GA 1 112 40 168 Cotter Pin 1 8 x 1 1 113 49 017 Caster Wheel 1 114 18 007 14 90 Street Elbow Brass 1 115 400 004 5 16 18x 1 1 2 Bolt with Lock Nut 2 116 500 314 Ya Black Coupler 2 117 19 697 Nozzle Body Brass 2 118 19 699 Spring 2 119 19 698 Ball 2 120 709 053 8004EVS Nozzle Tip 2 121 400 026 VY 13 x 1 Bolt with Lock Nut 1 122 44 305 1 Boom Flapper 2 123 400 112 Ye Lock Nut 1 124 19 680 Brass Nozzle Cap 2 5 STAINLESS STEEL TANK 40 127 REF PART DESCRIPTION QTY 1 40 127 Tank 12 gal SS Black Lip 1 3 40 314 D Handle 1 4 40 316 Spring 1 6 40 317 Rod Only 1 7 40 306 Spring 1 8 40 319 Nut 1 9 40 302 Clamp 1 10 40 321 Cover 1 40 321 1 Cover 1 11 40 323 Gasket 1 40 323 1 Gasket 1 12 40 324 Ring 1 13 40 308 Nut 2 14 40 309 Backing Washer 1 15 40 310 Plunger Cup 1 16 40 311 Disc Spreader 1 17 40 312 Lock Washer 1 18 40 303 Pump Barrel 1 19 40 302 Gasket 1 20 40 304 Rubber Valve 1 21 40 313 Compression Fitting w O Ring 2 PLEASE NOTE TO REMOVE PUMP FROM 3 PRONG CLAMP HEAD STYLE Turn handle counterclockwise until 3 prong clamp is loose Then rotate clamp counterclockwise to stop Lift pump out TO CLOSE AFTER FILLING
5. NSTRUCTIONS Continued 10 You can now operate the liner by the hand valve on the handle bar 11 To drain tank open drain valve on manifold WARNING Do not remove cap from the tank unless pressure is released from tank by opening valve C AGITATING INSTRUCTIONS SEE FIG VI If desired to mix the marking liquid in tank it can be done as follows 1 Close valve A 2 Open valve B NOTE To keep paint from going down the CO2 Regulator line be sure to open valve A when agitating is done If this is not done paint can be drawn into the CO2 Regulator causing damage 3 Make sure valve C is closed 4 Start engine 5 Air will enter tank at the top to agitate marking liquid TO USE HAND GUN 1 Valve A must be open 2 Valve B must be closed 3 Valve C must be closed 12 MAINTENANCE INSTRUCTIONS Always drain and flush system with water or appropriate solvent after each use There is only one grease fitting to lubricate 29 597 Caster Wheel See engine manual for maintenance instructions TROUBLE SHOOTING If the line is not satisfactory the cause could be one of the following reasons Paint is too thick and mixed properly If hoses or nozzle clogs paint was not strained Nozzle tip is too small or too large Nozzle tip may be worn There may be an air leak in system Relief valve may need adjusting SAB oS Proper lining will result from the correct
6. Place pump prongs down into slots in funnel Turn clamp clockwise to further position under bottom slot Then turn handle clockwise until tightly locked and sealed in place CLOSING PUMP AFTER FILLING Be sure not to over tighten pump as it will be difficult to remove and can damage seal gasket Periodically lubricate seal with a white lithium grease to prevent it from drying out and cracking 4085 SPRAY GUN Mal 1 How to Install Ref No 3 REF PART DESCRIPTION QTY 1 104 158 Tip Retainer 1 2 709 053 Spray Tip Specify Size 1 3 104 228 Seat 1 4 104 226 Stem and Guide Assy 1 5 104 245 Inlet Body 1 6 104 222 Key 1 7 104 244 Cup Packing 1 8 104 243 Packing Screw 1 9 104 242 Trigger Guide 1 10 104 206 Spring Stud 1 11 104 204 Spring Screw 1 12 104 241 Main Spring 1 13 104 240 Body 1 14 104 216 Locknut 1 15 104 246 Trigger Guard 1 16 104 247 Trigger 1 17 104 249 Pan Head Screw 1 18 104 234 Rivet 1 19 104 238 Barrel for 24 Extension 1 20 104 231 SS Stem for 24 Extension 1 21 104 250 Stem Guide Nut 1 22 104 251 Stem End 1 23 104 252 Gasket 1 N I 104 248 Spare parts kit included parts starred GUN AND HOSE KIT 40 153 MW ATTACH SPRAY GUN j i i pr ne mf 3 S AIO 9 A 2 Note Remove 18 064 2 plug and insert into 18 063 cross REF PART DESCRIPTION QTY 1 4085 Spray Gun 1 2 18 066 Nozzle Tip SS 6503 1 3 707 040 Adapter 1 4 NPT 1 4 18 003 Hose Clamp 1 NPT 2
7. Wayne Pennsylvania 19087 OWNER S MANUAL LINE STAR MODEL 44 508 For Customer Service Call 888 422 5173 Starting Serial LN666 Revised June 2005 TABLE OF CONTENTS TITLE PAGE Athletic Field Painting Pointers 1 44 508 Line Star Drawing 2 44 508 Line Star Parts List 3 4 Spray Boom Drawing 5 40 127 Stainless Steel Tank 6 4085 Spray Gun 7 40 153 Gun and Hose Kit 8 44 201 Sulky Drawing 9 44 201 Sulky Parts List 10 Operating Instructions 11 12 Maintenance Instructions 13 Trouble Shooting 13 ATHLETIC FIELD PAINTING POINTERS 1 To achieve the best results and minimize turf damage use an athletic field marking paint Choose water base not toxic non phytotoxic paint 2 Mix the paint thoroughly with proper amounts of water to maintain uniform coverage and color throughout the job Dilution ratios will vary but two parts water and one part paint usually works best Read the paint label to be sure you mix it accurately 3 Prior to painting mow the turf to provide an even surface This will minimize the amount of paint you use and help provide smooth sharp results 4 The turf should be dry with no dew remaining when you paint A wet field will substantially increase the drying time 5 Astrong string that will not break when you stretch it tight rope tight is absolutely necessary 6 Preset the field with perimeter location marks to paint the lines numbers and hash marks in a quick efficient way 7 Check with
8. adjustment of these variables and can only be ascertained in the field because of the variations in the marking liquids and the desired thickness being used 13 LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC AH transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including these of merchantability and fitness for a particular purpose are limited to one year 60 days if preduct is used for rental purposes from date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pick up and delivery of the unit communication mileage charges and or renta of a replacement unit during repair are not covered under this warranty or is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer a Engine and engine parts including starters generators alternator and filters b Transaxle
9. differentials gear boxes and mechanical pumps c Hydrostatic transmissions hydraulic pumps and motors d Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion of limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a consumer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHCGO Wayne Pennsylvania 19087 M7 Je SMITHGO
10. that are obtainable In most cases the probable mix should be at least 2 parts water to 1 part paint 6 Always drain and flush entire liner with water after each use 7 The spray gun and nozzle tip should be disassembled for cleaning TO SET LINESTAR 1 The line width desired can be set by loosening the wing nuts on the spray box and moving the side plates in or out from 2 to 5 2 Locate the line guide squarely on the line intended The line guide can be adjusted sliding the rod to the desired position and then locking with tightener provided TO OPERATE Add oil and gas to engine before starting Use 10W30 oil Valve A must be open Valve B must be closed Valve C must be closed If spray gun is attached the Valve Ref 7 Figure V 40 048 must be closed when not in use NOTE NEVER HAVE VALVES A AND B OPEN AT THE SAME TIME Prepare paint mixture and pour into tank Screw tank cap on tightly Check the engine manual for operating instructions start engine The regulator is pre set to operate up to 45 PSI Relief valve can be adjusted to desired pressure To adjust a Loosen locknut of relief valve b Screw adjustment nut all the way into the valve c Charge tank to desired pressure setting d Unscrew adjustment nut until air begins to release through the exhaust port in the top of the nut e Tighten locknut to secure adjustment setting RON OONAMN 11 OPERATING I
11. your local environmental and hazardous waste office for proper disposal of paint waste material particularly material that flows directly into a sewer line or storm drain 8 There are a number of variables affecting line density such as forward speed operating pressure dilution ratio and tip size Reducing forward speed will increase paint applied increasing forward speed will decrease paint applied although speed must be appropriate to terrain conditions Increasing pressure at the tip will increase paint applied and decreasing pressure will decrease paint applied Keep in mind that the spray tips have a recommended range between 30 and 50 PSI and that making changes in operating pressure will result in changes in line widths Changes in dilution ratios are usually determined from personal experience When using top quality sports turf paint for new lines lower dilution ratios will be more effective up to 1 1 For relines higher dilutions up to 5 1 water to paint can be used Consult the paint manufacture s label for best results Changes in tip size are usually the most effective way to change the amount of paint applied When performing calculation remember that tip output must be calculated at the operating pressure and that there are two tips in the paint box Consult a TeeJet catalog to find flow rates for tips at pressures other than 40 PSI Example Tips at 40 PSI will produce paint at 0 40 GPM With two tips the total will be 0 8
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