SmartPool Inc S601 User's Manual
Contents
1. Cool Water Feed Warm Water Return WARNING DO NOT WALK ON THE SOLAR COLLECTORS 3 Note When completed you will have five vertical straps running across each collector For high wind areas we recommend one SK 34 High Wind Kit for each collector Call 1 888 560 7665 for ordering info DO NOT MOUNT COLLECTORS USING C CLAMPS ON HEADER PIPES 9 10 11 12 13 14 ile 16 Remove the collectors from the box and allow the collectors to relax in the sun 30 minutes Allow at least one foot around the solar system for brackets piping and working area Roof Drill 1 8 pilot hole for lag screws provided for all brackets Lag screws should be long Remove and discard the black protective end caps covering the threaded ends of the Slip the black rubber connector hoses with two 1 1 2 hose clamps over the ends of Position the hose clamps 1 2 in from each end of the rubber connector hose Center Begin tying the strap to the top bracket run through the brackets below and tie to the ROOF MOUNT SYSTEM INSTALLATION to an hour DO NOT LAY COLLECTORS ON THE GRASS IT CAN DAMAGE THE LAWN UNDERNEATH obstructions like vents should be taken into consideration when laying out collectors With a roof vent up to 3 in diameter the collectors can be placed on either side of the vent Determine the position of the top collector Lay out the mounting brac2. SWIMMING POOL SOLAR HEATING SYSTEMS for Ingrourd Pods Product Number S601 INSTALLATION AND OPERATION MANUAL HowSdarPod Heig Vois Whi Sarar Works Best e Using your pool pump water L is automatically pumped Collector Cross Section through the solar collectors e The water is then heated by the sun as it moves through the collectors e Water is heated as it moves through the many e The heated water is returned tubes in the solar collectors back to the pool through e Tube and web design traps heat catches light as your return lines m the sun moves across the sky e You enjoy your own n gacor e Tough polypropylene material won t rust corrode heated pool with no ci J wah or scale Plus the collector is reversible fuel costs PLEASE READ THIS MANUAL CAREFULLY YOUR ENJOYMENT OF YOUR SOLAR HEATED POOL AND YOUR WARRANTY ARE AFFECTED BY HOW YOUR SOLAR HEATING SYSTEM IS INSTALLED CAUTION a Solar collectors are often installed on the roofs of buildings Unless you are very familiar with working on roofs and have the proper ladders and safety equipment for such work you should hire someone with the necessary experience to do the installation Failure to observe safe practices on a roof or other elevated structure may result in falling leading to serious injury to you b When installing collectors on the ground do not build a rack support that could all
3. 3 Circulate water though the solar collectors at least 6 hours per day during the daylight hours on sunny days If you circulate water through it at night when it s overcast or on chilly days you will cool your pool water rather than heat it If you need to run your pump at night divert the water directly back to the pool and bypass the solar system An automatic controller will sense the water temperature and available radiation from the sun and automatically turn the 3 Way Valve to direct the flow of water accordingly Contact your local dealer or SmartPool at 888 560 7665 for purchasing details Winterization YOUR SOLAR SYSTEM MUST BE DRAINED FOR WINTERIZATION FREEZE DAMAGE IS NOT COVERED UNDER WARRANTY YOU MUST DRAIN YOUR SOLAR COLLECTORS JUST LIKE YOU DRAIN THE REST OF YOUR POOL EQUIPMENT Remove the vacuum relief valve at the top of the solar system Remove the rubber end cap at the bottom and be sure ALL the water is drained out of the system Replace end caps and blow pressurized air in the reverse direction of normal water flow This is the most effective way to drain your system You can leave the collectors in place as long as they are completely drained and they will withstand even the harshest winters Of course you can store your collectors inside in a warm dry place if you like Collector Repair IF ACOLLECTOR DEVELOPS A LEAK Your solar collectors are warranted against defects in materials and workmanship If a leak deve
4. BE LIABLE OR RESPONSIBLE UNDER ANY CIRCUMSTANCES OR IN ANY AMOUNT FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OR FOR ANY INJURY OR DAMAGES TO PERSON OR PROPERTY USING OR USED IN CONNECTION WITH THIS PRODUCT OR FOR LOSS OF PROFITS OR OTHER COSTS OR EXPENSES OF ANY KIND OR CHARACTER THERE ARE NO OTHER WARRANTIES OR REPRESENTATIONS EITHER EXPRESS OR IMPLIED WHETHER OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHER MADE BY SMARTPOOL INC OTHER THAN THOSE SPECIFICALLY SET FORTH IN THIS WARRANTY NO PERSON FIRM OR CORPORATION IS AUTHORIZED TO MAKE ANY REPRESENTATIONS OR INCUR ANY OBLIGATIONS IN THE NAME OF OR ON BEHALF OF SMARTPOOL INC EXCEPT AS STATED HEREIN THIS WARRANTY IS IS EXPRESSLY UNDERSTOOD TO BE THE EXCLUSIVE REMEDY AVAILABLE TO THE PURCHASER AND THIS WARRANTY CONTAINS THE FULL AND COMPLETE AGREEMENT BETWEEN SMARTPOOL AND THE PURCHASER THIS WARRANTY SETS FORTH THE ONLY OBLIGATIONS OF SMARTPOOL WITH REGARD TO THIS PRODUCT AND THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF To File a Claim 1 Call 1 732 730 9880 to initiate a claim 2 You will receive an instruction package within 10 days 3 Please allow 2 4 weeks for warranty claims to be settled 4 If you do not receive your collector within 6 weeks please cal SmartPool Warranty Department between 1pm 4pm Monday through Friday EST at 1 732 730 9880 The representations set forth herein are the only representations made by SmartPool In
5. solar to the pool equipment as shown in the diagram provided Position the 3 Way Valve provided in a convenient area and connect as shown Properly position the Check Valve provided between the filter and the 3 Way Valve as shown on page 4 with the arrow on the Check Valve pointing toward the 3 Way Valve This will prevent water from flowing in the reverse direction into filter when the pump is turned off Prime and glue all plumbing and fittings When gluing PVC pipe always wipe clean parts to be glued Apply primer to parts being joined then swath with PVC glue Connect parts and twist quarter turn for proper bonding YOU ARE NOW READY TO START UP YOUR SOLAR POOL HEATER SYSTEM Start up your system and check for leaks NOTE Upon start up you will see air bubbles come through the return This is normal and will stop after all the air has been purged from the solar heating system If not switch the locations of the vacuum relief valve and the rubber end cap that will eliminate the problem OPERATION amp MAINTENANCE Operation 1 The collectors should feel cool to the touch when the sun is shinning on them and water is passing through This means that the heat is being transferred to the water 2 The water returning to your pool will be a few degrees 3 5degrees warmer than the pool itself This is the most efficient way to heat a large body of water like a pool Keep circulating the water which adds a few degrees each pass
6. c with respect to the product and this warranty does not constitute either a performance or satisfaction guarantee It is the responsibility of the product owner to regularly test and check the product for proper function and safety This warranty gives the original purchaser specific legal rights You may have other rights depending on where you live 07 04 SmartPool Inc SmartPool Inc Lakewood NJ 732 730 9880
7. ck Valve 60527 1 1 2 3 Way Valve Installation Manual Packed in heat sealed plastic bag 5 5 1 1 1 3 2 1 1 1 SunHeater collectors are manufactured with special molds and materials designed to pro vide you with the most durable high perfor mance solar pool heating system available Note during manufacturing certain mechani cal incisions are required to complete the assembly of the collector see photos on right These are normal and do not adverse ly affect the performance or durability of your SunHeater Please Note Small holes in collector see photo at right are NOT to be used for mounting Use only SmartPool approved mounting hardware and follow the directions provided Failure to comply will void your warranty SYSTEM LAYOUT o Unless you are familiar with working on roofs and have the proper ladders and safety equipment for such work you should hire someone with the necessary experience to do the installation Failure to observe safe practices on a roof or other elevated structure may result in falling leading to serious injury to you Required e Flathead screwdriver or 5 16 nut driver e Enough 1 1 2 Schedule 40 PVC pipe e Power Drill for the plumbing going to and from your pool equipment and fittings e 1 8 drill bit and Phillips head bit e PVC Primer and Glue e Silicone sealant GE II or equivalent Vacuum Relief Pipe adapter End Cap 28 hole center to hole center
8. kets at each slot along the length of the collector The collector should slope slightly toward the inlet point where the water enters the collectors to allow for drainage enough to reach the sub roof under the shingles Inject a generous amount of silicone sealant into the holes and onto the surrounding roof surface Mount the bracket to the roof as shown with the bracket centered in the slot header pipes at both ends of the collectors header pipes as shown them over the grooves on the header and tighten bottom bracket as shown WARNING DO NOT ADD ADDITIONAL NON FACTORY APPROVED MOUNTING HARDWARE DO NOT CLAMP HEADER PIPES DOWN YOU MAY DAMAGE YOUR COLLECTORS AND WILL VOID YOUR WARRANTY Install the vacuum relief end cap provided in SK21 in the rubber hose provided in SK21 located at the top corner of the system see page 4 using hose clamps provided Install the rubber end cap provided at the diagonal bottom corner as shown on page 4 using a hose clamp provided Attach barbed end of the PVC to Hose Pipe Adapters provided in SK21 to inlet and outlet headers using rubber hose connectors provided and hose clamps provided Attach smooth ends of the PVC of the Hose Pipe Adapters provided to your feed and return PVC pipes as shown on page 4 Inspect all clamps for proper position and tighten DO NOT OVERTIGHTEN NOTE LAYOUT PLUMBING BEFORE PRIMING AND GLUING Run your feed and return PVC pipe from the
9. lops for any other reason you may use the repair method shown The collectors are not warranted against freeze damage a SOLAR COLLECTOR REPAIR This method allows for an easy and permanent on site repair of a collector by isolating the leading riser tube Referring to the figure at the right locate the tube to be isolated End tube has been shown for clarity Using a sharp utility knife very carefully cut away approximately 1 of the tube at both headers Drive a 10 sheet metal screw preferably stainless into the hole in the header The screw must be between 1 2 and 3 4 long DO NOT OVERTIGHTEN If the screw strips out or if the repair leaks use a 12 screw This repair method will not void the collector warranty With proper care and winterization you will enjoy your solar collectors for many years SMARTPOOL SOLAR COLLECTOR Five Year Limited Warranty FIVE YEAR WARRANTY Five year limited warranty from date of purchase with one year full After the first year the claimant shall pay the list price at the date of the claim less one sixtieth 1 60 of that price for each full month remaining in the warranty period ARTPOOL ALL WARRANTY CLAIMS MUST BE HANDLED DIRECTLY WITH SMARTPOOL DO NOT RETURN TO YOUR DEALER SMARTPOOL ACCEPTS CLAIMS FROM POOL OWNERS ONLY SmartPool Inc warrants to the original purchaser of the Solar Collector that the company that it will at its option
10. need the correct amount of 1 1 2 Schedule 40 PVC pipe for the plumbing going to and from your pool equipment e You will also need PVC primer glue and fittings available where you buy PVC pipe How much will the solar system weigh when filled with water Each solar box 2 collectors will weigh approximately 80 lbs when filled with water There is very little additional load on your roof especially since the weight is dispersed over a large area WARNING IF MOUNTING ON A RACK PLACED ON THE GROUND POSITION THE RACK SO THAT IT DOES NOT PROVIDE ACCESS TO THE POOL FOR CHILDREN Use a solar blanket to hold in heat at night or during cool weather WARNING USE OF NON FACTORY INSTALLATION MOUNTING HARDWARE WILL VOID YOUR WARRANTY Product S601Kit Components Qty Item Description SK60 Inground Hardware Kit One Hardware Kit Packed In Each Solar Collector Box 2 x 20 Polypropylene Solar Collectors SC375HOSE 3 3 4 Long Rubber Hose SC150CLMP 1 1 2 SS Hose Clamp 35 64 50077 SS Mounting Brackets 60630 2 14 SS Screws Packed In heat sealed plastic bag SK21 Inground System Installation Plumbing Mounting Kit Purchased Separately 1 18020 100ft Roll of Web Strap 50077 SS Mounting Brackets 60630 2 14 SS Screws SC375HOSE 3 3 4 Long Rubber Hose SCVRCSK21 Vacuum Relief End Cap SCRBCSK21 1 1 2 Rubber End Cap SC150CLMP 1 1 2 SS Hose Clamp 35 64 30089 1 PVC to Hose Pipe Adapter 60019 2 1 1 2 Che
11. ow children access into the pool IMPORIANT READ THIS ENTIRE MANUAL BEFORE STARTING ORIENTATION How Well Does Solar Heating Work A properly sized and installed system will raise pool temperatures up to 10 F during the season You will only want to circulate water through the solar collector when the sun is shining When it s cloudy or rainy solar won t work as well and you probably won t be swimming during those times but your water will be back up to temperature after one or two warm days Do Need A Special Pump If your pool pump is in good working condition there shouldn t be any problem using your existing pump A one HP pump will handle installations up to 30 feet away from the pool equipment and one story up If the collectors are cool to touch when the water is running through them on a warm sunny day you are getting enough flow Where Can Put The Solar Collectors Anywhere you get at least 6 hours of full sun during the day The longer the collectors are in full sun the better they will work If you are mounting the solar on an angle like a roof or rack the collectors should face a southerly direction What Tools Will Need e Flat head screwdriver or 5 16 nut driver e Power drill e 1 8 drill bit and a Phillips head bit e Silicone sealant GEII or equivalent e A Sharp Cutting Instrument or Utility Scissors What additional parts will need to install the solar system on a roof e You will
12. repair or replace any solar collector that proves to be defective in either workmanship or materi al upon prepaid return of the collector by the owner to SmartPool Inc subject to the provisions of the limited warranty stated above and the exclusions and limitations set forth below SmartPool Inc will pur suant to the terms of this warranty at its sole option either repair the collector at a nominal charge to the owner or replace the collector per the pro rated provisions stated herein All repaired or replaced collec tors will be returned at the homeowner s expense The pro rated basis for collector replacement is set forth above What is covered The solar collector is warranted to be free of defects in material and workmanship when leaving the factory What is not covered Hardware including hoses clamps and plastic fittings Any damage due to freezing caused by or related to improper drainage winterization or storage Damage defects malfunctions or other failures arising from use of the product which does not comply with the instructions provided by the manufacturer Damage defects malfunctions or other failure caused by or related to repairs performed by any servicer other than an authorized service representative of SmartPool Inc Claims will not be accepted for a collector s damage in transit unless damage to shipping container is noted at time of delivery on the transport company s delivery bill SMARTPOOL INC SHALL IN NO WAY
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