Sioux Tools 5203 User's Manual
Contents
1. Valve Spring Valve Pin alve Seat oil Pin otor Housing 10 11 12 Reverss Lever il oo Reverse Valve Bal Bearing wj a a a aj m 20 5203 3 8 Reversible Micro Drill 11 a eo o R 22 505874 Rear Plate 23 66502 oll Pin aor oe a eoa Bal Being a Spacer idler Gear 3 Ca j e Ba bowing BP fas eat hk Saxo a f soso arere MM Order Quantity Needed EA 2s esso pea si oine o E Page No 3 Reassembly Operation Specification Clean ali parts and examine for wear before reassembling 2 5 cim 18 scfm Look in particular for wear and cuts on O rings wear on 1 4 18NPT rotor blades gear and clutch components Lightly coat all 6 6 168 mm parts with a suitable pneumatic tool lubricating oil 8 feet of 5 16 Bmm Dia preferably one incorporating a rust inhibitor and grease all at 90 PSIG 6 2 bar bearings gears and clutch parts with a molybdenum or lithium based general purpose grease Before reassembling tha moter make sure that the faces of end plates 22 27 NOTES that abut cylinder 24 are flat and free from burrs and sharp edges If necessary lap ona flat very fine grade of abrasive paper Reassemble in the reverse order When refitting the complete motor assembly to the housing 9 first make sure that the assembly is clamped tightly together and the rotor spins freely When assembling c2. Form Z551 Date 4 99 A Model 5203 3 8 Reversible Micro Drill fra IMPORTANT Read these instructions carefully before installing operating servicing or repairing this tool Keep these instructions in a safe accessible place SAFETY MESSAGES Persanal Safety Equipment Use Safety Glasses YES Use Safety Gloves Use Safety Boots Use Breathing Masks Use Ear Protectors yes A To Vibration WARNING Always Read Instructions Before Using Power Tools Always Wear Safety Goggles Wear Hearing Protection Avoid Prolonged Exposure Operator Instructions Includes Safety Rules Foreseen Use Work Stations Putting Into Service Operating Dismaniling and Assembly Safety rules when using a 5203 Drill Use may produce flying objects Always use safety goggles Use accessories rated at above 1 550 RPM Prolonged exposure to vibration may cause injury Read all instructions before using this tool Alt operators must be fully trained in its use and aware of these safety rules Do not exceed the maximum working air pressure Use personal protection equipment as recommended Use compressed air only at the recommended conditions If the tool appears to malfunction remove from use immediately and arrange for service and repair If itis not practical to remove tool from service then shut off the air supply to the tool and write or have w
3. andard s or other normativa docurnent s EN792 Draft EN292 Parts 1 amp 2 ISO 8662 Part 1 amp 7 Pneurop PN8NTC1 following the provisions of 89 392 EEC as amended by 91 368 EEC amp 93 44 EEC Directives Cheboor Gerald E Seebeck President Name and signature or equivalant marking of authorized person
4. e exhaust air does not point towards any other person or material or substance that could be contaminated by oil droplets When first lubricating a tool or if the tool exhaust has a high oil content do not allow the exhaust air to come near very hot surfaces or flames Never Jay the tool down until the working attachment has stopped moving When the tool is not in use shut off the air supply and press throttletrigger lever to drain the supply line If the tool is not to be used for a period of time first lubricate disconnect from air supply and stora in a dry average room temperature environment if the tool is passed from one user to a new or inexperi enced user make sure these instructions are available to be passed with the tool Do not remove any manufacturer fitted safety devices where fitted i e wheel guards safety trigger speed governors etc Donotilock tape wire etc the On Off valve in On position The throttle triqger lever etc must always be free to return to the Off position when released Always shut off the air supply to the tool and press the On Off valve to exhaust the air from the feed hose before fitting removing or adjusting the working attachment fitted to the tool Before using the tool make sure that a shut off device has been fitted to the supply line and the position is known All Pipe And Fittings Should Be 4 2 Or Larger Compressor with Sufficient Capac
5. ity Te Maintain Recommended Working Pressure At Each Tool Outlet Low Spot To Trap Water Easy To Reach And Alr Tool Operate Shut Off Valve Air Regulator Set At Recommended Working Racelver Tank Ait Prassure 40 Gallons Or More f i Lubricator Filter Recommended Air Supply System Page No t Figure 1 Part No Description 1 505372 Inlet Bushing with Screen Borac 505371 505710 505367 505366 Valve Spring Valve Pin Valve Seat Motor Housing Steel Ball Muffler Valve Shaft a l 505713 505867 505868 505869 505870 o ajaj wj wj in a a a 67202 505771 505714 505715 67081 Sag o 50572 Ball Bearing 14 ro a o w 505873 5203 3 8 Reversible Micro Drill Description Ret No Part No a Rear Plate a ae 25 66507 Rotor Blade Set of 4 asf tose 505876 Front Plate 28 66504 Ball Bearing 30 505877 internal Gear Idler Gear 3 Spindle including Pin x 3 Bal Bearing 27 36 f 505880 Name Plate Name Plate Screw 27 Warning Label 3 8 Kayless Chuck Order Quantity Needed Page No 3 Part No 1 505372 505709 505371 505710 505367 505366 505365 505713 505867 505868 505869 505870 505871 67202 Sigel Ball 505714 Muffler 5057 14 Valve Shaft 505715 6708t 505972 505873 Description Inlet Bushing with Screen Deflector
6. lamp nut 34 to motor housing 9 tighten clamp nut to between 3 0 kg m and 4 0 kg m by using a Torque wrench APM 1 550 Cycles Par Min Manufacturer Supplier Sioux Tools Inc 2901 Floyd Boulevard Product Type 3 8 Reversible Micro Drill P O Box 507 Model No Nos Serial No Sioux City IA 51102 U S A 5203 Tei No 712 252 0525 Fax No 712 252 4267 Product Net Weight Recommended Use Of Recommended Hose Bore Recommended Max 2 25 Ibs Balancer Or Support Size Minimum Hose Length 1 02 Kg NO 516 Ins 8M M 30 Ft 10 M Air Pressure Noise Level Sound Pressure Level 82 0 dB A Recommended Working 6 2 bar 90 PSI Test Method Tested in accordance with Pneurop Maximum 6 2 bar 90 PSI test code PN8NTC1 and ISO Standard 3744 SAFETY MESSAGES WARNING FParsonal Safety Equipment Always Aad Instructions Vibration Level Less Than 2 5 Meters Sec Use Safety Glasses YES Before Using Power Tools Use Safety Gloves paced Saiely Test Method Tested in accordance with ISO Use Safety Boots Use Breathing Masks Avoid Prolonged Exposure Use Ear Protectors YES To Vibration standards 8662 Part 1 amp 7 Wear Hearing Protection Declaration of Conformity Sioux Tools Inc 2901 Floyd Boulevard P O Box 507 Sioux City lowa 51102 declare under our scle responsiblity that the product Mode 5203 Micro Drill Serial Number to which this declaration relates is In conformity with ihe following st
7. ritten a warning note and attach it to the tool If tool is to be used with a balancer or other suspension davice ensure that the tool is firmly attached to the suspension support device When operating the tool always keep the body and particularly the hands away from the working attachment fixed to the tool The tool is not electrically insulated Never use the tool if there is any chance of coming into contact with live electricity Always when using the tool adopt a firm footing and or position and grip the tool sufficiently only to overcome any reaction forces that may result from the tool doing work Do not overgrip Use only correct spare parts for maintenance and repair Do not improvise or make temporary repairs Major servicing and repairs should only be carried out by persons trained to do so and easily accessible so that the air supply to the tool can be shut off in an emergency Check hose and fittings regularly for wear Take care against entanglement of the moving parts of the tool with clothing hair ties cleaning rags rings jewelry watches bracelets otc This could cause the body or parts of the body to be drawn towards and in contact with the moving parts of the toot and could be very dangerous Itis expected that users will adopt safe working practices and observe all local regional or country legal requirements when installing using or maintaining the tool Take cara that ih
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