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Sinclair Surface Prep Machine 390 User's Manual
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1. 390 Surface Prep Machine Operating Manual October 31 2005 Read before use and keep safe Table of Contents Technical Data Page 2 Safety Page 2 Safety Instructions Page 2 Maintenance Page 4 Use Page 4 Trouble Shooting Page 6 Schematics Page 7 800 624 2408 530 626 9386 Fax 530 626 5144 6686 Merchandise Way Diamond Springs Ca 95619 www sinegco com 1 0 Technical data technical description Power supply 110V AC Power consumption 1300W No load speed 154 min Sound pressure level 54 dB A Sound energy level 67 dB A Hand Arm Vibration 4 5 m s2 Weight 97 Ibs Includes 390 Grinding Machine Tool Kit Operation Manual 2 0 Safety The Sinclair 390 Surface Prep 1s state of the art designed and meets all standard safety requirements 3 0 Safety Instructions Disconnect the power supply before any maintenance is carried out Use only recommended mounting discs and brushes The mounting discs must have a plain surface Use only genuine Sinclair discs and brushes Other parts could affect the safety of the machine Maintenance should be undertaken only by qualified personnel Use only genuine Sinclair spare parts Always remove the disc and brushes before transporting the machine Use only appropriate detergent liquids Check the power cord and the plug before starting Both of them must be in perfect condition the insulation must not be damaged CAUTION Always wear ear and eye protectors CAUTIO
2. 60Hz Bearing E 20 Isolation Paper w toa IN N Ny ID IN N N IP la la la Ir eee entre este oct W N Complete Gear Drive Hub Spacer Drive Hub Plate Screw for Hub M8 x 20 O W W IW O 01 B O HANDLE Part 015439 014193 015440 05441 014814 015442 015443 015444 015445 015446 018611 015447 015448 015450 015450 015451 014194 015452 015453 021641 015455 014731 015457 021639 021638 014831 015461 015462 016922 021642 015467 015468 032678 032680 032681 Schematic Description Screw Front amp Rear Pistol Stock Adjusting Lever for Shaft Lever for Right Switch Screw Nut 26 11 Lever for Water Supply Splint Pin Spacer Lever for Left Switch Ball Spacer Washer Screw for Handle Housing O 10 1 R O IN Screw for Handle al Screw for Cover O W N ja ja ja ja e ji Screw Nut Safety Switch Spring O 100 Screw Rod for Handle Pull Rod for Shaft Adjustment Locking Screw for Joint N N IN o IN Screw Nut Joint D IN Attachment for Joint Shim Spring N M M M O 00 IN O Retention Pin O O Gear Rim Pivot Bracket P Screw for Retention Pin Handle Complete 1 35 Grip Complete 41 18 Joint Complete 22 24 26 28 W IN O IU W N O QI W 00 6 oio Screw for Cover s 015497 Holding Device o 015498 Protective Rubber Sleeve 10 31 015507 il Seal Washer 3
3. 2 033963 Top Cover o 33 018422 JORig 34 018287 Washer 35 015489 BearngE20 o 86 018424 LayShat ooo 37 018425 Bearing 16 004 38 018426 BeangEl5 389 015508 Gear Shaft o o 40 015509 Gear a 018427 GearHolder o o o o o o o 42 018428 Bearng16 001 o 49 018429 PlmetayBox o o 44 015510 OilSealWasher 45 015511 washe 46 018219 GrupScrewWM4x10 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 11 Electrical Installation Gear L9 N 36 AR 2 A Ab B bianco White d U giallo Yellow _ A A R rosso Red V verde Green Machine acit EL lt gt Handle Vacuum STANDARD WARRANTY SINCLAIR EQUIPMENT COMPANY S tools are warranted to be free of defects in workmanship and materials for a period of one year from the date of original purchase Should any trouble develop during this one year period return the complete tool freight prepaid to SINCLAIR S authorized Service Center If inspection shows the trouble 1s caused by defective workmanship or materials SINCLAIR EQUIPMENT COMPANY will repair or at its option replace without charge e This warranty does not apply to malfunctions caused by damage unreasonable use faulty repairs made by others or failure to provide recommended maintenance e
4. N Using this machine without ear and eye protectors may jeopardize or harm your health It may harm especially your ears and increase the risk of an accident PLEASE READ DETAILED SAFETY INSTRUCTIONS ON COLORED SHEET BEFORE USING MACHINE 3 1 Introduction This operating manual should be used to get the most benefit from your 390 Surface Prep machine Following these instructions will both extend the life of your machine and reduce repair costs Please make sure you are fully familiar with the operating instructions before using this machine 3 2 Danger while working with the machine The 390 Surface Prep is designed to the highest technical standards Incorrect use can be dangerous Use this machine only As instructed in this operating manual With the machine in perfect working order Disturbances that could impair safety have to be eliminated at once 3 3 Restriction of use The 390 Surface Prep Machine is exclusively for wet cleaning and polishing of resilient and textile floor coverings and for grinding pavement and leveling compounds in dry environments It should not be used for any other purpose Sinclair is not responsible for any damage or loss caused by incorrect use 3 4 Genuine Spare Parts Spare parts and accessories are manufactured uniquely for the 390 Surface Prep Machine It must be emphasized that parts obtained from unauthorized sources must not be used Sinclair Equipment Company cannot be held responsible f
5. The warranty is void if the product is altered by the original consumer purchaser or if it is used in a manner not recommended by the manufacturer e The warranties do not cover consequential damages or transportation charges incurred with the replacement or repair of SINCLAIR EQUIPMENT COMPANY products e Not responsible for lost job or down time In no event shall SINCLAIR be liable for any indirect incidental or consequential damages from the sale or use of the product This disclaimer applies both during and after the term of this warranty SINCLAIR EQUIPMENT COMPANY disclaims liability for any implied warranties including implied warranties of merchantability and fitness for a specific purpose after the one year term of this warranty This warranty gives you specific legal rights and you may have other rights which vary from state to state Should you have any questions contact SINCLAIR EQUIPMENT COMPANY at 530 626 9386 To obtain warranty service deliver or send the complete tool prepaid to SINCLAIR EQUIPMENT COMPANY Be sure to include the following information Nature of failure Name and address of distributor where tool was purchased Application of tool when rendered defective and Proof of purchase To obtain individual repair parts contact SINCLAIR EQUIPMENT COMPANY with the following information e Tool model number e tem part number and e Description of part 12 Notes
6. n leaving the machine Operation with vacuum cleaner Note the vacuum cleaner cannot on technical grounds remove the grinding dust from under the discs It will always remove the fine dust To clean the floor use an industrial cylinder vacuum cleaner 6 0 Trouble shooting Machine does not start Switch on lever cannot be actuated Power supply disconnected Blown Fuse Defective cable or plug Assembly of handle wrong described in section 5 0 Safety lever can only be actuated f handle not vertical Have machine repaired by a qualified electrician resp change parts Assemble handle correctly Lower the handle of the machine 7 0 Schematics MACHINE Part 021625 021626 021627 021629 021628 021629 021630 017284 017283 021631 018080 016928 014849 014830 021633 014761 015478 015481 015480 015481 015483 018417 018412 015485 015487 015486 015488 015489 015485 033964 021634 021635 015401 014760 Schematic Description Top Cover Motor Housing Base Link Rubber Washer Fastening Screw for Gear Balancing Weight Fastening Screw for Weight Fastening Screw for Housing Screw 4 8 x 13 Axle Retainer Wheel Axle Washer Transport Wheel pal O a w h2 Circlip Ring Washer Wheel Cover SCrew Screw Nut for Fan Wheel Washer Fan Wheel Screw M4 x 12 Centifugal Switch Isolation Ring Stator 53 110V 60Hz Isolation Paper Shim Bearing 6002 Rotor 110V
7. nting lock the upper connector by shifting the upper plastic mounting down The upper plastic mounting can be shifted by loosening the screws Mount discs and brushes as described in item Connect the vacuum ring and the vacuum with the tubes Put the handle 2 in working position with the big right lever 1 We recommend positioning the handgrip in the height of the user s hip Lift the handle slightly to make sure the machine stands horizontally Move the left or right safety lock 3 located onto the grip inwards Switch on the machine with the respective lever 4 After switching on the machine the handle will move shortly to the right The direction in which the machine moves 1s controlled by lifting or lowering the grip The more you lift or lower the grip the faster the machine runs to the corresponding direction lifting the grip machine runs to the right lowering the grip Machine runs to the left Lever 4 can only be actuated if the handle is not in vertical position This is a safety feature The user cannot control the machine with vertical handle If you feel unsafe or cannot control the machine just release lever 4 The machine will stop at once If you have carried out some training you will be able to operate the machine with one hand Always remove discs or brushes after work Remove also the cleaning tank 1f one has been used Always disconnect the power cord after work or whe
8. or the performance of or any damage arising from the use of machines in which genuine spare parts have not been used This is particularly important with mounting discs disc and brushes 4 0 Maintenance The 390 Surface Prep machine is virtually maintenance free The roller bearing and gearbox need not to be lubricated Mounting and changing the paper bags of the vacuum unit The vacuum unit can be used with paper bags or with the enclosed textile bag release and pull the cover of the vacuum unit upwards insert paper bag remount the cover mount the vacuum ring from the lower side of the machine connect the vacuum ring with the vacuum unit with the tubes connect the power cord of the vacuum unit with the grinding machine 5 0 Use Getting started The 390 Surface Prep is shipped in two separate boxes Mount the handle with four screws safety washers and nuts to the machine Pos 16 Machine Pos Connect the power cord of the handle with the machine Mount the handle with the cable entry 5 backwards towards the user Otherwise the machine will not operate Assembly of mounting discs pads and brushes Lay the machine down on the handle Thus the support of the discs 1s accessible Put the mounting disc on the actuation and lock it by turning anti clockwise Assembly of the vacuum unit Assemble the vacuum unit with two supports to the handle insert lower connector into the plastic mou
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