Simpson PS3000 User's Manual
Contents
1. THE RINSER WHITE Provides a wide fan for cleaning and rinsing Use for general wash down light cleaning rinsing off chemicals used in building restoration and sweep ing driveways and parking areas THE SOAPER BLACK A low pressure nozzle used to apply cleaning solutions Note Cleaning solutions cannot be applied with high pressure spray tips Red Yellow Green or White www simpsoncleaning com Cleaning and Applying Detergent IMPORTANT Use detergents designed specifically for pressure washers Household detergents could damage pump To apply detergent follow these steps 1 2 3 4 Prepare pressure washer detergent solution as required by manufacturer Place detergent siphon tube filter into solution Make sure SOAPER nozzle Black is installed Apply cleaning solution to a dry surface starting at lower portion of areas to be washed and work upward using long overlapping strokes To prevent streaking DO NOT allow detergent to dry on IMPORTANT You must flush the injection system after each use by placing siphon hose into a bucket of clean water then run pressure washer in low pressure Black nozzle for 2 minutes Www simpsoncleaning com page 9 9 0 Maintenance NOTICE page 10 5 1 Pump Crankcase Lubrication Proper pressure washer pump crankcase lubrication will help extend the working life of the machine Follow these important recommended guidelines Cha2. page 11 7 0 Pressure Washer Limited Warranty At SIMPSON CLEANING SYSTEMS we only distribute top quality industrial commercial personal pressure washers that are designed for heavy duty use maximum reliability durability and long life Our pressure washers are built for all duty applications and steady use due to higher quality levels The manufacturer of this product agrees to repair or replace designated parts that prove defective within the warranty period of one 1 year listed in the chart below Specific limitations extensions and exclusions apply and are listed in the chart below This warranty covers defects in material and workmanship and not parts failure due to normal wear depreciation abuse accidental damage negligence improper use maintenance or storage To make a claim under the terms of the warranty all parts said to be defective must be available or returned if requested to SIMPSON CLEANING SYSTEMS designated Warranty Service Center for warranty inspection The judgments and decisions of the Warranty Service Center concerning the validity of warranty claims are final These warranties pass through to the end user As a factory authorized and trained Warranty Service Center the factory will honor the terms of all component warranties and satisfy claims of the appropriate warranty provisions Normal wear items include but are not limited to Valves and Seals which are not covered by this warranty This War
3. or defects on material Lifetime on forged brass manifold against CAT PUMPS Engines Machine Frame Accessories Warranty does not apply to failures on other pump parts due freezing to N N N N Covered by engine manufacturer warranty See engine manual Freight damage Freeze damage Damage caused by parts or accessories not obtained from or approved by Simpson Normal wear of moving parts or components affected by moving parts One 1 year from date of purchase Ninety 90 days Includes tips guns wands Www simpsoncleaning com page 13 NDUSTRIAL CLEANING SYSTEM S SIMPSON 710xxxx 06 10 revO 2010 Simpson Cleaning Systems LLC All Rights Reserved Specifications subject to change without notice 1825 Greenleaf Avenue Elk Grove Village IL 60007 Phone 847 348 1500 Fax 847 882 7229 page 14 www simpsoncleaning com
4. OT INSTALL CLEANING NOZZLE AT THIS TIME Quick coupler sleeves must be pushed into locked position to prevent acciden tal uncoupling Fig 2 2 5 4 Check inlet water filter for blockage then connect water supply hose to machine Use a 3 4 D or larger hose with standard 3 4 garden hose fittings Fig 2 2 4 Incoming water supply must deliver gallons per minute greater than machine capacity If questionable check supply at machine If supply is insufficient do not operate from this outlet For residental use the outlet closest to the meter tap will usually deliver the highest gallons per minute output DO NOT connect to shallow wells used for lawn sprinkling Connect only to clean city water supply or deep domestic well 2 3 Before Starting Machine DO NOT OPERATE GASOLINE AND DIESEL ENGINES IN ENCLOSED AREAS OPERATE IN WELL VENTILATED AREAS ONLY FIGURE 2 3 GUNVALVE EXTENSION amp NOZZLE Locate machine on a level plane Turn on water supply There should be no nozzle in the extension at this point Pull gunvalve trigger allowing air in system to escape When water flows in a full steady stream release gunvalve trigger Fig 2 3 AONA 2 4 Starting Gasoline Diesel Engine Machines 1 Check position of fuel valve and if closed open valve For more detailed information on starting the machine s engine see engine instruction manual 2 Choke Close choke on carburetor by moving lever in proper
5. Pressure Washers PS3000 Pressure Washer Operator s Manual www simpsoncleaning com INTRODUCTION Thank you for purchasing this Simpson pressure washer For nearly 50 years Cleaning and Paint Professionals have relied on the superior quality of Simpson Cleaning Systems for their pressure washing needs Whether you purchased this machine to produce income or simply wanted the best pressure washer on the market today we truly appreciate your business Please take time to carefully read this manual and become familiar with your pressure washer It is extremely important to know the applications limitations and hazards associated with using pressurized cleaning equipment Simpson pressure washers are designed to provide years of service for professional use Proper use care and maintenance of this machine will provide a significant return on your investment Prior to shipping this machine was tested to ensure it met the performance and quality standard that Simpson has long built its reputation GOOD CLEANING page 2 www simpsoncleaning com Table of Contents 1 0 Safety Do s and Don ts MEINT AE EE EE HOER OO OE N FEE EO OE FEE 12 Eie MERC m 1 3 Caution EE ne hh eee eee IETS ee EE N EE EE OE EE EE OE EE EO es ae 2 0 Operating Instructions 2 1 Machine Preparation SE SS ES EE SE ee ee ee ee 2 2 Hose Connections sacer bi ER EES RS eee ede bes eee
6. direction If engine is warm or air tempera ture is high close choke valve half way or keep it open fully 3 Machines with recoil start Turn engine ON OFF switch to the ON position Pull the recoil starter grip lightly until resistance is felt then pull briskly Machines without APR Automatic Pressure Relief If the engine fails to start after 1 or 2 pulls of the recoil pressure will build up in the system To relieve the pressure squeeze the gunvalve trigger and allow water to flow freely There should be NO nozzle or obstruction at the end of the extension 4 After engine starts open choke gradually 5 Warm up engine for 3 minutes without load www simpsoncleaning com DANGER 1 NOTIGE Operating Instructions 2 5 Pressure Washing WEAR PROPER FACE PROTECTION WHEN OPERATING A PRESSURE WASHER 1 Select the cleaning nozzle or accessory best suited for the cleaning job NOTE Some accessory nozzles function as both a high pressure cleaning nozzle and low pressure chemical injector nozzle i e vari tip nozzles See specific accessory nozzle operating instructions for more information PUT GUNVALVE TRIGGER IN LOCKED POSITION Fig 2 4 3 Connect cleaning nozzle chemical injector control nozzle or accessory nozzle or attachment to gunvalve extension quick coupler Fig 2 2 4 Push quick coupler sleeve into LOCKED position to prevent accidental loss of nozzle Then unlock gunvalve trigger 5 Check the syste
7. eee RUP yew dee 2 3 Before Starting Machine SESSE SS SS SS eee eee 2 4 Starting Gasoline Diesel Engine Machines SESSE SS SS SE ss 2 5 Pressure Washing TROK sa ES IE OE ON EET EE TIT 2 6 Stopping the Machine EES ES ee ee ese ee eee 3 0 Cleaning Nozzles 4 0 Cleaning and Applying Detergent 5 0 Maintenance 5 1 Pump Crankcase Lubrication SESSE SE SE ss eee 5 2 Preventative Maintenance ess 6 0 Pump and Unloader Valve Diagnosis 7 0 Pressure Washer Limited Warranty www simpsoncleaning com 10 ee ee ee ee 10 m 10 11 12 page 3 1 0 Safety Do s and Don ts This machine produces a high pressure spray follow these instructions to avoid the risk of injury CDANGERZ 1 1 Danger Wear proper face protection when operating a pressure washer Never aim spray gun at yourself another person animals or plants Keep hands and feet clear of the cleaning nozzle at all times Operate in well ventilated areas ONLY Use ONLY those parts and accessories recommended for these machines Never operate machine without Belt Guard securely in place 1 2 Warning Read all instructions and familiarize yourself with the unit before operating Read engine manual instructions completely Always engage the trigger safety lock when the gunvalve is not in use Relieve the pressure in the system before uncoupling hoses Never start the machine until the qu
8. en Belts if Applicable Replace Belts Applicable Adjust Belt Tension No Pressure eS ged Inlet W ater Filter Se ee or Replace Water Inlet Filter Clogged Nozzle Nozzle Clean Debris from Nozzle Debris from Nozzle Worn or Incorrect Nozzle Replace Nozzle with Correct Size Improper Belt Tension if Applicable Adjust Belt Tension Low Pressure Improper Engine R P M Consult Service Center Inadequate Water Suppl Inlet Filter OOOO O O OOOO Inadequate Water Suppl W ater Filter Partially Clogged Nozzle Clean or Replace Nozzle Pulsation or Hoses Vibrating Debris in Pump Valves Consult Service Center Incorrect Nozzle Size Install Correct Size Nozzle Worn Plunger Seals Consult Service Center W ater Leaking Under Pump W orn or Damaged Plungers Consult Service Center Pump Running Dr Check W ater Suppl W orn Pump Seals Consult Service Center W ater in Pump Oil W orn or Damaged Plungers Consult Service Center Condensation in Pump Crankcase Chanae Oil Oil Level Too High Drain Oil and Fill to Proper level Drain Oil and Fill with Correct Oil Wrong Oil Type Simpson 30 WT Non Detergent Pump Oil Leak Operating on Unlevel Surface Move To Level Surface Tire Pressure Too Low or Flat Inflate Tire or Repair Leak Recoil Starter Hard to Pull Pressure Built up in System Pull Trigger while Starting Unit Engine Dies When Trigger is Unloader Valve is Broken or me Released Misadjusted Consult Service Center www simpsoncleaning com
9. ick couplers are checked to make sure the sleeves are locked Do not tamper with unloader valve adjustment or alter engine speed Do not fill the fuel tank when the engine is running or still hot Do not use on unsupported elevated surfaces i e ladders Do not try to repair a leak in the hose or connection while the system is under pressure Do not substitute any component part on this machine Use ONLY Simpson replacement parts as originally installed The use of incorrect parts could cause serious personal injury Always keep hands and fingers clear of cleaning nozzles Always relieve the pressure in the system before uncoupling the quick couplers 1 3 Caution Use ONLY the cleaning nozzle size designed for your model Do not start the machine until water is turned on at the faucet and water is flowing from the end of the extension Ha 1 4 Notice Close fuel valve when transporting or storing unit Let the machine run for several minutes before starting to pressure wash Check oil level in engine each time gas tank is filled Keep air filter clean and engine in tune Keep incoming water filter clean Incoming water supply must deliver gallons per minute greater than machine capacity If questionable check supply at machine If supply is insufficient do not operate from this outlet For residental use the outlet closest to the meter tap will usually deliver the highest gallons per minute outp
10. m for water leaks fuel leaks oil leaks hose kinks etc Correct any problems before proceeding 6 Machine is now ready for operation HIGH PRESSURE SPRAY CAN PENETRATE THE SKIN AND CAUSE SERIOUS INJURY NEVER POINT THE SPRAY GUN AT i REEL CER YOURSELF OTHER PEOPLE OR ANIMALS SHOULD SPRAY PENETRATE THE SKIN SEEK MEDICAL ATTENTION IMMEDIATELY N 2 6 Stopping the Machine 1 If you have been using a chemical injector be sure to flush out the chemical by running clean water through the system 2 Allow machine to run for 1 minute without load to cool before stopping 3 Operate STOP lever or switch to shut off machine See engine instruction manual 4 Pull recoil starter until compression resistance is felt Store the machine in this position to help prevent valve warpage or sticking 5 Close Fuel Valve For Electric Models Turn ON OFF switch on machine to the OFF position FAILURE TO CLOSE THE FUEL VALVE ON THE ENGINE CAN CAUSE FUEL LEAKAGE WHEN THE MACHINE IS BEING TRANSPORTED 6 Turn off water supply 7 Remove the cleaning nozzle or accessory from the extension quick coupler 8 Pull gunvalve trigger to release all pressure in the system then LOCK THE GUNVALVE TRIGGER Fig 2 4 9 Hoses may now be disconnected from the machine Failure to release pressure before disconnecting the hose quick coupler will result in the quick coupler o ring seal blowing out This o ring must be replaced before
11. nge oil after initial 50 hour run in period Simpson pump oil is recommended as the first choice Change Simpson pump oil at 250 hour intervals If Simpson pump oil is not available a high quality 30 weight non detergent oil may be used These oils should be changed every 100 hours Direct drive machines should have the pump oil changed at least every 50 hours regardless of the type of oil used More frequent oil changes will further enhance the pump s working life Pump oil level can be checked with a dip stick or for pumps with oil level sight gauges viewing the sight gauge Oil level is correct if at the center of the circle If oil level is low fill to correct level with recom mended oil DO NOT OVERFILL crankcase Some pumps may not have either a dipstick or sight gauge Oil levels in these pumps can only be checked by draining the crankcase and measuring the oil amount If oil level is incorrect replace with the proper amount and type as recommended by the pump manufacturer 5 2 Preventative Maintenance Give model and serial number when ordering parts or requesting information See Section 1 5 Machine Warning Tags and Specification Plate Fig 1 4 Read all instructions and familiarize yourself with the unit before operating Keep incoming water filter clean Use only nozzles of size furnished with machine Drain water from pressure hoses gun and extension and accessories after use Protect pump from f
12. operating machine Www simpsoncleaning com page 7 3 0 page 8 Cleaning Nozzles There are up to five different quick connect nozzle spray tips four high pressure and one low pressure Soap nozzle The operator can select a high pressure nozzle spray pattern which best suits the cleaning application THE BLASTER RED Provides a concentrated spot of high pressure water allowing you to be further from the surface being cleaned and to blast off stubborn material USE CAUTION with this nozzle as the force available will actually pen etrate soft materials or surfaces Use for reaching high areas such as under eaves Cleaning tar chewing gum etc from sidewalks Breaking up large areas of loose paint to allow stripping nozzle to get under sur face Removing excess mortar from brick construction Removing rust flakes from steel THE STRIPPER YELLOW Provides a narrow fan of concentrated water pressure for removing paint mildew etc By testing several angles between the spray and the surface being worked the best angle may quickly be identified Use to remove loose paint from wood masonry metal etc Remove heavy oxidation mildew and marine growth from boats etc Clean heavy equipment THE CLEANER GREEN Provides a wider fan for pressure cleaning and rinsing Use for removing mildew light to medium oxidation and dirt from aluminum siding Rinse stripped areas General light cleaning in preparation for painting
13. ranty replaces all other warranties express or implied including without limitation any warranties of merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer The Manufacturer s warranty obligation is limited to repair and replacement of defective products as provided herein and the Manufacturer shall not be liable for any further loss damages or expenses including damages from shipping accident abuse acts of God misuse or neglect Neither is damage from repairs using parts nor purchased from the manufacturer or alterations performed by non factory authorized personnel Failure to install and operate equipment according to the guidelines put forth in the instruction manual shall void warranty This warranty does not cover the following machines used for rental purposes damage resulting from shipping claims must be filed with freighter accident abuse act of God misuse or neglect Neither is damage from repairs or alterations performed by non factory authorized personnel or failure to install and operate equipment according to the guidelines put forth in the instruction manual The manufacturer will not be liable to any persons for consequential damage for personal injury or for commercial loss page 12 www simpsoncleaning com 7 0 Pressure Washer Limited Warranty cont Parts Components Warranty Period and Details Two 2 years on pump workmanship
14. reezing Failure to remove water from the pump in freezing temperatures will result in damaged pump manifold A winterizing siphon kit Part No WK 590 10 is available for this purpose Using this kit a 50 50 mixture of ethylene glycol type anti freeze and water is siphoned into the pump to replace the plain water Use ONLY injector of the size and type designed for your model DO NOT tamper with unloader valve adjustment or alter engine speed DO NOT connect siphon hose to pump inlet for the purpose of siphoning cleaning chemicals through pump The machine is designed for direct loop up to water supply DO NOT exceed 140 F temperature on incoming water supply Gasoline and Diesel Engines Keep air filter clean and engine in tune Check oil level in engine each time gas tank is filled Change oil in the engine at required intervals and use only recommended grade engine oll ALWAYS close fuel valve when transporting or storing unit Before storing unit for long periods of time drain fuel tank and carburetor of all fuel As an alternative use a commercially available gasoline preservative additive when storing machine for shorter periods up to 6 months Electric Models Check the condition of the electrical cord Damaged cords should be replaced DO NOT REMOVE THE GROUND FAULT INTERRUPTER GFCI FROM THE ELECTRICAL CORD www simpsoncleaning com 6 0 Troubleshooting PROBLEM PROBABLE CAUSE SOLUTION Brok
15. ut DO NOT connect to shallow wells used for lawn sprinkling Connect only to clean city water supply or deep domestic well page 4 www simpsoncleaning com Operating Instructions 2 1 Machine Preparation 1 Check oil level in the pump and fill with proper grade of oil Fig 2 1 1 See Pump Maintenance 2 Check engine oil level and fill with proper grade oil if necessary Fig 2 1 2 3 Check fuel supply Fig 2 1 3 Fill if necessary see engine owner s manual 4 Check the hose gun and accessories for damage or wear Repair or replace if necessary 5 Check the female quick couplers for o ring seals Replace if necessary FIGURE 2 1 CHECK MACHINE 2 2 Hose Connections eid ris 1 ryt e TT n VERE Spray Gun MEE IM a Quick Connect j Coupling P High Pressure Hose Garden Hose Chemical Injector Hose FIGURE 2 2 HOSE CONNECTIONS www simpsoncleaning com page 5 NOTICE DANGER 1 NOTICE page 6 Operating Instructions 2 2 Hose Connections cont 1 Connect discharge hose to machine outlet Fig 2 2 1 2 If optional low pressure downstream in line chemical injector is to be used i e a Simpson SC 242 or 252 Series chemical injector connect the injector at this time Fig 2 2 2 For instructions on connections and use see in line chemical injector operating instructions 3 Connect gunvalve to discharge hose with quick coupler Fig 2 2 3 DO N
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