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Shindaiwa T272 Owner's Manual

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9. SHINDAIWA OVVNER S OPERATOR S MANUAL T272 TRIMMER T272X TRIMMER Mm Kr Um n A WARNING Minimize the risk of injury to yourself and others Read this manual and familiarize yourself with the contents Always wear eye and hearing protection when operating this unit Part Number 81647 Rev 1 07 Introduction The Shindaiwa 272 series hand held Power Equipment has been designed and built to deliver superior performance and reliability without compromise to quality comfort or durability Shindaiwa high performance engines represent the leading edge of 2 cycle engine technology delivering exceptionally high power from remarkably low displace ment and weight As an owner operator you ll soon discover for yourself why Shindaiwa is simply in a class by itself IMPORTANT The information contained in this manual describes units available at the time of publication While every attempt has been made to give you the very latest information about your Shindaiwa product there may be some differences between your 272 series unit and what is described here Shindaiwa Inc reserves the right to make changes to products without prior notification and without obligation to make alterations to units previously manufactured Ab warnine The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth de fects or other reproductive harm Contents PAGE At
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13. into trees wire fences or any material cut To ensure maximum trimmer line each with features for specific applications that could tangle or break line ends service life cut only and or operational requirements with the tip of the Engine Operating Speeds trimmer line Cut For proper operation always refer to the g p 9 I rass by swingin Operate the unit at full throttle while cut 2 y sng instructions accompanying the trimmer the unit s trimmer head being used Available trimmer head ng grass head from left to styles include mE right Keep the trim E Semi automatic Trimmer line is mer head horizontal indexed when the operator taps the WARNING See Figure 23 trimmer head on the ground during operation Operation at low rpm min can lead Edging B Manual The operator indexes line 5777 7 77 manually while the grass trimmer Trimming and Mowing Grass ror horizontal is stopped and move forward holding the trimmer vertical as shown in Figure 24 MH Fixed The operator must stop the unit and add new lengths of trimmer line manually B Tlail This device designed for clear ing weeds and light brush features three nylon blades attached to the head by pivots 11 Using A Brushcutter Blade T272X Ab warnine M Before working with a blade equipped unit always inspect and clean the area of objects that could interfere with or damage the blade Never use a blade near sidewalks fence
14. maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTAB LISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CON TROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OFA WARRANTY CLAIM If other than the parts authorized by Shindaiwa Corporation are used for maintenance replacements or for the repair of components affecting emis sion control you should assure yourself that such parts are warranted by their manufacturer to be equivalent to the parts authorized by Shindaiwa Corporation in their performance and durability OBTAINING WARRANTY SERVICE All repairs qualifying under this limited warranty must be performed by a dealer authorized by Shindaiwa Corporation If any emission related part is found defective during the warranty period it is your responsibility to present the product to an authorized Shindaiwa dealer Bring your sales receipts showing the date of purchase for this engine The dealer authorized by Shindaiwa Corporation will perform the necessary repairs or adjustments within a reasonable amount of time and furnish you with a copy of the repair order All parts and accessories re placed under this warranty be
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22. engine idle Excessive vibration 18 Possible Cause Clogged air cleaner element Clogged fuel filter Carburetor mixture too lean Idle speed set too low Switch turned off Fuel tank empty Clogged fuel filter Water in the fuel Shorted spark plug or loose terminal Ignition failure Piston seizure Ground stop wire is disconnected or switch is defective Overheating due to incorrect spark plug Overheated engine Engine idle too high Broken clutch spring or worn clutch spring boss Warped or damaged cutting attachment Loose coupler Bent main shaft worn or damaged bushings ADDITIONAL PROBLEMS Remedy Clean the air cleaner element Replace the fuel filter Consult with an authorized servicing dealer Adjust 3 000 250 rpm min Reset the switch and re start Refuel Replace filter Refill with fresh clean unleaded gasoline with a pump octane of 87 or higher mixed with 2 cycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at a 50 1 gasoline oil ratio Clean and replace spark plug tighten the terminal Consult with an authorized servicing dealer Consult with an authorized servicing dealer pes and replace as required Replace the spark plug with a Champion CJ8Y or equivalent spark plug of the correct heat range Adjust the spark plug electrode gap to 0 024 inch 0 6 mm Idle engine unti
23. hole on Holder B must engage with the gearcase shaft 4 Using the hex wrench to secure Holder A install and hand tighten the trimmer head counter clockwise to install see Figure 11 B 5 Remove the hex wrench from the gearcase and holder Shaft Bolt Bolt Guard not used not used gt Holder B gt Safety Clip Holder A not used ed Gearcase Shaft Figure 11 A WARNING WARNING A A standard grass trim mer with a loop handle should NEVER be operated with blade type attachments For blade use the trimmer must be fitted with a bicycle type handlebar or a barrier bar that is located in front of the operator to reduce the risk of the operator from coming in contact with the cutting attachment per ANSI B175 3 When using a blade the unit must also be equipped with a harness or strap Remove the hex wrench Adjust the trimmer line length to reach no further than the line cutter on the cutting attachment shield Trim to the correct length if necessary The T272 should now be completely assembled and ready for use with a trimmer head Hand tighten Trimmer Head counter clockwise to install A standard grass trimmer unit with loop handle should NEVER be operated with blade type attachments For blade use the trimmer must be fitted with a bicycle type handlebar or barrier bar that is located in front of the operator to reduce the risk of the operator coming in contact wit
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25. is handy to know and may make your job easier Read and follow this operators manual Failure to do so could result in serious injury Wear eye and hearing protection at all times os D during the operation c of this unit Keep bystanders at least 50 feet 15 m 7 avvay during operation Bevvare of throvvn or ricocheted obiects Do not operate this unit vvith a blade unless the unit is equipped vvith a Shindaivva approved handlebar or barrier Alvvays vvear a harness vvhen operating this unit vvith a blade A harness is also recommended when using trimmer line f unit is used as a brushcutter bevvare of blade thrust A fammed blade can cause the unit to ierk suddenly and may cause the operator to lose control of the unit General Safety Instructions Work Safely Trimmers and brushcutters operate at very high speeds and can do serious damage or injury if they are misused or abused Never al low a person without training or instruction to operate your unit Stay Alert You must be physically and mentally fit to operate this unit safely A WARNING 2 Never operate power equipment of any kind if you are tired or if you are under the influence of alcohol drugs medication or any other substance that could affect your ability or judgment IMPORTANT The operational procedures described in this manual are intended to help you get the most from your unit and to protect you and other
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28. posts buildings or other objects that could cause injury or damage Never use a blade for purposes other than those for which it was designed Whenever you strike a hard object with a blade always stop the brushcutter and carefully inspect the blade for damage NEVER OPERATE THE UNIT WITH A DAMAGED BLADE A blade equipped unit must be equipped with a bicycle type handlebar or barrier bar as well as a harness or shoulder strap Always make sure the cutting attachment shield is properly installed before operating this unit The blade rotates counter clockwise For best performance and to minimize being stuck by debris move the blade from right to left while advancing on your work Position the blade so cuts are made between the blade s 7 o clock and 11 o clock positions as vievved from above DO NOT cut betveen the 11 o clock and 5 o clock positions See Figure 25 pO Nor CY 2 Bladel Rotation Y OK To Cut ril N Ar Seven Fi _ O Clock O Clock Y Y 12 Blade Thrust Blade thrust is a sudden sideways or backward motion of the brushcutter Such motion may occur when the blade jams or catches on an object such as a sapling tree or tree stump BE CONSTANTLY ALERT FOR BLADE THRUST AND GUARD AGAINST ITS EFFECTS Brushcutter Handlebar pv M When cutting wood with a blade feed the blade slowly Never strike or slam the spin ning blade against the wood m DO NOT use
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30. type of gasoline containing more than 10 alcohol by volume Generic oils and some outboard oils may not be intended for use in high perfor mance 2 cycle type engines and should never be used in your Shindaiwa engine Filling the Fuel Tank pv Minimize the risk of fire M AL WAYS stop the engine and allow it to cool before refueling Avoid overfilling and wipe off any fuel that may have spilled M Wipe all spilled fuel and move the engine at least 10 feet 3 meters from the fueling point and source before restarting Starting the Engine NOTE Engine ignition is controlled by a two posi tion on off switch mounted on the throttle body This switch is typically labeled I for ON and O for OFF IGNITION SWITCH ON T272 1272X Throttle Lock Button 1 Slide the ignition switch to the ON position See Figure 15 2 Set the throttle lever to the fast idle position as follow a Squeeze the throttle lever toward the handgrip on the shaft tube b Depress and hold the throttle lock button c VVhile depressing the throttle lock button release the throttle lever See Figure 15 CAUTION This engine is designed to operate on a 50 1 mixture consisting of unleaded gasoline and ISO L EGD or JASO FC class 2 cycle mixing oil only Use of non approved mixing oils can lead to excessive carbon deposits M Use only fresh clean unleaded gaso line with a pump octane of 87 or higher MH M
31. vide you with maximum protection from contacting the blade Keep away from the rotating trimming line or blade at all times and never lift a moving attachment above waist high Always make sure the appropriate cutting attachment shield is correctly installed Make sure bystanders or observers outside the 50 foot danger zone wear eye protection Dan Reduce the risk of bystanders being struck by flying debris Make sure no one is within 50 feet 15 meters that s about 16 baces of an operating attachment Beware of a coasting blade when brushcutting or edging A coasting blade can injure while it con tinues to spin after the throttle trigger 1s released or after the engine is stopped When operating in rocky terrain or near electric wires or fences use extreme caution to avoid contacting such items with the cutting attach ment Safety Labels Safety and Operation Information Labels Make sure all informa tion labels are undamaged and readable Immediately replace damaged or missing information labels New labels are avail POSITION HANDLE FORWARD OF THIS LINE able from your local authorized This label indicates the minimum Shindaiwa dealer distance between front handle and rear grip per ANSI B175 3 Figure 3 Product Description Ignition Tare Grass Irimmer Using the accompanying illustrations as Switch a guide familiarize yourself with your unit and its various components U
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34. 2 tooth or non Shindaiwa approved 4 tooth cutting blades with Shindaiwa trimmers and brushcutters A brushcutter s handlebar helps prevent the operator from moving forward or the unit moving rearward thus preventing inadvertent bodily contact with the blade ALWAYS KEEP THE HANDLEBAR SE CURELY IN PLACE ON THE UNIT Shoulder Strap A shoulder strap provides additional protection against blade thrust Plus a shoulder strap gives significant support and comfort to help ensure safe and et ficient operation When operating a blade equipped trimmer make sure the shoulder strap is adjusted properly to the operator using the unit Engine Operating Speeds Operate the unit at full throttle while cutting Best fuel efficiency is obtained by releasing the throttle when swinging back after a cut M To prevent possible engine damage do not allow the brushcutter to operate at high speeds without a load M Avoid cutting at low engine speeds Do ing so can lead to rapid clutch wear In addition slow speed operation tends to cause grass and debris to wrap around the cutting attachment Vertical cuts Hold the trimmer with the blade at a 90 angle to the ground so the blade s bottom edge rotates toward the operator Move the blade from top to bottom through the cut and cut only with the bottom edge of the blade See Figure 25 WARNING When making vertical cuts never allow the blade to exceed waist height Cut on th
35. 72 T272X Install the Cutting Attachment Shield 5 ocket 1 Insert the cutting attachment shield Head Cab between the outer tube and the Screw cutting attachment mounting plate See Figure m NOTE It may be necessary to loosen the retaining nut and clamp screw to adjust cutting attach ment shield mounting plate 2 Fit the tvvo shims and the bracket over the outer tube and loosely install the four socket head screvvs See Figure 8 CAUTION Make sure the clamp screw and retaining nut are securely tightened before tightening the four socket head cap screws Retaining 3 Tighten the four socket head cap screws to secure the cutting attachment shield yv d warnine The line cutter is very sharp Wear gloves to protect your hands when handling NEVER operate the 1272 or 1272X vvithout the cutting attachment shield installed and tightly secured The line cutter can be positioned in 2 positions to obtain different line length for cutting Attachment Nut Mounting Plate Cutting Attach ment Shield To Change Position of Line Cutter 1 Remove the 2 hex screws with a 4mm hex wrench See Figure 12A 2 Rotate line cutter See Figure 12A 3 Reinstall the two hex screws and tighten them securely NOTE Be careful to not lose the 2 nuts in the cut ting attachment shield Installing a Trimmer Head T272 Retaining Plug Holder Figure 9 Install the Trimmer Head 1 Turn t
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39. LITIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Shindaiwa Corpora tion recommends that you retain all receipts covering maintenance on your engine but Shindaiwa Corporation cannot deny a warranty claim solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that Shindaiwa Corpo ration may deny your warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to the nearest dealer autho rized by Shindaiwa Corporation when a problem exists If your Shindaiwa Dealer is unable to answer questions regarding your warranty rights and responsibilities you should then contact your Shindaivva Distributor For the name and telephone number of the Shindaiwa Distributor in your area please call Shindaiwa Inc at 503 692 3070 between the hours of 8 00 AM and 5 00 PM Pacific Standard Time PARTS COVERED Listed below are the parts covered by the Federal Emission Design and Defect Warranty Some parts listed below may require scheduled mainte nance and are warranted up to the first scheduled replacement of that part The warranted parts include 1 Carburetor Internal Components e Valve Assembly throttle Jet Metering Diaphragm 2 Ignition System Components
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41. N Round File Filing Direction M Remove the spark plug and pour about 1 4 ounce of 2 cycle mixing oil into the cylinder through the spark plug hole Slowly pull the recoil starter 2 or 3 times so oil will evenly coat the interior of the engine Reinstall the spark plug M Before storing the unit repair or re place any worn or damaged parts M Remove the air cleaner element from the carburetor and clean it thoroughly with soap and water Let dry before reinstalling the element B Store the unit in a clean dust free area Multiple tooth Circular Blade Use a round file to maintain a radius of 0 04 to 0 06 1 to 1 5 mm at the base of each tooth Cutting edges must be offset equally on each side Filing Direction Figure 33 15 Troubleshooting Guide ENGINE DOES NOT START VVhat To Check Possible Cause Remedy Does the engine NO Faulty recoil starter 12 Fluid in the crankcase Internal damage YES Good compression Consult with an authorized servicing dealer Tighten and re test Consult with an authorized servicing dealer Loose spark plug Excess wear on cylinder piston rings Fuel incorrect stale or 1 Refill with fresh clean unleaded gasoline with a pump octane of 87 or 7 contaminated mixture higher mixed with 2 cycle air cooled mixing oil that meets or exceeds el f incorrect ISO L EGD and or JASO FC classified oils at a 50 1 gasoline oil ratio pro
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49. come the property of Shindaiwa Corporation To locate an authorized Shindaiwa dealer near you contact your Shindaiwa Distributor For the name and telephone number of the Shindaiwa Dis tributor in your area please call Shindaiwa Inc at 503 692 3070 between the hours of 8 00 AM and 5 00 PM Pacific Standard Time THIS WARRANTY IS ADMINISTERED BY Shindaiwa Inc 11975 S W Herman Rd Tualatin OR 97062 503 692 3070 19 NOTES Shindaiwa Inc 11975 S W Herman Rd Tualatin Oregon 97062 Telephone 503 692 3070 Fax 503 692 6696 www shindaiwa com Shindaiwa Corporation 6 2 11 Ozuka Nishi Asaminami Ku Hiroshima 731 3167 Japan Telephone 81 82 849 2220 Fax 81 82 849 2481 2007 Shindaivva Inc Part Number 81647 Revision 1 07 Shindaiwa is a registered trademark of Shindaiwa Inc Specifications subject to change without notice OSIA OIA 1d uis OlqulE e sejefns seuoioeouioeds oul emIepulys epeuisiDoJ eo1eui eun s emiepulys 20 1 UOISI eH 2918 OJSUINN je epidseq ou ewrepuius 90029 L8vc 6v8 c8 18 XE y Occc 6v8 c8 8 ouojele ueder 91 1 Z euulusoJiH ny Iueuluesy IUSIN EXnZO LLE 2 9 991jO peeH uoneJodjo 2 emIepulys UJOO EMIEDUIUS MMM 9699 3269 09 Xe 0 02 269 205 0UO l L VSN 29046 uo 10 ugejen pH ueuueH AG SZ6LL OU eMIepulus SVLON 6I 008 269 0S 69026 AO UHE EN T D MS SZ611 ou eAreputtus
50. cut ting attachment turn faster releasing the throttle permits the attachment to stop turning If the cutting attachment continues to rotate when the engine returns to idle carburetor idle speed should be adjusted see below 3 Ifatachometer is available the engine idle speed should be final adjusted to 3 000 250 rpm min NOTE Carburetor fuel mixture adjustments are pre set at factory on units with emission control systems and cannot be serviced in the field Check Unit Condition NEVER operate the unit with the cutting Use only authorized Shindaiwa parts and ALWAYS stop the engine immediately attachment shield or other protective accessories with your Shindaiwa trimmer and check for damage if you strike a for devices harness ignition switch blade or brushcutter Do not make modifications eign objector if the unit becomes tangled retention clip etc removed to the unit without the written approval of Do not operate with broken or damaged Shindaiwa Inc equipment A ALWAYS make sure the cutting attach NEVER allow the engine to operate at WARNING ment is properly installed and firmly high RPM s without a load Doing so A cutting attachment shield or other tightened before operation could damage the engine protective device is no guarantee of NEVER use a cracked or warped DEVE EONO 000 protection against thrown objects YOU cutting attachment replace it with a ser MUST ALWAYS GUARD AGAINST viceable o
51. e Ignition Coil e Flywheel Rotor The emission control system for your particular Shindaiwa engine may also include certain related hoses and connectors LIMITATIONS The Federal Emission Design and Defect Warranty shall not cover any of the following a conditions resulting from tampering misuse improper adjustment unless they were made by the dealer or service center authorized by Shindaiwa Corporation during a warranty repair alteration accident failure to use the recommended fuel and oil or not per forming required maintenance services b the replacement parts used for required maintenance services c consequential parts used for required maintenance services d diagnosis and inspection fees that do not result in eligible warranty service being performed and e any non authorized replacement part or malfunction of authorized parts due to use of non authorized parts MAINTENANCE AND REPAIR REQUIREMENTS You are responsible for the proper use and maintenance of the engine You should keep all receipts and maintenance records covering the perfor mance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine Shindaiwa Corporation reserves the right to deny warranty coverage if the owner has not properly maintained the engine Shindaiwa Corporation will not deny warranty repairs however solely because of the lack of repair
52. e left side of the blade Keep your body outside the path of blade rotation Figure 26 General Maintenance MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTAB LISHMENT OR INDIVIDUAL HOW EVER WARRANTY REPAIRS MUST BE PERFORMED BY A DEALER OR SERVICE CENTER AUTHORIZED BY SHINDAIWA CORPORATION THE USE OF PARTS THAT ARE NOT EQUIVA LENT IN PERFORMANCE AND DURA BILITY TOAUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUT COME OF A WARRANTY CLAIM A Before performing any maintenance repair or cleaning work on the unit make sure A warnine Non standard parts may not operate properly with your unit and may cause damage and lead to personal injury NOTE Using non standard replacement parts could invalidate your Shindaiwa warranty Blades Keep blades sharp and check blade condi tion frequently If a blade s performance changes suddenly stop the engine and check the blade for cracks or other damage Replace a damaged blade IMMEDIATELY WARNING the engine and cutting attachment are completely stopped Disconnect the spark plug wire before performing service or maintenance work Daily Maintenance M Never repair a damaged blade by welding staightening or by modifying its shape An altered blade may break during opera tion resulting in serious personal injur
53. ear refer to directions as viewed by the operator during normal operation of this product spark plug screwdriver combination wrench and a spanner Assembly and Adjustments Handle T272 T272X The handle is attached to the outer tube on the T272 T272X To Adjust the Handle 1 Loosen the 4 socket head capscrews on the handle See Figure 5 2 Position the handle forward of the Handle Positioning Label at the best position for operator comfort usually about 10 inches ahead of the throttle housing 3 Secure the handle by alternately tight ening the four socket head cap screws in a diagonal or criss cross fashion 4 Socket head Cap screws Figure 5 POSITION HANDLE FORWARD OF THIS LINE Handle Positioning Label T272X Shown Outer Tube Barrier Adjusting Throttle Level Free Play T272 T272X The throttle lever free play should be approximately 9 32 inch 7mm See Figure 7 Make sure that the throttle lever operates smoothly without binding If it becomes necessary to adjust the lever free play follow the procedures and illus trations that follow E Loosen the lock nut on the cable 9 32 inch adjuster See Figure 6 7 mm 2 Turn the cable adjuster in or out as required to obtain proper free play of 9 32 inch 7mm See Figure 7 3 Tighten the locknut Free Play Figure 6 Throttle Lever Locknut Cable Adjuster Figure 7 Assembly and Adjustments Cutting Attachment Shield T2
54. everse order of disassembly Forward Muffler Shield 5 mm Muffler Screws Lower Muffler Screw Long Term Storage Whenever the unit will not be used for 30 days or longer use the following proce dures to prepare it for storage B Clean external parts thoroughly B Drain all the fuel from the fuel tank All stored fuels should be stabilized with a fuel stabilizer such as STA BIL if us oil with fuel stabilizer is not used Blade Sharpening When the blade s cutting edges become slightly dull they can be resharpened with a few strokes of a file In order to keep the blade in balance all cutting edges must be sharpened equally Shindaiwa Tornado Blade To sharpen the cutters on a Shindaiwa Tornado Blade use a 7 32 inch round file File the leading edge of each tooth to a razor edge The top plate of each tooth should angle back 30 A warnine Sharpen the cutting teeth only DO NOT alter the contour of the blade in any way To remove the remaining fuel from the fuel lines and carburetor and with the fuel drained from the fuel tank 1 Prime the primer bulb until no more fuel is passing through 2 Start and run the engine until stops running Repeat steps 1 and 2 until the engine will no longer start CAUTION Gasoline stored in the carburetor for extended periods can cause hard start ing and could also lead to increased service and maintenance costs LA
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56. fety clip 6 Install Holder B on the gearcase shaft See Figure 13 IMPORTANT The machined recess in Holder B must completely surround the safety clip and both holders must be flat against the surface of the blade 7 Lock holder A to the gearcase by in serting the long end of the hex wrench through both holes as done in step 1 and tighten the shaft bolt securely with the combination spark plug screw driver wrench See Figure 14 Remove the hex wrench Shaft Bolt Bolt Guard B Holder B T Safety Clip Gearcase Shaft ay Slide the safety clip off center Slip the blade in place Center the safety clip Figure 12 Install Holder B Tighten the assembly Combination Spark Plug Screwdriver Wrench Blade not shown for clarity Holder b T a 35015 o Bolt Guard W Hex Wrench The T272X should now be completely as sembled to operate with a blade Figure 14 WARNING Never operate the brushcutter without the safety clip installed and both hold ers tightly secured and flat against the blade surface Mixing Fuel CAUTIONI Some types of gasoline contain alcohol as an oxygenate Oxygenated gasoline may cause increased operat ing temperatures Under certain con ditions alcohol based gasoline may also reduce the lubricating qualities of some 2 cycle mixing oils Never use any
57. h the cutting attachment Per ANSI B175 3 When us ing a blade the unit must also be equipped with a harness or strap The T272X should now be completely assembled and ready for use with a trimmer head Assembly and Adjustments Installing a Blade T272X NOTE The T272X is shipped with Holder A the safety clip Holder B shaft bolt and bolt guard installed The shaft bolt is a LEFT HAND THREAD AND IS REMOVED IN A CLOCKWISE ROTATION 1 With the gearcase output shaft facing up rotate the gearshaft and holder A until the hole in holder A aligns with the matching hole in the gearcase flange and then lock the holder to the gearcase by inserting the long end of the hex wrench through both holes See Figure 12 Remove the shaft bolt bolt guard and holder B See Figure 12 Slide the safety clip off center on the gearcase shaft See Figure 12 A Slide the blade over the safety clip and onto the flange on Holder A See Figure 12 B Lock the blade on the shaft by center ing the safety clip See Figure 12 C CAUTION Install the blade so its printed surface is visible to the operator when the brushcutter is in the normal operating position yw The blade must fit flat against the holder flange The blade mounting hole must be centered over the raised boss on blade holder A NOTE When installing certain blades it may be nec essary to temporarily remove the sa
58. he trimmer over so that the gearcase output shaft faces UP 2 Remove and discard the black plastic protective cap from the output shaft See Figure 9 3 Rotate the holder until the hole in the holder aligns with the notch on the gearcase Use the long end of the hex wrench to lock the holder and output shaft See Figure 10 4 While holding the hex wrench thread Hex Wrench uS Figure 10 the trimmer head onto the output shaft turning counter clockwise Using hand 6 pressure only tighten the trimmer head firmly on the output shaft IMPORTANT The trimmer head has a left hand thread For removal turn the trimmer head clockwise Installing a Trimmer Head T272X NOTE The T272X is shipped with Holder A the blade re tainer safety clip Holder B shaft bolt and bolt guard installed The shaft bolt is a LEFT HAND thread Remove it by turning CLOCKWISE 1 With the gearcase output shaft facing up rotate the gearshaft and holder A until the hole in holder A aligns with the matching hole in the gearcase flange and then lock the holder to the gearcase by inserting the long end of the hex wrench through both holes See Figure 11 A 2 Using the combination spark plug screwdriver wrench remove the shaft bolt bolt guard holder B and the safety clip The bolt guard shaft bolt and safety clip are not used with a trimmer head See Figure 11 A 3 Install Holder B on the gearcase shaft The splined
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61. ing attachment Prior to Assembly Before assembling make sure you have all the components required for a complete unit and inspect unit and components for any damage M Engine and shaft assembly B Cutting attachment shield B Cutting attachment B Kit containing cutting attachment shield bracket and hardware this owner s opertor s manual and tool kit for routine maintenance Tool kits vary by model and may include a hex wrench set Carburetion Walbro diaphragm type See oso mo O Fully electronic transistor controlled Spa Ti u uy unas Champion CJ8Y Air Cleaner Type Non reversible heavy duty filter element Starting Method A Recoil Stopping Method Slide switch grounding type Handie EE Loop handle T272 Loop handle with barrier bar T272X EPA Emission Compliance Period Category A Shindaiwa One meets or exceeds these specifications and is recommended for all Shindaiwa Products xx The EPA emission compliance referred to on the emission compliance label lo cated on the engine indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements Category C 50 hours Moderate B 125 hours Intermediate and A 300 hours Extended The terms left left hand and LH right right hand and RH front and r
62. it should first be treated vvith a fuel stabilizer such as StaBil M Place the unit on a flat level surface Clear any dirt or other debris from around the fuel filler cap Remove the fuel cap and fill the tank vvith clean fresh fuel Reinstall the fuel filler cap and tighten firmly gt o NA 4 Set the choke lever to the CLOSED position if engine is cold See Figure 17 Make sure the cutting attachment is clear of obstructions Figure 18 5 While holding the outer tube firmly with your left hand use your right hand to pull the recoil starter handle until resistance is felt then pull quickly to start the engine See Figure 18 CAUTION Do nat pull the recoil starter to the end of the rope travel Pulling the recoil starter to the end of the rope travel can damage the starter Starting the Engine continued AA warnine The cutting attachment may rotate when the engine is started pv Never start the engine from the oper ating position 6 When the engine starts slowly move the choke lever to the OPEN posi tion See Figure 19 If the engine stops after the initial start close the choke and restart Choke Control open position IGNITION SWITCH Engine Idle Adjustment The engine must return to idle speed whenever the throttle lever is released Idle speed is adjustable and must be set low enough to permit the engine clutch to disengage the cutting attachmen
63. ixed with 50 1 Shindaiwa ISO L EGD or JASO FC class 2 cycle mixing oil at a gasoline ratio of 50 1 1 gallon of gaso line to 2 6 ozs mixing oil Shindaiwa One meets or exceeds these require ments NEVER start or operate this unit if there is a fuel leak NEVER start or operate this unit if the carburetor fuel lines fuel tank and or fuel tank cap are damaged Never smoke or light any fires near the engine or fuel source Never place any flammable mate rial near the engine muffler Never operate the engine without the muffler and spark arrester in good working condition Primer Bulb Figure 16 3 Press the primer bulb until fuel can be seen flowing in the transparent return tube See Figure 16 IMPORTANT The primer system only pushes fuel through the carburetor Repeatedly pressing the primer bulb will not flood the engine with fuel Choke Control closed position Figure 17 shindai On Oil is a registered JASO FC classified oil and also meets or exceeds ISO L EGD performance requirements Shindaiwa One is recommended for use in all Shindaiwa low emissions engines Shindaiwa One also includes a fuel stabilizer Examples of 50 1 mixing quantities B 1 gallon of gasoline to 2 6 oz mixing oil M 5 liters of gasoline to 100 ml mixing oil IMPORTANT Mix only enough fuel for your immediate needs If fuel must be stored longer than 30 days and lol with fuel stabilizer is not used
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66. l cool Set idle 3 000 250 rpm min Replace spring shoes as required check idle speed x Inspect and replace as necessary Tighten coupler securely x Inspect and replace as necessary The following statement only applies to United States and its territories Shindaiwa Corporation Federal Emission Design And Defect Limited Warranty Utility And Lawn And Garden Engines Shindaiwa Corporation warrants to the initial purchaser and each subsequent owner that this utility equipment engine herein engine is designed built and equipped to conform at the time of initial sale to all applicable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship that would cause this engine to fail to conform with EPA regulations during its warranty period This emission warranty is applicable in all States except the State of California For parts listed under PARTS COVERED the dealer authorized by Shindaiwa Corporation will at no cost to you make the necessary diagnosis repair or replacement of any defective emission related component to ensure that the engine complies with applicable U S EPA regulations MANUFACTURERS WARRANTY COVERAGE When sold within the U S this engine s emission control system is warranted for a period of two 2 years from the date this product is first delivered to the original retail purchaser OVVNER S WARRANTY RESPONSIBI
67. n Handle im o derstanding your unit helps ensure top performance long service life and safer operation A WARNING Do not make unauthorized modifica tions or alterations to either of these Cutting T272X Grass Trimmer units or their components Attachment Shield Outer Tube Gearcase Spark Plug Trimmer Head Gearcase Throttle Outer Tube Barrier Bar Trigger Cutting Attachment Shield Figure 4 Trimmer Head Specifications T272X G272 Engine Code E S272E Engine Dry weight T272 less attachment 6 7kg 14 7 pounds Dry weight T272X less attachment 6 7kg 14 8 pounds Ke 2 cycle vertical cylinder ar cooled Bore x Stroke 34 mm x 30 mm 1 3 in x 1 2 in Displacement 27 2cc 1 7 cu in Maximum Power Output 1 1 kw 1 4 hp Operating rpm Range 4 500 9 000 rpm min Transmission Type Automatic centrifugal clutch through bevel gears Fuel Oil Ratio 50 1 with ISO L EGD or JASO FC class 2 cycle mixing oil Fuel Tank Vaart 670ml 22 6 ounces Specifications are subject to change without notice This unit comes fully assembled with the exception of the cutting attachment shield and cutt
68. ne FLYING DEBRIS ALWAYS make sure the cutting attach NEVER cut with dull blades Doing so ment fits properly into the appropriate will increase the risk of blade thrust and cutter holder If a properly installed at may also damage your equipment tachment vibrates replace the attachment with a new one and re check Shoulder Strap T272X Adjust the shoulder strap or harness so Shoulder Strab the shoulder pad rests comfortably on recommended for WARNING the off side shoulder and the cutting path use with grass 1 of the cutting attachment is parallel the trimmers Always wear a shoulder strap when Using a T272X with a Blade ground Make sure all hooks and adjust ment devices are secure operating this unit with a blade A shoulder strap is also recommened when using trimmer line T272 Figure 22 NOTE NOTE Although a shoulder strap accessory is not Using a shoulder strap when operating required for use with a grass trimmer a this unit with a blade allows you to main shoulder strap can increase operator com tain proper control of the unit and reduces fort during extended periods of operation fatigue during extended operation Cutting Grass Units Equipped with a Trimmer Head Your Shindaiwa T272 or T272X Grass CAUTION Hold the grass trimmer so the trimmer Trimmer may be equipped with one of Do not push the rotating line head is angled slightly into the area to be several Shindaiwa trimmer head models
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72. per grade Check for clogged fuel Clean as required d E filter and or vent restart the return line when priming The ignition switch Move switch to I ON position and re start is in O OFF position Shorted ignition ground Consult with an authorized servicing dealer Faulty ignition unit Is there spark at NO the spark plug wire terminal If the plug is wet excess Crank the engine with the plug removed reinstall the spark plug Check the fuel bein th d je plug e may pe In the and re start cylinder The plug is fouled x Clean and re gap the spark plug to 0 024 inch 0 6 mm Re start or improperly gapped The plug is damaged Replace the spark plug with a Champion CJ8Y or equivalent spark internally or of the plug of the correct heat range Adjust the spark plug electrode gap to Wrong size 0 024 inch 0 6 mm 16 Troubleshooting Guide continued What To Check Is the engine overheating Engine is rough at all speeds May also have black smoke and or unburned fuel at the exhaust Engine is knocking Possible Cause LOW POWER OUTPUT Remedy Operator is overworking Shorten trimmer line Cut at a slower rate the unit Carburetor mixture is too lean Improper fuel ratio Fan fan cover cylinder fins dirty or damaged Carbon deposits on the piston or in the muffler Clogged air cleaner element Loose or damaged spark plug Ai
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74. placed use only a Champion CJ8Y or equivalent spark plug of the correct heat range For electro magnetic compliance EMC use an NGK BMRO6A resistor plug see Figure 27 CAUTION Before removing the spark plug clean the area around the plug to prevent dirt and debris from getting into the internal engine parts dirt or debris from the muffler or the fuel tank Dirt build up in these areas could cause the engine overheat ing induce premature wear or create a fire hazard Remove and clean or replace the element E Figure 27 0 024 0 6mm Clean the spark plug and check the gap at the electrode CJ8Y aes Figure 28 15 50 Hour Maintenance Every 50 hours of operation more frequently in dusty or dirty conditions MH Remove and clean the cylinder cover and clean grass and dirt from the cylinder fins M Remove the cutting attachment cutting attachment holder and gear shaft col lar Remove the filler plug from the side of the gearcase and press new grease into the gearcase until the old grease is pushed out Use only lithium base grease such as Shindaivva Gear Case Lubricant or equivalent See Figure 29 Old Grease E i New Grease x Gear Shaft Collar Figure 29 135 Hour Maintenance Every 135 hours of operation remove and clean the muffler yw Never operate this unit with a dam aged or missing muffler or spark arrester Operating with missing or damaged exha
75. r leakage or clogged fuel line Water in the fuel Piston seizure Faulty carburetor and or diaphragm Overheating condition Improper fuel Carbon deposits in the combustion chamber x Consult with an authorized servicing dealer Refill with fresh clean unleaded gasoline with a pump octane of 87 or higher mixed with 2 eycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at a 50 1 gasoline oil ratio x Clean repair or replace as necessary x Consult with an authorized servicing dealer Service the air cleaner Tighten or replace Replace the spark plug with a Champion CJ8Y or equivalent spark plug of the correct heat range Adjust the spark plug electrode gap to 0 024 inch 0 6 mm x Repair or replace fuel filter and or fuel line Refill with fresh clean unleaded gasoline with a pump octane of 87 or higher mixed with 2 eycle air cooled mixing oil that meets or exceeds ISO L EGD and or JASO FC classified oils at a 50 1 gasoline oil ratio x Consult with an authorized servicing dealer x Consult with an authorized servicing dealer See above Check fuel octane rating check for presence of alcohol in the fuel pg 9 Refuel as necessary x Consult with an authorized servicing dealer 17 Troubleshooting Guide continued Symptom Poor acceleration Engine stops abruptly Engine difficult to shut off Cutting attachment moves at
76. s from harm These proce dures are guidelines for safe operation under most conditions and are not in tended to replace any safety rules and or laws that may be in force in your area If you have questions regarding your 272 series unit or if you do not understand something in this manual your Shindaiwa dealer will be glad to assist you You may also contact Shindaiwa Inc at the address printed on the back of this manual General Safety Instructions WARNING Never make unauthorized attachment installations WARNING Use Good Judgment ALWAYS wear eye protection to shield against thrown objects NEVER operate the engine when transporting the unit NEVER operate the engine indoors Make sure there is always good ven tilation Fumes from engine exhaust can cause serious injury or death ALWAYS clear your work area of trash or hidden debris that could be thrown back at you or toward a bystander ALWAYS use the proper cutting tool for the job ALWAYS stop the unit immediately if it suddenly begins to vibrate or shake Inspect for broken missing or improp erly installed parts or attachments NEVER extend trimming line beyond the length specified for your unit ALWAYS keep the unit as clean as practical Keep it free of loose vegeta tion mud etc ALWAYS hold the unit firmly with both hands when cutting or trimming and maintain control at all times ALWAYS keep the handles clean ALWAYS disconnec
77. t the spark plug wire before performing any maintenance work ALWAYS if a blade should bind fast in a cut shut off the engine immedi ately Push the branch or tree to ease the bind and free the blade The Properiy Equipped Operator Wear close fitting clothing to protect legs and arms Gloves offer added protection and are strongly recommended Do not wear clothing or jewelry that could get caught in ma chinery or underbrush NEVER wear shorts Keep a proper footing and do not overreach main tain your balance at all times during operation Wear appropriate footwear non skid boots or shoes do not wear open toed shoes or sandals Never work barefooted Figure 1 Avoid long term operation in very hot or very cold weather Be extremely careful of slippery terrain especially during rainy weather If contact is made with a hard object stop the engine and inspect the cutting at tachment for damage Be constantly alert for objects and debris that could be thrown either from the rotating cutting attachment or bounced from a hard surface Figure 2 Wear hearing protection devices and a broad brimmed hat or helmet Always wear eye protection such as goggles or safety glasses Always wear a shoulder strap or a harness when operating a unit equipped with a blade Always operate with both hands firmly gripping the unit When operating with a blade make sure the handle is bositioned to pro
78. t when the throttle is released Idle Speed Adjustment A VVARNINGI The cutting attachment must NEVER rotate at engine idlel If the idle speed cannot be adjusted by the proceedure described here have the unit inspect ed at an authorized Shindaivva dealer 1 Place the unit on the ground then start the engine and allow it to idle for 2 3 minutes until warm 10 7 Operating the throttle will automatically disengage the fast idle setting IMPORTANT If the engine fails to start after several at tempts with the choke in the closed posi tion the engine may be flooded with fuel If flooding is suspected move the choke lever to the open position and repeatedly pull the recoil starter to remove excess fuel and start the engine If the engine still fails to start refer to the troubleshoot ing section of this manual Idle the engine briefly before stopping about 2 minutes then slide the igni tion switch to the O OFF position See Figure 20 Idle Adyusting Screw 2 Ifthe attachment rotates when the engine is at idle reduce the idle speed by turning the idle adjustment screw counter clockwise see Figure 21 When the Engine Starts B After the engine starts allow the en gine to warm up at idle 2 or 3 minutes before operating the unit B After the engine is warm pick up the unit and clip on the shoulder strap or harness if so equipped See page 11 MN Advancing the throttle makes the
79. tention Statements 2 General Safety Instructions 2 Safety Labels 4 Product Description 4 SC CHC ONS as 5 5 io u ua ua quas 9 Starting the Engine 9 Stopping the Engine 10 Adjusting Engine Idle 10 Check Unit Condition 11 Shoulder 11 Ee 11 Using a Bade I212X vascos 12 Maintenance 15 Long Term Storage 15 blade Sharpening 15 Troubleshooting guide 16 Emission System Warranty Statement 1 9 Attention Statements Throughout this manual are special atten tion statements yv A statement preceded by the triangular attention symbol and the word WARNING contains infor mation that should be acted upon to prevent serious bodily injury CAUTION A statement preceded by the word CAUTION contains information that should be acted upon to prevent me chanical damage A statement preceded by the word IMPORTANT is one that possesses special significance NOTE A statement preceded by the word NOTE contains information that
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81. ust components is a fire hazard and could also damage your hearing Remove the spark plug boot 2 Remove the four 4 mm engine cover screws two in the back and two in the front of the cover and lift the cover from the engine 3 Remove the two 5 mm muffler screws Remove the lower muffler screw then lift the muffler assembly from the engine 4 Seperate the muffler from the forward muffler shield while observing the orientation of the components see Figure 31 14 M Use a hooked wire to extract the fuel filter from inside the fuel tank See Fig ure 30 Remove and replace the filter element Before reinstalling the filter inspect the condition of the fuel line If damage or deterioration are noted the unit should be removed from service until it can be inspected by a Shindaiwa trained service technician CAUTION Make sure you do not pierce the fuel line with the end of the hooked wire The line is delicate and can be dam aged easily 5 Remove the spark arrester screen and clean with a stiff bristle brush 6 Gently tap the muffler on a wood sur face to dislodge any loose carbon 7 Inspect the cylinder exhaust port for carbon buildup Rear Muffler Shield Rear Muffler Shield Screw Figure 31 Spark Ar rester Screen Figure 30 IMPORTANT If you note excessive carbon buildup con sult with an authorized servicing dealer 8 Reassemble the muffler in the r
82. y DO NOT use 2 tooth or NON Shindaiwa approved 4 tooth cutting blades on Shindaiwa trim mers or brushcutters Blades are not interchangeable between Shindaiwa edgers and trimmer brushcutter models Operating any unit with a blade or attachment not approved for that unit can be hazardous and may cause serious injury Spark Plug Keep the spark plug and wire connections tight and clean Fasteners Make sure nuts bolts and screws except carburetor adjusting screws are tight Prior to each work day perform the following Wi Check the entire unit for leaking fuel or Mi Carefully remove any accumulation of MN Check for loose or missing screws grease or components Make sure the tool and cutting attachment are securely fastened M Remove dirt or debris from the engine check the cooling fins and air cleaner for clogging and clean them as neces Sary 10 Hour Maintenance Every 10 hours of operation more frequently in dusty or dirty conditions CAUTION Do not operate the unit if the air cleaner or element is damaged or if Remove the air cleaner element See Fig the element is wet ure 27 Clean or replace as necessary To clean element Wash it thoroughly in soap and water Let it dry before reinstalling the element 10 15 Hour Maintenance Every 10 to 15 hours of operation Remove and clean the spark plug Adjust the spark plug electrode gap to 0 024 inch 0 6 mm If the spark plug must be re

Shindaiwa T272 Owner's Manual

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