Shark HP-5030D User's Manual
Contents
1. S m S D 97 6133 e Rev 5 07 PREVENTATIVE MAINTENANCE 1 Use clean fuel kerosene No 1 home heating fuel or diesel Clean or replace fuel filter every 100 hours of operation Avoid water contaminated fuel as it will seize up the fuel pump De soot coils monthly Use an additive if diesel is being used 2 Check to see that the attached pressure washer water pump is properly lubricated 3 Follow winterizing instructions to prevent freeze damage to pump and coils 4 Always neutralize and flush detergent from system after use 5 f water is known to be high in mineral content use a water softener on your water system or de scale as needed 6 Do not allow acidic caustic or abrasive fluids to be pumped through system 7 Always use high grade quality cleaning prod ucts 8 Never run attached pressure washer pump dry for extended periods of time 9 If machine is operated with smoky or eye burning exhaust coils will soot up not letting water reach maximum operating temperature See section on Maintenance and Service 10 Never allow water to be sprayed on or near the motor or burner assembly or any electrical com ponent 11 Delime coils as per instructions It is advisable periodically to visually inspect the burner Check air inlet to make sure it is not clogged or blocked Wipe off any oil spills and keep equipment clean and dry The areas around the machine should be kept clean2. 10 When the machine is operat ing do not cover or place ina closed space where ventila tion is insufficient WARNING Risk of fire Do not add fuel when the machine is operating or still hot 11 Attached pressure washer with a spray gun should not be operated with the spray gun in the OFF postion for extended periods of time as this may cause damage to the pump Check to make sure burner shuts off when spray gun trigger is closed 12 13 14 15 16 17 18 19 20 21 22 23 24 Protect from freezing To prevent a serious injury make certain quick coupler on discharge hose has locked before using pressure washer Do not allow acids caustic or abrasive fluids to pass through the machine Inlet water must be from a cold water pressure washer 3 000 PSI maximum Do not allow CHILDREN to operate the pressure washer at any time THIS MACHINE MUST BE ATTENDED DURING OPERATION The best insurance against an accident is precau tion and knowledge of the machine Do not operate this product when fatigued or under the influence of alcohol or drugs Keep operating area clear of all persons We will not be liable for any changes made to our standard machines or any components not purchased from us Do not overreach or stand on unstable support Keep good footing and balance at all times Follow the maintenance instructions specified in the manual When making repairs d
3. Me W WA WH o vV WA WK 16 97 6133 Rev 5 07 y OK EXPLODED VIEW LEIT Gris EG EA oz Ee ITEM PART NO 1 90 2020 2 90 1996 3 4 0303 4 4 05089 5 6 01062 6 6 020240 7 6 05152 6 05181A 8 90 16 9 90 20041 95 07102225 90 4005 10 95 07200124 11 95 07200125 12 95 07290069 13 95 07200121 11 1042 14 95 07102287 15 2 01015 16 11 0101 17 95 07200120 18 2 2007 19 2 2002 20 2 0031 EXPLODED VIEW PARTS LIST DESCRIPTION Nut Cage 3 8 x 12 Gauge 4 Screw 3 8 x 3 4 Whiz Loc 4 Wheel amp Tire 6 Steel Rim 2 Thermostat Adjustable 240 F 1 GFCI 120V 15A w 36 12 3 Cord 1 Switch Rocker Carling w Green Lens 1 Strain Relief Strt LQ Tite 3231 Small A Locknut 1 2 Screw 8 32 x 3 4 BHSOC Collar 5 8 Bore Shaft 3010 A Axle A Washer 5 8 Bracket Fuel Tank Right Frame Assy Hood Cover Panel Front A Label Ground Strap Fuel Tank Bumber Rubber 1 w Bolt NO a a aja Na NINNI 5 16 x 1 1 4 2 Label Warning Pictorial 1 Panel Back 1 Nipple 3 8 x 3 8 NPT ST Male 1 Coupler 3 8 Female Brass 1 Elbow 3 8 Street 1 97 6133 e Rev 5 07 QTY ITEM PART NO 21 11 0110 22 10 02025A 23 10 09004 24 10 09003 25 11 013 26 90 20061 27 90 19710 28 95 07200122 29 90 2018 30 4 0204509 31 90 1991 32 10 08018 33 2 01103 34 10 08021 35 2 0155 36 6 05040 6 0505 37 90 10
4. stated usage specifications as contained in the operators manual Damage due to freezing chemical deterioration scale buildup rust corrosion or thermal expansion Damage to components from fluctuations in electrical or water supply Normal maintenance service including adjustments fuel system cleaning and clearing of obstructions Transportation to service center shop labor charges field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE While not required for warranty service we request that you register your SHARK pressure washer by returning the completed registration card In order to obtain warranty service on items you must return the product to an Authorized SHARK Dealer freight prepaid with proof of purchase within the applicable warranty period If the product is permanently installed you must notify your Authorized SHARK Dealer of the defect The Authorized Dealer will file a claim which must subsequently verify the defect In most cases the part must be returned to SHARK freight prepaid with the claim For warranty service on components warranted by other manufacturers the Authorized Dealer can help you obtain warranty service through these manufacturers local authorized service centers LIMITATION OF LIABILITY SHARK S liability for special incidental or consequential damages is expressly disclaimed In no event shall SHARK S liability exceed the purchase price of the product in question SHA
5. winter months rare atmospheric conditions may develop which will cause an icing condition in the carburetor If this develops the engine may run rough lose power and may stall This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area NOTE Refer to the engine manufacturer s manual for service and mainte nance of the engine 97 6133 e Rev 5 07 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT Disconnected or short in electrical All wire contacts should be clean and tight LIGHT wiring No breaks in wire Burner motor thermal protector If tripped check voltage connections and tripped extensions for cause Check fuel pump shaft rotation for binding causing motor to overheat ON OFF switch defective Check continuity through burner switch Heavy sooting on coil and burner Clean as required can cause interruption of air flow and shorting of electrodes Improper electrode setting Clean and test according to diagram in operator s manual Fuel not reaching combustion cham Check fuel pump for proper flow Check ber solenoid flow switch on machines with spray gun control for proper ON OFF flow switch Fuel solenoid malfunction Check by placing screwdriver inside coil then turn machine on open spray gun and check for magnetic pull Water not turned on Turn on water to activate burner flow switch Flow switch malfunction Remove test for
6. 0461 38 90 200490 39 90 200012 40 90 1004 41 90 4000 42 90 19711 43 90 200012 44 90 40125 45 2 0103 46 9 800 018 0 47 90 017 48 9 800 049 0 DESCRIPTION Label Control Panel 1 Label Hot Caliente w Arrows 1 Decal Discharge 1 Decal Inlet 1 Label HP 1 Nut 5 16 Eng 2 Screw 1 4 x 3 4 HH NC 4 Bracket Fuel Tank Left 1 Nut Cage 10 32 x 16 Gauge 13 Hose 3 8 x 9 2 Wire 3 8 SW x 3 8 SOL 1 Screw 10 32 x 1 2 13 Label Warning Service Cord Grip 1 Square Handle Label Disconnect Pwr Supply Fastener Ratchet Black Block Terminal 8 Pole A Bar Jumper 1 2 1 2 1 2 Screw 1 4 1 2 Hex Black 1 Nut 8 32 Keps 2 Nut 1 4 Flange 4 Bolt 1 4 x 1 1 2 2 Washer 1 4 Flat 2 Screw 1 4 x 1 2 HH NC 4 Nut 1 4 Flange 6 Washer 3 8 x 1 Steel 2 Grommet Rubber Nozzle Holder Label Tipover Hazard Nut 10 32 Keps Label Cleaning Solution A Not Shown K LI sch PO QTY el m dr J m S IT mu Q m gt S D gt 2 S m BURNER ASSEMBLY EXPLODED VIEW 56 H cr W I x t t D l S x ir D o Inlet Outlet 97 6133 e Rev 5 07 ITEM PART NO 1 91 010170 2 7 46140112 3 46140004 4 7 31000017 5 7 30990015 6 46080002 46050001 8 7 31040009 9 7 56110098 10 7 34050003 11 7 56130147 12 7 56100105 13 7 561301
7. 2 Street 1 Elbow 1 2 JIC x 1 2 Male 1 Fuel Line 1 4 Push on 6 Hose Barb 2 Disk Rupture Assy 7000 PSI 1 Clamp Hose UNI 46 54 6 Hose 3 8 x 14 2 Wire Pressure Loop Tank Encore 5 Gallon Fuel Switch Flow MV60 Nut 3 8 Whiz Loc Elbow 1 2 JIC x 3 8 90 Elbow 1 2 JIC x 1 2 Fem 90 Reed Replacement MV60 Nipple 3 8 x 3 8 Hex Steel Connector 3 8 Anchor Screw 3 8 x 1 3 4 HH NC Elbow 3 8 Female Thermostat Adjustable 302 F 1 BRL PMO sch LI ati BR S Y Elbow 1 2 JIC 3 8 90 1 Coil Mount Plate 1 Bolt 5 16 x 3 4 4 Cap Fuel Tank 5 Gallon Fuel 1 Hose Barb 1 4 Barb x 1 8 Pipe 1 Filter Diesel Fuel Disposable 1 Grommet Fuel Tank 1 Valve Fuel Tank Shut Off 1 Fuel Line 1 4 Push On Fuel Line 1 4 Push on A Not Shown 36 46 el m dr J m S IT mu Q m gt S a gt 2 S r dl Zags Shark leaning Equipment SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use for the periods specified below This Limited Warranty is subject to the exclusions shown below is calculated from the date of the original purchase and applies to the original components only Any parts replaced under this warranty will assume the remainder of the part s
8. 3 ir D o MAINTENANCE AND SERVICE Fuel Use clean fuel oil that is not contaminated with water and debris Replace fuel filter and drain tank every 100 hours of operation Use Kerosene No 1 or No 2 Heating Fuel ASTM D306 or diesel only NEVER use gasoline in your burner tank Gasoline is more combustible than fuel oil and could result in a serious explosion NEVER use crankcase or waste oil in your burner Fuel machine malfunction could result from contamination Ignition Circuit Periodically inspect wires spring contact and elec trodes for condition security and proper spacing CAUTION 10 000 VOLTS Electrode Setting Side View See illustration below Electrodes Check Periodically check wiring connections If necessary to adjust electrodes use diagram Burner Nozzle Keep the tip free of surface deposits by wiping it with a clean solvent saturated cloth being careful not to plug or enlarge the nozzle For maximum efficiency replace the nozzle each season Select nozzle size based on the pressure washer you will be using Nozzle Pressure Washer GPM 1 50 2 3 1 75 3 4 2 00 2 25 4 5 All nozzles should be 45 W Fuel Control System The machine utilizes a fuel solenoid valve located on the fuel pump to control the flow of fuel to the com bustion chamber This solenoid which is normally closed is activated by a flow switch when water is flowing through it When an operator releases th
9. 33 14 7 46040021 15 7 56130039 16 7 31000015 17 7 35510013 18 7 34140011 19 7 30990012 20 7 33000013 21 7 30990028 22 34100004 23 7 46080193 24 7 46070006 25 7 46080162 26 7 56130026 2 7 46060013 28 7 30040015 29 7 56090023 30 7 34000017 31 7 46160005 32 90 4001 BURNER ASSEMBLY PARTS LIST DESCRIPTION Coil Lavorwash Clamp Electrode Electrode Elbow Ring Locking Slide Flange Burner Nozzle Burner 1 50 60 Cable High Tension Board Terminal Cover Tank External SS Deflector Cover Burner Coil High 500 Heater Body Connector 1 8 m Pump Fuel Coil Solenoid Coupling Plastic Motor 110V 60 Cycle Fan Box Electric 70 x 70 x 30 Refractory Strip Coil Fixing Rope Insulating Base Heater Nut Coil Fixing Washer 22 x 39 Guard Fan Transformer 110V 60 Cycle Tube Copper Washer 5 16 Flat ITEM 33 34 35 36 37 38 39 40 41 QTY 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 OO sch sch NIN sch ND as 1 sch Ss Ss RSs if sch 97 6133 e Rev 5 07 PART NO 90 2001 2 0036 2 0046 2 0054 4 02100000 70 121603 2 3409 2 9040 4 02047714 2 011507 6 021730 90 20040 2 0053 2 00602 6 021740 2 0006 2 11039 90 19961 2 1019 4 05088 2 0053 95 07290082 90 1006 2 01167 2 1084 2 99031 2 010061 80320 4 02100000 4 02100000 DESCRIPTION QTY Nut 5 16 ESNA 4 Tee 1 2 Female Steel Pipe 1 Tee 1
10. Attach high pressure hose between pressure washer and ma chine Turn garden hose water on Additional adapters and couplers may be needed to connect your brand of pressure washer to the machine 97 6133 e Rev 5 07 STEP 4 Connect the power cord into the proper electrical outlet then push in the GFCI reset button Start up attached pressure washer according to the manufacturers in structions When a steady stream of water flows from the spray gun and wand the machine is ready for cold water cleaning DETERGENTS AND GENERAL OPERATING TECHNIQUES WARNING Some detergents may be harmful if inhaled or ingested causing severe nau sea fainting or poisoning The harmful elements may cause property damage or severe injury 4A WARNING STEP 1 Use detergent designed specifically for pressure washers Household detergents could dam age the pump Prepare detergent solution as required by the manu facturer Fill a container with pres sure washer detergent Place the filter end of detergent suction tube into the detergent container STEP 2 With the motor running pull trigger to operate machine Liquid detergent is drawn into the machine and mixed with water Apply detergent to work area Do not allow detergent to dry on surface IMPORTANT You must flush the detergent injec tion system after each use by placing the suction tube into a bucket of clean water then run the pres sure washer in low pressure for 1 2 minu
11. RK makes every effort to ensure that all illustrations and specifica tions are correct however these do not imply a warranty that the product is merchantable or fit for a particular purpose or that the product will actually conform to the illustrations and specifications THE WARRANTY CONTAINED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE SHARK does not authorize any other party including authorized Dealers to make any representa tion or promise on behalf of SHARK or to modify the terms conditions or limitations in any way It is the buyer s responsibility to ensure that the installation and use of SHARK products conforms to local codes While SHARK attempts to assure that its products meet national codes it cannot be responsible for how the customer chooses to use or install the product p Ol o O9 SHARK PRESSURE WASHERS www shark pw com 97 6133 e Rev 5 07 V m dr Sa m gt IT JJ S D D Z m lt Sha rk leaning Equipment Form 8 914 336 0 97 6133 Revised 5 07 Printed in U S A
12. Sh ene leaning Equipment AND PARTS MANUAL HP 5030D SS SIS NN SS SIS WHWS For technical assistance or the SHARK dealer nearest you visit our website at www shark pw com 97 6133 CONTENTS Introduction 4 Important Safety Information 4 5 Installation 5 7 Component Identification 6 Starting and Operating Instructions 7 Preventative Maintenance 7 Maintenance and Service 8 9 Field Service of Fuel Pump 9 Machine Assembly Exploded View 10 Machine Assembly Exploded View Parts List 11 Burner Assembly Exploded View 12 Burner Assembly Exploded View Parts Lists 13 Troubleshooting 14 15 Preventative Maintenance 16 Warranty Model Number Serial Number Date of Purchase The model and serial numbers will be found on a decal attached to the machine You should record both serial number and date of purchase and keep in a safe place for future reference 97 6133 Rev 5 07 cr W I x gt t D l S x 3 ir D o INTRODUCTION amp IMPORTANT SAFETY INFORMATION All information in this manual is based on the latest product information available at the time of printing This machine is designed to heat water from a cold water pressure washer Maximum water flow is 5 GPM and maximum pressure is 3000 PSI Flow rate of 3 GPM will achieve an average temperature of about 180 F Temperature is dependent on inlet water tem perature and water flow rate We reserve the right to mak
13. ad equate Water Source The water source for the pressure washer should be supplied by a minimum 5 8 I D garden hose with a city water pressure of not less than 30 PSI If the water supply is inadequate or if the garden hose is kinked the attached pressure washer will run very rough and the burner will not fire Connection See Component Identification Venting Adding exhaust vent pipe to your oil fired burner is not recommended because restricted air flow causes carbon build up which affects the operation and in creases maintenance on the coil If a stack must be used refrain from using 90 bends If the pipe can not go straight up then use only 45 bends and go to the next size pipe The overall pipe length must not exceed 6 feet in length The burner air adjustment must be performed after vent pipe is installed Use a smoke tester for proper air setting 97 6133 e Rev 5 07 v m dr J m S Mm Q m gt S zl gt 5 r W I x t t D l S Cc gt u Q oO OPERATING INSTRUCTIONS STEP 1 Check fuel tank and pump oil levels on both machines and connect garden hose to pressure washer CAUTION Only use fresh water to this machine i Burner Switch STEP 4 For hot water washing turn the machine burner switch to the ON position Adjust thermostat to desired temperature setting The burner will light automatically STEP 2
14. and free of combustible materials gasoline and other flammable vapors and liquids The flow of ventilating air to the burner must not be blocked or obstructed in any manner MAINTENANCE AND SERVICE Winterizing Procedure Damage due to freezing is not covered by warranty Adhere to the following cold weather procedures when ever the washer must be stored or operated outdoors under freezing conditions During winter months when temperatures drop be low 32 F protecting your machine against freezing is necessary Store the machine in a heated room If this is not possible use compressed air on the short hose end By injecting compressed air all water will be blown out of the system Run anti freeze through the system Rupture Disk For safety each machine is equipped with a rupture disk In the event the pressure of the water should ex ceed 8000 PSI the rupture disk will release pressure and water on to the ground When the disk ruptures it will need to be replaced NOTE Turn burner switch off Then open spray gun to cool heating coil or rupture disk will burst over time Adjustable Thermostat The adjustable thermostat can be set between 100 F to 225 F 37 8 to 108 C The temperature is depen dent on water flow and ambient water temperature Cleaning of Coils In alkaline water areas lime deposits can accumulate rapidly inside the coil pipes This growth is increased by the extreme heat build up in th
15. continuity and replace as needed Tighten or replace as needed Heavy accumulation of soot on coils Remove coils and burner assembly Clean and burner assembly thoroughly Misaligned electrode Realign electrodes to specifications m o X mMm S T m J 9 b o Q 2 e Q Q o Fuel filter partially clogged Replace as needed Obstruction in smoke stack Check for insulation blockage or other for eign objects Soot build up on coils Clean coils with soot remover Lime build up in coils Clean inside of coils using coil cleaner 97 6133 e Rev 5 07 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER Improper fuel or water in fuel Drain fuel tank and replace with TEMPERATURE proper fuel Low fuel pressure Increase fuel pressure Weak fuel pump Check fuel pump temperature Re place pump if needed Fuel filter partially clogged Replace as needed Soot build up on coils Clean coils with soot remover Lime build up on coils Clean inside of coils using coil cleaner Improper burner nozzle See specifications WATER Incoming water to machine warm or hot Lower incoming water temperature TEMPERATURE TOO HOT Fuel pump pressure too high Lower fuel pressure Fuel pump defective Replace fuel pump line for holes Restricted water flow Check nozzle for obstruction proper size PREVENTATIVE MAINTENANCE dD o Q or W T x gt
16. d products These chemicals will harm the machine and will dam age the surface being cleaned RINSING It will take a few seconds for the detergent to clear Apply safety latch to spray gun Remove black soap nozzle from the quick coupler Select and install the desired high pressure nozzle NOTE You can also stop detergent from flowing by simply removing detergent siphon tube from bottle 97 6133 e Rev 5 07 el m dr J m S Mm mu Q m gt S zl gt 5 m W I x t D l S Cc u Q SHUTTING DOWN AND CLEAN UP STEP 2 Turn burner switch off and continue spraying water allowing the water to cool After water has cooled to less than 100 F turn the at tached pressure washer off STEP 1 If using an op tional detergent injector place the detergent line in a bucket of water allowing detergent to be flushed from system STEP 3 Turn garden hose water off Open the spray gun to relieve remaining pressure STORAGE CAUTION Always store your pressure washer in a location where the temperature will not fall below 32 F 0 C The pump in this machine is susceptible to permanent damage if frozen FREEZE DAMAGE IS NOT COVERED BY WARRANTY 1 Stop the pressure washer squeeze spray gun trigger to release pressure 2 Detach water supply hose and high pressure hose 3 Turn on the machine for a few seconds until re maining water e
17. e trigger on the spray gun the flow of water through the flow switch stops turning off the current to the fuel solenoid The solenoid then closes shutting off the supply of fuel to the combustion chamber Controlling the flow of fuel in this way gives an instantaneous burn or no burn situation thereby eliminating high and low water temperatures and combustion smoke normally associated with machines incorporating a spray gun Periodic inspection is recommended to insure that the fuel solenoid valve functions properly This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing Fuel Pressure Adjustment To adjust fuel pressure turn the adjusting screw with a 5 32 allen wrench located on the fuel pump clock wise to increase counterclockwise to decrease Do not exceed 200 PSI FIELD REPAIR INSTRUCTIONS Fuel Pump 1 Remove the screws 10 32 Allen Head from the machine hood 2 Remove louvered hood 3 With a 9 16 wrench loosen DO NOT REMOVE the two 3 8 x 3 4 HH NC serrated flange bolts that secure the front panel 4 With a 2 5 mm hex head wrench Allen Wrench loosen the three set screws that hold the fuel pump in the blower motor housing located on Idromatic Boiler Assembly 5 Carefully remove the fuel pump Item 53 from the blower motor leaving the flexible zinc fuel line connected carefully bend the f
18. e changes at any time without incurring any obligation Owner User Responsibility The owner and or user must have an understanding of the manufacturer s operating instructions and warnings before using this hot water generator Warning infor mation should be emphasized and understood If the operator is not fluent in English the manufacturer s in structions and warnings shall be read to and discussed with the operator in the operators native language by the purchaser owner making sure that the operator comprehends its contents Owner and or user must study and maintain for future reference the manufacturers instructions This manual should be considered a permanent part of the machine and should remain with it if machine is resold When ordering parts please specify model and serial number IMPORTANT SAFETY INFORMATION CAUTION To reduce the risk of injury read operating instruc tions carefully before using 1 Read the owner s manual thoroughly Failure to follow instructions could cause malfunction of the machine and result in death serious bodily injury and or property damage READ OPERATOR S ANUAL THOROUGHLY PRIOR TO USE 2 All installations must comply with local codes Contact your electrician plumber utility company or the selling distributor for specific details To comply with the National Electrical Code NGPA 70 and provide additional protection from risk of electric shock this hot water ge
19. e coil The best prevention for liming conditions is to use high quality cleaning detergents In areas where alkaline water is an extreme problem periodic use of Deliming Pow der will remove lime and other deposits before coil becomes plugged Deliming Coils With A Pressure Washer Periodic flushing of coils or optional float tank is rec ommended Step 1 Fill a 5 gallon bucket with 4 gallons of water then add 1 Ib of deliming powder Mix thor oughly Remove the high pressure nozzle from the pressure wand and put the wand into the bucket Secure the trigger on the spray gun in the open position Step 3 Attach a short section 3 5 ft of garden hose to the attached pressure washer to siphon solution from the elevated bucket Start up pressure washer allowing solution to be pumped through pressure washer and into coils and back into the bucket Solution should be allowed to circulate 2 4 hours Step 4 After circulating solution flush entire system with fresh water Step 2 Removal of Soot In Heating Coil In the heating process fuel residue in the form of soot deposits may develop between the heating coil pipes and block air flow which affects burner combustion When soot has been detected on visual observation the soot on the coil must be cleaned off 97 6133 e Rev 5 07 m Sal m gt T m m gt 3 x o gt S r cr W I x gt t t D l S x
20. isconnect from electrical source Turn burner off and open spray gun to allow water to flow and cool coil to 100 F before turning ma chine off Before disconnecting high pressure hose from machine water outlet open spray gun to relieve back pressure in hose CAUTION This machine produces hot water and must have insulated components attached to pro tect the operator 97 6133 e Rev 5 07 el m dr J m S Mm J Q m gt S D gt 5 m COMPONENT IDENTIFICATION CAUTION HOT WATER Must use insulated spray gun and wand Pressure Washer 3 000 PSI Maximum not included 2 2 2 Fresh Water Faucet cr Tr I x ie gt tn Q l S Cc Sas Garden Hose not included Tank Insulated Wand not included Z Insulated Spray Gun not included a 2 VE 2 Pressure Washer 2 eg to Inlet Hose lt Outlet High Pressure Outlet Hose not included 97 6133 Rev 5 07 INSTALLATION Place machine in a convenient location providing ample support drainage and room for maintenance Remove bolts from pallet to foot bracket Install rubber feet provided as shown in exploded view Location The location should protect the machine from damag ing environmental conditions such as wind rain and freezing 1 This machine should be run on a level surface where it is not readily inf
21. luenced by outside sourc es such as strong winds freezing temperatures rain etc It should be located to allow accessibility for refilling of fuel adjustments and maintenance Normal precautions should be taken by the op erator of the machine to prevent moisture from reaching the electrical controls 2 It is recommended that a partition be made be tween the wash area and the machine to prevent water spray from coming in contact with the machine Excess moisture reaching any electric components or electrical controls will reduce ma chine life and may cause electrical shorts 3 During installation of the machine beware of poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available for the amount of fuel being burned If it is necessary to install a machine in a poorly ventilated area out side fresh air may have to be piped to the burner and a fan installed to bring air into the machine Electrical This machine when installed must be electrically grounded in accordance to local codes Check for proper power supply using a volt meter Placement Do not locate near any combustible material Keep all flammable material at least 20 feet away Allow enough space for servicing the machine Local code will require certain distances from floor and walls Two feet away from walls should be
22. nerator is equipped with a UL approved ground fault circuit interrupter GFCI power cord WARNING Flammable liquids can create fumes which can ignite causing property damage or severe injury WARNING Do not use gaso line crankcase drainings or oil containing gasoline solvents or alcohol Doing so will result in fire and or explosion WARNING Do not spray flammable liquids Oper ate only where an open torch S permitted 3 This fuel burning machine shall be installed only in locations where combustible dusts and flammable gases or vapors are not present 4 In these oil burning models use only kerosene No 1 home heating fuel or diesel fuel WARNING Keep water spray wand and high pressure hose away from electric wiring or fatal electric shock may result Read warning tag on electrical cord AA WARNING lA f 8j RISK OF FIRE DO NOT USE WITH FLAMMABLE LIQUIDS 4A WARNING be 7 KEEP WATER SPRAY AWAY FROM ELECTRICAL WIRING 5 To help protect the operator from electrical shock the machine must be electrically grounded It is the responsibility of the owner to connect this machine to a UL grounded receptacle of proper voltage and amperage rat ings Do not spray water on or near electrical com ponents Do not touch machine with wet hands or while standing in water Always disconnect power before servicing WARNING Spray gun kicks back hold attached pressure washer with b
23. oth hands 6 Grip cleaning wand of attached pressure washer securely with both hands before starting cleaner Failure to do this could result in injury from a whip ping wand WARNING High pressure stream of fluid that this equip ment can produce can pierce the skin and its underlying tis sues leading to serious injury and possible amputation NOTE The heating module does not produce pressure Pressure is developed from at tached pressure washer 7 High pressure developed by the attached pressure washer can cause bodily injury or damage AA WARNING HIGH PRESSURE SPRAY CAN PIERCE SKIN AND TISSUES 97 6133 Rev 5 07 IMPORTANT SAFETY INFORMATION Use caution when operating Do not point the spray gun from the attached pressure washer at anyone or at any part of the body This machine is to be used only by qualified operators Never make adjustments on machine while it is in operation AA WARNING PROTECTIVE EYEWEAR AND CLOTH ING MUST BE WORN 4 WARNING RISK OF ASPHYXIATION USE ONLY IN AWELL VENTILATED AREA A WARNING RISK OF FIRE DO NOT ADD FUEL WHEN OPERATING MACHINE WARNING High pressure spray from attached pressure washer can cause paint chips or other particles to become airborne and fly at high speeds 9 Eye safety devices must be worn when using this equip ment WARNING Risk of asphyxiation Use this product only in a well ventilated area
24. tes CLEANING TIPS Pre rinse cleaning surface with fresh water Place de tergent suction tube directly into cleaning solution and apply to surface at low pressure for best results limit your work area to sections approximately 6 feet square and always apply detergent from bottom to top Allow detergent to remain on surface 1 3 minutes Do not allow detergent to dry on surface If surface appears to be drying simply wet down surface with fresh water If needed use brush to remove stubborn dirt Rinse at high pressure from top to bottom in an even sweeping motion keeping the spray nozzle approximately 1 foot from cleaning surface Use overlapping strokes as you clean and rinse any surface For best surface cleaning action spray at a slight angle Recommendations Before cleaning any surface an inconspicuous area should be cleaned to test spray pattern and distance for maximum cleaning results e f painted surfaces are peeling or chipping use extreme caution as pressure washer may remove the loose paint from the surface e Keep the spray nozzle a safe distance from the surface you plan to clean High pressure wash a small area then check the surface for dam age If no damage is found continue to pressure washing A CAUTION Never use e Bleach chlorine and other corrosive chemi cals e Liquids containing solvents i e paint thinner gasoline oils e Trisodium phosphate products e Ammonia products e Acid base
25. uel line and fuel pump away from the blower motor 6 Locate the fuel pump fan motor coupling 7 Inspect the coupling for damage The inside diameter of fuel pump coupling requires flat on one side to engage fuel pump and the outside diameter requires two male notches to engage the blower motor 8 Perform a check to see if the fuel pump is turning freely Use an open end 7mm wrench or small adjustable wrench on fuel pump shaft 9 Spin the fuel pump over in both directions using the wrench for leverage When the fuel pump is turning freely almost to the point you could turn it by hand it is ready to reinstall 10 Align fuel pump coupler on pump shaft fan motor Slide pump into fan motor Secure pump with the three set screws 97 6133 Rev 5 07 FIELD REPAIR INSTRUCTIONS 11 Test machine make sure Blower motor spins Fuel is on Machine has power to it Switch is on Flow of water through machine Thermostat is turned up Flow switch is adjusted properly 12 When unit is operating properly turn machine off tighten front panel and install hood and 13 self tapping screws with recess washers 97 6133 e Rev 5 07 el m dr J m S IT mu Q m gt S a gt 5 m See Burner Assembly For 31 WH WMH WOMB WOMB NN e OS ES x d Mo x SSN er SEN CN Acc e AAAA IN d o A A LO 2 7 NNN WS Ca W Nm
26. warranty period This warranty applies to the original purchaser and is not transferable LIMITED LIFETIME PARTS WARRANTY Components manufactured by SHARK such as frames handles and belt guards Forged brass pump manifold All heating coils will have a three year warranty Internal components excluding oil seals on the oil end of all pressure washer pumps will have a seven year warranty ONE YEAR PARTS AND 90 DAYS LABOR WARRANTY All other components excluding normal wear items as described below will be warranted for one year on parts Warranty on these parts will be for one year regardless of the duration of the original component manufacturer s part warranty WARRANTY PROVIDED BY OTHER MANUFACTURERS Motors generators and engines which are warranted by their respective manufacturers are serviced through these manu facturers local authorized service centers SHARK cannot provide warranty on these items WHAT THIS WARRANTY DOES NOT COVER This warranty does not cover the following items 1 Normal wear items such as nozzles guns discharge hoses wands quick couplers seals filters gaskets O rings packings pistons pump valve assemblies strainers belts brushes rupture disks fuses pump protectors 2 Damage or malfunctions resulting from accidents abuse modifications alterations incorrect installation improper servicing failure to follow manufacturer s maintenance instructions or use of the equipment beyond its
27. xits Turn engine off immediately 4 Drain the gas and oil from the engine 5 Do not allow high pressure hose to become kinked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer When the pressure washer is not being operated or is being stored for more than one month follow these instructions 1 Replenish engine oil to upper level 2 Drain gasoline from fuel tank fuel line fuel valve and carburetor 3 Pour about one teaspoon of engine oil through the spark plug hole pull the starter grip several times and replace the plug Then pull the starter grip slowly until you feel increased pressure which indicates the piston is on its compression stroke and leave it in that position This closes both the intake and exhaust valves to prevent rusting of cylinder 4 Coverthe pressure washer and store in a clean dry place that is well ventilated away from open flame or sparks NOTE The use of a fuel additive such as STA BIL or an equivalent will minimize the formulation of fuel deposits during storage Such additives may be added to the gasoline in the fuel tank of the engine or to the gasoline in a storage container After Extended Storage CAUTION Prior to restarting thaw out any A possible ice from pressure washer hoses spray gun or wand Engine Maintenance During the
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