Home

Servis-Rhino RC-12 User's Manual

1. SHIELD MISSING DO NOT OPERATE DANGER SAFETY DANGER Rotating Driveline Keep Away Contact can cause death A DANGER ROTATING DRIVELINE CONTACT CAM CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT driveline guards tractor and equipment shields in place Drivalines securely attached at both ends Driveline guards that turn freely on driveline P N 00756005 DANGER Make certain that drivelines are correct length and are securely attached 1 MAKE CERTAIN DRIVELINES OF THE Ae ee H AND SECURELY ATTACHED DRIVELINE SEPAR ON ANDO B SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operators Wen m for procedure REED 2 MAKE CERTAIN THAT DRIVELINE SHIELDS ARE INSTALLED RRE AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CLICKS FORWARD AND LOCKS YOKEIN PLACE 4 549 RPM UNLESS SPECIFICALLY MARKED OTHERWISE P N 00756494 DANGER Keep Away Thrown Objects Inspect area before mowing not let rotating blades ADA INGER contact solid objects Operate only if all Guards Ben Deflectors are in place Do not operate with Mower or Wing raised off the ground Stop mowing if Passerby enter the area Stay away from rotating blades Keep hands and feet away from rotating blades Do not approach mowe
2. 4 5 Tractor Salely WE VICCS uito oU EM eec enda dauid 4 5 JiFacter BIOTrSGDOWET 4 6 Fe OM LUCI 4 6 Ul WOW CN 4 6 I OUD E 4 6 POWER Take OM S 4 6 GETTING ON AND OFF THE TRACTOR 4 7 Boarding the Tractor 4 7 HACIO RE o o mmm 4 8 STARS TINO PE TRACTOR E 4 9 CONNECTING THE MOWER TO THE TRACTOR _ nnne nnns 4 9 SETTING THE MOWER od bove 4 10 LOVENO DOCK et 4 12 DRIVELINE ATTACHMENT eroe 4 12 PRE OPERATION INSPECTION AND SERVICE 4 14 Tractor Pre Operation Inspection Service 4 15 Mower Pre Operation Inspection Service 4 15 DRIVING THE TRACTOR AND 4 18 S tarii datu conia Deo durc datus telo 4 19 Brake and Diferential SOCK Seling o uoto tota t A 4 20 c 4 20 Driving t
3. RC 12 FLAIL SHREDDER Published 12 05 Effective Serial No RC 12 10040 through current Part No 00726339C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover ATT E N LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien E Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad ALAMO GROUP 1020 S Sangamon Ave ALWAYS ON THE CUTTING EDGE Gibson City IL 60936 800 446 5158 Email parts servis rhino com RH y 2006 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO CHILDREN 3 USE SAFETY SHO
4. 6 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position oet the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 A WARNING Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srw 7 WARNING Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are suy securely blocked up sew o TI RC12 12 05 Operation Section 4 26 O 2005 Alamo Group Inc OPERATION 10 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower per
5. e Support mower with hoist at lifting points Remove outer shipping stands at both ends of machine e Lower machine and rest on endplate extension skids e Remove center shipping bracket Use hoist to lift Pins are required to attach tongue or 3 point hitch a m TT lt BREATHER PLUG INSTALLATION e Remove pipe plug from top of gear box and install breather plug Breather plug is attached to jack mount tube on topside of mower deck e Remove level plug at rear of gearbox and check lubricant level is at base of plug NOTE Use only Moly Lube 203 90wt Rhino p n 00724177 or equivalent TONGUE ASSEMBLY INSTALLATION Pull Type Models Only e Tongue attaches with four pins between hitch ears on front of mower Use pins which attach center ship ping bracket e Use hoist to raise hitch into position Attach lower pivot point first with 1 7 16 pins Raise front of hitch with hoist to attach 1 top pins Fasten in place with snapper pins The tongue assembly has two height posi tions for normal operation pin tongue in top hole for additional crop clearance pin tongue in second hole set Clean and apply anti seize compound to gearbox input shaft e Remove eccentric lock collar on jack shaft bearing item 1 by loosening set screw inserting a drift pin in blind hole on lock collar and tapping clockwise to loosen Slide jackshaft item 2 and yoke assembly item 3 forward through bearing to attach spline yoke asse
6. is disengaged before 7 starting the tractor OPS U 0033 W RC12 12 05 Operation Section 4 19 2005 Alamo Group Inc OPERATION 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 2 O lt LLI A O WARNING Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 9 3 Raising the Mower Using the tractor 3 point hitch control lever raise the mower off the ground about 6 or just high enough to clear any ground obstacles When raising the mower make su
7. Never operate the Tractor and Mower if the Implement input driveline is directly WARNING connected to the Tractor transmission Tractor braking distances can substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation ser O m Z 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 WARNING Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 A DANGER Never all
8. Wire rope rags etc wound around the shaft NOILONGOAULNI Knives missing or broken 1 2 3 Knife hanger lugs which have broken off the shaft 4 Cutting rotor bearings worn 5 Cutting rotor bent from striking an object 6 Cutting rotor not rotating at recommended speed e Decrease travel speed for slopes and sharp turns to reduce the possibility of tipping or loss of control It is suggested depending on the amount of slope to mow up and down rather than across the slope e Do not release the clutch suddenly especially when going up hill e Never engage power to the mower when the shredder unit is in the TRANSPORT position e Always repair small problems before they become large ones e Never work on the shredder or the tractor while the engine is running e Never leave the shredder unit in the raised position without proper support Do not rely on the mower hydraulics to hold the unit up while working on it If a hydraulic connection is loosened or a control lever is shifted the cutter unit will come down Always block up securely RC12 12 05 Introduction Section 2 5 O 2005 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY The RC Flail Shredders are supplied with a Cat II 3 Point Hitch lift type models or a tongue hitch assembly on pull type models SHIPPING STAND REMOVAL e Use overhead hoist to lower machine from shipping position WARNING Use a 5000 pound capacity hoist
9. 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 08 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venu
10. overhead obstructions power lines or when debris and foreign objects are to be avoided 7 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened on a ROPS or cab equipped tractor The mower is designed for cutting grass and small weeds Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Under some conditions tractor tires may roll vegetation down preventing a cut at the same height as the surrounding area To minimize this problem reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed allows grasses to partially rebound and be cut Reversing the direction of travel may also help produce a cleaner cut in these conditions Avoid mowing in the reverse direction If the mower must be backed to access an area to cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure control of the tractor and
11. 05 Assembly Section 3 5 O 2005 Alamo Group Inc ASSEMBLY ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR TUBE e Mark desired row spacing with chalk on wheel bar Keep outer axle assemblies as close to each end of the shredder to balance load and prevent scalping Fasten axle assemblies item 1 to wheel bar item 2 with clamp plate item 3 and four 3 4 bolts item 4 lockwashers and nuts items 5 6 Tighten bolts evenly and progressively torque to 200 ft Ibs RC12 is shipped standard with two Axle Assemblies e Attach ratchet screw jack Rhino p n 00554600 between cylinder bracket mount and ear on rear of center plate a m TT lt Asm FL 0070 ATTACHING OPTIONAL HYDRAULIC CYLINDER P N 00725933 e Attach clevis end of hydraulic cylinder item 1 to mount bracket item 2 and attach barrel end to rear mount on center plate Asm F L 0071 RC12 12 05 Assembly Section 3 6 2005 Alamo Group Inc OPERATION SECTION Operation Section 4 1 OPERATION RHINO RC12 FLAIL SHREDDER OPERATION INSTRUCTIONS READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the cutter and tractor OP
12. OPERATION A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches 15 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 2 t Pull Type Models Cutting height is set by adjusting ratchet jack which rotates rear wheel bar On units fitted with hydraulic cylinder height is set by adding split collar spacers around cylinder rod Avoid any scalping or ground contact which may result in knife breakage Cutting height should be set to avoid any ground contact For optimum knife wear raise knife tips above dust clous approximately 3 4 inches above row On larger units the overall level of rows should be considered to avoid ground contact over width of machine Side plate should be parallel to ground Tongue asse
13. Shut down the tractor place the transmission in park and set the parking brake before dismounting 3 One section at a time place lifting device scissors jack or hydraulic jack under center of cutter housing NOILVdsdO 4 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and cause injury MOWER CUTTING HEIGHT ADJUSTMENT 5 Use lifting device to reposition cutter housing HEIGHT INCHES BRACKET HOU to desired cutting height Align bracket holes with cutter housing then reinstall hardware i2 B 8 2 A 8 4 6 Lower cutter housing to the ground and remove lifting device 4 1 2 B 6 7 oet cutting height according to procedures E gt A 6 amp 6 J above for remaining two cutter sections Make sure that all three rollers are set at the same height to ensure a even cut across the entire width of the mower Op 253 RC12 12 05 Operation Section 4 11 2005 Alamo Group Inc OPERATION 6 1 Leveling Deck To Facilitate a safe and efficient mowing operation the mower should be operated parallel to the ground at all times Never operate if front or rear of mower is tilted upward Objects may be discharged at high speeds causing possible injury or even death Adjust Top Link to level mower roller adjust
14. deck belt shield and clean out debris Grass too high Mow at 3 1 2 and recut lower RC12 12 05 Operation Section 4 37 O 2005 Alamo Group Inc MAINTENANCE gt lt mr ITI 2 gt 2 C m MAINTENANCE SECTION RC12 12 05 Maintenance Section 5 1 2004 Alamo Group Inc MAINTENANCE GENERAL MAINTENANCE Before doing any maintenance or adjusting on the mower always stop the tractor place in park remove the ignition key and wait for all mower rotation to stop Place adequate support bracing as need to safely work on the mower In the day operation of the RC12 the operator should Check for and tightened any loose bolts and shields Lubricate all fittings every 8 hrs See Lubrication Periodically check fluid level in gearbox See Lubrication Periodically check belt for correct tension and remove any debris from inside shield See Belt Drive Always inspect cutting reel for missing knives or hangers before operation See Knives Replace any missing or unreadable decals Carefully investigate any problems noises or excessive vibration LUBRICATION Lubricate the driveline shaft slides and all universal joints every 8 hours Grease PTO shaft as outlined on the diagram located on the rear of the deck Grease all bearings and grease points before operating mower and after every 8 hours of operation LLI Q 2 lt P LLI lt The gearbox is shipped with the proper amount of Chevron Delo g
15. disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points To disconnect the implement first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS F 0012 A After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS F 0013 Never work under the Implement the framework or any litted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death 14 Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 RC12 12 05 Operation Section 4 30 2005 Alamo Group Inc OPERATION DANGER Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3 point hitch Always shut th
16. for oil Amber Reflector Keep reflectors clean and visible leaks Always use paper or cardboard Red Reflector Keep reflectors clean and visible P N 1458392 P N 1458393 INFORMATION P N 02964510 P N 00756059 WARNING ALdAVS Safety Section 1 22 2005 Alamo Group Inc RC12 12 05 SAFETY INFORMATION Operator s Manual Inside 00776481 Decal Canister Sheet P N 00776481 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if caught between V Belt and Pulley REED DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLE Y 00758194 P N 00758194 Instructions for operation and maintenance of Flail FLAIL SHREDDER OPERATING INSTRUCTIONS S h red d ers RHINO Flail Shredders are of the highest quality and will give long satisfactory service with a minimum of upkeep cost if used properly and the following procedures are followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Lubricate thoroughly every eight hours of operation with clean 2 Lithium base Bearing Grease b GEARBOX Keep filled to check plug with 50 SAE EP90 gear oil Rhino 4463076400 and 50 Moly Lube 203 90 wt Rhino 00724177 Check and fill as needed periodically 1 If there is evidence of Gearbox leakage replace seal and or other needed parts at once 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners loosen after being properly tightened the Mower is vi
17. for support and never rush or jump off the tractor OPS U 0009 A DANGER BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the 6 engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never BRAKE dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc o P L d RC12 12 05 Operation Section 4 8 O 2005 Alamo Group Inc OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the light control lever e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the tractor operator s manual e sure all guards shields and other safety devices are securely in place e The parking
18. much power for clutch Reduce ground speed and material intake Oil on facings Replace facings Friction facings glazed Clean with emery cloth Knives Wear Too Fast Cutting in sandy conditions Increase cutting height Cutting in rocky conditions Increase cutting height ooft will fit knives Use genuine Rhino knives U Discharging Bunches or Clogging Belt installed improperly Check belt for correct set up m Blades dull Check blades for sharpness AD Grass too wet Wait for grass to dry Grass too long Mow at 3 1 2 and recut lower Travel speed too fast Use a lower tractor gear PTO RPM too low Mow at engine RPM to match 540 2 Blades Scalping High Places Mowing too low Raise height of cut Rough uneven ground Use a slower speed Lower rollers Turning Tractor too fast Slow down when turning Uneven Cut Travel speed too fast Use a slower speed Mower deck not level Level the mowing deck Blades dull or unbalanced Sharpen or balance blades Deck underside plugged Clean underside of deck Grass too high Mow at 3 1 2 and recut lower Grass Clippings Windrow Grass too wet Wait for grass to dry or clump Grass too high Mow at 3 1 2 and recut lower Housing plugged Clean underside of deck Grass Not being Cut Evenly Belt worn or slipping Replace or adjust belt opring broke amp belt off idler Replace spring or adjust belt Housing plugged Clean underside of housing Debris around pulleys Remove
19. overturns drive the tractor with care and safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS F 0018 Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used WARNING Turning Procedure Pull type units Pull type units are fitted with an equal angle hitch to allow operating during turns Do not disengage PTO at end of row Reduce speed and RPM slightly and proceed with turn Make wide turns to reduce load on driveline caused by high joint angles RC12 12 05 Operation Section 4 21 O 2005 Alamo Group Inc OPERATION Lift type units Do not disengage PTO at end of row Reduce speed and lower RPM Raise 3 Point lift and proceed with turn Only raise machine sufficiently to clear from turn High loads are placed on U Joints when shredder is raised at steep angles causing premature wear and driveline failure Raise RPM slowly and bring machine up to speed before entering cut Optimum speed should be maintained while
20. shredding Increasing forward speed adversly effects the shredding quality and result in larger material being discharged Always be on the watch for foreign objects which could damage cutting reel otop machine if mower begins to vibrate excessively Reduce RPM to idle speed disengage PTO and stop tractor Wait for all rotation to cease before dismounting tractor Check for missing or broken knives Never operate machine while knives are missing CAUTION 9 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off 2 lt DL WARNING Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 RC12 12 05 Operation Section 4 22 O 2005 Alamo Group Inc OPERATION When confronted with an incline or ditch do not approach from an angle which is pe
21. soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate entanglement injury or death 3 Never work under the Implement the framework or any litted component DANGER unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 RC12 12 05 Operation Section 4 14 O 2005 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 50 21 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection NOILVdsdO e Tire condition air pressure e Wheel lug bolts e Steer
22. the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 WARNING Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH st A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 E WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 RC12 12 05 Operation Section 4 33 O 200
23. 3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the RC12 requires a tractor with at least 90 HP Operating the mower with a tractor that does have adequate power may damage the tractor engine 2 4 3 Point Hitch Lift Type RC Flails should be coupled with a quick hitch only Direct coupling to tractor 3 point will result in driveline failure Sufficient weights should be added to front of tractor to maintain steerage weight on front tires when flail is raised 20 of tractor weight should be on front tires Never stand between flail and tractor when coupling with quick hitch Remove or adjust drawbar to provide clearance for driveline on lift type units Adjust top link so machine does not tilt back when raised increasing angles of u joints which may cause premature failure Op 314 Maintain parallel to ground 2 lt DL 2 5 Drawbar Pull Type Mower AE For equipment operating at 540 RPM the tractor OUTPUT SHAFT drawbar must be positioned at a 14 distance from the hitch point to the PTO shaft end for proper operation 14 640 RPM dete 16 1000 RPM 1 3 8 21 and minimal wear to the driveline OPS R 0061 D MOVER TONGUE 20 1000 RPM 1 3 4 20 TRACTOR Q5 DRAWBAR Op 21
24. 5 Alamo Group Inc U m gt O 2 OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 2 O t LLI A O Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 RC12 12 05 Operation Section 4 34 O 2005 Alamo Group Inc OPERATION 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be
25. 9 A 2 6 Front End Weight Maintain a minimum of 20 total tractor weight on the tractor front end at all times Front end weight is critical to maintain steering ability and to prevent the front end from rearing up Consult your authorized tractor dealer for front weights and carriers 2 7 Power Take Off PTO Only operate the mower on a tractor equipped to operate at 540 rpm PTO speed Tractors operating at 540 rpm will have a 1 3 8 diameter 6 spline PTO shaft stub Refer to the tractor operator s manual for operating the PTO at the proper speed RC12 12 05 Operation Section 4 6 O 2005 Alamo Group Inc OPERATION If operating an older model tractor where the tractor s transmission and PTO utilize on master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower Consult an authorized tractor dealer to purchase and install an over running clutch if needed A DANGER DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Mower resulting in exces sive vibration thrown objects and blade and mower failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO 14
26. CE PULLEY ALIGNMENT AND REMOVAL Pulleys will remain aligned during belt tension if inside pivot mount bolts item 3 have not been loosened Check alignment of pulleys by placing a straight edge along flat face of both pulleys Check alignment at lower and upper end of pulley face when belt is tensioned If pulleys are not correctly aligned check tightness of pivot bolts 3 Drive tube inner mount 4 is slotted and may be moved toward front rear or shimmed for height adjustment to correct pulley alignment Mnt FL 0039 gt lt mr LL lt gt 2 C m Mnt FL 0039 To relocate pulleys on drive and cuttershaft first loosen belt tension and check for shaft movement to ensure they are not loose or have moved Mark present location of bushing on shaft for future reference Pulleys are locked to shaft by a tapered hub bushing Loosen socket head set screw located above key Loosen and remove all mounting cap screws in bushing Insert cap screws in all threaded jack screw holes on bushing Start with the screw furthest from the bushing slot and tighten all screws alternately and progressively Keep turning the screws in small equal amounts until the bushing and pulley start disengaging Mnt FL 0040 Mnt F L 0040 CAUTION Uneven pressure on the jack screws may break the bushing flange Once both pulley and hub start seperating attempt to move assembly shaft RC12 12 05 Maintenance Section 5 5 O 2004 Al
27. EMBER This machine is often operated in grass and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower 51 1 Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration f Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing SFL 4 RC12 12 05 Safety Section 1 5 2005 Alamo Group Inc SAFETY DANGER Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections Wings ar
28. ES HARD 4 BLOCK UP SECURELY OPERATORS HAT SAFETY GLASSES BEFORE WORKING UNDER SEATBELTS amp ROPS aS a Om 1 Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when turning and on hillsides Install
29. FORMATION bodily injury See your Authorized Dealer for proper repairs scw 13 Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety sPRw 1 SEE YOUR RHINO DEALER RC12 12 05 oafety Section 1 14 O 2005 Alamo Group Inc SAFETY DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate entanglement injury or death WARNING Wear gloves and exercise care when handling blades Blades are SHARP and can cause lacerations to hands and other parts of the body if not safely handled ssm og gt CAUTION To prevent tipping of Implement when stored in folded position use carrying wheels or adequate stands on center frame Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are depende
30. FTING DEVICE IS CAPA FAIBURE OF BEARING AND BLE OF LIFTING THIS LOAD 4 BALANCE SUCH DAMAGE SAFELY BE CAREFUL 15 NOT COVERED BY RHINO WARRANTY P N 00725715 Instructions for proper Belt Tension gt LL t 9 1 LOOSEN PIVOT BOLTS 2 TIGHTEN NUT TO TENSION BELT 3 CORRECT TENSION 3 8 DEFLECTION 85 LBS FORCE P N 00725720 pon 00725720 Instructions to use III Quick Coupler Hitch NOTICE Use CAT III Quick Coupler Hitch only Useofthree point free link hitch will damage hitch and cause rapid driveline failure 00725745 P N 00725745 Model Name RC12 00725626 RC12 12 05 oafety Section 1 24 O 2005 Alamo Group Inc SAFETY WARNING Avoid Bodily Injury Use 1000 RPM PTO Speed Only OPERATE THIS MACHINE AT TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 P N D114 INFORMATION 5 Year Gearbox Warranty REED P N 00771283 IMPORTANT Required For Jackshaft Unit Suggested for standard shaft P O R T A N T REQUIRED FOR JACKSHAFT UNIT SUGGESTED FOR STANDARD SHAFT 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 CL TRACTOR Seas A DRAWBAR P N D102 RC12 12 05 oafety Section 1 25 O 2005 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad t
31. H A CLEAN LITHIUM BASED NO 2 GREASE WIPE OFF FITTINGS AND END OF GREASE GUN BEFORE ATTACHING GREASE GUN eee Operator s Manual with repair parts and warranty was attached to this implement during final inspection NOTICE TO OWNER An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once 1 Read and understand Manual before operating the implement 2 Complete sign and mail the Warranty Registration Card in today 00763977 P N 00763977 Logo Product Name Rhino TT P N D302 RC12 12 05 oafety Section 1 20 O 2005 Alamo Group Inc SAFETY Logo Product Name Rhino P N D303 WARNING Guard Missing Do Not Operate GUARD MISSING DO NOT OPERATE P N 00775933 WARNING Tractor rearing Tractor s rearing up may cause machine damage injury or death Never use tractor without ROPS Keep seatbelt fastened snugly to preven falling off and Injury NO RIDERS Add tractor front weight as needed to Never start or accelerate suddenly to maintain maintain safe steering traction safe steering traction Slow down in curved and rough places Do not heavy implement while going up Stay away from soft banks and holes steep slopes 999001 Slow Moving Vehicle Decal Keep SMV
32. Instructions and Practices 1 5 Connecting or Disconnecting Implement Safety Instructions and Practices 1 10 Maintenance and Service Safety Instructions and Practices 1 13 Concluding Safety Instructions and Practices 1 15 BIe aBIedqgeuenee cem 1 18 Federal Laws and ER vedono eee ee don use 1 26 INTRODUC TON SECTION IN ears VIA RUM E UE CHR HAN 2 1 ATTENTIONOVWNEISI OPERA IO oe trt 2 3 ASSENIBEY SEGTION 3 1 SHIPPING STAND REMOVAL For 3 2 BREATHER PEUGJINSTADLATIOD 3 2 TONGUE ASSEMBLY INSTALLATION 3 2 3 POINT BITGH ASSEMBLY INSTALLATION 3 5 ATTACHING AXLE ASSEMBLIES MAIN WHEEL BAR TUBE 3 6 ATTACHING OPTIONAL BHYDISAUBIGCYLEINBDER i tit et addu dd eot e i to usto tones 3 6 OPERATION SECTION E unt AU 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS ou Na on E 4 4 ROP S and SEAT BELT E
33. OVAL oec ideo ee to eene teet tive 5 7 TOP DRIVE ASSEMBLY SERVICING eseesseesseeseeennenen nennen nnne nnne nna nn 5 8 ORIVECINE 5 9 STORING THE UIT UAI eR CRM ot DEM Mo VON EM E NIE 0 11 SAFETY SECTION SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all rem
34. R 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your i safety and that of your family and fellow citizens RHINO RC12 12 05 P N 00726339C Printed U S A
35. Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING Ay 002369 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to Rhino within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain TABLE OF CONTENTS ligu SEC HON PME 1 1 General Safety Instructions and Practices 1 2 Equipment Operation Safety
36. S U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or INSTRUCTIONS death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 The RC Flail is primarily designed to shred crop residue such as cotton stalks corn rice straw milo rye grass and similar crops Shredder should be operated at 1000 PTO RPM only at a ground speed of 2 to 5 mph Only trained personnel who are familiar with the safety and operating procedures should operate this equipment 2 lt DL Refer to tractor operating instructions for correct engine RPM and gear selection Always wear seatbelt tractors equipped with roll over protection Exercise extra caution when operating on uneven ground Never leave tractor seat while mower or tractor are operating Always slow tractor to an idle disengage PTO and wait for all rotation to cease Apply parking break and shut off engine before dismounting RC12 12 05 Operation Section 4 2 O 2005 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications RC 12 Cutting Width 144 Overall Width 156 Cutting Height Range 1 18 Cuttershaft Diameter 10 3 4 Lift Type Hitch CAT II III Q H Semi Mount Hitch CAT 1 1 Q H Q Pull Type Hitch Clevis m Min HP Required Lift type 90 HP AJ Min HP Required Semi Mount 90 HP g
37. TION This Flail Shredder is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Shredder using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Shredder This section provides exploded assembly drawings of each shredder component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Shredder correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with shredder and offers solution to the problems oafety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this shredder
38. There are no locking screws located on spline side by gear box RC12 12 05 Maintenance Section 5 8 2004 Alamo Group Inc MAINTENANCE DRIVELINE Driveline Shield Replacement Slide apart both halves of driveline and remove shield by unfastening nylon bearing retainer The Snap ring can be removed by inserting screwdriver under on end Snap ring may also be accessed through slots in side of shield by bell end Always replace nylon bearing kit when installing a new shield When assembling both portions of driveline align phase key on end of square shaft half with groove in tube side Step 1 To disassemble the universal joint remove the four snap rings FIGURE Mnt FL 0032 Step 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke FIGURE Mnt FL 0033 gt lt mr LL lt gt 2 C m Step 3 Clamp vise as shown and tap on yoke to completely remove cup from yoke Repeat step two and three for opposite cup FIGURE Mnt FL 0034 Step 4 Place universal cross in vise as shown and tap on yoke to remove cup Repeat step 3 for final removal Drive remaining cup out with drift and hammer FIGURE Mnt FL 0035 RC12 12 05 Maintenance Section 5 9 2004 Alamo Group Inc MAINTENANCE Step 5 To reassemble place seals securely on bearing cups Apply grease to needles to hold them in place Insert cup into yoke from outside and press in with hand pressu
39. a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material scm s Do not mow with two machines in the same area except with Cab tractors with the windows closed scm 11 WARNING Follow these guidelines to reduce the risk of equipment and grass fires ou while operating servicing and repairing the Mower and Tractor PP my 151 Equip the Tractor with a fire extinguisher in an accesible location gt T m lt Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck 12 A DANGER The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application fo
40. age opanish Get Translation Driveline Shield Missing Rotating Driveline Cutting Blades Thrown Objects Leak Detection Oil Penetration Driveline Safety Pitch Point V Belt Pulley SMV Reflector Red Reflector Yellow Reflector RC Flail Operating Instructions Grease Fitting Inside SAFETY 16 00725713 1 17 00725738 1 18 00725715 2 19 00725720 1 20 00725745 1 21 02964510 1 22 00773723 1 23 NFS 4 24 D302 2 25 D303 2 26 00725626 1 27 D114 1 28 00763977 1 29 00771283 1 30 00775933 1 31 D102 1 32 00776481 1 33 00776031 1 34 00726339C 1 35 10058000 3 36 00024100 6 37 02959924 3 Provided by Tractor Manufacturer RC12 12 05 O 2005 Alamo Group Inc INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT IMPORTANT PELIGRO SER PLT LOGO L NAME MODEL WARNING INSTRUCT INSTRUCT WARNING INSTRUCT INSTRUCT Lubrication Chart RC Flails Notice to Owner Pick Up From Lift Points Only Belt Adjustment Quick Coupler Hitch Only Genuine Parts Flail Rotating Driveline Translation Serial Plate RHINO LOGO 4 7 8 x 6 1 2 RHINO 4 3 8 x 16 1 2 RC12 1000 RPM PTO Notice to Owner 5 Year Warranty Guard Missing PTO to Drawbar Adj Safety Chain Operators Manual Inside Decal Canister Operators Manual Operators Manual Bolt Flatwasher Locknut Installed by Driveline Manufacturer oafety Section 1 17 o gt TI m lt gt LLI LL t SAFETY Decal Description Peligro Tran
41. amo Group Inc MAINTENANCE CAUTION Never hammer edge of pulley which may crack To move assembly a soft blow hammer may be used bushing only If the pulley is free and the bushing is still tight on shaft it may be necessary to wedge a screwdriver in saw slot of bushing to loosen and move hub CAUTION Do not apply excessive force which may split bushing CAUTION Never apply lubrication to threads or mating surfaces when assembling pulley and bushing After correctly locating hub and placing key in shaft keyway move pulley into position over taper hub and align tapped holes with through holes in hub Install all mounting cap screws Carefully tighten the cap screws alternately and progressively until tapers are seated Check alignment of pulley and proceed to carefully tighten to 40 ft Ibs torque Maximum torque should be reached on each individual bolt only twice in the consecutive tightening TT O 2 lt 2 TT Z lt RC12 12 05 Maintenance Section 5 6 2004 Alamo Group Inc MAINTENANCE CUTTER SHAFT AND BEARING REMOVAL Cutter Shaft Bearing Removal Mnt FL 0041 OUTER CUTTER SHAFT BEARING REMOVAL e Remove belt disconnect tension rod loosen adjustment tube pivot points bolts rotate assembly toward deck remove belt e Remove lower sheave see Maintenance 5 6 e Disconnect grease line e Remove both set screws from bearing lock collar NOTE set screws allign with dimples in
42. arance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury ssPr 20 warnine Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc D camilla gt T m lt RC12 12 05 Safety Section 1 11 2005 Alamo Group Inc SAFETY WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules e Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment e Test the equipment at a slow speed in turns Increase the speed t
43. balance Inspect bushing and bolt for wear and replace if necessary Remove any debris which may become entangled around cutter shaft or bearings Stop machine at first sign of excessive vibration and inspect cutter shaft and bearings BLADE REPLACEMENT Mnt FL 0037 e Remove locknut item 1 bolt item 2 and inspect bushing item 3 and bolt for wear Replace if worn e Place new knives on bushing and insert between reel clip BELT ADJUSTMENT AND REPLACEMENT To adjust belt loosen both pivot bolts slightly item 1 and tighten nut on tension rod item 2 which pivots drive assembly forward to tension belt Correctly ten sioned belt should require a maximum of 85 Ibs force across entire band to deflect belt 3 8 as illustrated Do not over tension belt as excessive loads will be placed on bearings Tighten pivot bolts and lock in place with jam nuts To replace belt loosen both pivot bolts item 1 undo nuts from tension rod item 2 and rotate drive tube assembly toward deck Install new banded belt and rotate drive assembly forward by placing pry bar in tube on front of assembly Feed tension rod through slot as the tube is rotated forward and attach washer and adjustment nut Before tensioning belt lightly tighten pivot bolts to remove play from pivot points Tension belt as outlined above Always check belt alignment after installing new belt RC12 12 05 Maintenance Section 5 4 O 2004 Alamo Group Inc MAINTENAN
44. brake is on e The PTO control lever is disengaged e 3 point hitch control lever is in the lowered position e The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid O m Z After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health 2 DANGER otart tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 RC12 12 05 Operation Section 4 9 2005 Alamo Group Inc
45. brating more than is acceptable and permanent damage can occur rapidly Do not operate with evidence of extreme vibration b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY a After hitting any obstruction and at the first sign of any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT TIME b Inspect for broken or missing Knives Knives restricted form swinging freely worn Bearings a bent Shaft worn or damaged Balance Unit or other conditions causing an out of balance condition Always replace Knives in pairs P N O O 7 2 57 4 7 See Operator s Manuals for more detailed trouble shooting and maintenance information NOTICE Warranty does not cover damage resulting from the failure to observe these reasonable lubrication maintenance and balancing procedures 00725747 Instructions for filling Gearbox with oil NOTICE Keep Gearbox filed to Test Plug with 50 EP90 gear oil Rhino 263076400 and 50 Moly Lube 203 90 wt Rhino 00724177 Do not overfill RC12 12 05 oafety Section 1 23 O 2005 Alamo Group Inc SAFETY Instructions for Lifting Unit with chain or cable LIFTING POINTS LIFT ONLY WITH CHAIN OR LIFTING FROM UNDER CABLE FROM INDICATED NEATH MAY BEND LIFTING POINTS RC FLAIL CUTTERSHAFT CAUSE SE IS HEAVY MAKE CERTAIN VERE VIBRATION amp RAPID LI
46. c Possible Cause Check gearbox bolts Check for missing knives on cutter shaft Check to see if knives are free swinging Blade broken or bent Cuttershaft bent Drivelines not phased correctly Implement amp Tractor yokes must be in line Cuttershaft bearing worn Low on lubricant Improper type lubricant Excessive trash build up around gearbox Bearing or gears set up improperly Rough Gears Worn Bearing Damaged Belt Shield Rubbing on pulleys or belt Worn Bearing or Gear Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole is casting Gasket damaged Bolts loose Operation Section 4 36 Remedy Tighten if loose Replace missing knives Free knives so they swing Replace blades Replace cuttershaft Replace driveline Replace bearings Fill to level plug Replace with proper lubricant Remove trash Consult your Dealer Run in or change gears Replace bearing otraighten or replace Shields Replace Bearing or Gear Replace seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of Seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts OPERATION Clutch Slips Excessively Clutch linings badly worn or Repair clutch per maintenance plates warped section of manuals Too
47. cal clearance between driveline and hitch pin Driveline should have a minimum overlap of 5 at all times U m 2 e Disengage driveline from the tractor PTO shaft Slide the driveline together until it bottoms out Driveline in maximum compressed position solidly e Apply colored tape to the inner shield 1 8 from the end of the outer shield e Reattach the driveline to the PTO shaft OPS F 0001 Driveline may bottom out or come in contact with hitch while traveling over uneven terrain CAUTION WARNING A loose driveline could slip off and result in personal injury or damage to shredder When attaching driveline yoke to tractor PTO shaft it is important that spring activated locking collar be seated in groove on PTO shaft RC12 12 05 Operation Section 4 13 2005 Alamo Group Inc OPERATION Shorten the driveline profiles as follows e Remove the driveline from the tractor Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position Pull driveline apart and reattach yoke to PTO shaft e Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw e Round off all sharp edges and debur e Thoroughly grease then reinstall the driveline e Recheck for pr
48. ch conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Clutch Maintenance section of this manual OPS F 0014 A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 50 25 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent dangers of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 RC12 12 05 Operation Section 4 31 O 2005 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower sections and ensure transport locks engage OPS F 0021 z s t TT A O Before
49. damage the bearing seals e Loosen the Set Nut and Spindle Jack to relieve drive belt tension NOTE Before next season s use be sure to adjust the drive belt tension e Coat all exposed surfaces inside the mower with oil or grease to prevent rusting and pitting during storage 2 16 Check the oil level the Gearbox lubricate all bearings See Lubrication 2 Adjust drive belt tension See Belt Drive Inspect for missing and or broken Blades Knives Replace as necessary See Knife Replacement 4 Be sure that the Safety Guard is in place and secure 5 Run the Orchard at a low RPM checking to make sure that all driveline parts are moving freely RC12 12 05 Maintenance Section 5 11 O 2004 Alamo Group Inc RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenanc
50. during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine 2 Q O CAUTION The lowest level of Safety Message warns of possible minor injury Decals located on the Shredder with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals are Red and White RC12 12 05 Introduction Section 2 2 O 2005 Alamo Group Inc INTRODUCTION ATTENTION OWNER OPERATOR BEFORE OPERATING THIS MACHINE e Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and Shredder e Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Shredder Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty froms are received by Servis Rhino within thirty days of delivery of the shredder e Record the Shredder Model and Serial Numbers on the Warranty page at the rear of the Operator s Man ual Keep this as part of the permanent maintenance file for the Shredder NOILONGOAULNI This Flail Shredder is designed for medium
51. duty work It will mow grass and weeds and shred row crop stalks very effectively DANGER For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or Front and rear and left and right are determined by the normal direction of travel the same as on your automobile from contact with the Cutting Blades RC12 12 05 Introduction Section 2 3 O 2005 Alamo Group Inc INTRODUCTION OWNER S RESPONSIBILITIES e Read the TRACTOR Owner s Manual as well as this manual before attempting to install or operate the mower e Know all the controls and how to stop quickly Know how to operate the RC12 before attempting to mow with it e Keep both the tractor and the mower in good operating condition Keep all fasteners secure to help main tain equipment in safe working condition Check knives and knife fasteners daily for damage or missing pins e Keep all safety devices in place Read understand and comply with safety decals located on tractor and mowers e Donot allow children to operate the tractor or mower Do not allow adults to operate the equipment without proper instruction e Do not carry passengers Keep children and pets a
52. e Tractor off completely and set the parking brake before attempting to disconnect the Mower pins from the 12 MOWER STORAGE Tractor hitch Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil level as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season 5 Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground E odi m m Z level 6 Keep the driveline yoke from sitting in water dirt and other contaminants re Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that the driveline clutch slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to su
53. e death could occur from not maintaining this Implement and Tractor in good operating condition Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components ssPr 1 Use extreme care when lowering or unfolding the implements wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power gt T m lt lines S3PT 5 This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles S3PT 12 There are obvious and hidden potential hazards in the operation of this Mower REM
54. e for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION A READ YOUR OPERATOR S MANUAL Rhino An Alamo Group Company 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com TO THE OWNER OPERATOR DEALER 053 To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNE
55. e operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken drive line can cause personal injury S3PT 18 Transporting Safety Instructions and Practices RC12 12 05 oafety Section 1 10 O 2005 Alamo Group Inc SAFETY WARNING Be particularly careful when transporting the Implement with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 2096 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed 2 WARNING Allow sufficient cle
56. e or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer
57. e running close to and parallel to the ground without exposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed gt LL lt N NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power requiredto mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform sFL 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 BEFORE leaving the tractor seat always engage the brake and or set PTO A DANGER the tractor transmission in parking gear disengage the PTO stop the rz Tal engine remove the key and wait for all moving parts to stop Place the tractor shift lever gfe E into a low range or parking gear to prevent the tractor from rolling Never dismount Tractor that is moving or whi
58. ear lubricant 80w 90w Rhino p n 00724177 Check the level of the gearbox The oil level should be filled to the bottom of the plug at the rear of the gear box Do not overfill the gearbox as this will damage the seals The gearbox lubricant should be changed after 100 hours of operation and every 1000 hours of operation thereafter The gearbox requires approximately 6 quarts of lubricant LUBRICATE MOWER BEFORE INITIAL USE LUBRICATE ALL LOCATIONS INDICATED EVERY 8 HOURS WITH A CLEAN LITHIUM BASED NO 2 GREASE WIPE OFF FITTINGS AND END OF GREASE GUN BEFORE ATTACHING GREASE GUN NOTE Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing The wheel bearings should be inspected and re packed yearly Before each day s use follow this procedure e Visually check the unit and make certain all items are properly tightened e Check the rotor shaft to make certain it is fully knifed Replace any missing knives then run the unit at full speed to check for vibrations Do not operate the unit in an out of balance condition DANGER Before doing maintenance turn off power and securely block up mower NOTE See Lubrication chart Mnt FL 0028 A on following page 5 3 RC12 12 05 Maintenance Section 5 2 O 2004 Alamo Group Inc MAINTENANCE Mnt FL 0028 A gt lt mr LL lt gt 2 C m Lubrication Points To lubricate telescoping section of driveline disconnect yoke fr
59. ecurely block up the Implement before crawling underneath to perform repairs and service 19 A DANGER Do not put hands or teet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks securely blocked up sr gt T m lt Never operate the Tractor or Implement until you have read and A DANGER completely understand this Manual the Tractor Operators Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 The operator and all support personnel should wear hard hats safety N shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment sc 16 PROLONGED EXPOSURE LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacen
60. ember safety is up to YOU Only YOU can prevent serious injury or death from unsafe gt LL lt 9 practices The lowest level of Safety Message warns of possible injury Decals located on the Equipment with this Signal Word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange Imminent death critical injury Decals are Red and White 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 A PELIGRO Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las j LEA EL medidas de seguridad sc 3 Operator Safety Instructions and Practices RC12 12 05 oafety Section 1 2 O 2005 Alamo Group Inc SAFETY A WARNING The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased 10 Wait a minute Save a life A DANGER Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always s
61. er and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck 12 RC12 12 05 Operation Section 4 28 O 2005 Alamo Group Inc OPERATION 10 6 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS F 0011 U m gt O 2 12 12 05 Operation Section 4 29 O 2005 Alamo Group Inc 2 O lt Lu A O OPERATION 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower to the ground If the mower is not resting securely on the ground block the mower up securely before attempting to
62. erms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees gt LL t 9 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibilit
63. formance is between 2 and 5 mph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 WARNING Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death sc 26 m Z Mow at the speed that you can safely operate and control the tractor and mower Safe A WARNING mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs
64. he Tractor and Mower sssssssessseseeennnene eene nnne nnn nenne nnne nnns 4 21 Crossing Ditches and oteeb INCINGS ideae tu TP 4 22 OPERATING THE TRACTOR AND 4 23 THAZAIOS m E 4 25 Bystanders Passersby Precautions 4 25 Engaging tne Power Take On P TO eoe oa tane Pectus 4 26 FTO REM abd Ground me dd ub o edo NC ES DL IE MUR nM EIE 4 27 Operating the Mower 4 27 Shutting Down the Impletfielil xao enses aic Io MU a o 4 29 DISCONNECTING THE MOWER FROM THE TRACTOR essere 4 30 MOWER STORACE c E 4 31 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 31 Transporting on Public Roadways 4 33 Hauling the Tractor and Implement 4 35 MAINTENANCE SECTION Ex ERU EPI EuEE E Ra ENTE xxr rna 5 1 GENERAL MAINTENANCE Sud isa qa 5 2 LUBRICATION ES 5 2 ROUTNE MAINTENANCE E 5 3 5 4 BLADE REPLACEMENT 22 O 5 4 BELT ADJUSTMENT JAND REPLACEMENT 3 2 ti actes 5 4 PULLEY ALIGNMENT ANID REMOVAL ata tiu tukef A a 5 5 CUTTER SHAFT AND BEARING REM
65. his equipment is not com pletely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator oafe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e e Steel Toe Safety Footwear 2 lt DL e Gloves e Hearing Protections e Close Fitting Clothing e Respirator or Filter Mask depends on mowing conditions OPS U 0002 A DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER know
66. hrough turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground gt LLI LL t e Only transport the Tractor Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 When the Wings are folded for transport the center of gravity is raised and the possibility of A DANGER overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on hillside the Implement may overturn 2 WARNING Only tow the Implement behind a properly sized and equipped which exceeds the weight of the Implement by at least 20 DO NOT tow the Impleme
67. ine not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sser 17 Driveline Length Check RC12 12 05 Operation Section 4 12 O 2005 Alamo Group Inc OPERATION warnine Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken drive line can cause personal injury s3Pt 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 12 must be maintained Driveline Clearance Pull Type Units After adjusting drawbar to correct length and attaching mower check driveline for telescoping clearance Before engaging PTO ensure driveline does not bottom out during sharp turns Check verti
68. ing linkage e PTO shield e SMV sign is clean and visible e ractors lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 RC12 12 05 Operation Section 4 15 O 2005 Alamo Group Inc OPERATION DANGER All Satety Shields Guards and Satety devices including but not limited to pro mona the Deflectors Steel Guards Gearbox Shields integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sr s DANGER Replace bent or broken b
69. ingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Tractor Requirements RC12 12 05 Operation Section 4 4 O 2005 Alamo Group Inc OPERATION The tractor used to operate the mower must have the power capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower Minimum 90 HP e Hitch Lift Type Mower Lifting Capacity 4025 Ibs 9 Point Hitch CAT 11 1 Q H Pull Type Mower Drawbar Extended 14 from PTO shaft end with safety chain attachment point e Front End Weight As needed to maintain 2096 weight on front axle e Power Take Off 540 RPM 6 spline 1 3 6 diameter output shaft 2 1 ROPS and SEAT BELT The tractor must be equipped with a Roll Over Protective Structure ROPS t
70. lade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES The operator s manual and decals affixed on the SGM 10 unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times 2 O lt Lu e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all decals are in place and legible Replace missing damaged and unlegible decals OPS U 0011 e Check that the main driveline securely attached to the tractor and the locking collar is seated in the groove of the PTO Shaft e Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted e Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor OPS F 0015 RC12 12 05 Operation Section 4 16 O 2005 Alamo Group Inc OPERATION e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Ensure the driveline integral shield is in good condition and rotate freely e Inspect
71. le the engine is running Operate the Tractor controls from the tractor seat only sc 9 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 RC12 12 05 oafety Section 1 6 O 2005 Alamo Group Inc SAFETY DANGER Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in safe operation of the tractor and Implement and are physically large enough to reach and operate the controls easily 0 1 otart tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 WARNING Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped se 12 gt T m lt Start only from seat in park or neutral Starting in gear kills A DANGER Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are expensive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage i
72. mbly has two height positions Pin in top holes for standard shredding of crops In tall crops such cotton pin in lowes holes for additional crop clearance Lift Type Models Adjustment of the wheel bar combined with the tractor lift arms maintain cutting height The 3 Point Hitch is fitted with a floating link to reduce any load transferred to top link The tractor lift should be set to correct level to maintain correct height at front of machine Machine should be held level by tractor lift while mowing Link float may be locked out by reversing center lock plate in link assembly This lock plate should only be used in level conditions and on tractors which are unable to maintain lift level Semi Mount Models The cutting height is maintained with a combination of tractor 3 Point Lift adjustment and wheel bar adjustment Individual caster adjustment is to level caster pivot pin angle perpendicular with the ground for proper operation Tractor should be attached to lower hitch point only Always use a quick hitch to attach to mower otherwise driveline failure may result RC12 12 05 Operation Section 4 10 O 2005 Alamo Group Inc OPERATION The mower s cutting height is set by positioning the roller assembly for each mower section Each section must be set at the same height to ensure an even cut across the entire width of the mower 1 Place the tractor and mower on a level surface and completely lower the mower to the ground 2
73. mbly to gearbox Slide 1 3 4 27 spline yoke and shaft assembly on gearbox input shaft Yoke will only fit on shaft in one position Align bolt hole on yoke shaft Insert bolt item 4 lockwasher item 5 and tighten nut item 6 Asm FL 0064 see on following page e Place lock collar on shaft move in position on extended race of jack shaft bearing and rotate by hand in direction of shaft rotation until eccentrics are positively engaged Insert drift pin in blind hole and lock tightly in direction of shaft rotation with the aid of a hammer Tighten 3 8 set screws item 7 on lock collar to 19 ft los Asm FL 0064 Note Loosen lock collar before adjusting tongue position e Check that the torque on bearing mount bolts item 8 is 85 ft los Asm FL 0064 RC12 12 05 Assembly Section 3 2 2005 Alamo Group Inc ASSEMBLY gt 0 m e Attach gearbox shield item 1 to gearbox with four 5 8 bolts flatwashers and lockwashers Asm F L 0065 e Bolt shield mount plate item 2 to topside of front edge of gearbox shield with two 3 8 bolts flatwashers and lockwashers Asm FL 0065 Asm FL 0065 RC12 12 05 Assembly Section 3 3 O 2005 Alamo Group Inc ASSEMBLY e Place key item 1 in end of jackshaft and slide round end of PTO shaft over jackshaft Attach with two 3 8 set screws item 2 Align set screws with dimples in jack shaft Apply thread locking compound to threads to prevent loosening Ensure d
74. ment Side Skid Shoes should always be parallel to ground throughout the full adjustment range Adjust cutting height of machine by raising or lowering rear roller as specified in Operation Section A WARNING Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades 7 z e lt TT A O 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment After the driveline is securely attached place the tractor PTO master shield back in the operating position OPS R 0003 When attaching the Implement input driveline to the Tractor PTO it is important that the WARNING connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft A drivel
75. mower is maintained OPS F 0020 RC12 12 05 Operation Section 4 27 O 2005 Alamo Group Inc WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed 1 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scw 1 Avoid mowing in reverse direction when possible Check to make sure there are no WARNING persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material scw s WARNING Follow these guidelines to reduce the risk of equipment and grass fires A while operating servicing and repairing the Mower and Tractor p 9 9 9 Equip the Tractor with a fire extinguisher in an accesible location 2 t v Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mow
76. ncluding gangrene To check for a hose leak SHUT the tractor ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 RC12 12 05 oafety Section 1 7 O 2005 Alamo Group Inc SAFETY In case of mechincal difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stop before dismounting SG 39 Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor
77. ng operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 z e lt TT A O A DANGER This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles 12 RC12 12 05 Operation Section 4 18 O 2005 Alamo Group Inc OPERATION WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules e Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the
78. nt behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sts RC12 12 05 Safety Section 1 12 2005 Alamo Group Inc SAFETY WARNING Secure the Implement for transport before traveling on public roads For pull type Implements secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor Secure wings in upright position on folding Implements using wing transport locks sri7 gt Maintenance and Service Safety Instructions and Practices DANGER Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 9 gt T m lt Always disconnect the main PTO Driveline from the Tractor before performing service Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury
79. nt upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1s gt T m lt NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals RC12 12 05 oafety Section 1 15 O 2005 Alamo Group Inc SAFETY SAFETY ITEM COND gt 10 11 12 13 14 15 RC12 12 05 002369 00725739 999001 00725746 00756004 00756005 02967668 00756059 00756494 00758194 03200347 1458392 1458393 00725747 000678 O 2005 Alamo Group Inc QTY 1 1 1 1 3 3 IX VIN X LEVEL DANGER WARNING WARNING PELIGRO DANGER DANGER DANGER WARNING DANGER WARNING REFLECT REFLECT REFLECT INSTRUCT INSTRUCT oafety Section 1 16 Inside DESCRIPTION Flail Multi Hazard Use Repair Shields amp Guards Maintain Weight for Steer
80. o contact such items scw e 2 t 12 12 05 Operation Section 4 24 O 2005 Alamo Group Inc OPERATION 10 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation U m gt O 2 Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS F 0010 A NE 10 2 Bystanders Passersby Precaution
81. ohol sc 27 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death sc 24 gt LLI LL t Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation 0 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from gound level Slipping and falling can cause serious injury or death Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc a4 RC12 12 05 oafety Section 1 4 O 2005 Alamo Group Inc SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possibl
82. ol before storing in any enclosure e HANDLE FUEL WITH CARE it is highly flammable 1 Use approved fuel container 2 Never smoke while refueling engine Never fill fuel tank indoors Never remove cap or add fuel to a running or hot engine Wipe up spilled fuel 4 Exhaust fumes are dangerous open doors if engine is run in garage Do not run engine indoors RC12 12 05 Introduction Section 2 4 O 2005 Alamo Group Inc INTRODUCTION SAFETY INSTRUCTIONS e Remove all foreign objects from and stay clear of the front of the cutter unit Do not get near the rotating knives e Disengage power to the mower before starting the engine e Never allow anyone near the equipment while in operation and watch out for traffic when crossing or working near a roadway Make certain flashers are operating when mowing next to traffic lanes e The tractor and the mower should be stopped and inspected for damage after striking an object Repair all damage before restarting and operating the equipment e Do not attempt to clear discharge remove obstacles adjust belts or repair equipment before stopping the tractor engine Never place hands or feet near knives or belts when the tractor engine is running e Do not operate any RHINO mower which is vibrating excessively Vibration is caused by a rotating which is out of balance The vibration will cause additional damage to the equipment Cutting rotor vibra tion could be caused by the following
83. om tractor and compress driveline until both slots on shields are aligned and grease fitting is exposed Lubricate both u joints before re attaching to tractor Inspect shields to ensure they rotate freely replace bearings or shield if damaged ROUTINE MAINTENANCE Inspect belt drive for correct tension and remove any debris from inside belt shields Incorrect tension will result in premature belt failure Check belt tension after first hour of operation Mnt FL 0029_A Inspect for and tighten any loose fasteners Routinely inspect cutter shaft for missing or worn knives Replace knives as outlined in Blade Replacement Procedure Maintenance Section page 5 4 Clear any debris from gear box area to prevent overheating Clean area around breather plug regularly Always ensure all hitch pins and clips are locked in place before operation Inspect bearing assemblies to ensure locking collars are locked in place See Section 4 4 1 for locking procedure Mnt FL 0029_A All shielding must be in place before operating shredder Inspect front rubber shield for wear and replace if necessary RC12 12 05 Maintenance Section 5 3 2004 Alamo Group Inc LLI Q 2 lt lt MAINTENANCE CUTTER SHAFT Routinely inspect cutter shaft for and replace any worn or damaged blades When replacing worn blades always replace blade set directly opposite 180 degrees otherwise cutter shaft will be out of
84. oper operation Engagement Check Procedure e With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position e the inner driveline shield 1 8 from the end of the outer shield e Disconnect the driveline from the tractor and separate the two driveline halves e Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged e If the engaged length is less than 12 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length 2 t NOTE lf the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline OPS F 0002 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as
85. or death sspt 11 gt gt DANGER All Satety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sri s gt Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replacement decals immediately sc 5 Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc e Never work under the Implement the tramework or any litted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death s6 14 NS gt 12 12 05 oafety Section 1 13 O 2005 Alamo Group Inc SAFETY WARNING Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is off before working on the Implement 5 20 A WARNING Periodically inspect all moving part
86. oreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items 6 Mow at the speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 7 RC12 12 05 oafety Section 1 8 O 2005 Alamo Group Inc SAFETY Avoid mowing in reverse direction when possible Check to make sure there are no WARNING persons behind the mower and use extreme care when mowing in reverse Mow only at
87. ow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in safe operation of the tractor and Implement and are physically large enough to reach and operate the controls easily 50 11 RC12 12 05 Operation Section 4 7 O 2005 Alamo Group Inc OPERATION A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 WARNING Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sc 12 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop 2 t Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps
88. peed of the Mower resulting in excessive vibration thrown objects and blade and mower failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 gt LLI LL t Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches 15 Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation ssPr 16 When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sser 17 Befor
89. r which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death 14 DANGER Do not turn so sharp or lift mower so high to produce a severe knocking of the Driveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections srm 4 Do not let the Blades turn when the Mower Deck is raised for any reason WARNING including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades sRw 7 RC12 12 05 oafety Section 1 9 O 2005 Alamo Group Inc SAFETY A DANGER DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any 9 lifted component unless the implement is securely supported or blocked up A sudden or 4 inadvertent fall by any of these components could cause serious injury even death STI 3 onnecting or Disconnectina Implement Safety Instructions and ractices DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor Use of an adapter can double the operating s
90. r until all movement has stopped P N 02967668 S tay away from rotating ba Keep hands WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury A WARNING or death from entanglement with rotating parts FAILURE TO USE ANG MANTAN SHIELDS AND OFFLECTORS IN GOOD CONDITONIMAT LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY being hit by objects thrown with great force by OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT Always replace Guards which have been removed for blad es by blade CO ntact maintenance Never operate with guard missing or broken en Lt N Chain Guards Gearbox Driveline Shields Rubber fabric Deflectors and solid Band enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects any time this machine is operated in any area where thrown objects could cause P N 00725739 injury 00725739 RC12 12 05 oafety Section 1 19 O 2005 Alamo Group Inc SAFETY Information that Grease Fitting is present and must apply grease GREASE FITTING INSIDE P N 000678 8 Hour Lubrication Chart gt LL lt LUBRICATION CHART Un x P N 0 0 7 2 5 7 4 3 LUBRICATE AT ALL LOCATIONS INDICATD EVERY 8 HOURS WIT
91. ractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll WARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 2 2 Tractor Safety Devices If transporting or operating the tractor and mower near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or mower Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 RC12 12 05 Operation Section 4 5 O 2005 Alamo Group Inc U m 2 OPERATION 2
92. re all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift strip on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage RC12 12 05 Operation Section 4 20 O 2005 Alamo Group Inc OPERATION 9 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning U m gt O 2 To avoid
93. re as far as possible Insert journal cross into bearing cup Be careful not to disturb needle bearing Insert another bearing directly across from bearing cup and press in as far as possible with hand pressure Be sure journal cross is started into bearings and continue pressure with vice squeezing in as far as possible Tap yoke to aid in process Step 6 Seat cup by placing a drift or socket slightly smaller than the cup on the cup and squeeze in vise Install snap ring and repeat on opposite cup Repeat steps five and six to install remaining cups in remaining yoke FIGURE Mnt FL 0036 Move both yokes in all directions to check for free movement Should movement be restricted strike forged surfaces of yoke ears a sharp blow with a mallet to relieve any tension Repeat until both yokes move in all directions without restriction Add universal lithium EP lubricating grease NLGI 2 Grease every 8 hours LLI Q 2 lt lt RC12 12 05 Maintenance Section 5 10 2004 Alamo Group Inc MAINTENANCE STORING THE RC12 e When storing the RC12 for an extended period of time or at the end of a season lubricate all bearings with enough grease to eliminate any cavities where water condensation may occur and cause damage Refer to Lubrication for location of all grease fitting Be sure the vent on top of the Gearbox is open NOTE IMPORTANT Use a hand grease gun Do not over lubricate Too much grease may
94. reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 RC12 12 05 oafety Section 1 21 O 2005 Alamo Group Inc REED SAFETY 00756059 q AZ 02964510 IF OIL o 6 6 6 amp O 6 5 6 e e 6 6 9 cess o 6 6 6 6 6 5 0 6 09 6 O O 6 o e 6 6 e O O6 6 8 6 O e 9 0 6 6 o O O 5 e o 6 6 6 O G 6 9 9 amp oe 6 6 amp O6 5 b e 9 6 6 O0 O OG 9 GO OOOO OOO o e e 9 6 0 9 8 2 lt 4 QO RHINO GENUINE FLAIL PARTS RHINO Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys RHINO parts are made and tested to meet close tolerance specifications of balance quality and The use of inferior will fit parts will void warranty for your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Gibson City consistency that assure long trouble free service Illinois 603936 An Alamo Group Company PENETRATES SKIN GANGRENE OR OTHER USE PAPER OR CARDBOARD TO CHECK FOR SERIOUS INJURY COULD OCCUR LEAKS NEVER USE YOUR HAND GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual Use Genuine Rhino Flail Parts Never use your hand to check
95. riveline and jackshaft U joint are in phase Asm FL 0066 a m TT lt Asm F L 0066 e Place jack shaft shield item 1 in place over shield mount item 2 and bearing stand Fasten in place with two 3 8 bolts lockwashers and washers at shield mount and on either side of bearing mount Asm FL 0067 Asm FL 0067 RC12 12 05 Assembly Section 3 4 O 2005 Alamo Group Inc ASSEMBLY 3 POINT HITCH ASSEMBLY INSTALLATION Lift Models Only e Raise hitch into position with hoist Place narrow section of lower hitch between mounting plates on front of mower Fasten with 1 7 16 pins item 1 to lower holes and lock with snapper pin item 2 Asm FL 0068 e Attach clevis portion of link bar assembly item to mounting point on top front of center plate Attach spacer item 5 to end of pin item 4 and fasten with 1 2 bolt item 6 and lockwasher Asm FL 0068 e Raise hitch with hoist and insert pin item 7 through slotted end of link bar and top rear hole on hitch assembly Fasten with snapper pin item 2 Asm FL 0068 gt 0 lt Asm FL 0068 e Slide PTO shaft on to gearbox input shaft and align hole in yoke with hole on shaft Shaft will only attach at one position It may be necessary to rotate yoke 180 Fasten with 5 16 bolt and nut Asm FL 0069 e Bolt gearbox shield in place with four 5 8 cap screws flatwashers and lockwashers Asm FL 0069 Asm FL 0068 RC12 12
96. rpendicular or straight on as damage to over collapse of the driveline may occur When crossing such terrain the wings should be fully lowered for a lower center of gravity and added stability OPS R 0021 Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient 5 so steep that such as approach increases the possibility of a tractor roll over select an alternate crossing path x i 2 When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other CORRECT Approach ditch at an angle debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operators manuals These manuals must be read and explained to any operator who cannot read Never allo
97. s If a bystander comes within 100 yards of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 100 yard distance OPS R 0024 RC12 12 05 Operation Section 4 25 O 2005 Alamo Group Inc OPERATION A DANGER Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed 2 t NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power requiredto mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate streaking and make the final cut more uniform
98. s for wear and replace when PEN necessary with authorized service parts Look for loose fasteners worn 7 or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working Order 56 21 gt LLI LL t warnine Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death WARNING Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn 50 37 DANGER Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES SGM 10 WARNING DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious PARTS IN
99. safe distance away e When leaving the operator s position always follow good safety practices Turn off power to the mower 2 O Q O 1 2 Lower the mower to the ground 3 Set the parking brake 4 Stop the engine and remove the key e Clear the work area of objects which might be picked up and thrown e Stay alert for holes in the terrain and other hidden hazards e To reduce fire hazard keep tractor engine free of grass leaves or excessive grease e Thoroughly check the condition of the mower before mowing e The cutter shaft must be free to turn before starting the mower Do not start the mower while in the cut Allow the cutter shaft to develop full soeed before mowing e Disengage power to the mower when transporting or not in use NEVER engage the power to the mower when the cutter unit is in the TRANSPORT position e In addition to the design and configuration of equipment hazard control and accident prevention are dependent upon the awareness concern and prudence of the operator and requires suitable training of personnel involved in the operation transport maintenance and storage of equipment SAE J1001 e Disengage power to the mower and stop engine before leaving operator s position e Donot change engine governor settings or overspeed engine e Never store the tractor or mower with fuel in the tank inside a structure where fumes may reach an open flame or spark Allow engine to co
100. shaft set screws are lock tightly in place e Place floor jack under cuttershaft inside end plate to support weight of shaft e Remove dirt debris and paint from shaft e Unbolt bearing and mount plate assembly by removing four outer bolts Mnt FL 0041 item 11 e Remove bearing from mount plate INSTALLATION Clean all debris from shaft Attach bearing 1 to bearing plate 2 using four 5 8 bolts 3 and locknuts 4 Slide assembly over shaft and align set screws with dimples in shaft Install lock collar and apply thread locking compound to set screws and tighten in place Attach bearing assembly and plate with outer four 5 8 bolts Install belt as outline in Maintenance 5 6 gt lt mr LL lt gt 2 C m Mnt FL 0041 3 RC12 12 05 Maintenance Section 5 7 2004 Alamo Group Inc MAINTENANCE Cutter Shaft Removal Support and block cutter shaft at both ends of bearings and support the shaft which is being removed under the drive side Remove outer bearing as outlined in the Maintenance Section page 5 7 Remove knockout which is fastend by 2 1 2 bolts Remove free end skid WARNING Shaft may drop or slide toward center and cause injury Add sufficient support under both cuttershafts Use floor jack to lower the non drive end of the cutter shaft Remove bearing from drive end page 5 7 Use floor jack to support drive end inside deck Move toward free end to losen It is not necessary to remove
101. shaft if only bearing is being serviced The center bearing is locked to the cutter shaft at two points 3 These set screws align with dimpled holes in the shaft and are locktighted in place Remove both set screws Both are secured with thread locking compound and may require considerable pressure to loosen Clean shaft and remove any burrs before attempting to slide bearing outward on shaft LLI Q 2 lt P LLI lt To install the bearing slide bearing over shaft and align set screws with dimples in shaft Tighten both set screws securely to shaft Lock with both set of set screws apply a thread locking compound Installation of shaft assembly is reverse of removal procedure TOP DRIVE ASSEMBLY SERVICING To replace outboard bearing remove belt and top pulley assembly as outlined in Maintenance Section page 5 4 Clean all burrs from shaft and remove bearing and lock collar as outlined in Maintenance Section page 5 7 Inner bearing can be replaced either by following above procedure and sliding shaft outward or by unbolting entire drive assembly Note On 20 models pulley shaft is stepped down at bearing journals and cannot be slid through without unbolting bearing assembly To replace inner bearing or top drive u joints first remove belt pivot bolts and inboard mount weldment before sliding entire assembly toward pulley side It may be necessary to remove set screws which lock top shaft to pulley shaft
102. slation If you do not know how to read English please find someone who knows how to read English A PELIGRO LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda a Alguien Que Si Lo Lea Para Que le Traduzca las Medidas de Seguridad P N 00725746 PELIGRO Spanish Translation for Driveline Safety P N 00773723 DANGER Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area See Inside Front Cover P N 002369 DANGER Guard Missing Do Not Operate P N 00756004 RC12 12 05 O 2005 Alamo Group Inc oafety Section 1 18 APELIGRO Un manual de la seguridad de la linea de conduccion 00773776 esta disponible en espanol Llame el numero enumerado para una copia gratis emn MIA JMAMTEMERAE ELEA MC FUNCIONE QUE Todos los protectores de a linea de conducci n alimeniador y blind apes del equipo exin en sai lugar Las lineas de conducci n exi n conc bibas senda imiss ir Los protectores de la lire de ban ckecck m den vuta librernente en b Knea de conducci n Do rT3T23 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA IORI SAI HAT SAFETY GASES SEATBI S HARD 4 s
103. stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment e Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground e Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment NOILVdsdO Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 56 19 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an d authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is the lowered position and the
104. t Min HP Required Pull type 90 HP Gearbox Rating 207 HP gt Blade Speed 12 620 FPM Rotor Speed 2000 RPM Number of Knives 128 Driveline Size CAT 5 6 Hood Thickness 3 16 End Plate Thickness 1 4 Drive Belt 5 X OV Banded Front Safety Deflectors otd Weight Approx 4025 Ibs with adequate front weights 1000 RPM A DANGER The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 RC12 12 05 Operation Section 4 3 O 2005 Alamo Group Inc OPERATION 2 OPERATOR REQUIREMENTS oafe operation of the unit is the responsibility of a qualified operator A qualified operator has read and under stands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety decals are affixed to the implement and tractor If any part of the operation and safe use of t
105. t to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery 50 RC12 12 05 oafety Section 1 3 O 2005 Alamo Group Inc SAFETY warnine Always read carefully and comply fully with the manufacturers instructions when handling oil solvents cleansers and any other chemical agent 5 22 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 56 25 NEVER use drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alc
106. that all bolts and screws are in position and are properly torqued OPS F 0004 e Inspect the condition of the drive belts e Ensure the slip clutch rear mower section only is properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance e Ensure the slop clutch shield and drive belts shields are in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0016 U m gt O 2 e Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign i Plug the gearbox may be cracked or its seal is damaged and needs to be replaced e Perform scheduled lubrication as specified in the maintenance section OPS F 0017 Drain Plug RC12 12 05 Operation Section 4 17 O 2005 Alamo Group Inc OPERATION e Inspect cutter knives and knife pins for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance e Remove any grass or other debris which may be wrapped around the cuttershafts e Inspect the condition of deck skid shoes and hardware OPS F 0007 9 DRIVING THE TRACTOR AND IMPLEMENT oafe tractor transport requires the operator possess a thorough knowledge of the model bei
107. transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH OPS U 0018 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport RC12 12 05 Operation Section 4 32 2005 Alamo Group Inc OPERATION 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractors presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than
108. traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 NOILVdsdO Arrange the chains so that when tightened the chains pulling downward and against themselves Carefully tighten the securing chains or other fasteners used as much as possible using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 RC12 12 05 Operation Section 4 35 O 2005 Alamo Group Inc c 4 LLI OPERATION TROUBLE SHOOTING GUIDE Problem Excessive Vibrations Gearbox Overheating Gearbox Noisy Noise Gearbox Leaking RC12 12 05 O 2005 Alamo Group In
109. w someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 RC12 12 05 Operation Section 4 23 O 2005 Alamo Group Inc OPERATION WARNING Extreme care should be taken when operating near loose objects such C as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 warnine Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades t
110. with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sc 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scw 1 gt s LL lt Y The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew Extreme care should be taken when operating near loose objects such C as gravel rocks wire and other debris Inspect the area before mowing F
111. y to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 RC12 12 05 oafety Section 1 26 O 2005 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUC

Servis-Rhino RC-12 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents