Schwinn IC Assembly Manual
Contents
1. to the seat tube of the frame Turn the Pop Pin counter clockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely Pull the entire seat slider assembly 7 8 9 from the frame and reverse its direction Reinsert the seat slider assembly into the frame with the holes facing the front of the bike while pulling out on the Pop Pin Release the Pop Pin and make sure it fully engages one of the holes provided in the seat post Using the stamped steel combination wrench supplied loosen up the 14mm nuts that secure the saddle bracket to the seat slider 8 Once loose rotate the saddle so that the nose of the saddle is facing the handle bars and is level with the ground or in your desired position Tighten the 14mm nut securely and manually attempt to twist the saddle sideways to confirm that it is secure before riding Remove the Pop Pin Assembly 29 from the small parts bag and add some grease to the threads of the large 21mm nut that will screw into the head tube boss on the bike Thread the Pop Pin Assembly 29 into the head tube boss using a large adjustable wrench and tighten firmly Using your hand grab the T handle of the Pop Pin turn it counterclockwise for several revolutions to make sure it is free of the securing threads and can be pulled freely Insert the handle bar 42 into the head tube of the bike while pulling the Pop Pin out Lower the handle bar to2. the desired height and release the Pop Pin Make sure the Pop Pin fully engages one of the holes provided in the handle bar Turn the T handle of the Pop Pin clockwise until it is fully tightened this will secure the handle bar firmly at the desired height Qty H Using the 3mm hex tool supplied mount the two water bottle cages 51 to each side of the fork legs The necessary mounting screws have previously been installed and must be removed from the fork legs prior to securing the water bottle cage Assembly Manual Assembly Step 3 Ref Description Qty 1 Frame 1 43 Pedals with Toe Clips amp Straps Left amp Right 1 Pair Tools Required Stamped Steel Combination Wrench 1 A Remove Pedals 43 from the small parts box and look at the ends of the pedal threads You will notice that each pedal is market with an R or an L on the very end of the spindle past the threads This mark indicates which side of the bike the pedal is intended to mount This is important since the thread directions are different for each pedal B Locate the Pedal that has the R on the spindle This pedal is for the right side crank arm of the bike chain guard side and is right hand threaded turn clockwise to tighten It is a good idea to apply grease to the threads before attaching th
3. 21 523 707 09 SCHWINN FITNESS 2007 Nautilus Inc All rights reserved Nautilus the Nautilus Logo Universal Bowflex StairMaster Pearl Izumi Nautilus Institute IC Pro and IC Elite are either registered trademarks or trade marks of Nautilus Inc Schwinn and the Schwinn Quality Seal are registered trademarks All other trademarks are owned by their respective companies Nautilus Inc World Headquarters 16400 SE Nautilus Drive Vancouver WA 98683 1 800 NAUTILUS www nautilus com Printed in China Nautilus Bowflex Schwinn Fitness Pearl Izumi StairMaster Universal Nautilus Institute
4. SCHWINN FITNESS Schwinn IC Bikes IC Pro IC Elite Assembly Manual Nautilus Bowflex Schwinn Fitness Pearl lzumi StairMaster Universal Nautilus Institute a brand of NAUTILUS PNO001 7187 Rev A 12 11 2007 Table of Contents Product Specifications Safety Warnings Exploded Drawing Parts List Assembly Steps Contact Numbers Dimensions Assembled Unit Weight Packaged Shipping weight Workout Area Maximum User Weight Product Specifications 50 L x 22 5 W x 39 H 127cm x 57cm x 99cm 119 Ibs 54 kg 123 Ibs 56 kg 89 L x 61 5 W 227cm x 156cm 300 Ibs 136 kg 2 Assembly Manual Safety Warnings This icon means a potentially hazardous situation which if not avoided could result in death or serious injury Before using this equipment obey the following warnings Read and understand the complete Owner s Manual Read and understand all Warnings on this machine e Keep children away from this machine Watch them closely when near the machine Moving parts that appear dangerous to adults may not appear so to children e Consult a physician before starting an exercise program Stop exercising if you feel pain or tightness in your chest become short of breath or feel faint Contact your doctor before using the machine again e The flywheel momentum of the Schwinn IC Bike will keep the pedals turning even after the rider stops pedaling or the rider s f
5. eet slip off DO NOT ATTEMPT TO DISMOUNT THE BIKE OR REMOVE YOUR FEET FROM THE PEDALS UNTIL BOTH THE PEDALS AND THE FLYWHEEL HAVE COMPLETELY STOPPED Failure to follow these instructions may lead to loss of control and serious personal injury e Examine this machine for loose parts or signs of wear Contact Nautilus Customer Service for repair information Use only genuine Schwinn IC replacement parts supplied by Nautilus e Do not wear loose clothing or jewelry This machine contains moving parts e Do not place fingers or any other objects into moving parts of the exercise equipment e Maximum user weight limit 300 Ib 136 kg Do not use if you are over this weight e Stabilize the pedals before stepping on them and use caution when stepping off the machine e Keep at least 19 7 inches 0 5 m on each side of the machine clear This is the recommended safe distance for access and passage around and emergency dismounts from the machine e Warn bystanders to keep a safe distance at least 3 feet 1m Do not allow anyone to touch the operator while the machine is in motion e Keep the foot pedals clean and dry e Do not over exert yourself during exercise Operate the machine in the manner described in this manual 3 Assembly Manual Exploded Drawing ae LZ VA N On Af HH H Parts List Ref Description Qty 1 Frame 1 42 Handle Bar 1 3 Seat Slider Assembly with Saddle 1 A Front Stabilizer Bar wit
6. em to the crank this will assure that they can be removed in the future Using the supplied Combination Wrench thread the right Pedal on to the crank arm tighten firmly C Locate the Pedal that has the L on the spindle Follow the directions in step B however you will need to turn the spindle left counterclockwise to tighten as the L spindle is reverse threaded 8 Assembly Manual Assembly initial Setup Adjustments Step 4 Final Inspection A Tighten all hardware B Read warnings on machine Please read and refer to the Owner s Manual for Operating Instructions e Maintenance Instructions e Warranty Information Failure to visually check and test assembly before use can cause damage to the equipment It can also cause serious injury to users and bystanders To assure optimal performance and longevity perform the following steps prior to placing your IC bike into service A Move bike into its final location Confirm that all four feet are firmly in contact with the floor and that the bike is stable If any of the feet are not making full contact it is recommended that you adjust them by turning the entire foot assembly counterclockwise which will extend it further from the stabilizer bar Once the foot is in full contact and the bike is stable thread the jam nut clockwise until it comes into contact with the stabilizer at the point the
7. foot assembly threads in Tighten the jam nut snug using an adjustable wrench This will secure the foot at the desired height B With the resistance adjustment knob turned fully in the counterclockwise position no brake contact with flywheel it is recommended that you soak the brake pads with Schwinn Fit Tech Lube This will extend the life of the brake pads and assure a smooth resistance interface with the flywheel C Once the pads are lubricated it is recommended that you tighten the resistance adjustment knob clockwise to tighten the brake pads against the flywheel surface Do this until the brake pads are firmly clamped against the flywheel This will set the brake parts and give the springs some initial compression This process will also assure that the Fit Tech Lube penetrates the entire brake pad surface D Confirm that the Saddle is positioned in the desired location on the saddle mounting bracket If the angle of the saddle or the fore aft position of the saddle needs to be adjusted use the Combination Wrench to loosen the 14mm nuts on either side of the saddle mounting bracket This will allow you to adjust the tilt angle and fore aft position of the saddle Once in the correct position tighten both 14mm nuts on the saddle mounting bracket with the Combination Wrench That s it Initial set up is complete and you can now enjoy all these features and quality of your new Schwinn IC Bike 9 Assembly Manual Assembly T
8. h Wheels and Feet 1 B Rear Stabilizer Bar with Feet 1 51 Water Bottle Cage 2 1 Small Parts Box Small Part Box Contents 43 Pedals with Toe Clips amp Straps Left amp Right 1 Pair 29 Pop Pin Assembly for Head Tube 1 46 13mm Hex Bolt 4 44 Flat Washer 8 45 13mm Lock Nut 4 Tools Supplied Stamped Steel 13 14 15 17mm Combination Wrench 1 3mm Hex Wrench 1 Prior to assembly of the product remove all components from the packaging and check them against the packaged components list supplied above Once you are certain that all the necessary parts have been supplied begin with the first assembly step Tools Needed 3mm Hex Wrench A Stamped Steel Combination Wrench 17 15 13 14 Adjustable wrench not included Grease not included 5 Assembly Manual Assembly Step 1 Ref Description Qty 1 Frame 1 A Front Stabilizer Bar with Wheels and Feet 1 B Rear Stabilizer Bar with Feet 1 46 13mm Hex Bolt 4 44 Flat Washer 8 45 13mm Lock Nut 4 Tools Required Stamped Steel Combination Wrench 1 Adjustable wrench or 13mm Socket 1 ATTENTION The following steps utilize stainless steel hardware Stainless steel hardware is susceptible to cold welding also known as galling if not handled properly To reduce the chances for cold welding make sure you apply grease to the threads at the end of the stainless hex bolts 46 When tightening the 13mm lock nuts 45 turn them at a fairly low r
9. his page intentionally left blank 10 Assembly Manual Contact Numbers OFFICES IN THE UNITED STATES E mail customerservice nautilus com TECHNICAL CUSTOMER SERVICE Phone 800 NAUTILUS 800 628 8458 Fax 877 686 6466 E mail cstech nautilus com CORPORATE HEADQUARTERS Nautilus Inc World Headquarters 16400 SE Nautilus Drive Vancouver Washington USA 98683 Phone 800 NAUTILUS 800 628 8458 INTERNATIONAL OFFICES For technical assistance and a list of distributors in your area please call or fax one of the following numbers 11 Assembly Manual INTERNATIONAL CUSTOMER SERVICE Nautilus International S A Rue Jean Prouv 1762 Givisiez Switzerland Tel 41 26 460 77 77 Fax 41 26 460 77 70 E mail technics nautilus com GERMANY and AUSTRIA Nautilus Deutschland GmbH Albin K6bis Str 4 51147 Koln Tel 49 02203 2020 0 Fax 49 02203 2020 45 45 ITALY Nautilus Italy S r l Via della Mercanzia 103 40050 Funo di Argelato Bologna Tel 39 051 664 6201 Fax 39 051 664 7461 SWITZERLAND Nautilus Switzerland SA Rue Jean Prouv 6 CH 1762 Givisiez Tel 41 026 460 77 66 Fax 41 026 460 77 60 UNITED KINGDOM Nautilus UK Ltd Nautilus UK 4 Vincent Avenue Crownnhill Milton Keynes Bucks MK8 OAB Tel 44 1908 267 345 Fax 44 1908 567 346 CHINA Nautilus Representative Office Nautilus Shanghai 7A No 728 Yan an Rd West 200050 Shanghai China Tel 86 21 523 707 00 Fax 86
10. otational speed High rotational speeds as well as lack of grease are common causes for cold welding of stainless steel hardware A Position the Front Stabilizer Bar A on the frame bracket as shown in the illustration B Make sure the adjustable feet are on the bottom and the transport wheels are facing up and toward the front of the bike C Attach Front Stabilizer Bar A to Frame 1 using two hex bolts 46 four washers 44 and two lock nuts 45 Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur D At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer E Position the Rear Stabilizer Bar B on the frame bracket as shown in the illustration F Make sure the adjustable feet are on the bottom G Attach Rear Stabilizer Bar B to Frame 1 using two hex bolts 46 four washers 44 and two lock nuts 45 Tighten hardware firmly but do not over tighten as deformation of the stabilizer tube may occur H At this time make sure that the adjustable feet with lock nuts are screwed fully into the stabilizer 6 Assembly Manual Assembly Step 2 Ref Description 1 Frame 1 29 Pop Pin Assembly for Head Tube 1 42 Handle Bar 1 7 8 amp 9 Seat Slider Assembly 1 51 Water Bottle Cage 2 Tools Required 3mm Hex 1 Adjustable wrench 1 A Using your hand grab the T handle of the Pop Pin attached ive Q m F
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