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Sanyo SANUPS E11A102A User's Manual

1. 22 10 gt User Sethe Bi reno reU ai aidi a ei ai fes ea qanpena nen aa aa feue aat noaua ain eri 23 10 1 Setup Menu Item List 23 102 Setup MenusOperatiohs uc aa ee a a 24 11 Maintenance and Inspection terisini uinean ai aeaa a aiei eiM ae Hii aiie i aii aiiai He Daily ns pection e222 ase ease a ee eae A a A A N 12 Periodic Inspection n a ea ge a ee aa 11 3 P rts Replacement A neee e A E E EE E Ee e E E EEEE IL4 Battery Maintenance ane a a a a a NT NE AA E NST 11 5 Battery Testr nA ee Ru uno aaee ate aaae ts snsspesisistsasssecsse gae rse e teete anae egea ssaas 11 6 Battery ExcliaHge Aer e e E chat E e e men n ede e e e Nene 11 7 Bypass Fuse Exchange 12 Troubleshooting TL eaa ah neces ae aaa a ne eaa a a aa aa a aiaa quen E aana 19 Alarm Sounds sisii PO ae AARAA AAS ARAA RA a Sea A AAAA AEn 33 14 Maintenance Bypass Power Supply Option 777777MMMMMMMMMMMMmmeem 34 15 Functional Description meme or rhone eor n en ig n epu En MuRHdMMuneHaMi Miu agna eAN EAM ei Hoc 35 1521 Basic Operation ae eee 35 15 2 Protective Functions 7 77777000000mmMMMMMMMMMeeeeeeMMMe 37 15 3 Protective Function Table 77 7777MMMMMMMMMeeeMMeeeee 38 15 4 Specifications co esi R a a aaa ae ce eae ni nein 39 16 Wartadty sy irure foes teed a due fucuu Aue e ductu dus Soba gee aah a gaat ected ee dabe aaa se cbs cepdesidaneea tad osedstt dates 40 Appendix Usage notes for SANUPS SOFTWARE STANDAL
2. UPS back panel AUX OUTPUT REMOTE 33 I3 E Oo to e JH E3ES REMOTE PC I F PC interface RS 232C Function Allows you to control the UPS from a computer PC or workstation by using the supplied power management software Install the power management software 2 on the computer and connect the computer to the UPS with the supplied network cable Interface mode 1 Workstation mode 1 Use the controls on the front panel to set the interface mode For more information see item PC Interface mode in 10 1 Setup Menu Item List D sub9 pin male RXD TXD GND DTR DSR CTS RTS Fixing screw inch 1131114 2 For more information refer to the User Guide in the CD ROM of the SANUPS SOFTWARE CARD I F Card interface Note Allows you to connect an optional Sanyo LAN interface card nterface mode 1 Workstation mode D sub 9 pin female Note This connector is for use with Sanyo option cards only Cannotbe 5 COM used with other than Sanyo option cards 7V 1A Option power D 2 RXD in wm 3 TXD out Fixing screw inch The CARD I F and PC I F connectors cannot be used at the same time 11 6
3. Buzzer Musical trill ON STANDBY SANYO DENKI LEDs Hold for 1 second N CATT rLDADLEVELEQ ES Green INPUT Lit OOO000 Green INV ON STAND BY Off 25 00 784100 OL Green OUTPUT Off du UTPUT ECONOMY CONVERSION CLEAR HSS SO Note Do not touch MAIN SW when you perform a daily shutdown Leave it set to the ON position Note INV The length of time to keep SE held down varies depending on the setting of item 9 S switch response time in 10 1 Setup Menu Item List Operate as follows When 1 second is selected Hold for 1 second When 3 seconds is selected Hold for 3 seconds Qty 2 B When Special operation is selected Hold S Ras for 3 seconds until the buzzer starts beeping and then CLEAR hold for 3 seconds more while the buzzer is beeping 9 5 UPS Shutdown If Not to Be Used for More Than a Week Press and hold S Ras for 1 second Buzzer ON Musical trill STANDBY SANYO DENKI T lt LEDs Hold for 1 second N TEST oe ATT OW LOADLEVEL Green INPUT Lit QEOQOOO ox Green INV ON STAND BY Off CLEAR Green OUTPUT Off DOUBLE CO ECONOMY OO id be to the OFF position ox SANU BYPASS OUTPUT max 700W 10A
4. E For Proper Operation 2 1 Input Power Requirements 1 Make certain that the AC input voltage and frequency correspond to the specified equipment rating 100V 110V 115V 120V within 20 and 41596 and 50 or 60 Hz 596 Active Filter and Economy Mode The frequency variation range is set to 3 when the UPS is shipped from the factory If the frequency variation range of input power supply is 596 select 5 as described in item 9 Frequency sync range of 10 1 Setup Menu Item List Because the frequency sync range is the same for both input and output an input frequency error occurs when the frequency sync range exceeds the setting value preventing the UPS from switching to active filter mode or economy mode operation 2 The current capacity of the AC power supply must satisfy the requirements of the UPS 0 96 kVA or more Breaker capacity of 20 A or more is recommended 2 2 Installation Precautions 1 Carefully consider the leakage current when a leakage circuit breaker is installed on the input side The maximum leakage current of the UPS is 3mA 2 Keep the UPS at least 1 m about 40 inches away from CRT displays Other devices which may be sensitive to magnetic flux should be kept away from the UPS as it emits a slight amount of magnetic flux 3 The UPS employs a fan for forced air cooling Provide at least 20 cm about 8 inches clearance at the front and back of the UPS to permit free airflow at th
5. 2 The green INV ON STAND BY indicator green INPUT indicator or green OUTPUT indicator does not light even when the UPS is operated properly 3 Another condition occurs which you suspect is caused by a failure in the UPS 3 Checking the Contents of the Package After opening the package carton check to be sure that it contains all of the following items If any item is missing contact your supplier or Sanyo Denki representative 1 UPS 2 Accessories Instruction Manual this manual Fuse 15A Network cable Rack mounting bracket Right Rack mounting bracket Left Screws for Rack mounting brackets Bushings Stands Screws for Stands Power Management Software disc CD ROM SANUPS SOFTWARE STANDALONE including Install Guide and User guide PRN OD PRP RP RPP RH Note about sale or transfer of ownership If you sell the UPS or transfer ownership to a third party all accessories and other items supplied with the UPS must be sold or transferred together with the UPS 4 Overview The SANUPS E11A is a stationary type uninterruptible power supply designed to provide high quality stable AC power to critical equipment that requires continuous uninterrupted power The UPS is comprised of rectifier charger inverter battery and utility power transfer bypass circuits In the event of failure of the AC utility power source AC output to the load is sustained by the inverter converting DC power from the batteries When th
6. E1 1 A FUSE O rA ra ra TN amp E ain a a a Lr SENE All of the MAIN sw E Lr oI lt um LEDs go off TOW r LOADLEVELGA m ra 2a Zd Ea 9 99080 O INPUT OUTPUT tow Gilciso SHEAR 90 O O Note If input power is shut off while the UPS is operating the batteries are discharged the same as during an extended power outage Be aware that when the input supply is restored the full capacity of the back up function will not be available until the batteries have had time to recharge 22 10 User Settings You can configure the UPS by setting the menu items in the following list Configure it according to your environment and requirements The controls and indicators on the control panel are used to set items in the Setup menu For details see 10 2 Setup Menu Operations Whenever you change a menu item setting we recommend that you place a check mark in the Current Setting field of the Setup Menu Item List Menu Item Item Selection LEDs Setting Item Setting LEDs Default Setting Current Setting Description LED blinks O LED off response time Turn inverter off on special operation Select this setting to keep the Auto e Switch the UPS operating mode automatically D UPS operation mode OOO0O Double Conversion O Set t
7. Blinking Off Off Blinking Lit Lit 9 3 Outage Simulation Test You should perform a test of whether the UPS operates properly during a power outage Proper operation is as described below Note Perform this test before powering the connected load devices on D Set the breaker on your utility power breaker panel to Off BATT TEST BATT LOW r LOADLEVELO9 A 00609 CP 25 50 75 100 OL eI NEUT PUT ECONOMY CONTERSION Esser CLEAR SANUPS E11A Buzzer 2 beeps 2 beeps repeated LEDs Green INPUT Blinking Green INV ON STAND BY Lit ON STAND BY SANYO DENKI lt BATT TEST LOW rLOADLEVEL 7 00000 OF 25 50 75 100 OL DOUBLE MILAN PUT ECONOMY CONVERSION SEO CLEAR Green OUTPUT Lit Buzzer Silent LEDs Green INPUT Lit Green INV ON STAND BY Lit Green OUTPUT Lit Note test by setting MAIN SW If your utility power breaker panel is too far away to access conveniently you can also perform the to the OFF and ON positions Because the UPS continues inverter operation there is a small amount of voltage under 30V at the input plug Do not unplug the plug during operation 21 9 4 UPS Shutdown Daily D Press and hold Ras for 1 second SANUPS E11A
8. While the batteries are connected to the equipment hazardous voltage 1s present Never touch any parts with your hand Doing so may result in an electric shock Condition Countermeasure No power supplied to output Check whether the input wiring has been performed correctly Refer to 7 Wiring Verify that the input voltage and input frequency are within the rated range Refer to 15 4 Specifications Check that MAIN SW is set to ON S Ras must be pressed for at least 1 second See 9 1 UPS Startup Normal Operation for the correct startup procedure The bypass fuse may be blown See 11 7 Bypass Fuse Exchange Output does not stop inv Ss must be pressed for at least 1 second See 9 4 UPS Shutdown Daily for the correct shutdown procedure However bypass power supply continues if bypass operation was started by changing over with the forced bypass switch overload or failure Check the setting of item Inverter stop operation in 10 1 Setup Menu Item List It may be set to Bypass The factory default setting is OFF Check the setting of item 9 Ora switch response time in 10 1 Setup Menu Item List It may be set to 3 seconds or Special operation The factory default setting is 1 second Output stops during operation Check whether the bypass fuse on the back panel is blown I
9. 0 8 ssed g Ssed g pao40 4949AU egi 15 Functional Description 15 1 Basic Operation 1 Normal Operation In normal operation the UPS switches automatically between the three modes a to c depending on the state of the power The UPS does not switch automatically when item UPS operation mode in 10 1 Setup Menu Item List is set to Double Conversion or Economy a Active Filter mode b The UPS operates in Active Filter mode when the input power voltage is within a certain range and the output power factor is below a certain value In Active Filter mode the UPS receives power from the utility power source and supplies it to the load At the same time it compensates for high frequencies in the input power at the inverter The batteries are kept continually charged and ready in case a problem outage or voltage drop occurs in the utility supply x SANUPS Utility Output Ou ETA power Gr Rectifier Inverter ef oN EAE STANDBY SANYO DENKI Charger Converter TOW r LOADLEVELM RO 00000 O 25 50 75 100 OL L Batteries Ni ye zo Gies CHEAR S56 Power supply route in Active Filter mode Indications by LEDs Double Conversion mode The UPS switches to Double Conversion mode when the input power voltage is outside a certain range In Double Conversion m
10. 110 115 120V 20 to 15 Double Conversion mode operation User settable 5 Economy Active Filter mode operation Rated voltage same as output voltage 10 Economy mode setting 8 Double Conversion mode operation Frequency 50Hz or 60Hz 1 3 5 Economy Active Filter mode operation Phases Single phase 2wire o 0 0 0 0 Rated voltage 2 pO Rated frequency 50Hz or 60Hz Same as input frequency auto selection Rated frequency 1 Double Conversion mode Setting 1 3 5 selectable Frequency regulation Rated frequency 1 3 5 Economy Active Filter ee mode operation Voltagewaveform Simewave Distortion factor of Linear load 3 or less voltage waveform 100 rectifier load 7 or less Rapid load 0 lt gt 100 at transient or output change switch Voltage Internal oscillator accuracy 0 5 During rated output Output Transient voltage variation Power outage Rated voltage During rated output recovery 5 Rapid input 10 variation voltage change 5 cycles or less ee xis Load power factor lag 0 7 lag Variation range 0 7 lag to 1 0 Overcurrent protection Auto switch to bypass circuit at 10596 or more With auto return function Overload capability Bypass 200 800 Type Small sealed lead batter ai lu _ Rated capacity 10A h equivalent 20 hour ratio 2 12V per battery Backup time 5 minutes 700W 10 minutes 500W At 25 C T Miambient temperature rated l
11. C old for 3 seconds 9 Select the menu item to set by using the 5 LEDs surrounded by E in the following figure CLEAR Press and quickly release within 3 seconds so that a menu item selection LED blinks Each press makes a different LED or set of LEDs blink Keep pressing until you have selected the menu item you want to set LEDs that blink when the UPS operation mode menu item is selected ALARM DOUBLE A INPUT OUTPUT ECONOMY CONVERSION O INV eo O 1 See E STAND BY bow c LOADLEVELOO Blinking LEDs UPS operation mode eoooo See the list in the previous section for the LED patterns to select other menu items e Xo CLEAR ea X rr Select the value to set by using the 4 LEDs surrounded by in the following figure BATT TEST A Press and quickly release O within 3 seconds so that a setting value LED blinks Each press makes a different LED or set of LEDs blink Keep pressing until you have selected the value you want to set J Example pp oes that blink when the Economy setting is selected BATT LOW r LOADLEV OO 25 50 75 SANUPS SANYO DENKI Setting Blinking LEDs Auto Double Conversion Economy See the list in the previous section for the LED setting patterns of other menu items J Short press CLEAR 5 When you are finished making settings
12. FUSE 250 158 a a a co man sw a o zi ES oo co co al aj a Lr co LE LEDs SANUPS Green INPUT Blinking E11A Green INV ON STAND BY Off O e Green OUTPUT Off N 4 ON STAND BY SANYO DENKI BAIL SRT LOW FLQADLEVELM ENO G INPUT Iss cS reen i GUeQOOO Green INV ON STAND BY Off WULourPUT Econo Conversion CLEAR Green OUTPUT Off x96 Check that the INPUT indicator has changed from blinking to lit and then proceed to step 2 Ww for one second SANUPS E11A Buzzer Musical trill BATT BATT LEDs LOW r LOADLEVELOg EO lt 00000 Green INPUT Lit 25 50 75 100 OL Green INV ON STAND BY Lit du poe T Economy Gonveesion CLEAR Green OUTPUT Lit The green LOADLEVEL 25 to 100 indicators and the red LOADLEVEL O L indicator light according to the load connected to the UPS The green ECONOMY indicator lights when the UPS operating mode is Economy Mode The green DOUBLE CONVERSION indicator when the UPS operating mode is Double Conversion Mode When the green DOUBLE CONVERSION indicator and the green ECONOMY indicator are both off the UPS is in Active Filter Mode This manual uses a frame to indicate switches Example INV ON STAND BY It also describes the c
13. LOW SQARLEVEL lt O E 099 TONO AB BB 35 700 OL DOUBLE INPUT OUTPUT ECONOMY CONVERSJON CLEAR Low battery voltage signal timing setting When using SANUPS SOFTWARE STANDALONE menu item setting of SANUPS SOFTWARE STANDALONE has priority over UPS setting Therefore above condition might occur When setting change is required configure the menu item using SANUPS SOFTWARE STANDALONE 42
14. TEST lit 90 seconds or more The batteries are OK Green BATT TEST slow blink Buzzer 00 0eekak s Under 90 seconds 7 beeps Tbeeps _ An early battery exchange i is recommended After the battery test has finished and the green BATT TEST indicator lights or starts CLEAR blinking press The green BATT TEST indicator goes off and returns to its normal indication BATT TEST To stop the battery test while it is underway press The UPS returns to normal operation The battery test stops if any of the following occur while it is underway Input power error voltage or frequency Mechanical failure Switching of Forced Bypass switch Setting MAIN SW to OFF Output power overload Pressing Rus for 1 second or longer When stopping battery test by power management software on the computer When the LODE LEVEL indicators are all off load factor is less than 2096 in the economy mode operation or the active filter mode operation The green BATT TEST indicator does not display the results of the test if the test is interrupted Note The results of the test are only an approximate guide If the batteries have reached their replacement interval an early replacement is recommended even if the results of the test are OK See 11 4 Battery Maintenance for more information about the replacement interval 27 11 6 Battery Exchange You can
15. comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in the residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 5 Maintenance and Inspection Precautions N CAUTION Maintenance and repair of the inside of the UPS should be performed only by technically qualified personnel Electric shock bodily injury and burns fuming or fire could otherwise result Contact your nearest sales representative or authorized service center to have the UPS checked out or to replace defective parts Opening the cover carelessly can result in an electric shock or burn Replace the batteries periodically once every 4 5 years when operated at 25 C 77 F Using batteries after their service life has expired may cause a fire Never use organic chemicals such as gasoline thinner benzene or detergent to clean batteries These can cause the casing to crack and leak resulting in fire Do not allow sharp metallic objects or fingers to touch the battery connectors of
16. does not switch from bypass operation to normal operation Check whether the Forced Bypass switch is set to Inverter This switch is located inside the front panel of the unit Remove the front panel to check See 14 Maintenance Bypass Power Supply Option When item Overload recovery operation in 10 1 Setup Menu Item List is set to Auto return The UPS switches to inverter operation every 2 5 seconds and switches back to bypass power supply if the overload condition still persists This cycle is repeated When item Overload recovery operation in 10 1 Setup Menu Item List is set to Bypass If the utility power voltage is low and the load current is below the overload detection threshold when the UPS switches to bypass power supply the UPS continues to switch between inverter power supply and bypass power supply Cannot perform battery test A battery test cannot be performed when CD Inverter is stopped Bypass power supply is active 9 Input voltage or input frequency is out of range Shutdown under remote control is in progress 5 Equipment is defective When the LODE LEVEL indicators are all off load factor is less than 2096 in the economy mode operation or the active filter mode operation Serial communication fails Verify that item PC Interface mode in 10 1 Setup Menu Item List is set to Workstation Check the serial conn
17. evidence of reaction foaming has ceased The resulting liquid should be flushed with water and the area dried Lead acid batteries can present a risk of fire due to generation of hydrogen gas The following procedures should always be followed a DO NOT SMOKE when near batteries b DO NOT allow flames or sparks near batteries c Before working with batteries discharge static electricity from the body by first touching a grounded metal surface before touching the batteries Do not dispose of batteries in fire as they could explode If a fire occurs near a battery do not use water to extinguish it Use only a powder distinguishing agent ABO Using water can cause the fire to spread Strictly observe the following precautions when handling the batteries Failure to do so may cause battery leakage overheating or explosion Do not solder to any part of the battery directly Do not charge the battery with reversed positive and negative terminal polarity Do not mix different battery types brands or versions Do not attempt to peel off or break the outer covering of a battery Do not subject batteries to strong physical shock or throw them away Clean batteries with water moistened cloth squeezed hard Do not use organic compounds such as gasoline thinner benzene or detergent Electrical energy may remain in a battery even after its service life has expired Do not allows sparks near used batteries and protect them from short circuiting
18. software Before making the connection check that item 5 PC Interface mode in 10 1 Setup Menu Item List is set as follows Interface mode Workstation mode 7 2 2 Connections to the Card Interface CARD I F Connected an optional LAN interface card Before making the connection check that item 5 PC Interface mode in 10 1 Setup Menu Item List is set as follows Interface mode Workstation mode Note This connector is for use with Sanyo option cards only Contact your supplier for more information about option cards 17 8 Preparations Before Operation Check the following items before starting operation Visually inspect the UPS to verify that there is no visible damage Check that the UPS is connected to a utility power source that meets the input specifications Check that the input switch MAIN SW is set to OFF Check that load devices are connected correctly Check that none of the connections is loose OSDO NO Check load connections Switch is OFF Check input power source 19 9 Operating Procedures 9 1 UPS Startup Normal Operation D Set 2 Press and hold Hold for 1 second y MAIN SW on the back panel of the UPS to ON OSet to ON BYPASS OUTPUT max 700W 10A
19. to 6 4 Setting the Shutdown Conditions in the User Guide of SANUPS SOFTWARE STANDALONE for details 2 If the Load displayed on the main screen is less than 30 the presumed backup time sometimes shows improper value Therefore When the battery low occurs shutdown execution feature is not recommended to use with such a low load factor condition 3 The presumed backup time is only an approximation An actual backup time might be different 41 LED blinking for setting up menu For the following two Menu Item e Restart time battery charge rate in the E11A Instruction Manual 10 1 Setup Menu Item List No e Low battery voltage signal timing in the E11A Instruction Manual 10 1 Setup Menu Item List No 2 when confirming two items using control panel of UPS the positions of the LED blinking for setting up menu might be different from description in the E11A Instruction Manual Refer to 10 2 Setup Menu Operations in the Instruction Manual of E11A to confirm the Menu Item These might be blinking as follows SANUPS INV ON STAND BY SANYO DENKI BATT TEST BATT LOW I MRABEENELOQ 1 O 2289 0 UE 28086725 100 OL DOUBLE WIPUTZQUTRUT ECONOMY CONVERSION CLEAR Restart time battery charge rate setting LED blinks O LED off SANUPS INV ON STAND BY SANYO DENKI BATT TEST BATT
20. 105 LED10 ALARM Alarm display Failure detected No failure INV ON s STAND BY Inverter operation On Off operation LED11 INV ON Inverter operation status Inverter operation Off Bypass operation STAND BY Y p li d NP Qo BATT TEST Battery test s f Status LED12 BATT TEST Battery test Result Normal Result Error Testing 9 CLEAR Stop buzzer clear result of battery test X1 Economy mode operation When power conditions are good UPS supplies this power to the load 3X2 Double conversion mode operation When power conditions fluctuate UPS converts to the stable power and supplies to the load 3X3 Active Filter Mode operation When load power fluctuates Suppresses high frequencies generated by the load and improves power factor When the green DOUBLE CONVERSION and the green ECONOMY are both off the UPS is in Active Filter Mode 3X4 The output voltage setting is displayed for about 5 seconds after the UPS is powered on LED initialization display This manual uses a frame to indicate switches Example INV ON STAND BY It also describes the color of the LED whenever it refers to an indicator on the control panel Examples Green INV ON STAND BY red ALARM it Indicates a lit LED In the illustrations in this manual Indicates a blinking LED 10 5 3 External Interfaces D v 69 of C9
21. Installation When installing the UPS carefully follow the instructions in this Instruction Manual Install the UPS on a stable surface that can bear the weight 16 kg 35 27 Ibs This surface should be flat so the UPS cannot fall and cause bodily injury The possibility of vibration and shock should be minimized at the installation location All work that involves lifting the UPS such as mounting it in a rack or attaching the stand should be carried out by at least 2 persons CAUTION Be careful to avoid straining your lower back when moving and installing the UPS There is a danger that the UPS could fall or be dropped during relocation or installation Always hold the UPS securely by the upper edges Failure to do so can result in bodily injury or damage to the UPS 6 1 Environment Do not install the UPS in the following locations e Where the ambient temperature exceeds 40 C 104 F For optimum battery life install the UPS where the ambient temperature remains between 20 to 25 C 68 to 77 F Where high humidity may occur Where corrosive gas or salt spray may be present Where it may be subject to vibration and shock Where dust may accumulate In a poorly ventilated rack when the UPS is rack mounted 6 2 Transporting When moving the UPS do not let it tilt Transport the UPS in its original packing more than 10 degrees to either side A Tilting of more than 10 degrees can carton removing it only
22. ONE 41 1 Safety Precautions PRECAUTIONS IMPORTANT SAFETY INSTRUCTIONS Before installing operating performing maintenance or inspecting the UPS be sure to read this manual and accompanying documents carefully to obtain a clear understanding of the information related to its operation safety and important precautions This manual described two warning levels DANGER and CAUTION as described below 4 Denotes immediate hazards which WILL probably cause severe bodily injury or death as a result incorrect operation Denotes hazards which COULD cause bodily injury and product or property damage asa CAUTION result incorrect operation Additionally even those hazards denoted by A CAUTION could lead to a serious accident so the instructions should be strictly followed The following labels indicate particularly important instructions which must be carefully followed The graphic symbols indicate prohibited and mandatory actions Indicates actions that must not be allowed to occur prohibited actions Indicates actions that must be taken mandatory actions Qo 1 Installation Precautions The UPS should be installed only by technically qualified personnel Improper installation can result in electric shock bodily injury and or fire Never operate or store the UPS in the following environmental conditions Doing so may cause the UPS to malfunction su
23. PS weighs about 16 kg 35 27 lbs Always get at least one other person to help you install it Bodily injury can result if the UPS falls The UPS can fall when it is moved or installed resulting in bodily injury or damage to the UPS Hold the bottom side of the UPS firmly with both hands when CAUTION installing it For safety use L type rails support rails when mounting the UPS in a rack Contact the manufacturer of your rack for more information about L type rails The UPS is designed for mounting in 19 inch racks only Refer to 6 3 Installation Space and make sure you secure enough ventilation space in front of and behind the UPS Do not place other objects on top of the UPS Doing so can damage the UPS The UPS is heavy weighing about 16 kg 35 27 lbs Installation at the very bottom of the rack is recommended Always use L type rails support rails when mounting the UPS in a rack Contact the manufacturer of your rack for more information about L type rails D Attach the supplied rack mounting brackets to the UPS There are 2 brackets 1 for the left and 1 for the right Refer to the following illustration and make sure you attach them in the correct direction Q Mount the UPS in the rack 7577777171111 Attach the left and right rack mounting brackets so that the large and small holes are on the bottom 6 7 Inserting the Bushings When you are not using the stand or rack mounting brackets inse
24. S 9 Restart time eeeoo 30 battery charge reaches 30 due to final discharge of the batteries battery charge rate Same behavior as Auto when When 30 50 or 80 is selected the 50 O battery charge reaches 50 UPS does not restart until the batteries e Same behavior as Auto when 2re charged to the specified level o 80 battery charge reaches 80 All patterns e x All sounds Basser Sonn OOooeo Pattern 1 O Do not emit sounds on power outage battery test battery test abnormal and overload Pattern 2 e Emit alarm and key click sounds OFF O Emit key click sounds only 1 second e Turn inverter off when pressed for 1 second Set the response time for switch press to stop inverter eooeo 3 seconds O Turn inverter off when pressed for 3 seconds power supply e Special operation inverter from being turned off by an accidental operation See 9 4 UPS Shutdown Daily for operation details Auto return Auto recovery with time Set the conditions for automatic switch e jooeeoeeoooeeoce eojeoejo e jeijojoeeo o O eoejeooe oeo ejeooeeoceeo O OlelojoO oOoOjOojejeo ooo O O O O O O O OJ Ol6 O O O 6 6 OO OJ OO O 09JO O O O O OJO OJj6OO OI O O O O OjOIOJ OJOO OJOJOJOJOO 0 O O O O0 O O o OJ OI O OJIOJOJ OL CO OJOJO O O O O O O OJO OJ OJO O O O O OIO OO di Overload recovery e back to inverter power supply auto K oeoeo Sed operation 3
25. Uninterruptible Power Supply SANUPS E11A102A Instruction Manual SANYO DENKI M0007084E Introduction Thank you for choosing the SANUPS E11A102A SAVE THESE INSTRUCTIONS This manual contains important instructions for E11A102U001 that should be followed during installation and maintenance of the UPS and batteries To use the UPS correctly and safely read this manual before using the UPS After reading please keep it handy for convenient reference This UPS is intended for installation in a temperature controlled indoor environment free of conductive contaminants Operating temperature 0 to 40 C 32 to 104 F UPS is an abbreviation for Uninterruptible Power Supply Table of contents 1 Safety Precautions ente mme netten innen nee nene nenne nen enne n nee eiie ineo rien Hee seen aan nee ecrire dene nne 1 2 For Proper Operation 7 777777 mMMMMMMMMMMMPl 2 1 Input Power Requirements 2 9 Installation Precautions 7 7 2 3 Usage Precautions rr22 nonnrrrn nnn mmm enne 2 4 Dealing with Errors 7777 MeeeeeeeeeeeeeeeeeseeeeMee 3 Checking the Contents of the Package 4 Overview eme eee e nee ee eee en nnn 5 External Dimensions and Part Names 5 1 Front and Back Panels 5 2 Control Panel and Indicators 7 777777MMMMMMMeece 5 3 Externa
26. ach the front panel 5 Forced Bypass switch should be inverter position Slide the cover in and secure with the screw on the right side The Forced Bypass switch equipped horizontally The Forced Bypass switch equipped vertically Bypass Inverter Forced Bypass gt Cy 8 ssed g Ssed g peo104 4949AU First catch the claws on the right side then push the left side in This completes the battery connector connection 13 6 5 Attaching the Stand Unless the UPS is secured solidly in place it can shift or fall during seismic events earthquakes or when it is subjected to shock or vibration possibly causing bodily injury CAUTION Be careful not to get your hands caught when installing the stand Proceed as follows to attach the supplied stands D Prepare two supplied stands Q Place the UPS in the stand Always place with the left side of the UPS on the bottom and the control panel on the top ASNN If required secure the stand to the UPS with the screws This completes the stand attaching 14 6 6 Mounting a Rack Mount Type UPS Be careful to avoid straining your lower back when moving and installing the UPS The U
27. als such as gasoline thinner benzene or detergent to clean batteries These can cause the casing to crack and leak resulting in fire or current leakage 1 2 3 4 Battery backup time confirmation Refer to 11 5 Battery Test and periodically perform a battery backup time test Depending on the results of the test exchange the battery The default Setup menu setting is to perform an automatic battery test once every 6 months Estimated battery replacement interval Battery service life is affected by operating conditions such as ambient temperature and the number of discharge cycles Ambient temperature has a particularly strong influence as indicated in the following table refer to the table to predict when batteries will need to be replaced according to average ambient temperature Using batteries after their service life has expired can cause leakage and in the worst case damage may result so we recommend exchanging batteries early as a preventative and protective step Average Ambient Projected Service Battery Replacement Operating Temperature Life Interval 25 C 77 F 30 C 86 F 35 C 95 F 40 C 104 F Battery specifications The batteries in the UPS are specially designed for this application Do not substitute with any other type and do not mix new and old batteries as shortened battery life leakage and heat could result Battery disposal Batteries are industrial waste con
28. as produced by battery charging could result in rupture or explosion of the case Before starting the UPS make sure that the load side is safe Be sure to refer to the instruction manual while operating the UPS The operating state of the UPS as determined by the INV ON STAND BY switch and the MAIN switch is indicated by the LEDs as shown the table below The following table shows the UPS states resulting from operation of the MAIN SW and INV ON STAND BY switches Check the indicators before and after operating Do not touch the MAIN SW and INV ON STAND BY switches unless necessary If power is supplied incorrectly an electric shock or bodily injury could result UPS Status Power Output Status MAIN SW INV ON STAND BY OUTPUT OFF STAND BY Stopped INPUT off green OUTPUT off green ON STAND BY Stopped INPUT on green OUTPUT off green OFF ON Power supplied from inverter INPUT blinking green OUTPUT on green ON ON Power supplied from inverter INPUT on green OUTPUT on green LEDs Avoid inserting sharp objects or fingers into the fan Doing so may result in bodily injury Do not touch the UPS including the cables if you hear thunder nearby There is danger of electric shock from a lightning strike Do not detach the cover of the options except when you use some options There is danger of electric shock and equipment damage Never use the UPS for the following types of loads a Medical instruments used fo
29. beeps The battery must be exchanged The battery has reached its service life The red BATT LOW indicator blinks Contact your supplier CLEAR You can press Q to stop the buzzer sound and red BATT LOW blinking but they will start again the next time the UPS is powered on This will continue until you exchange the battery Note Contact your supplier if any other failure occurs in the UPS 9g 14 Maintenance Bypass Power Supply Option You can combine this UPS with an optional Maintenance Bypass Unit In the event of a failure in the UPS you can then exchange the UPS after manually switching from bypass power supply to maintenance bypass power supply Note The following description applies to use with an optional Maintenance Bypass Unit Normally do not change the setting of the Forced Bypass switch Leave it set to the Inverter side If you do set the Forced Bypass switch to the Bypass side to perform maintenance or for some other reason remember to set it back to the Inverter side when resuming normal operation After Qu setting it back to the Inverter side press Ss on the control panel and hold it for at least 1 second The switch is located inside the battery cover The Forced Bypass switch equipped vertically The Forced Bypass switch equipped horizontally Bypass Inverter Forced Bypass gt
30. ctifier Inverter ON STAND BY SANYO DENKI Converter Charger OXSUSC DOUBLE CLEAR gt Batteries rn Xt ECONOMY CONVERSION pees O OO Power supply route on failure of utility power Indications by LEDs 2 Inverter Fault Protection If a fault occurs in the inverter the output selector switch activates automatically and switches from inverter power to bypass power without interruption The red ALARM indicator lights and the alarm buzzer sounds The power supply route is the same as for CLEAR an overload Press to stop the buzzer INV ON STAND BY BATT TEST TOW LOADLEVELIO Seco OP 25 50 75 100 OL SANYO DENKI CLEAR INPUT OUTPUT ECONOMY Dm ee 00O LED indications when an inverter fault occurs Note What to do if an inverter fault occurs Output from the UPS will stop if a power outage occurs during bypass operation due to an inverter fault Contact your supplier or a Sanyo Denki representative as soon as possible Sey aee 15 3 Protective Function Table The following table shows functions and operations which activate to protect the UPS The O mark indicates lit LEDs and buzzer alarms Operation panel front panel indicators Alarms Protective Item LM BATT Buzzer functions Notes INPUT OUTPUT STAND ALARM O L LOW ies resa TENE Red Red pattern UPS operations Green He
31. d ED Rectifier charger Preparation operation Power up Power up Normal Inverter operation operation Serious Stop inverter failure Bypass supply Overload effective Auto return value Bypass supply Forced Manual switch bypass to bypass supply Input over Battery voltage operation Input over voltage prolonged Stop rectifier and Battery operation 3 Power charger Battery outage operation Power outage prolonged Continue inverter Battery supply operation 3 Input error Battery frequency operation Input error Battery prolonged operation 3 Battery Stop inverter failure Bypass supply CLEAR 1 Press Q on the front panel of the UPS to stop the buzzer If a failure occurs contact your supplier or Sanyo Denki representative as soon as possible Buzzer sound patterns 1 Continuous tone ra Continuous beeps 2 In this state the LED blinks or is off depending on the setting of item M Inverter stop operation in 10 1 Setup Menu Item List When item Q is set to Bypass O Blinks When item D is set to OFF 3 Battery operation Stops inverter operation when final battery discharge is reached ede 15 4 Specifications Outputcapacity 1kVAJOTEW o Jo Cooling system Forcedaircooling Phases SingephaseZwire 100
32. e air intake and exhaust vents Also for maintenance purposes a space of at least 1 m about 40 inches will be needed at the front of the UPS and a space of at least 50 cm about 20 inches will be needed at the back of the UPS When mounting the UPS in a rack use a rack which allows ventilation and provide at least 20 cm about 8 inches clearance from the front and back of the rack to permit free airflow at the air intake and exhaust vents Also for maintenance purposes a space of at least 1 m about 40 inches will be needed at the front of the rack and a space of at least 50 cm about 20 inches will be needed at the back of the rack For details see 6 3 Installation Space 4 When the AC input power is single wire grounded always connect the ground phase to the S terminal phase side on the UPS b As far as possible do not ground the output load side If you must make a single wire grounded connection always connect the ground phase to the V terminal phase side on the UPS This is to prevent short circuiting by the ground 2 3 Usage Precautions 1 Never short circuit the output terminals or connect a load which draws short circuit current Doing so causes protective functions to activate or fuses to open preventing output 2 Unsuitable load devices Do not connect laser printers plain paper fax machines copy machines or overhead projectors as load devices Such devices typically include heating elements that dra
33. e utility power recovers inverter operation continues while the batteries are recharged The UPS is therefore able to supply completely uninterrupted AC power to connected loads without even momentary power loss AC Input H MAIN Bypass Fuse Bypass Circuit i i SW z AC Output 5 g a a Fuse Rectifier Inverter e fec e a X T a a DC DC i E Converter l CARD I F iz MI 34 T Control Circuit i PC UF o Fuse e External i Batteries Lifi Batteries LANI F option _ UPS Block Diagram 5 External Dimensions and Part Names 5 1 Front and Back Panels Inside cover 3 440 mm 17 32 inch Inside cover 9 EMA 77 Qu LLL VW rowe XO 00000 3 ws edi TUE INPUT OUTPUT ECONOMY CONVERSION GEAR 90 6 0 D Caw BYPASS OUTPUT max 700W 10A H X FUSE Gp a c cO 80 154 qd qd qd OPTION CARD G wan sw oo oS 5 e is o Le oN INPUT XT 3 39 inch AUXOUTPUT a or e So Length 1 8 m l Depth 408 mm 16 06 inch 70 9 inch Weight 16 kg 35 27 Ibs Function Control pan
34. ection See 5 3 External Interfaces Check the setting of item Serial baud rate in 10 1 Setup Menu Item List The factory default setting of this item is 9600 Automatic inverter restart does not occur after shutdown due to battery exhaustion following power outage Check the setting of item 7 Restart time battery charge rate in 10 1 Setup Menu Item List Automatic inverter restart does not occur if this item is set to OFF If this item is set to 80 50 or 80 the UPS does not start until the batteries are charged to the specified level The factory default setting of this item is Auto Green DOUBLE CONVERSION and green ECONOMY light and go off frequently at irregular intervals The UPS is switching frequently between operating modes because the utility power is unstable Set the UPS operating mode to Double Conversion Mode For details see item 1 UPS operation mode in 10 1 Setup Menu Item List The factory default setting of this item is Auto 32 13 Alarm Sounds The alarm buzzer emits sound patterns to alert you to failures and error conditions in the UPS Check the sound pattern and refer to the following table to for the steps to take CLEAR Press to stop the buzzer sound Sound Pattern UPS Status What to Do Continuous tone This is a mechanical failure Contact your supplier Duri
35. el and indicators Control panel for control operations UPS status display and function settings 9 Battery connector Battery connector o Exhaustvent jVenilaton o 5 2 Control Panel and Indicators LED11 LED5 LED6 LED10 LED4 25 50 75 100 OL Q DOUBLE INPUT OUTPUT ECONOMY CONVERSION LED9 LEDO LED1 LED2 LED3 Functions Status display 1 Not lit Slow blink INPUT Input power status Normal input Input error OUTPUT UPS output power status Inverter operation OFF Bypass operation ECONOMY Operation mode Economy moce OFF 3 7 operation 1 DOUBLE Double conversion CONVERSION Operation mode mode operation 42 OFF 3 BATT LOW Battery status Battery power low ee Power Battery exhausted Load level 25 Load 25 or more Load under 25 LED5 25 Output voltage setting Setting other than i 100V 4 e 100V 00V setting Q Load level 50 Load 50 or more Load under 50 LED6 50 Output voltage setting a Setting other than i u e 110V 4 110V ventum ie Load level 75 Load 75 or more Load under 75 xd LED7 Q 75 Output voltage setting Setting other than S 115V 4 115V 1gVisertiig Load level 10096 Load 100 or more Load under 100 LED8 100 Output voltage setting as Setting other than m 120V 4 120V AY eens LED9 O L Overload display Load 105 or more Load under
36. exchange the batteries without stopping the load devices However this should be done as quickly as possible because the UPS will be unable to provide backup power in the event of a power outage The battery pack weighs about 6kg 13 23 lbs Be careful not to drop it on your feet Bodily injury can result AN Wear insulated gloves and take other precautions when exchanging the batteries Otherwise electric shock can result CAUTION There is a constant voltage max approx 24V approx 12V x 2 at the battery terminals Do not touch them with your hands or short circuit them Bodily injury can result Remove the front panel of the UPS Remove the screw on the right side of the battery cover and then remove the battery cover Disconnect the battery connector Pull the battery pack out e amp e eo Battery connector Insulate with tape or other insulator Note for removing the screw When a screw is used do not lose the removed screw When a non dropping screw is used this screw cannot be removed from the battery cover Do not try to detach it forcedly Remove 1 screw and remove the battery cover by sliding in the direction of the arrow Remove by sliding in the direction of the arrow while firmly pressing the two locations indicated by 5 Insert the new battery pack so that the connector faces forward Connect the battery connector 5 Insert the battery pack i
37. failure has occurred because of defects in materials or workmanship 3 This warranty is void in the event of any modification or change to the product supplied by Sanyo Denki 4 This warranty is void in the event of any improper use of the product supplied by Sanyo Denki or failure to use the product as specified in this Instruction Manual 5 This warranty is void in the event that the product supplied by Sanyo Denki is installed in an inappropriate location 6 This warranty does not apply to failures due to accidents improper use or use for other than the product s intended use 7 This warranty does not apply to defects or damages arising from fire earthquake storm or flood disaster lightning or other natural disasters including pollution salt disaster gas disaster chloride gas non standard voltage or incorrect power sources other than those specified 8 This warranty does not apply to defects or damages arising from mishandling such as during transportation relocation or dropping of the UPS by the customer after purchase 9 Sanyo Denki reserves the right to determine whether damage to a load device connected to this product is due to faulty operation by this product In the event of any such claim the affected load device must be sent to Sanyo Denki for inspection 10 Warranties for devices other than the product supplied by Sanyo Denki shall be the warranties provided by the manufacturers of those devices 11 Sanyo Denk
38. he UPS operating mode to Double Conversion mode Economy e Set the UPS operating mode to Economy mode 100V e Refer 100V setting The default setting of Model E11A102U001 00 Output voltage 0e000 110V O to 110V setting The default setting of Model E11A102U001 10 RESTART 115V e the 115V setting The default setting of Model E11A102U001 15 120V right 120V setting The default setting of Model E11A102U001 20 i 1 e 1 allowance Set the range over which the output requency sync range 3 o frequency is adjusted to variations in the RESTART eeooo gt o elallowance input frequency in Economy Mode and 5 e 5 allowance Active Filter Mode 50Hz e 50Hz setting Set the inverter output frequency when 4 sitios D OOe O0O UPS restarts from the batteries from frequency 60Hz O 60Hz setting stopped status Do not use this setting T K Setting for communications by the power management software over serial 5 PC Interface mode eoeoo Workstation 9 or LAN connection Serial Login e Shutdown by serial login Do not use this setting O yu 9600 e x Set the baud rate to 9600 bps Set the communications baud rate when Serial baud rate O 0O0 4800 O Set the baud rate to 4800 bps a workstation PC or optional LAN card 2400 e Set the baud rate to 2400 bps is connected Auto e id Auto restart OFF Q The UPS stays off Specify when to restart the UPS after a i n e Same behavior as Auto when Power outage and shutdown of the UP
39. i provides no warranty for products made by other manufacturers e g batteries 12 This warranty applies to the product specified by Sanyo Denki It does not apply to any other device 13 Sanyo Denki disclaims all responsibility for damage to load device software loss of data lost profits and lost opportunities 14 This warranty does not apply to medical or industrial devices connected to this product 15 This warranty applies only to devices installed in the United States of America and Canada 40 Appendix Usage notes for SANUPS SOFTWARE STANDALONE When using supplied SANUPS SOFTWARE STANDALONE please note the following instructions Charge on the main screen of SANUPS SOFTWARE STANDALONE For the charge rate as a of the battery displayed on the main screen of SANUPS SOFTWARE STANDALONE please note the followings Refer to 6 1 Main Screen in the User Guide of SANUPS SOFTWARE STANDALONE for details 1 Proceed as follows to charge the batteries of the UPS for 12 hours or more at initial startup of the UPS Perform this operation before powering the connected load devices on Verify that the battery connector is connected correctly See 6 4 Preparation Before Installation in the E11A Instruction Manual for details Perform step 9 1 in the E11A Instruction Manual Verify that the Green INPUT LED on the UPS control panel lights Charging sta
40. it boards for signs of overheating or corrosion This inspection is especially important if the equipment is installed in an environment subject to corrosive gases or high humidity 2 Dust or dirt adhering to parts inside the UPS may cause it to malfunction Remove any dust or dirt adhering to the intake and exhaust vents and fan 11 3 Parts Replacement The projected service life of the UPS is about 7 years If you intend to continue using the UPS after its projected service life contact your supplier regarding purchase of components that must be replaced If the components are not replaced at the end of the service life the UPS will not function properly 1 Battery Once every 4 5 years See 811 4 Battery Maintenance for more information about exchanging the battery Note The projected service life of the components is based on use in an ambient temperature of 25 C 77 F Higher temperatures result in shorter service life Parts replacement should not be attempted by customers contact your supplier or Sanyo Denki representative when replacement is needed 25 11 4 Battery Maintenance Internal maintenance and inspection should be performed only by technically qualified personnel Electric shock injury burning smoke or file could otherwise result Batteries should be replaced periodically Batteries used after their service life has passed may cause a fire CAUTION Never use organic chemic
41. l Interfaces 7 77 7000mMMMMmMeMMeMMeeemMeeeMee 6 gt Installationcz Ayes EDU SG YE SDSC EP POEDUSVESETSUNCUT UNE Seta eno rec bananas UT EU UE ME cie 12 61 Environment estne inik niken n ekuin iieri i neb aaa aa inini 12 6 2 Transporting Ae ee ee Ee e EE e EE E AAE ERER AEE A AER AE AEE AE AA AR EAE D D D E 12 6 3 Installations Spacen s AER ee Ree E A E E en wearer MUSEUM EU ere 12 6 4 Preparation Before Installation 9 mermem nn nnen ninenin inenen sinonimes nE 13 6 5 Attaching the Stand tee eee eee e a e e reece epee crane d dud a add qu 14 66 Mounting a Rack Mount Type UPS sre a a R 15 6 7 Inserting the B shingg nenen nin in nyn ninne e n nen n e nts nret is nis ninen bss n rueuede 15 AA og 80 a aaa a A E A AE SC 16 TU UPS Waited as IS UID so gia NIE se es UM ey ees ery See ener caer eaer spre PA DIPI eerr ey 16 7 2 External Interface Connections 7 7777770000mmmmMMMMMMMMMeeeemM 17 8 Preparations Before Operation 7 7 77 7mmmmmmmMMmMMMMMmMMMMMMMeMMeeeemMM 18 9 Operatmg Procedures anno amram enn OUR UIT eean e e eU Henne igo e ea een eer 19 9 1 UPS Startup Normal Operation 777 777MMmMMMMMMeesee 19 9 2 UPS Startup Battery Power 777 777mmmMMMMMMMMeMMMeMMM 20 9 39 Outage Simulation 468b 020 nnna aeni ne tee cee escent e gts nop eunen n nhn s 21 9 4 UPS Shutdown Daily 77 777mmMmMmmMMeMMeeeSeeuMM 22 9 5 UPS Shutdown If Not to Be Used for More Than a Week
42. n the direction of the arrow The connector cannot be inserted in the wrong orientation Push in until you hear a click Be careful not to get your hands caught when securing the cover The battery connector cannot be inserted in the wrong orientation If it does not go in do A not try to force it Doing so can damage the CAUTION connector and result in electric shock 928 Attach the battery cover Attach the front panel Slide the cover in and secure with the screw on the right side First catch the claws on the right side then push the left side in 9 Rest the remaining battery service life with item 1 Reset remaining battery life in 10 1 Setup Menu Item List For details see 10 User Settings Battery disposal Batteries are industrial waste containing lead a toxic material To dispose of used batteries contact an authorized industrial waste handling company or repack them in their original cartons and send them to your supplier Q This completes the battery exchange 29 11 7 Bypass Fuse Exchange IN Always power the UPS off before exchanging the fuse Failure to do so can cause electric shock CAUTION Be careful to avoid injury or electric shock If the bypass fuse blows the red ALARM indicator lights and output from the output terminals stops Proceed as follows to exchange the fuse for a new fuse using the supplied by
43. ng bypass operation The bypass fuse is blown Exchange the fuse for the supplied fuse See 11 7 Bypass Fuse Exchange The battery is exhausted The UPS will restart automatically when utility power is restored Power is being supplied from the battery because of 2 seconds an nputvoltase or Input the correct voltage or frequency 35 P 8 frequency error k The input switch 2 beeps 2beeps 2 beeps MAIN SW was set to Set the input switch MAIN SW to OFF during inverter ON power supply Wait for the battery check to end The UPS is performing a You can EE the battery check by battery check pushing Q and holding it for 1 second Input the correct voltage or frequency Continuous beeps Ro Rokok ek oe The battery voltage is low Set the input switch MAIN SW to ON 1 second 2 seconds The load devi ae f PAE SRN R ae Connected fewer load devices to the PM KKK K to the output exceed the 2 output k kkk rated capacity 2 seconds X M N x KK KK k x x k k k kK k x The battery check result was an error The battery must be exchanged Contact your supplier 7 beeps 7 beeps The battery has reached A battery exchange is recommended 2 seconds half of its service life The Contact your supplier M red BATT LOW indicator You can press Q to stop the buzzer ok k OK OK KOR kkk lights sound 5 beeps 5
44. nual If the UPS is installed incorrectly impact or vibration could cause it to fall or move inadvertently resulting in bodily injury Be careful to avoid back strain Wiring should be performed only by technically qualified personnel Incorrect wiring can result in electric shock and or fire Protection in primary circuits against over currents short circuits and earth faults is not provided inside this UPS Protection in primary circuit against over currents short circuits and earth faults shall be providied as part of the building installation Connect the grounding cable securely in the manner specified Failure to connect the grounding cable may result in electric shock o The grounding cables of all load devices connected to the output of the UPS must be securely connected to the grounding terminal Failure to connect the grounding cables correctly may result in electric shock The socket outlet shall be installed near the equipment and shall be easily accessible o Load devices are devices such as computers that are connected to the UPS 3 Operating Precautions Immediately shut the UPS off if it malfunctions or if an unusual odor or noise is observed Failure to do so may result in a fire To avoid electric shock do not open the cover of the UPS Risk of electric shock do not remove cover No user serviceable part inside Refer serviving to qualified personnel The space around the UPS must be well ventilated Otherwise g
45. oad Generated heat 50W Input leakage current 3mA or less Operating environment Ambient temperature 0 to 40 C 82 to 104 F 3 Relative humidity 20 to 90 omne jo 4odBorem pa A charcinitic inear koad 1 The inverter is capable of operation synchronized with AC input and instantaneous switchover provided that the AC input frequency is within 3 or 196 396 5 selectable of the rated frequency and the AC input voltage is within 15 to 20 of the rated voltage The UPS enters battery operation with the AC input frequency is outside the specified range 2 When input voltage waveform distortion is under 196 3 The UPS contains batteries Battery service life will be foreshortened if the UPS is used in an environment where the ambient temperature exceeds 30 C 86 F 4 If grounded the ground phase of the input and output must match according to UPS Specifications 5 The above table lists standard specifications Some specifications are different for units with long backup times For details refer to the external battery specification instruction manual les Batter 39 16 Warranty Warranty for Use Overseas North America 3 Years 1 This product is warranted against electrical failure due defects in materials or workmanship for 3 years after the date of purchase 2 Free repair or replacement by a product with equivalent functions will be made when it is determined that
46. ode the UPS converts AC power from the utility power source into DC power through the rectifier and reconverts this DC power back into AC power through the inverter and supplies it to the load The output power is stable AC power synchronized with the input power source The batteries are kept continually charged and ready in case a problem outage or voltage drop occurs in the utility supply io SANUPS ta l E11A Utility Output Os power e N ae id Inverter STANDBY SANYO DENKI BATT BAIT LOW rLOADLEVEL EN Gus PRENDS 00000 O 25 50 75 100 OL CLEAR NIU wt ECONOMY RUD L Batteries ET AO Power supply route in Double Conversion mode Indications by LEDs 35 2 3 4 5 c Economy mode The UPS switches to Economy mode when the input power voltage is within a certain range and the output power factor is above a certain value In Economy mode the UPS receives power from the utility power source and supplies it to the load At the same time the inverter is connected to the load and ready to activate The batteries are kept continually charged and ready in case a problem outage or voltage drop occurs in the utility supply Utility Output power Rectifier EAE STANDBY SANYO DENKI C 25 75 100 OL Batteries Elo ON LINE Secko o I o i A 9 Power supply route in Ec
47. olor of the LED whenever it refers to an indicator on the control panel Examples Green INV ON STAND BY red ALARM In the illustrations in this manual it Indicates a lit LED ndicates a blinking LED 19 9 2 UPS Startup Battery Power During a power outage low voltage or other trouble with the AC input power to the UPS you can supply power to the inverter output from the built in batteries MAIN SW Check that BYPASS OUTPUT max 700W 10A FUSE J 250V 15A q q ie man sw c a o os on the back panel is set to OFF STANDBY SANYO DENKI BATT LOW r LOADLEVEL 4 33 00000 25 50 75 100 OL INPUT OUTPUT ECONOMY CONVERSION BATT NT TEST e DOUBLE CLEAR lt LEDs are all off Press a and hold it until the buzzer sounds Release it when the buzzer sounds SANUPS E11A STAND BY SANYO DENKI BATT TEST Be Hold for about 3 d cow old for about 3 seconds LOW rLOADLEVEL 4 O 00000 O 25 50 75 100 OL CLEAR DOUBLE Boe ECONOMY CONVERSION O Rs te IN 20 Buzzer Musical trill LEDs Green INPUT Green INV ON STAND BY Green OUTPUT after 5 to 6 seconds Green INPUT Green INV ON STAND BY Green OUTPUT
48. onomy mode Indications by LEDs On Failure of Utility Power When a fault or an outage occurs in the utility power source the rectifier and charger cease operating while inverter operation continues now using the batteries as a DC source to produce AC voltage to ensure stable power supply to the load without even a momentary power dropout At the same time the buzzer sounds the battery operation alarm and the green INPUT indicator starts blinking E1 js Utility Output 1 power L ON Rectifier P Inverter STANDBY SANYO DENKI Converter TOW rLOADLEVELGO S Charger O00000 O a 25 50 76 100 OL ppl eUEPU ECONOMY jo CLEAR gt Batteries CO oO Power supply route on failure of utility power Indications by LEDs Upon Recovery of Utility Power When normal utility power is restored rectifier and charger operations resume automatically returning to the normal operating state described in 15 1 1 When Battery Voltage Declines When low voltage or an outage in the utility power source continues causing the battery voltage to decline to about 22V 1 85V cell the red BATT LOW indicator in the above figure lights to indicate low battery voltage Note When item 2 Low battery voltage signal timing in 10 1 Setup Menu Item List is set to 2 minutes or 3 minutes the alarm is issued at the point when the remaining battery time drops to the
49. ous short circuit current The following precautions should be observed when working with batteries Remove watches rings and other metal objects Use insulated tools Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect the charging source prior to connecting or disconnecting battery terminals Determine whether the batteries have been inadvertently grounded and if so remove the source of grounding Contact with any part of a grounded battery can result in electric shock Do not attempt to open or disassemble batteries The electrolyte is harmful to the skin and eyes The battery contains diluted sulfuric acid which is extremely toxic If a battery leaks take appropriate measures to prevent any battery fluid contacting your skin or clothing Diluted sulfuric acid may cause blindness if it gets into the eye may burn skin upon contact It is electrically conductive and corrosive Observe the following procedures if electrolyte spills Wear full eye protection and protective clothing If sulfuric acid contacts the skin wash it off immediately with water If sulfuric acid contacts the eyes flush thoroughly and immediately with water and seek medical attention Spilled sulfuric acid should be washed down with a suitable acid neutralizing agent such as a solution of approximately one pound 500 grams bicarbonate of soda in one gallon 4 liters of water The bicarbonate of soda solution should be applied until
50. pass fuse D Stop the inverter by pressing Ras and holding it for 1 second and then set MAIN SW to OFF Remove the fuse on the back panel of the UPS by pushing it in with a minus screwdriver and turning it in the counterclockwise direction 9 Insert the new fuse and return it to the original location by turning it in the clockwise direction Set MAIN SW to ON and then start the UPS by pressing Rs and holding it for 1 second For details about UPS startup see 9 1 UPS Startup Normal Operation UPS back panel Bypass fuse Note f you exchange the bypass fuse while the UPS is powered on the red ALARM indicator will remain lit until you power the UPS off Always power the UPS off before exchanging the fuse Discard the old fuse as non combustible industrial waste after exchanging it Q This completes the fuse exchange 30 12 Troubleshooting If a problem occurs check the condition of the equipment and perform countermeasures as listed in the table below A CAUTION Internal maintenance and inspection should be performed only by technically qualified personnel Electric shock injury burning fuming or fire could otherwise result Before beginning inspection shut down the UPS completely and remove the input power Failure to do so may result in an electric shock
51. press Q and hold it for at least 3 seconds ALARM SANUPS Two beeps sound from the buzzer Note OA The setting is saa and the UPS If you keep pressing for 3 more seconds 2 Sane SANYO DENKI IOFHPHE IO norma k peraton beeps will sound again and all settings will return to the factory defaults BATT BATT LOW r LOADLEVELPO 3 Sy However at Model E11A102U001 10 and 0000 E11A102U001 15 Output voltage TOBE CLEAR Hold for 3 seconds INPUT OUTPUT ECONOMY CONGSsN setting will return to 100V not defult eo 24 11 Maintenance and Inspection 11 1 Daily Inspection Check the control panel LED indicators to confirm that no error is indicated No other special inspection or maintenance is required 11 2 Periodic Inspection Inspect the following items once every 6 months Internal maintenance and inspection should be performed only by technically qualified personnel Electric shock injury burning fuming or fire could otherwise result Before beginning inspection shut down the UPS completely and remove the input power Failure to do so may result in an electric shock CAUTION While the batteries are connected to the equipment hazardous voltage is present Never touch any parts with your hand Doing so may result in an electric shock 1 Inspection of external appearance and internal visual check Inspect the components on the circu
52. r life support b Control units for trains or elevators failure of which could cause bodily injury c Computer systems upon which social or public infrastructure depends d Devices which serve applications related to the above Contact your sales representative if you need to use the UPS in an application like the above Special equipment such as redundant devices or an emergency generator must be incorporated when operating maintaining and controlling systems in which a UPS is used with loads affecting life support or public infrastructure dependent applications Do not smoke or use an open flame near the UPS as it could cause the UPS to explode or rupture resulting in injury or fire Do not place containers of liquid such as a flower vase on the UPS If the container was to spill the liquid could cause a short circuit resulting in sparks or fire inside the UPS Do not sit step or lean on the UPS as bodily injury could result if the UPS was to fall Repairs and modifications to the UPS prohibited All repairs and modifications to the UPS are prohibited The UPS contains high voltage and no user serviceable parts Opening the cover exchanging the battery parts exchange and repair can result in electric shock and damage to the UPS when performed by anyone other than qualified service personnel All such repairs and modifications will void the warranty 4 Radio Frequency Interference This equipment has been tested and found to
53. return after switching to bypass power Bypass Fixed as bypass on overload saadi berme T Inverter stop eeoeo ORE bed The UPS stays off Specify the UPS operation during Operation RESTART Bypass O Switch to bypass operation when inverter power supply stops inverter stops When low battery voltage level is Battery voltage level 6 detected Low battery voltage OO 90 2 minutes o When remaining battery capacity Specify the timing for triggering the low signal timing is 2 minutes battery voltage signal 5 When remaining battery capacity Md e is 3 minutes 5 minutes e 5 minutes backup Set the UPS backup time on power outage 5 minutes O 15 minutes backup An external battery must be connected for 3 Battery backup time 0 0 30 minutes e 30 minutes backup settings of 15 minutes or higher 60 minutes Oo 60 minutes backup This item ani ae iia unless resetting 80 minutes e 180 minutes backup Terme OERI 5 years e 5 years lifetime type portie battery ype Set this when xg j M exchange the battery or connect an externa Battery type O O 10 years 9 10 years lifetime type battery This item can t take effect unless 3 years e 3 years lifetime type resetting remaining battery life 80 days e 5 Check batteries every 180 days Set the interval number of days for the 90 days O Check batteries every 90 days automatic battery check The check is Q9 Battery check schedule O 30 days e Check batteries every 30 days ca
54. rried out automatically when the None Oo No battery cheek specified number of days has elapsed Do not reset e 2 DEM eset the battery information remaining life accumulate attery Reset remaining Oooooe Ri he b inf i G ini life lated b O battery life Reset operating time number of power outages LED remaining life display when you exchange the battery Note Changes to some menu items do not take effect until you restart the UPS These items are indicated by RESTART in the load devices before resetting See 9 5 UPS the Menu Item column If a restart is required be sure to power ofi Shutdown If Not to Be Used for More Than a Week for information about how to shut down the UPS and 9 1 UPS Startup Normal Operation for information about how to start the UPS 23 10 2 Setup Menu Operations Set all menu items with the following procedure This example shows how to set the UPS operation mode item to Economy With MAIN SW on the back panel set to ON check that the green INV ON STAND BY indicator and the green OUTPUT indicators are not blinking CLEAR Press Q and hold it for at least 3 seconds w SANUPS E11A Buzzer 2 beeps ay parr STAND BY LOW SANYO DENKI e 2 LEDs ils r LOADLEVEL O blink OOOO O eur 5 50 75 100 oL eANPUR OUTPUT ECONOMY disp CLEAR A
55. rt the supplied bushings into the holes on the UPS Right side 2 locations Left side 4 locations 15 7 Wiring Check that input and output power plugs are firmly seated Do not exceed the rated capacity when connecting loads to the output terminals Check that plugs and cards are firmly seated in the external interfaces Failure to observe these precautions can result in electric shock fire or bodily injury CAUTION The input power plug must be grounded Failure to ground it can result in electric shock 7 1 UPS Wiring Check that MAIN SW is in the OFF position Connect the INPUT power plug of the UPS to a utility power outlet BYPASS OUTPUJf M ox 700W 10A 3 FUSE ra ra 50 154 a a OPTION CARD wan sw e e Preu C a l g e e 8 D Switch is OFF Length 1 8 m 7 09 inches INPUT plug seen from prong side Note When the AC input power is single wire grounded always connect the ground phase to the S terminal phase side on the UPS To 3 prong grounded utility power outlet The INPUT power plug is a 3 prong grounded type If the utility power outlet is a 2 prong type there is no ground terminal use a 3 prong ground adapter such as WH2432P Matsushita Electric or ME2920 Meikosha Adap
56. rts automatically Keep the UPS in the condition of step for 12 hours or more ON oO 2 Ifthe UPS is stopped and then restarted even when the UPS is charged by step 1 Charge might be displayed as 80 or 90 not 100 on the main screen This occurs owing to the operating conditions such as ambient temperature However after normal operation of the UPS for 1 or 2 hours Charge is displayed properly 3 Connect the battery connector correctly If the UPS is operated without the batteries Charge is not displayed properly Moreover even if the battery connector is reconnected and operates the UPS the proper charge rate is not displayed immediately After normal operation of the UPS for 12 hours or more Charge is displayed properly 4 Display of Charge is only an approximation An actual charge rate of the battery might be different Backup Time on the main screen of SANUPS SOFTWARE STANDALONE For the presumed Backup Time in minutes displayed on the main screen of SANUPS SOFTWARE STANDALONE please note the followings Refer to 6 1 Main Screen in the User Guide of SANUPS SOFTWARE STANDALONE for details 1 In 6 4 1 Setting the shutdown trigger conditions if When the battery low occurs shutdown execution is selected as the shutdown trigger conditions set the time more than 40 of the presumed backup time displayed on the main screen Refer
57. specified level Extended Power Outage If a power outage persists and the battery voltage reaches the final discharge level a protective circuit shuts off the inverter to prevent over discharging of the batteries When normal utility power recovers after the inverter has been stopped automatically operation is automatically resumed returning to the normal operating state described in 15 1 1 Note When item Restart time in 10 1 Setup Menu Item List is set to OFF inverter output remains stopped When it is set to 30 50 or 80 the UPS restarts operation once the batteries are charged to the specified level and then returns to the normal operating state described in 15 1 1 36 15 2 Protective Functions 1 Overload Protection If the UPS output is overloaded by exceeding the current capacity of the inverter such as when a computer system boots up the output selector switch automatically switches the source of AC power from the inverter to the bypass circuit without interruption After a certain period of time has elapsed the source of power to the load is switched back to the inverter without interruption auto return as shown in 15 1 1 Note When item Overload recovery operation in 10 1 Setup Menu Item List is set to Bypass the UPS switches to inverter power supply without interruption when the overload is resolved Utility Output iS power 57891 VENE Re
58. stain damage or deteriorate which could result in a fire a In ambient environmental conditions other than those specified in the product brochure and instruction manual temperature 0 to 40 C 32 to 104 F relative humidity 20 to 90 such as in extremely high or low temperature and high humidity Where the UPS is exposed to direct sunlight Where the UPS is directly exposed to the heat from a heat source such as a stove Where the UPS may be subject to vibration or physical shock Near a device that may emit sparks In the presence of dust salt or corrosive or flammable gas g Outdoors If you mount the UPS in a rack mount it in a rack that can be well ventilated and be careful not to block the air intake and exhaust vents of the rack and UPS Do not allow the air intake or exhaust vents to be obstructed Keep the front and back of the UPS at least 20 cm away from the wall If the air intake or exhaust vent is blocked the internal temperature of the UPS rises which could cause battery deterioration resulting in a fire For maintenance the UPS requires at least 1 m 39 4in space at the front The space around the UPS and the rack must be ventilated Unless the specified ventilation airflow 5 m h is maintained gas produced by battery charging could result in rupture or explosion of the case Install the UPS on a stable surface capable of bearing the weight 16kg 35 27 lbs of the UPS in the correct manner specified in this ma
59. t may have been blown by an overload or short circuit Check the total load and the possibility of a short circuit When the total load is high reduce the number of load devices connected to the UPS See 811 7 Bypass Fuse Exchange Output stops during a power failure Check whether the batteries have reached their replacement interval The battery service life will differ depending on the ambient temperature Replacing the batteries early is recommended Alarm buzzer sounds The alarm buzzer sounds when an error abnormal state or alarm condition is detected in the UPS See 13 Alarm Sounds Alarm buzzer does not sound The alarm buzzer sound may be set to OFF Check the setting of item Buzzer sound in 10 1 Setup Menu Item List Red ALARM LED is lit Anon fatal alarm condition or error has occurred Contact your supplier 81 Condition Countermeasure No recovery from utility power source failure Utility power source failure occurs frequently Check whether MAIN SW on the back panel of the UPS is in the ON position If MAIN SW is set to the OFF position during normal operation the same operation as for a utility power source failure will be triggered See 9 1 UPS Startup Normal Operation Verify that input voltage and input frequency are within the rated limits See 15 3 Specifications UPS
60. taining lead a toxic material and reusable resource Please cooperate by recycling when replacing or disposing of used batteries To dispose of used batteries contact an authorized industrial waste handling company or repack them in their original cartons and send them to your supplier 26 11 5 Battery Test You can perform automatic and manual tests of the built in and externally connected batteries You can do this without stopping the load devices connected to the UPS When it is shipped from the factory the UPS is set up to perform an automatic battery test once every 6 months To change the automatic battery test schedule set item Battery check schedule in 10 1 Setup Menu Item List Proceed as follows to perform a manual battery test Check that the batteries have been charged for at least 12 hours before performing the test Press O and hold it for 2 seconds The green BATT TEST indicator starts blinking and the battery test starts SANUPS E11A Buzzer kk LEDs Green BATT TEST Fast blink KK O 0 STAND BY SANYO DENKI Battery operation for about 90 seconds 25 50 75 100 OL ET co DOUBLE The test finishes INPUT OUTPUT ECONOMY CoNVERsion CLEAR in about 90 seconds Check the green BATT TEST indicator for the results of the test Hold for 2 seconds i Battery Test Results Display Confirmed Backup Time Result Green BATT
61. ter wiring example Ground near j O Plate fixing screw power service entrance Metal pipe Adapter l i a Metal box Ground lead wire 7 Plate 16 Connect the input power plugs of the load devices to the output terminals RE OUTP UT ARTON 10A Terminal rated capacity Je ee riri nao ad G ung ca The total load connected to the 6 output lo id our C terminals must not exceed 10A EXT rA E Co BATT 2 q qa qa e um jm Output terminal capacity Note 195V 15A If you must make a single wire grounded connection always terminal x 6 connect the ground phase to the E V terminal phase side Note The total output from all output terminals must not exceed 10A 7 2 External Interface Connections Connect a computer or option card as required For details see 5 3 External Interfaces and 10 User Settings Note The CARD I F and PC I F connectors cannot be used at the same time 7 2 1 Connections to the PC Interface PC I F Connect a computer to the PC I F connector to control the UPS by using the supplied power management software Install the power management software on the computer and connect the computer to the UPS with the supplied network cable For more information refer to the Install Guide or User Guide in the CD ROM of the power management
62. the UPS Doing so may result in an electric shock Do not touch any parts inside the UPS even when AC input is removed Voltage produced from the batteries can still cause an electric shock CAUTION Be careful to avoid falling or dropping the UPS during relocation or transportation as bodily injury could result Be careful to avoid back strain when handling the UPS To avoid bodily injury caused by dropping the UPS do not tilt it more than 10 degrees to either side when moving it Take preventative measures to avoid dropping the UPS if it must be tilted more than 10 degrees when moving it 7 Battery Handling Precautions Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions Battery servicing should be performed by technically qualified personnel Keep unqualified personnel away from batteries Replace batteries only with the same model and brand HRL1234WF2FR manufactured by CSB BATTERY Co LTD Customers should not dispose of used batteries themselves Contact your nearest sales representative authorized service center or sales office to dispose of used batteries Do not use batteries after their service life has expired Doing so may result in fuming or fire Additionally the battery backup function may fail to operate with such batteries so that power will not supplied to the load when a power outage occurs Batteries pose hazards for electrical shock and danger
63. w high current This may cause an overload that could prevent battery backup operation when an outage occurs and could damage the UPS 3 Power supply environment If the UPS is used in an environment subject to long and frequent power outages more than once a week the batteries may not receive sufficient charge which could result in foreshortened battery life and premature battery failure 4 If the UPS is not operated for a long period the batteries may require recharging Operate the UPS with no load to recharge the batteries as indicated in the following table according to the storage temperature If the batteries in the UPS are left uncharged their service life will be greatly foreshortened Storage Temperature Charge Interval No Load Operation 25 C 77 F At least 20 hours 30 C 86 F At least 20 hours 40 C 104 F At least 20 hours 5 Insulation testing Before testing indoor wiring insulation shut down the UPS and disconnect the input and output cables Conducting an insulation test with the UPS connected may damage electronic components such as the built in arrester 6 Rack support rails not supplied are required to mount the UPS on a rack For details contact your supplier or Sanyo Denki representative 2 4 Dealing with Errors Contact your supplier or Sanyo Denki representative if any of the following occur 1 The red ALARM indicator lights except when the UPS stops because of a prolonged power outage
64. when near the cause tha UPS to fall resulting in installation location CAUTION bodily injury If you must tilt the UPS more than 10 6 3 Installation Space degrees be careful not to let it fall During installation provide the following space around the UPS e At least 20 cm about 8 inches at the front as air intake space for cooling e At least 20 cm about 8 inches at the back as air exhaust space for cooling e At least 1 meter about 40 inches at the front and 50 cm about 20 inches at the back for maintenance when needed e Atleast 1 meter about 40 inches from CRT displays to allow for slight leakage of magnetic flux Allow some space from devices which might be affected by magnetic flux Installation Space for Horizontal Installation Installation Space for Rack Mounting Teas epus Maintenance space A At least 50 cm 20 in At least 50 cm 20 in Maintenance space Exhaust space At least 20cm d Back W E11A Front A ntake space se At least 20cm 8in Y Rack Maintenance space At least 1m 40 in Maintenance space At least 1m 40 in Y 12 6 4 Preparation Before Installation Wear insulated gloves and take other precautions when connecting the batteries Otherwise electric shock can result IN There is a constant voltage max approx 24V approx 12V x 2 at the battery terminals Do not touch them with
65. your hands or short circuit them Bodily injury can result CAUTION The battery connector cannot be inserted in the wrong orientation If it does not go in do not try to force it Doing so can damage the connector and result in electric shock Be careful not to get your hands caught when securing the cover Connect the battery connectors inside the front cover before installation of the UPS Proceed as follows to connect the battery connectors Remove the front panel of the UPS Remove the screw on the right side of the battery cover and then remove the battery cover Remove the insulation tape from the battery connector of the battery pack side Connect the battery connector amp e Go The connector cannot be inserted in the wrong orientation Check the correct insert orientation and push in until you hear a click Remove the insulation tape from the battery connector Note for removing the screw When a screw is used do not lose the removed screw Q Remove 1 screw and remove the battery cover by sliding in the direction of the arrow When a non dropping screw is used this screw cannot be removed from the battery cover Do not try to detach it forcedly D Remove by sliding in the direction of the arrow while firmly pressing the two locations indicated by 6 Verify that Forced Bypass is set to Inverter 6 Attach the battery cover Att

Sanyo SANUPS E11A102A User's Manual

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