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Rover 425621x108A User's Manual

1. 11 HOW TO SHARPEN THE BLADE 23 HOW TO INSTALL THE SEAT 12 HOW TO ADJUST THE BLADE ROTATION CONTROL 24 HOW TO ASSEMBLE THE STEERING WHEEL 12 HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT 25 HOW TO ASSEMBLE THE GAUGE WHEELS 13 HOW TO CHECK AND ADJUST THE DRIVE BRAKE 26 MAINTENANCE FREE BATTERY 13 MAINTENANCE FREE BATTERY 26 HOW TO INSTALL THE BATTERY CABLES 13 HOW TO CHARGE THE BATTERY 26 IMPORTANT BEFORE YOU START MOWING 14 WHERE TO LUBRICATE 27 HOW TO PREPARE THE ENGINE 14 HOW TO CHECK THE FUEL FILTER 27 CHECK THE TIRES 14 CHECK THE TIRES 27 CHECK THE LEVEL OF THE MOWER HOUSING 14 HOW TO REMOVE THE MOWER HOUSING 28 OPERATION a EEN nenn nen 15 HOW TO INSTALL THE MOWER HOUSING 28 LOCATION OF CONTROLS 15 HOW TO ADJUST THE GAUGE WHEELS 29 ATTACHMENTS 0000 ae 16 HOW TO LEVEL THE MOWER HOUSING 30 HOW TO USE THE THROTTLE CONTROL 16 HOW TO REPLACE THE MOTION DRIVE BELT 31 HOW TO USE THE BLADE ROTATION CONTROL 16 HOW TO REPLACE THE MOWER DRIVE BELT
2. 32 HOW TO USE THE SPEED CONTROL PEDAL 17 HOW TO INSTALL THE WHEELS 33 HOW TO DISCONNECT THE TRANSMISSION 17 HOW TO REPLACE THE FUSE 34 HOW TO SET THE PARKING BRAKE 18 HOW TO REPLACE THETIGHTIBULBS ee si HOW TO STOP THE UNIT ocn 18 Fu CLEAN THE Men noen aza e eee s STORAGE OVER 30 DAYS 34 HOW TO TRANSPORT THE UNIT 18 HOW TO OPERATE WITH THE MOWER HOUSING 19 TROUBLE SHOOTING CHART 35 HOW TO OPERATE THE UNIT ON HILLS ta Eeer 19 PARTS LIST e Dr er er ee EEE rer 38 BEFORE STARTING THE ENGINE ap SLOPE GUIDE ss de cuna 800 EE sa an ann 50 HOW TO START THE ENGINE 20 INDEX ia di ek 51 WARRANTY General Rover Mowers Limited warrant this machine or accessory is free of defects in material and workmanship Claims are limited to making good or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New Zealand only Contact any Rover Mowers Limited authorised service dealer or Rover Agent Extended warranty For domestic use only a 24 months extended warranty applies It requires the customer to complete the 2 Year warra
3. 34 35 36 37 38 39 40 41 43 Part No 17x104 017x53 Z 015x84 1001460E701 095329E701 094575E701 095328E701 26x249 091334 024373 024380 407924 094581 601 17x195 17x192 17x113 094618 26x267 092059 0025x3 17x146 REPAIR PARTS STEERING Description Washer Washer Nut Flange Axle Assembly Drag Link Left Spindle Assembly Right Drag Link Right Screw Bearing Wheel Stem Valve Tire Tube Wheel andTire Assembly Washer Washer Washer Hub Cap Screw Bellows Bolt Washer When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match T These parts are included when ordering Key number 2 F 050761L 41 MODEL 425621x108A REPAIR PARTS MOWER HOUSING SUSPENSION 10 F 050761L 42 MODEL 425621x108A Key No 10 12 13 14 15 16 17 18 19 20 21 F 050761L Part No 092698 094100 Z 094022 Z 0025x3 092697 166x40 17x103 690533 094017 Z 009x39 030x20 017x57 094004 Z 015x84 26x249 166x39 094018E701 165x119 690394E701 690212E701 690122E701 Description Grip Handle PTO Pad Switch Bolt Grip Spring Washer Lever Lift Lever PTO Bolt Shoulder Pin Cotter Washer Link PTO Nut Flange Screw Spring Bracket PTO Spring Crank PTO Link Lift Link Lift Handle REPAIR PARTS MOWER H
4. MAINTENANCE WHERE TO LUBRICATE Models with grease fittings Lubricate with grease gun lt Apply grease with a brush to the areas shown ss Ze lw A Lubricate the areas shown with engine oil NOTE Apply grease to the steering gear assembly CAUTION If the unit is operated in dry areas that have sand use a dry graphite spray to lubricate the unit 2 A HHY Nay DOES ERA RR TER Figure 23 HOW TO CHECK THE FUEL FILTER NOTE Before you replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old Fuel Line filter with a new filter Use an original equipment part See an authorized service dealer in your area Fuel Filter Figure 24 CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure is shown on the side of the tire F 050761L 27 MAINTENANCE HOW TO REMOVE THE MOWER HOUSING 1 2 3 A sure the lift lever is locked in the LEVEL ADJUST Move the blade rotation control to the DISENGAGE position If equipped remove the gauge wheels Move the lift lever to the level e S adjustment position Figure 25 Level Adjustment WARNING The lift lever is sprin
5. Friction Bolt Shoulder Bracket Suspension Pad Assembly Left Brake Knob Bolt Shoulder Plate Suspension Spring Nut Flange Bracket Suspension Pin Hanger Washer Pin Hair Bolt Cover Pulley Bolt Shoulder Arm Idler Spring Pad Assembly Right Brake Bracket Brake Spring Bracket Suspension Plate Nut Flange 45 Key No REPAIR PARTS MOWER HOUSING Part No 002x53 1001200 690539E701 690411 095100E701 17x166 17x165 15x100 166x4 028x23 094957 Z 094707SE 094956E701 094190E701 017x45 094781 690369 094025 017x91 165x119 092683 1001260E701 092423E701 26x249 094604E701 094814E701 031x11 015x98 7601032 094066 Description Bolt Carriage Mandrell Housing Bracket Suspension Adapter Blade Blade Washer Washer Nut Spring Cap Push On Rod Deflector Deflector Assembly Bracket Deflector Hinge Bracket Front Hanger Washer Guide Belt Spacer Bolt Axle Washer Spring Extension Wheel Gage Bracket Right Wheel Bracket Left Wheel Screw Stiffener Housing Blade Ring Locking Nut Flange Complete Mower Housing Assy Guide Belt MODEL 425621x108A REPAIR PARTS ENGINE MOUNT 32 F 050761L MODEL 425621x108A Key No O ON O O OOD oO wow won N N N gt A SF TF hb qq O O GO O N O O G N O Go N O gt DOD O oO p Part No 092317 690280 095197 7601033 095197 26x201 094006E700 092371 1001717 0
6. Fuel 14 20 Oil 14 20 Preparation 14 Spark Arrester 14 22 F 050740L INDEX Starting 20 Storage 34 Throttle Control 16 F Filter Fuel 27 Front Wheel Assembly 11 Fuel Type 20 Fuse 34 H Headlight Replace Light Bulb 34 Headlight Switch Location 15 Ignition Switch Location 15 L Location 15 Operation 18 Lift Lever Lubrication Mower 27 Maintenance Adjust Guage Wheels 29 Battery Charge 26 Clean 26 Belt Motion Drive 31 Mower Drive 32 Blade 23 Blade Rotation Control 24 Clutch 25 Drive Brake 26 Filter Fuel 27 Fuse 34 Headlight 34 Install Wheels 33 Lubrication 27 Mower Housing Clean 34 Install 28 Level 30 Remove 28 Muffler 22 Storage 34 Maintenance Chart 22 Motion Drive Belt Adjust 25 Replace 31 Mower Drive Belt Adjust 24 Replace 32 Mower Housing Clean 34 Cutting Height 18 Install 28 51 Level Adjustment 30 Operation 19 Remove 28 Muffler 22 Spark Arrester 22 O Oil Check 20 Type 20 Operation Attachments 16 Automatic Drive Disconnect 17 Blade Rotation Control 15 16 Brake Pedal 15 Headlight Switch 15 Ignition Switch 15 Lift Lever 15 18 Location Of Controls 15 Mower Housing 19 Mowing And Bagging 21 Operate On Hills 19 Parking Brake 15 18 Speed Control Pedal 15 17 Start The Engine 20 Stop The Unit 18 Throttle Control 15 16 Transport 18 P Parking Brake Locati
7. NOT over tighten 5 Attach the cover to the steering wheel 6 Some models have an optional decal in the parts bag Attach the decal to the center of the steering wheel as shown F 050761L Decal Optional Bellows Steering Post Figure 3 ASSEMBLY HOW TO ASSEMBLE THE GAUGE WHEELS Use the fasteners shown below to install the gauge wheels The fasteners are shown at full size 1 Attach the gauge wheels to the axle bolts with the fasteners NOTE The axle bolt is mounted in the LOW position To change the position to a higher cutting position see How To Adjust The Gauge Wheels in the Maintenance section Gauge Wheel Figure 4 MAINTENANCE FREE BATTERY IMPORTANT Before you attach the battery cables to the battery check the battery date The battery date tells if the battery must be charged 1 Check the top and the side of the battery for the location of the battery date Figure 5 2 If the battery is put into service before the battery date the battery cables can be attached without charging the battery See How To Install The Battery Cables 3 If the battery is put into service after the battery date the battery must be charged See How To Charge The Maintenance Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY A 1 Remove the battery and battery tray WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes fr
8. Parking Brake Bracket Support Screw Nut Panel Left Side Panel Right Side Fastener Panel Holder Cup Instruction Book amp Parts List REPAIR PARTS DRIVE ASSEMBLY MODEL 425621x108A F 050761L MODEL 425621x108A Key No Part No Description 1 26x249 Screw 2 091079 Grip Parking Brake 4 1001245 Z Rod Parking Brake 5 094185E701 Bracket Left Transaxle 6 1001013 Z Rod Clutch 7 094045 Z Latch Parking Brake 8 37x106 V Belt Drive 9 015x79 Nut Flange 10 021544 Pedal Brake Clutch 11 1001011E701 Assembly Brake Pedal 12 094384 Screw Guide 14 002x53 Bolt Carriage 15 017x57 Washer 16 0031x4 Pin Hair 17 1001985E701 Pedal Assembly Hydro 18 092300 601 Wheel amp Tire Ass y Rear 024430 Tire ONLY e 407049 Tube ONLY 19 17x160 Washer 20 690554 Z Spacer 21 024373 Stem Valve 22 17x195 Washer 23 0011x3 E Ring 24 094618 Cap Hub 25 015x88 Nut Centerlock 26 _ Transaxle Peerless Hydro 27 1001085E701 Strap Torque 28 26x216 Screw 29 1001234 Z Rod Control Key No 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Part No 092132 Z 015x84 030x20 017x48 165x92 17x148 1001086 Z 06x105 165x150 015x98 690409 690369 1001097E701 009x49 1001007 Z 1001014 690410 1001012 1001018 Z 094184E701 01x155 1001214 Z 1001215 Z 1001108E701 002x92 002x78 165x155 017x38 021553 REPAIR PARTS DRIVE
9. any time at its discretion Rover Mowers Limited o Rover Mowers Limited PO Box 1235 East Tamaki Eagle Fram Auckland Queensland 4009 NEW ZEALAND AUSTRALIA ABN 11 000 257 303 F 050761L 2 OWNER S INFORMATION This instruction book is for several different models The instructions are written for a person with some mechanical ability Like most ser vice books not allthe steps are described Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability Read and follow these instructions before you use the unit Know your product If you understand the unit and how the unit oper ates you will get the best performance As you read this manual com pare the illustrations to the unit Learn the location and the function of the controls To help prevent an accident follow the operating instruc tions and the safety rules Keep this manual for future reference IMPORTANT Many units are not assembled and are sold in car tons It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed Other units are pur chased in an assembled condition On assembled units it is the re sponsibility of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used AA WARNING Engine Exhaust some of its constituents and certain vehicle components contain
10. correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening Always operate the mower as if the blade is rotating Do not service or make an adjustment except to the carburetor while the engine is running Use only accessories that are factory approved for your mower The wrong accessory can decrease the safety of the mower and can even damage the unit Read and follow the instructions included with the accessory and the mower Use only original equipment or replacement parts that are factory approved for service If you need service select an Authorized Service Center for your mower If you do the work on the unit follow the instructions in the Instruction Book When you mow remember that children are attracted to the mower Always use caution when mowing around obstacles like trees or shrubs or when moving backward Only mow in a forward direction if possible Your visibility is decreased when you mow backward Also the blades are made to cut while the unit is moving forward If you mow backward the cutting performance decreases Before you leave the mower stop the engine Remove the key Disengage and lower any att
11. or emit chemicals known to cause cancer and birth de fects or other reproductive harm Battery posts terminals and related accesso ries contain lead and lead compounds chemi cals known to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING RESPONSIBILITY OF THE OWNER The responsibility of the owner is to follow the instructions below 1 Carefully read and follow the rules for safe operation 2 Follow all the assembly instructions 3 Inspect the unit 4 Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment 5 Operate the unit only with guards shields and other safety items in place and working correctly 6 Correctly adjust the unit 7 Service the unit only with authorized or approved replacement parts 8 Complete all maintenance on the unit Environmental Awareness Do not fill the engine s fuel tank completely full Drain fuel for off season storage Use only unleaded gasoline Service the air cleaner regularly Change oil regularly Use 10W 30 oil in summer Tune up the engine regularly Keep equipment in efficient operating condition t o o b b Dispose of used engine oil properly SAFETY RULES Safe Operation Practices for Ride on Mowers WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in seriou
12. or from the mower Warm gasoline will expand Leave some space in the fuel tank for the gasoline to expand Also the fuel cap has a vent hole for fuel vapors Always use the correct fuel cap Failure to follow safety rules about gasoline will cause fires and explosions injury to you and damage to the equipment and other property If you add gasoline to an engine that is running or hot the result can be an explosion Before you add gasoline stop the engine and let the engine cool for several minutes Remove dry grass and other debris from the mower Keep the mower clean to improve the performance help the engine and transmission run cooler extend the life of moving parts and decrease the danger of a fire Fires and explosions are not the only dangers when working around a mower The engine transmission and the muffler will get hot in several minutes when the engine is running Do not touch these parts of the mower Stop the engine Let the F 050761L SAFE MOWING GUIDE engine and transmission cool before servicing the mower Remember exhaust fumes are dangerous Never operate the engine inside a building When you get a new mower it can be a new experience for the family Tell each person how a mower can be dangerous Remember a mower is not a toy A mower is not to be used by children or anyone not old enough strong enough or that does not have experience If the mower is not correctly assembled not operated
13. place Washer 17x192 ES Black Cable Valve Stem F 050761L 11 Spindle Front Wheel Figure 1 ASSEMBLY HOW TO INSTALL THE SEAT 1 Carefully remove the plastic bag from the seat Use the fasteners shown below to installthe seat The fasteners are shown at full size A 1001054 B 17x47 NOTE Fasteners may be attached to seat for shipping purposes if so remove fasteners before proceeding 2 Align the holes in the seat hinge to the holes in the seat Figure 2 Fasten the seat to the seat hinge with the fasteners as shown 3 Check the operating position of the seat If the seat needs to be adjusted loosen the two wing bolts Slide the seat forward or backward along the seat adjusting holes as shown Tighten the wing bolts A Seat Seat Hinge Seat Adjusting Hole Figure 2 HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the bellows over the steering post Figure 3 NOTE Before attachment of the steering wheel make sure that the front wheels point forward and are straight For proper alignment of the steering wheel see Figure 3 Slide the steering wheel onto the steering post Use the fasteners shown above to secure the steering wheel The fasteners are shown at full size Tighten the screw until snug and then add 1 4 turn DO
14. someone to stand or ride on or in an attachment or trailer HOW TO USE THE THROTTLE CONTROL Use the throttle control to increase or decrease the speed of the engine CAUTION Always operate the engine with the throttle control in the FAST position If the engine runs for several minutes at slower than the FAST position the engine and transmission will overheat and can be damaged 1 The FAST position is marked with a detent For normal opera tion and when using a grass bagger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position Disengage Position men F 050761L 16 2 For transport and to tow pull behind attachments control the ground speed with the speed control pedal 3 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine HOW TO USE THE BLADE ROTATION CONTROL The blade rotation control is next to the steering wheel Figure 7 Use the blade rotation control to engage the blade s or to operate a snow thrower attachment 1 Before you start the engine make sure the blade rotation con trol is in the DISENGAGE position 2 Move the blade rotation control to the ENGAGE position to rotate the blade s Note If the engine stops when you engage the blade s the seat switch is not activated Make sure you sit
15. the level of the mower housing 3 Some models have gauge wheels on the mower housing If equipped remove the gauge wheels 4 Move the lift lever to the LEVEL ADJUSTMENT position Figure 30 WARNING The lift lever is spring loaded Make sure the lift lever is locked in the LEVEL ADJUSTMENT position 5 Loosen the left and right adjuster knobs Figure 31 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links are loose and can easily move up or down 6 Push down on the lift links and tighten the left and right adjust er knobs Figure 31 Make sure the adjuster knobs are tight If necessary use a wrench to tighten the adjuster knobs For plastic adjuster knobs tighten to a torque of 7 foot pounds 9 5 N m For metal adjuster knobs tighten to a torque of 10 foot pounds 13 5 N m 7 Raise the lift lever from the LEVEL ADJUSTMENT position to a CUTTING HEIGHT position Figure 32 8 If equipped install the gauge wheels 9 Mow for a short distance If the height of cut is not level repeat the above steps CAUTION Do not operate with the mower housing in the LEVEL ADJUSTMENT position If you operate in the LEVEL ADJUSTMENT position the mower housing and blades can be damaged F 050761L Lift Lever Cutting Height Positions Level Adjustment Position Figure 30 Lift Link Cutting Height Positions Fi
16. 700 001x45 015x89 009x55 094155 Z 164x31 26x249 26x263 164x30 1001556E285 15x123 094886E701 009x47 095408 095409 1001812E285 1001813E285 1001820 1001819 1001799 26x270 26x238 1001491 1001594E700 Description Seat Cap Push On Spring Screw Bolt Wing Washer Bolt Shoulder Support Seat Rod Pivot Bracket Pivot Bolt Nut Bolt Shoulder Washer Spring Screw Screw Spring Deck Seat Nut Plate Lift Index Screw Mat Left Mat Right Hood Grille Lens Housing Light Bracket Lower Pivot Screw Screw Bearing Steering Dash 37 Key No 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 60 61 62 63 64 65 70 REPAIR PARTS CHASSIS 8 HOOD Part No 26x201 093007E700 095318E700 1001270E701 094085E700 094007E701 094084E700 009x58 1001928E701 1001927E701 690424 1001002E701 1001906E700 094186E700 26x277 015x81 15x124 690482E701 1001816 1001817 1001818 1001814 1001815 1001755 1001921 0025x3 015x82 095218 095217 0193x1 1001542 F 050761L Description Screw Panel Access Support Dash Bracket Rear Hanger Support Left Grille Axle Hanger Support Right Grille Bolt Shoulder Frame Right Frame Left Container Battery Plate Hitch Plate Rear Top Rear Plate Screw Nut Nut Support Battery Insert Center Grille Insert Left Grille Insert Right Grille Insert Left Hood Insert Right Hood Grommet
17. 91309 095207 06x103 009x59 092378 0025x7 690439 Z 019x35 01x140 17x170 26x249 094384 015x79 Z 094066 26x253 1001897 26x263 06x104 REPAIR PARTS ENGINE MOUNT Description Fuel Cap t Fuel Tank Hose Clamp t Fuel Line Must cut to length T Hose Clamp 1 Screw Plate Engine Throttle Control Engine BRIGGS amp STRATTON Muffler Gasket Muffler Adapter Muffler Screw Adapter Bolt Muffler Lock Screw Bolt Engine Mount Stack Pulley Assembly Lockwasher Bolt Hex Washer Screw Guide Belt Nut Flange Guide Belt Screw Shield Heat Screw Screw For information on Replacement Parts contact the engine manufacturer t These parts are included with Key number 2 F 050761L 47 26X0S3 LH 29 082 1W3S CL LXOSc SSANUYVH NIVIN REPAIR PARTS ELECTRICAL SYSTEM SHIHg IUVLS 9 ZN Av __ a Nflu an TVaad G SLOOL 330 3D VINISIA Q HOLIMS NOILINSI HOLAS avg ON Pe u HOI gt lt 0JDVIN3SIA lt 2 m SONVHO 3 HOLIMS Old E z 9 AIVE m MOYA GSMA HOLIMS NOILLINSI MOTIAA SSINYVH LHOTIAVAH 30 934 SS3NHVH HOLIMS LVIS 19X05S3 RI SE m 1019811 at uo past LON SI JOJ9SULOS SIUL O O uo uo r2 uu02 30010 d31dNIDONN LVIS HOLIMS LV3 1nd1n0 9V MOVIE O 1891 Map KEES QOOD OOOO gt GI0N310S ELIERNENEJA LI lOI
18. A LI10IA HOLIMS NOILINDI JO NOILVLN3S34434 HAVE NOLLISOd 440 NI NMOHS j cexre a0NVHO 13701A 13101A MODEL 425621x108A 48 F 050761L MODEL 425621x108A Key No F 050761L Part No 250x92 1001716 090084 250x112 092556 1001304 091489 091488 1001575 302031 407078 1002004 26x229 15x116 024x32 26x229 021075 002x82 014x79 690604 250x67 094159 024x31 REPAIR PARTS ELECTRICAL SYSTEM Description Harness Light Wire Socket Light Bulb Light Harness Chassis Wire Switch Ignition Key Ignition Nut Hex Cap Ignition Switch Limit Fuse Holder Fuse Solenoid Screw Mounting Locknut Cable Battery Ground Screw Ground Cable Battery Bolt Carriage Wingnut Boot Battery Positive Harness Seat Switch Wire Switch Seat Sensor Cable 49 3GIND 3407S 35N OL 343H LN suo lon sqo pue sado s Jesu Jo uo Buyesado u uA aed exe as sado s umop JO dn anu sadojs jo 398 9U SSOJ98 JIMOW puiyagq Yjem e ajerado s dols jo 998 y ssoJoe Janau sadojs umop Jo dn amow Hupu e ajesado s dols uo umow ul jajes 10 enueu SIU u suononssuli 19U O MOJO Y si9An ugu JO SUIN u ppns pioAe pue saw je Je 91489 awa xa ASN 19J OL u 199 S z l 1euumxoidde ye 1uBi u u s se uul zey 1114 e s adojs 1B p SI y soaiBap OL uey 1942316 s yey ado s e uo yun ayy a1giado jou op uawyseye pajunow sees o pulyaq jnd e ul m pesn s
19. ASSEMBLY Description Nut Adjusting Nut Centerlock Pin Cotter Washer Spring Extension Washer Arm Disconnect Capscrew Spring Brake Locknut Flange Pulley Idler Spacer Bracket Idler Assembly Bolt Shoulder Link Clutch Nut Tee Pulley Idler Bushing Pivot Arm Assembly Idler Bracket Right Transaxle Bolt Hex Bracket Dump Valve Rod Roll Release Bracket Idler Pivot Bolt Carriage Bolt Carriage Spring Clutch Washer Key Square 3 16 When you order a tire make sure to give the brand name of the tire so that the tread pattern on the tire will match For information on Replacement Parts for this transaxle contact the manufacturer F 050761L 39 MODEL 425621x108A REPAIR PARTS STEERING J g 36 35 F 050761L 40 MODEL 425621x108A Key No Part No Description 1 1001981 Wheel Steering 2 690625 Post Steering 3 1001982 Cover Steering Wheel 4 094124 Bearing T 5 15x111 Nut Flange T 6 009x57 Bolt Shoulder 7 1001893 Gear Pinion T 8 011x25 Ring Snap T 9 094121 Gear Sector 10 094123 Bearing 11 001x84 Bolt 12 1001121E701 Plate Steering 13 094006E700 Plate Engine 14 015x88 Nut Flange 15 15x118 Nut Flange 16 1001270E700 Bracket Hanger 17 94007E701 Axle Hanger 18 01x146 Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt Key No 23 24 25 26 27 28 29 30 31 32 33
20. HOW TO CHECK AND ADJUST THE DRIVE BRAKE Completely push the brake pedal forward Set the parking brake Move the automatic drive disconnect to the PUSH position Push the unit If the rear wheels rotate adjust or replace the brake pads Adjust the drive brake as follows 1 The location of the drive brake is on the right side of the gearbox Figure 21 Make sure the parking brake is set and the automatic drive disconnect is in the PUSH position Turn the hex nut in a clockwise direction until the rear wheels do not turn when the unit is pushed forward Release the parking brake and push the unit If the unit does not roll turn the hex nut in a counterclockwise direction until the unit rolls Set the parking brake Push the unit If the rear wheels do not turn the drive brake is correctly adjusted Release the parking brake WARNING If you cannot correctly adjust the drive brake replace the brake pads Correct replacement parts and assistance are available from an autho rized service center 2 Drive Brake Hex Nut Gearbox Figure 21 MAINTENANCE FREE BATTERY HOW TO REMOVE THE BATTERY To charge or clean the battery remove the battery from the unit as follows A 1 Disconnect the black cable from the negative terminal Figure 22 Disconnect the red cable from the positive terminal WARNING To prevent sparks disconnect the black battery cable from the negative ter
21. LAS Clipper Owner s Manual mode 425621x108A This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTENANCE PRODUCT INFORMATION The owner must be certain that all the product information is included with the unit This information includes the INSTRUCTION BOOKS the REPLACEMENT PARTS and the WARRANTIES This information must be included to make sure state laws and other laws are followed s AR RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT THIS INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN CASE OF LOSS OR THEFT WHERE PURCHASED DATE PURCHASED Day Month Ye MODEL NO DATE OF MANUFACTURER F 050761L TABLE OF CONTENTS WARRANTY oeda 2na Ka a 2 OPERATING TIPS 21 RESPONSIBILITY OF THEOWNER 3 MOWING AND BAGGING TIPS 21 SAFETY RULES 3 MAINTENANCE kk kk kk kk kk ka a kk a a a ak a kk a ak a kk kk a 22 INTERNATIONAL PICTORIALS 9 MAINTENANCE CHART 22 ASSEMBLY e sk sasaqa as Di ta caw d rey din bax 10 HOW TO CHECK THE MUFFLER 22 PARTS BAG CONTENTS 10 HOW TO REMOVE AND INSTALL THE BLADE 23 HOW TO INSTALL THE FRONT WHEELS
22. OUSING SUSPENSION Key No Part No 22 17x168 23 017x57 24 0031x4 25 017x91 Z 26 002x85 27 1001111E701 30 094067 31 094055E701 32 690151 33 009x53 34 094015E701 36 17x191 37 015x84 38 165x131 39 015x68 40 094005E701 41 094027E701 42 094026E701 43 094158 Z 44 690539E701 45 1001098E701 43 Description Washer Washer Pin Hair Washer Bolt Carriage Lever Assembly Lift Pin Bracket Rear Suspension Spacer Lifter Bolt Shoulder Bracket Pivot Washer Nut Flange Spring Nut Flange Bracket PTO Hanger Left Deck Hanger Right Deck Rod Hanger Bracket Suspension Plate Stiffening MODEL 425621x108A REPAIR PARTS MOWER HOUSING F 050761L 44 MODEL 425621x108A Key No o O ana O N sek o 11 13 14 15 16 iz 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Includes Key No 17 18 30 31 32 33 45 46 53 54 55 and 56 This part is included when ordering Key number 34 F 050761L Part No 094199 15x140 037x88 690387 015x84 690212E701 094137 009x52 094055E701 094049E701 094068 009x51 094128E701 166x43 015x79 094192E701 095194 017x91 0031x4 0025x7 094051E701 009x39 690408E701 166x41 094047E701 094193E701 166x42 094191E701 092426E701 015x88 Description Pulley Jackshaft Nut Hex Belt Mower Drive Pulley Idler Nut Flange Link Lift Pad
23. OWING Always let the mower cool before storing in an enclosed area Foreign material on the mower is dangerous Clean off grass leaves grease and oil before storing Tighten all loose nuts bolts and screws before you use the unit Empty and clean any grass catcher or other accessory Remove the key or disconnect the spark plug wire to prevent unauthorized use Make sure the mower is not kept near a source of ignition Gas fumes can cause an explosion Only original parts or factory approved substitutes can be used to service the mower When storing the mower for an extended period remove the fuel from the fuel tank Instruct children to leave the mower alone It is not a toy Never keep gasoline near a source of ignition Always use an approved container Keep gasoline away from children Lubricate according to the Instruction Book See Lubrication IMPORTANT Read the Instruction Book Keep this book for future use and reference safety precautions lt means Attention Become Alert 1 WARNING Look for this symbol to point out important Your Safety Is Involved F 050761L 8 INTERNATIONAL PICTORIALS INTERNATIONAL PICTORIALS IMPORTANT Some of the following pic 5 Flush Eyes Immediately With Water torials are located on your unit or on Get Medical Help Fast literature supplied with the product Be IMPORTANT Read Owner s Manual fore you operate the unit learn and un Before O tina This Machi derstand the pur
24. THE UNIT ON HILLS steep to back straight up Never ride the unit across a slope See the Slope Guide in the back of this book for information on how to check slopes WARNING Do not ride up or down slopes that are too HOW TO OPERATE ON A HILL 1 Control the speed only with the speed control pedal Do not use the brake pedal on a hill 2 To help prevent an accident slowly move the speed control pedal Avoid sudden turns or changes in speed 3 To reduce forward speed when going down a hill slowly release the speed control pedal until the unit slows to the desired speed HOW TO STOP ON A HILL 1 Avoid stopping on a hill If you must quickly stop in an emergen cy remove your right foot from the speed control pedal and quickly depress the left brake pedal F 050761L Move the throttle control to the SLOW position Move the blade rotation control to the ENGAGE position Move the throttle control to the FAST position no Dm SF Slowly push the speed control pedal to the desired speed NOTE When you mow in heavy grass or mow with a grass bagger use a slow forward speed 8 Make sure the level of cut set at the factory is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section WARNING For better control of the unit always select a safe speed 2 Set the par
25. The headlight switch is the first part of the ignition switch To use the lights with the engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine F 050761L AUTOMATIC DRIVE DISCONNECT Use the auto matic drive disconnect located under the seat to disengage the transmission LIFT LEVER use the lift lever to change the height of cut PARKING BRAKE LEVER use the parking brake lever to engage the brake when you leave the unit SPEED CONTROL PEDAL use the speed control lever to change the speed and the direction of the unit THROTTLE CONTROL LEVER Use the throttle control lever to increase or decrease the speed of the engine OPERATION ATTACHMENTS This unit can use many different attachments See the attachment page in this book This unit can pull attachments like a lawn sweeper a lawn aerator ahopper spreader or a small trailer This unit can not use attachments that engage the ground like a plow a disk harrow or a cultivator For all pull behind attachments or trailers the maximum gross weight is 250 pounds Gross weight is the weight ofthe attachment or trailer and any load that might be on or in it Do not operate on a slope that is greater than 10 degrees when using a pull behind attachment or trailer We have included a slope guide in this book to help you determine the slope on which you will be operating your unit Never allow
26. WING GUIDE controls and how they work In an emergency how fast you can stop the blade is important Learn how to control the mower at all times Many engines are started by hand When you use a pull start or rope start place your feet apart and away from the blade s Hold the rope handle tight Never wrap the rope around your arm or fingers for a better grip To start the engine follow the instructions on the mower in this book and in the engine operating instructions For electric start engines sit in the seat to start the engine The battery can be dangerous Follow the instructions on the battery the acid container and in this book when working with the battery Even small batteries have enough voltage to cause an injury Always be careful The mower is designed to be operated by one person Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet lawn Wet grass can cause an accident affect mower performance and can cause problems with future lawn growth and appearance Wet grass is slippery and can cause the mower to slip Someone can get injured by touching the
27. achment Set the parking brake Never mount or dismount from the seat while the engine is running An accident can occur if you touch the brake speed control pedal throttle or blade control while the engine is running Mount and dismount from the seat on the side of the unit that is marked ENTER EXIT Make sure you are in good condition when you mow When you mow for several hours your reflexes will decrease and your mind will not be as alert Take a short break or an accident can occur If the temperature is hot use caution to prevent dehydration If you are tired angry or not completely alert do not operate the mower If you use alcohol medication or drugs do not use the mower or any type of power equipment Engine speed is a key to safe mowing and to a good looking lawn The maximum speed of the engine was set at the factory Do not change the setting of the engine governor Select the maximum engine and ground speed that is right for the terrain and the height of the grass The blade cuts best when the engine is operating at maximum speed The engine and transmission will also run cooler at maximum engine speed Also the grass bagger will function better when the engine is operating at maximum speed On slopes decrease the ground speed and use care making sure the mower feels safe to operate Ifthe weather conditions are bad do not mow If weather conditions become bad stop cutting and finish later It is dange
28. ays 15 Use extra caution when loading or unloading the machine into a trailer or truck 16 Turn off all attachment clutches before attempting to start the engine 17 Always wear goggles safety glasses or an eye shield when you operate the unit to protect your eyes from foreign objects that can be thrown from the unit Always wear eye protection when you make an adjustment or repair to the machine 18 Use care when pulling loads or using heavy equipment a Use only approved drawbar hitch points F 050761L 19 20 21 OWNER S INFORMATION b Limit loads to those you can safely control c Do not turn sharply Use care when backing d Use counterweights or wheel weights when suggested in the Instruction Book Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine Do not use this machine if you are mentally or physically unable to operate this machine safely Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These opera tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury Slope operation Slopes and rough terrain are major factors related to loss of control and tip over accidents which can result in severe injury or death ALL slopes require extra caution If you cannot back up the slo
29. bent or damaged Check the blade adapter for damage Before you operate the unit replace damaged parts with original equipment parts See the authorized service center in your area Every three years have an authorized service person inspect the blade or replace the old blade with an original equipment part HOW TO REMOVE AND INSTALL THE BLADE 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Use a piece of wood to keep the blade from rotating 3 Remove the nut that holds the blade Figure 13 Mandrel mL Blade Adapter Belleville Washer Washer BA 4 Check the blade and the blade adapter according to the in structions for Inspect Blade Replace a badly worn or dam aged blade with an original equipment blade See an authorized service center in your area 5 Clean the top and bottom of the mower housing Remove all the grass and debris 6 Mount the blade and blade adapter on the mandrel Figure 13 7 Mount the blade so that the hi lift edges are up If the blade is upside down the blade will not cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 14 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause an accident Figure 13 F 050761L 9 Tighten the nut that holds the blade to a torque o
30. blade s Wet grass tends to clog the mower causing poor discharge Cut wet grass will collect on the lawn retarding the growth of the grass Also getting the mower wet will cause parts to rust and decrease the life of the unit When you look over the lawn remember obstacles that cannot be removed like pipes stumps or rocks Keep away from these obstacles that can cause damage to the mower or injury to the operator or a person near the mower Clear the area of rocks toys wire or other loose objects These items can damage the mower or can be discharged by the mower blade 5 The blade of a power mower rotates very fast It can discharge rocks and other objects over a long distance which can be dangerous The force of the objects can break windows cause injuries or even put an eye out Most of the time the injury is to a person like a child Keep every person completely away from the area to be mowed Make sure the grass is not discharged toward anyone Planning your mowing pattern has a double advantage It can decrease the possibility of an injury and make the clean up after mowing easier Check the terrain of the area to be mowed Mow in a pattern that will keep you away from dangerous areas Check the distance you need to stop and the distance available to turn Slopes and rough terrain must be mowed carefully and some areas must not be mowed at all With riding mowers mow up and down the hill When you mu
31. correct operation frequently clean the top of the mower housing Remove grass and debris from around the pulleys and other moving parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGINE For storage information see the the engine manufacturer s instructions THE BATTERY 1 Remove the battery 2 Clean the battery terminals of any deposits 3 Charge the battery See the instructions on How To Prepare And Charge The Battery 4 Store the battery in a cool dry place NOTE After a long time in storage charge the battery F 050761L 34 THE FUEL SYSTEM WARNING Do not drain the gasoline inside a build ing or near a fire Do not smoke because the fumes from the fuel can cause an explosion 1 Start the engine 2 Run the engine until the fuel tank and the carburetor are out of fuel and the engine stops 3 After storage make sure you use fresh fuel CLEAN THE UNIT 1 Clean the dirt and grass from the engine 2 Clean the mower housing LUBRICATE THE UNIT See the Lubrication instructions in this book TROUBLE SHOOTING CHART PROBLEM T
32. ctly the adjustment must be cor rect Before you use the unit check the oil in the engine and add oil if necessary Ifthe engine will not start first make sure the wire is attached to the spark plug Make sure all the belts are inside all the belt guides See the in structions on how to remove and install the motion drive and mower drive belts MOWING AND BAGGING TIPS For a lawn to look better check the cutting level of the mower housing See How To Level The Mower Housing in the Main tenance section For the mower housing to cut level make sure the tires have the correct amount of air pressure Every time you use the unit check the blade Ifthe blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting Use the left side of the mower housing to trim near an object Discharge the cut grass onto the mowed area The result is a more even discharge of cut grass When you mow large areas start by turning to the right so that the cut grass will discharge away from shrubs fences drive ways etc After one or two rounds mow in the opposite direc tion making left turns until finished Figure 12 If the grass is very high cut two times to decrease the load on the eng
33. describe the loca tion of a part with the operator on the seat PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full size The quantity is shown in brackets Gm Qu 2x82 14x79 Carriage Bolt 2 Wing Nut 1 Bolt 17x146 1 Washer i e 054 17x47 30x49 Knob 2 Washer 2 Cotter Pin INDAK 20729 17x91 31x11 a eu 2 Hair Pin 1 Keys amp Ring el wa 95 ei We 92 94618 690604 2 Washer 2 Washer 2 Hub Cap Terminal Cover F 050761L 10 ASSEMBLY HOW TO INSTALL THE FRONT WHEELS Use a knife and cutthe four sides of the container Install the front wheels in the container NOTE Use a piece of wood about 4 feet 1 25 meters long to raise the front of the tractor If a piece of wood cannot be found get another person to help lift the tractor Be careful do not let the tractor fall 1 Raise the front of the tractor Set a support block of wood under the tractor Cotter Pin YA gt eS Washer 17x195 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle Fasten each front wheel with washer washer and cotter pin Bend the ends of the cotter pin appart to keep the front wheel on the spindle After the front wheels are installed lift the tractor from the support Roll the tractor off of the container If your tractor has hub caps install the hub caps Make sure the washers hold the hub caps in
34. diately stop the engine and check for the problem Vibration can be a warning of a problem Keep all nuts bolts and screws tight The blade is the most dangerous part of the mower Frequently check the blade and the blade mounting fasteners Keep the fasteners tight If the blade hits a solid object stop the engine Remove the wire from the spark plug Check for a blade that is bent cracked or for other damages Before you start the engine replace a damaged blade s For safety replace the blade every two years A sharp blade decreases the workload on the engine and more evenly cuts grass Frequently sharpen the blade for a better looking cut Use the left side of the mower housing to trim near an object A grass bagger is a good accessory for your mower For best performance and safety make sure the grass bagger is approved for use with your mower Follow the assembly and operation instructions included with the grass bagger Some grass baggers require a special blade for best performance Before you attach check or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yell
35. e doing any assembly or mainte nance to the mower remove the wire from the spark plug A NOTE In this instruction book left and right describe the location of a part with the operator on the seat IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands See an Authorized Service Center for a spark arrester for the muffler In some areas local law requires the use of a resistor spark plug to control the ignition signals See an Authorized Service Center for a resistor spark plug for the engine NOTE Actual sustained horsepower will likely be lower due to operating limitations and environmental factors OPERATION Throttle Control Brake Pedal Blade Rotation Control Speed Control Pedal Ignition OI Figure 6 LOCATION OF CONTROLS BLADE ROTATION CONTROL use the blade rotation control to start and stop the rotation of the blade BRAKE PEDAL use the brake pedal to quickly stop HEADLIGHT SWITCH
36. e procedures to follow in an emergency Remember turning off the engine ignition switch will stop the blade and the drive mechanism If the traction of the wheels is lost or does not feel safe disengage all systems and stop the engine Dismount from the mower Push the unit to a safe place before you begin mowing again Your unit has an electrical system that includes an operator presence switch in the seat The operator presence switch detects if the operator is sitting on the seat The engine will stop if the operator leaves the seat when the blade engagement control is engaged This operator presence switch is a safety device only It must not regularly be used to stop the engine or the blade There are other control systems on the mower for this purpose Always keep the operator presence switch and other safety devices and controls in place and operating for your protection Remember your mower is a tool that can be dangerous if it is not correctly used Follow the instructions in this Instruction Book Safe and careful use of the mower will give you many safe hours of problem free use STEPS TO FOLLOW BEFORE MOWING Be sure to dress correctly Wear hard shoes not sandals or tennis shoes Examine the blade A blade that is bent cracked or damaged must be replaced with a factory replacement blade Fill the fuel tank outside Clean off spilled fuel Read and follow the Owner s Manual the instructions with the engine and t
37. elts Check for cracks wear and excessive damage Check brake operation Refer to the Operation and Maintenance sections After completion of Change oil Refer to the Engine Owner s Manual first 5 hours Remove examine sharpen and balance Refer to Maintenance section blade s Check adjustments Refer to Maintenance section a Blade Rotation Control b Brake c Clutch d Steering Lubricate chassis and mower housing Refer to Where to Lubricate instructions Check the muffler Refer to Maintenance section a Torque b For wear or burn out c Condition of spark arrestor if applicable Before storage of 30 Prepare engine for storage Refer to the Engine Owner s Manual days or more Drain fuel system Refer to warnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS NOTE Torque is measured in foot pounds metric Nm This 1 The owner s responsibility is to maintain this product This will meas rement describes how Boh t a nut or bolt must be The 5 S SC torque is measured with a torque wrench extend the life of the product and is also necessary to maintain q q warranty coverage HOW TO 2 Check the spark plug drive brake lubricate the unit and clean the air filter once a year CHECK THE MUFFLER 3 Check the fasteners Make sure all fa
38. engine will sometimes result in a slight amount of smoke This smoke is caused by paint or oil on or around the muffler This is normal and only expected during initial operation A separate engine manual is also included with the unit See this engine manual for the manufacturer s instructions for the type of gasoline and oil to use Before you use the unit read the information on safety operation maintenance and storage WARNING Follow the engine manufacturer s instructions for the type of gasoline and oil to use Always use a safety gasoline container Do not smoke when adding gasoline to the engine When inside an enclosure do not fill with gasoline Before you add gasoline stop the engine Let the engine cool for several minutes CHECK THE TIRES NOTE The tires were over inflated for shipment The correct air pressure is shown on the side of the tire Check the air pressure in the tires Tires with too much air pressure will cause the unit to ride rough Also the wrong air pressure will keep the mower housing from cutting level The correct air pressure is shown on the side of the tire CHECK THE LEVEL OF THE MOWER HOUSING Make sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance section of this instruction book F 050761L 14 WARNING Befor
39. f 35 foot pounds 47 5 N m 10 Install the mower housing See How To Install The Mower Housing Blade Adapter 2 Washer Belleville Washer Outside rim must be against the blade Figure 14 HOW TO SHARPEN THE BLADE WARNING Vibration can be caused if the blade is A not correctly balanced or if the blade is damaged A blade that is damaged with cracks can break and cause an accident Keep a sharp edge on the blade A blade that is not sharp will cause the tips of the grass to become brown 1 Sharpen the blade two times a year or every 25 hours 2 Remove the blade according to the instructions in How To Re move And Install The Blade 3 Clean the blade with a brush soap and water Check the blade Look for cracks nicks or other damage Replace a badly worn or damaged blade with an original equipment blade See an authorized service center in your area 4 Sharpen the blade with a file Figure 15 Make sure you keep the original bevel angle 5 Make sure the blade is balanced Use a screwdriver and hold the blade parallel to the ground Figure 15 A blade that is balanced will stay parallel to the ground If the blade is not bal anced the heavy end will rotate toward the ground Sharpen the heavy end until the blade is balanced 6 A new blade will cut better than a badly worn blade Every three years have an authorized service person inspect the blade or replace the old blade with an original eq
40. g loaded Make Position MENT position Remove the hair pins and the washers from the adjuster arms Figure 26 See illustra tions C and D Figure 25 Remove the hair pins and washers from the suspension links See illustrations A and B Disconnect the extension spring from the blade control rod See illustration E Disconnect the front hanger from the axle support See illustration F Remove the mower drive belt from the stack pulley Pull the mower housing away from the right side of the unit To operate without the mower housing move the lift lever to the TOP position Lift Lever Suspension Suspension Assembly HOW TO INSTALL THE MOWER HOUSING 10 11 Push the mower housing under the right side of the unit Put the mower drive belt around the stack pulley Make sure the V side of the mower drive belt is against the stack pulley Also make sure the mower drive beltis not twisted Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F Make sure the mower drive belt is between the stack pulley and the two belt guides See illustration G Attach the suspension links to the lifter assembly Fasten with the washers and hair pins See illustrations A and B Attach the right and the left adjuster arms to the suspension brackets Fasten with the washers and hair pins See illustra ti
41. gain check the quality of cut If the quality of cut has not im proved replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center Move the blade rotation control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug Check the operation of the blade brake Rotate the pulleys with your hand Make sure the brake pads are pressed tightly against the pulleys Figure 18 WARNING If the brake pads do not press tightly against the pulleys take the unit to an authorized service center Blade Brake Brake Pad Against Pulley Move the blade rotation control to the ENGAGE position Check the pads for the blade brake If the pads are excessively worn or damaged replace the brake pad assemblies Correct replacement parts and assistance are available from an autho rized service center Attach the wire to the spark plug Mow for a short distance and again check the operation of the blade rotation control When you move the blade rotation control to the DISENGAGE position all movement will stop within five se conds If there is movement of the belt or the blades continue to rotate engage and disengage the blade rotation control five times to remove any excess rubber from a new mower drive belt If you need assistance take the unit to an autho rized service center If you replace the mower d
42. gure 32 MAINTENANCE HOW TO REPLACE THE MOTION DRIVE BELT 8 Check the routing of the motion drive belt Figure 35 Make sure the motion drive belt is installed correctly on the idler REMOVAL pulleys and inside all belt guides 1 aaron 10 INSTALLATION 1 Remove the mower housing See the instructions on How To 9 Attach the steering shaft assembly to the steering plate with Remove The Mower Housing two screws Figure 34 Remove the mid idler pulley 10 Attach the access panel Figure 34 Disconnect the idler spring Figure 35 11 Before you use the unit check the adjustment ofthe clutch See Remove the idler pulley and spacer Figure 35 the instructions How To Check And Adjust The Clutch 12 Installthe mower housing See the instructions How To Install Remove the V idler pulley and spacer The Mower Housing Remove the motion drive belt from the drive pulley SAD Figure 35 O To remove the motion drive beltfrom the stack pulley pull the O O front end of the belt under the stack pulley and then back between the stack pulley and the steering plate Figure 33 Remove the access panel Figure 34 Stack Pulley Steering Remove the two screws that attach the steering shaft Plate assembly Figure 34 Raise the steering wheel and steering shaft assembly Pull the motion drive belt under the steering shaft assembly Remove the motion drive belt A correct replacement part or assi
43. h the throttle control in the FAST position FUNCTION PEDAL THROTTLE POSITION 1 3 Trimming Snow Thrower Bagging Grass 1 3 to 1 2 Normal Mowing 1 2 to 2 3 Easy Mowing 1 2 to 3 4 Snow Blade Pull Behind 1 3 to 1 2 Attachments THROTTLE N Automatic Drive Disconnect PUSH POSITION OPERATION HOW TO SET THE PARKING BRAKE 1 Completely push the brake pedal forward 2 Lift the parking brake lever Figure 10 3 Remove your foot from the brake pedal and then release the parking brake lever Make sure the parking brake will hold the unit 4 To release the parking brake completely push the brake pedal forward The parking brake will automatically release A WARNING Before you leave the operator s position move the shift lever to the neutral N position Set the parking brake Move the blade rotation control to the DISENGAGE position Stop the engine and remove the ignition key HOW TO CHANGE THE CUTTING HEIGHT To change the cutting height raise or lower the lift lever as follows 1 Move the lift lever forward to lower the mower housing and back to raise the mower housing Figure 11 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position Lift Lever i a N Figure 11 HOW TO STOP THE UNIT 1 Slowly remove your foot from the speed control pedal The speed control pedal will automat
44. he engine will not start 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Clean the battery terminals Tighten the cables 3 Drain the fuel tank Clean the fuel line Replace the fuel filter 4 Remove the spark plug s Move the throttle to the SLOW posi tion Turn the ignition key to the ON position Try to start the en gine several times Install the spark plug 5 Replace the spark plug 6 Adjust the carburetor PROBLEM The engine will not turn over 1 Follow the steps How To Start The Engine in this book 2 Electric Start Models Check the level of the acid in the battery If needed add water Charge the battery 3 Replace the fuse 4 Check the wiring harness for damage or a loose connection Repair the damaged wire 5 Electric Start Models replace the solenoid Recoil Start Mod els replace the module PROBLEM The engine is difficult to start 1 Adjust the carburetor 2 Replace the spark plug 3 Replace the fuel filter PROBLEM The engine does not run smooth or has a loss of power 1 Check the oil Clean the air filter Clean the air screen Replace the spark plug The engine is working too hard Use a lower gear Adjust the carburetor Replace the fuel filter NO OV Boe PROBLEM The engine does not run smooth at fast speed 1 Replace the spark plug 2 Adjust the throttle control 3 Clean the air filter 4 Replace the fuel fil
45. he instructions with any attachments Owner s Manual instructions are for your safety and the safety of others Exhaust fumes are dangerous Start the engine outside Make sure all safety devices are in place and working correctly Operation of the mower is only for a person that has experience Wet grass can be dangerous Let the grass dry Instruct children and others to keep away from the work area Never cut the grass without good light Pick up loose objects Remove them from the mowing area WHILE MOWING Watch for fixed objects and avoid them They can damage the mower or cause injury A hot engine muffler and transmission will cause a burn Do not touch Inclines and slopes must be carefully mowed See the Guide in the back of this book to check a slope Lack of daylight or good artificial light is cause to stop mowing Examine the mower the blade and other parts for damage after hitting a foreign object or ifthe unit vibrates excessively Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back before changing direction of travel In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower Never remove any safety related parts Do not pour gasoline into a engine that is hot or running AFTER M
46. ically return to the NEUTRAL position and the unit will stop 2 Move the blade rotation control to the DISENGAGE position 3 Set the parking brake WARNING Make sure the parking brake will hold the unit A 4 Move the throttle control to tne SLOW position 5 To stop the engine turn the ignition key to the OFF position Remove the key HOW TO TRANSPORT THE UNIT To transport the unit follow the steps below 1 Move the blade rotation control to the DISENGAGE position 2 Raise the lift lever to the highest position F 050761L 3 Move the throttle control to the FAST position 4 Slowly push the speed control pedal forward to the desired speed OPERATION HOW TO OPERATE WITH THE MOWER HOUSING WARNING The deflector is a safety device Do not re move the deflector The deflector forces the dis charged material toward the ground Always keep the deflector in the down position If the deflector is dam aged replace the deflector with an original equipment part from an authorized service center 1 Start the engine 2 Release the parking brake 3 Move the lift lever to a height of cut position In high or thick grass cut the grass in the highest position first and then lower the mower housing to a lower position CAUTION Do not operate with the mower housing in the LEVEL ADJUSTMENT position If you operate in the LEVEL ADJUSTMENT position the mower housing and blades can be damaged HOW TO OPERATE
47. in the middle of the seat Also make sure the wire is connected to the seat switch 3 Move the blade rotation control to the DISENGAGE position to stop the blade s Before you leave the operator s position make sure the blade s has stopped rotating Before you ride the unit across a sidewalk or a road move the blade rotation control to the DISENGAGE position WARNING Always keep your hands and feet away from the blade deflector opening and the mower housing when the engine runs Blade Rotation Control Engage Position Figure 7 OPERATION HOW TO USE THE SPEED CONTROL PEDAL The drive system uses a Hydrostatic Automatic Drive transmission The Hydrostatic transmission is very easy to operate This type of drive system does not require a shift lever or a clutch pedal The speed and direction of travel is controlled by a single speed control pedal operated with your right foot Do not use the left brake pedal in normal operation Only use the left brake pedal to quickly stop in an emergency HOW TO DRIVE FORWARD 1 The automatic drive disconnect must be in the DRIVE position Figure 9 2 Slowly release your left foot from the brake pedal 3 Move the throttle control to the FAST position 4 Slowly push the speed control pedal forward to the desired speed Figure 8 5 To increase forward speed slowly move the speed control pedal forward To reduce forward speed slowly release the speed control pedal until
48. ine First cut with the mower housing in the highest posi tion and then lower the mower housing for the second cut F 050761L 21 10 11 12 13 Before you make an inspection adjustment except for the car buretor or repair make sure the wire from the spark plug is dis connected For longer life of the battery on electric start models charge the battery every three months Use the speed control pedal to change the ground speed not the throttle control Belt noise can occur when the blade is engaged This noise is normal and does not affect the operation of the unit For better engine performance and an even discharge of the cut grass always operate the engine with the throttle in FAST position When you use a bagger operate the engine with the throttle in FAST position and the speed control pedal pushed 1 3 forward For better cutting performance and a quality cut mow with the speed control pedal pushed 1 3 to 1 2 forward After each use clean the bottom and top of the mower housing for better performance Also a clean mower housing will help prevent a fire gt gt Figure 12 MAINTENANCE MAINTENANCE CHART FREQUENCY MAINTENANCE REQUIRED COMMENTS Daily or before each Maintenance engine Refer to the Engine Owner s Manual use Examine blade s Check for cracks wear and excessive damage Remove debris romunitendmowngarea Examine alrotaing and s ng pars 1 Examine V b
49. ive belt with an original equipment belt from an authorized service center Install the new mower drive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley F 050761L 10 Pull the belt retainer away from the left mandrel pulley Put the belt around the left mandrel pulley Pull the belt retainer away from the idler pulley Put the flat side of the mower drive belt around the idler pulley Make sure the V side of the mower drive belt is against the mandrel pulleys as shown Install the mower housing See the instructions on How To Install The Mower Housing Before you mow check the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Left Mandrel Pulley Belt Retainer Figure 36 Mower Drive Belt MAINTENANCE HOW TO INSTALL THE WHEELS If the wheels must be removed for service make sure they are installed as follows Front Wheel 1 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle See Figure 37 2 Fasten the front wheel with washer and cotter pin Bend the ends of the cotter pin apart to keep the front wheel on the spindle 3 If your model has hub caps install the hub caps Make sure the washer hold the hub caps in place Rear Wheel Install the washers and spacer onto the axle as shown in Figure 38 Mount the square key in the ke
50. king brake 3 Before you dismount from the seat move the throttle control to SLOW position move the blade rotation control to the DISEN GAGED position turn off the engine and set the parking brake HOW TO START OPERATION ON A HILL 1 Start the engine 2 Move the blade rotation control to the ENGAGED position 3 Move the throttle control to the FAST position 4 Depress the brake pedal and release the parking brake As you release the parking brake push the speed control pedal to the desired speed you release the parking brake The parking brake must be disengaged before the speed control pedal is able to engage the transmission WARNING Slowly push the speed control pedal as OPERATION BEFORE STARTING THE ENGINE CHECK THE OIL NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed See the engine manufacturer s instructions for the type of gasoline and oil to use 1 Make sure the unit is level NOTE Do not check the level of the oil while the engine runs 2 Check the oil Follow the procedure in the engine manufactur er s instructions 3 If necessary add oil until the oil reaches the FULL mark on the dipstick The quantity of oil needed from ADD to FULL is shown on the dipstick Do not add too much oil ADD GASOLINE WARNING Always use a safety gasoline container Do not smoke when adding gasoline to the fuel tank Do not add gasoline when yo
51. minal before you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 Remove the battery 2 Wash the battery with a solution of one gallon of water and four tablespoons of baking soda sodium bicarbonate Make sure the solution does not get into the battery cells 3 Clean the terminals and the ends of the cables with a wire brush Install the battery To prevent corrosion apply grease to the battery terminals HOW TO CHARGE THE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion F 050761L 26 1 Before you charge the battery remove the battery To charge the battery use a 12 volt battery charger Charge at arate of 6 amperes for 1 hour Install the battery WARNING To prevent sparks fasten the red cable to the positive terminal before you connect the black cable Fasten the red cable and terminal cover if equipped to the positive terminal with the fasteners as shown Fasten the black cable to the negative terminal with the fas teners as shown Positive Terminal AZ Cable Wing Nut Terminal Cover Battery Black Cable Pe Carriage Bolt Battery Tray Figure 22
52. must be immediately replaced with an original equipment blade from an authorized service dealer For safety replace the blade every two years Keep the equipment in good condition Never tamper with the safety devices Check their proper operation regularly To reduce fire hazards keep the machine free of grass leaves or other debris build up Clean up oil or fuel spills Allow the machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running The carburetor can be adjusted with the engine running Do not change the engine governor settings or over speed the engine Grass bagger components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown For storage always make sure the grass bag is empty Frequently check components and replace with manufacturer s recom mended parts when necessary Mower blade s are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them or the blade housing area Check the brake operation frequently Adjust and service as required Wait for all movement to stop before servicing any part of the unit Look for this symbol to indicate important safety a precautions This symbol indicates Attention Become Alert Your Safety Is At Risk F 050761L 4 Each person that operates power equipment must learn t
53. nty registration card and forward along with a copy of the cash register receipt to Warranty Rover Mowers Limited Normal warranty exclusions as listed still apply Exclusions Following is a list of conditions excluded from warranty all engines parts that are considered suffering from wear and tear parts that are damaged due to abuse or misuse parts that can be subjected to use beyond their normal intended working capacity Eg blades blade bolts v belts and spark plugs If repairs or alterations have been made without the manufacturer s written authority Any transport costs involved in the repair or replacement of and defective parts If it is found that parts other than genuine have been used on the machine NOTE This warranty does not exclude any conditions or warranty implied by the Trade Practices Act 1974 or any other relevant legislation Engine warranty is covered by the engine manufacturer and could differ from the warranty of the rest of the machine Refer to the engine manual if included or consult the nearest engine service dealer Proof of date of purchase should be retained as it needs to be presented if warranty is to be claimed Fill out the details on previous page as a record for warranty purposes Rover Mowers Limited reserves the right to make changes and add improvements to its products at any time without notice or obligation Rover Mowers Limited reserves the right to discontinue manufacture of any product any
54. o use correct and safe mowing procedures To help you learn carefully read the following pages Most of the time the operator was not correctly shown or did not read the instructions on the unit or in the Instruction Book before using the unit Also some operators do not have enough experience The result is unsafe use endangering the operator bystanders and the equipment Another result can be a poor appearance of the area mowed Read this book Read the instructions on the unit Operate the mower according to the Safe Mowing Guide Follow all safety rules cautions or warnings in this book and on the unit Make sure anyone that uses the unit reads the instructions and is told how to safely operate the mower The mower will give you good service and durability if operated in normal conditions H the mower is not correctly serviced or is used where the terrain is rough or unsuitable product performance and safety will be decreased Correct clothing is an important part of safe mowing Safety glasses will protect the eyes from objects discharged by the mower Safety shoes with steel plates can protect a foot from injury by the blade For protection from objects discharged from the mower wear clothing that will cover the arms and legs Before you start cutting the grass practice using the mower in a large open and level area Learn the location of the controls on the mower Know the purpose of the F 050761L SAFE MO
55. om the battery acid can cause an explosion 2 Remove the protective cap from the battery terminal 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery 4 Install the battery and battery tray Make sure the positive terminal is on the left side HOW TO INSTALL THE BATTERY CABLES WARNING To prevent sparks fasten the red cable to the positive terminal before you connect the black cable Use the fasteners shown below to install the battery cables The fasteners are shown at full size 1 Remove the protective cap from the battery terminal A 2x82 B 14x79 Fasten the red cable and terminal cover if equipped to the positive terminal with the fasteners as shown Figure 5 Fasten the black cable to the negative terminal with the fasteners as shown Positive Terminal F 050761L Figure 5 ASSEMBLY IMPORTANT BEFORE YOU START MOWING 3 Check the engine oil Fill the fuel tank with gasoline Check the air pressure of the tires Check the level of the mower housing Make sure the battery cables are attached U O G O OU Make sure the wire is attached to the spark plug HOW TO PREPARE THE ENGINE NOTE The engine was shipped from the factory filled with oil Check the level of the oil Add oil as needed NOTE The operation of a new
56. on 15 Operation 18 Parts Bag 10 S Safety Rules American National Standard Institute 3 4 Safe Mowing Guide 5 7 Seat Install 12 Seat Switch Operation 20 Slope Guide 54 Spark Arrester 14 22 Speed Control Pedal Location 15 Operation 17 Steering Wheel 12 Storage 34 T Throttle Control Location 15 Operation 16 Tire Pressure 14 27 Trouble Shooting Chart 35 W Warranty 2 F 050740L 52
57. ons C and D Attach the extension spring to the blade control rod See illustration E Move the blade rotation control to the ENGAGE position Make sure the mower drive belt is inside all the belt guides Make sure the mower housing is level See the instructions on How To Level The Mower Housing If equipped install the gauge wheels Check the operation of the blade rotation control See the in structions on How To Adjust The Blade Rotation Control Front Hanger Mower Drive Belt Gauge Wheel F 050761L Figure 26 MAINTENANCE HOW TO ADJUST THE GAUGE WHEELS The axle bolts for the gauge wheels were mounted in the LOW cut position To change the position of the gauge wheels move the axle bolts as follows IMPORTANT Before you adjust the gauge wheels you must do the following Make sure the mower housing is level Make sure the height of cut is set at the height you want for your lawn Mow a short distance on a flat level area and look at the area that was cut If the mower housing does not cut level see the instructions How To Level The Mower Housing WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident A 1 Remove the gauge wheels Figure 27 2 Mow a short distance on a flat level area to check the level of cut and the height of cu
58. ow or make the lawn look brown Use a lower height of cut in cool months when the grass is thicker Raise the height of cut in hot dry periods If you cut the grass with a blade that is not sharp or at a slow engine speed you can damage the grass Move the throttle control to the FAST position when mowing and using the grass bagger Also use a slower ground speed when using the grass bagger If you change the direction or pattern of cut slightly every time you mow will make the grass grow stronger and thicker Do not add oil or gasoline to the mower while on the lawn Spilled oil or gasoline can kill the grass In high or thick grass do not try to cut all the grass the first time Raise the height of cut on the first cutting and lower the height for the next cutting Another way is to cut only part of the width of the mower and decrease your ground speed not the engine to move more slowly so that the mower can discharge the grass as it moves forward Understand the controls and how they work Learn the ground speed s of your mower Check the stopping distance required at different travel speeds Check the turning radius of the mower The controls on your riding mower are different from an automobile The throttle is operated by hand and holds the engine speed constant until it is changed The location of the travel speed control is different from that of an automobile Also the brake and clutch systems are different Remember th
59. pe or if you feel uneasy on the slope do not mow it See the Slope Guide in the back of this book to check for safe operation DO O 9 N 9 9I 6 N O N A gt o 5 lll Mow up and down slopes not across Remove obstacles such as rocks limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed on slopes Do not make sudden speed changes Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass baggers or other attachments they can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction turn off the blades and proceed slowly straight down the slope NOT Do not turn on slopes unless absolutely necessary then only turn slowly and gradually downhill if possible Do not mow drop offs ditches or embankments A wheel over the edge or an edge caving in could cause a sudden overturn and an injury or death Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use a grass bagger or other rear mounted accessories on steep slopes greater than 10 degrees Children Tragic accidents can occur if the operator is not alert to the presence of child
60. pose for each pictorial Aa RO AS Macine 7 WARNING Thrown Objects Keep Safety Warning Pictorials Bystanders Away Read User 1 Warning Instructions Before Operating This 2 Shield Eyes Explosive Gases Can Machine Cause Blindness Or Injury 8 WARNING Do Not Use This Machine 3 No Sparks Flames or Smoking On Slopes Greater Than 15 Degrees 4 Sulphuric Acid Can Cause Blindness 9 DANGER Keep People Especially Or Severe Burns Children Away From Unit max 15 10 11 12 13 14 15 DANGER No Step DANGER Keep Feet And Hands Away From Rotating Blade DANGER Keep Hands Away From Rotating Blade DANGER Disconnect Spark Plug Wire Before Servicing Unit WARNING Hot Surface WARNING Use Caution When Connecting Or Disconnecting Accessories WARNING Crushed Fingers MAX 90N MAX 150N Control And Operating Pictorials 6 Brake 1 Engine Start 7 Parking Brake 2 Lights 8 Clutch 3 Engine Off 9 Slow A Engine On 10 Fast 11 12 13 14 15 15 Choke Oil Blade Rotation Control Raise Fuel O ta E D gt t stor 13 14 15 F 050761L 9 ASSEMBLY ASSEMBLY WARNING Before doing any assembly or mainte Read and follow the assembly and adjustment instructions for your A nance to the mower remove the wire from the spark mower All fasteners are in the parts bag Do not discard any parts plug or material until the unit is assembled NOTE In this instruction book left and right
61. ren Children are often attracted to the machine and the mowing activity NEVER assume that children will remain where you last saw them 1 2 3 4 Do on NO gt 10 11 Keep children out of the mowing area and in the watchful care of another responsible adult Be alert and turn the engine off if children enter the area Before and when backing look behind and down for small children Never carry children or any passengers even with the blades off They may fall off and be seriously injured or interfere with the safe operation of the machine Never allow children to operate the machine Instruct children in the potential dangers of the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Service Use extra care when handling gasoline and other fuels Fuels are flammable and the vapors are explosive a Use only an approved container b Never remove the gas cap or add fuel with the engine running Allow the engine to cool for several minutes before refueling Do not smoke c Never refuel the machine indoors d Never store the machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater Never start or run the engine inside a closed area Keep all nuts and bolts especially the blade attachment nuts tight Frequently check the blade s for wear or damage such as cracks and nicks A blade that is bent or damaged
62. rive belt move the blade drive spring to the top hole Figure 17 MAINTENANCE HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT If the motion drive belt is loose the belt will slip when 1 going up 7 Ifthe belt still slips after the belt has been adjusted then the a hill 2 pulling a heavy load or 3 the unit will not move forward motion drive belt is worn or damaged and must be replaced Adjust the belt as follows See How To Replace The Motion Drive Belt WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the Clutch Rod spark plug Remove the wire from the spark plug to prevent the engine from starting by accident Clutch Link 1 Check the routing of the motion drive belt Make sure the belt Idler Arm is installed correctly and is inside all the belt guides 2 Disconnect the clutch link from the idler arm Figure 19 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 20 4 Rotate the clutch link until the mounting hole in the clutch link is aligned with the hole in the idler arm as shown in Figure 19 5 Connect the clutch link to the idler arm Figure 19 Figure 19 6 Remove the 1 4 inch 6 mm pin or bolt Figure 20 Belt Guide Brake Lever 1 4 6mm Pin or Bolt Clutch Link Idler Arm Motion Drive Belt Idler Spring F 050761L 25 MAINTENANCE
63. rous to cut grass in the rain Always find protection in an electrical storm Ifthe weather conditions are extra dry protect your eyes with safety glasses from the dust and from the objects discharged by the mower Also a dust or a pollen mask can help Your mower is equipped with anumber of safety devices which are important to the safety ofthe operator and bystanders and must never be changed or removed from the mower If a safety device is lost damaged or no longer functions repair or replace the device before you operate the mower It is best to mow during the day If you must mow at night make sure there is enough light for safe operation Your mower will require regular maintenance and service The maintenance schedule depends on the hours of use Also mowing conditions can change the schedule Check the Instruction Book for more information Correct maintenance will help the mower function safely Do not service the mower except for the carburetor adjustment while the engine is running Before you service the unit even E with the engine stopped always disconnect the wire from the spark plug to prevent the engine from starting If you hit a large object during operation stop the engine Remove the wire from the spark plug Carefully inspect the mower for damage Before you start the engine again make the necessary repairs If you F 050761L SAFE MOWING GUIDE feel new or excessive vibration imme
64. s injury or death L General operation Read understand and follow all instructions in the Instruction Book on the machine the engine and with any attachments before starting 2 Only allow responsible adults who are familiar with the instructions to operate the machine 3 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade 4 Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area 5 Never carry passengers 6 Turn off power to the blades or any attachments before backing up Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing 7 Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass bagger or the mower guard in place 8 Slow down before turning 9 remove the key before dismounting Never leave a machine unattended with the engine running Always turn off the blade s set the parking brake stop the engine and 10 Turn off power to attachment s when transporting or not in use Turn off the blade s when not mowing 11 Stop the engine before removing the grass bagger or unclogging the chute 12 Mow only in daylight or good artificial light 13 Do not operate the machine while under the influence of alcohol or drugs or when very tired 14 Watch for traffic when operating near or crossing roadw
65. samow Burp ay Ji s 1b p G uey 19 2916 s ey ado s e mou jou Op pus p n6 s u sn sans Ajejejdu oo jou aye NO J o ayes jaa JOU op NOA J iSA A0H MOU O ayes Ajje aua SI y edojs ay dn y9eq ues NOA y dols eu dn 1ybie4 s 49eq ol Am pue as ana ul yun ayy Ind z s ape q y abebuasip 1 wou o ajes SI adojs e J ullu1919p 0 Jamow Sup e uo n re kf n ce n sadojs JO 398 ay SSOJ98 KS A q S334930 S 43Aau sado s umop Jo dn e Sa ewou Bu p e ajesado sado s umop JO dn angu sadojs JO 398 9U SSOJDB JOMOW pulyagq YNjeMm e ajelado PEU e RIECHT A OI ge EN 3381 IVOLLEZA V HLM 713437 301N9 SIHL G10OH ANY LHDIS ad n9 3d01S gt 50 F 050761L A Adjustments Blade Rotation Control 24 Clutch 25 Drive Brake 26 Mower Housing Level 30 Assembly Front Wheel 11 Seat 12 Steering Wheel 12 Attachments 16 Automatic Drive Disconnect Operation 17 B Battery Charge 26 Check 13 Clean 26 Install 13 Removal 26 Storage 34 Belt Motion Drive Adjust 25 Replace 31 Mower Drive Adjust 24 Replace 32 Blade Inspect 23 Remove And Install 23 Sharpen 23 Blade Rotation Control Adjust 24 Location 15 Operation 16 Brake Pedal Location 15 C Clutch Adjust 25 Check 25 Controls Location 15 Cutting Height Adjust 30 Change 18 D Drive Brake Adjust 26 Check 26 E Engine
66. st mow rough terrain or on slopes drive slowly and stop in these areas only in an emergency Before you ride up or down a slope try to back straight up the slope Do not ride up or down a slope that is too steep to back straight up See the Guide in the back of this Instruction Book to check any slopes Before you start cutting make sure the mower was completely assembled according to the Instruction Book If the mower was completely assembled at the store you must still check the mower according to the assembly instructions Make sure the mower is correctly assembled and that all fasteners are tight Make sure the engine has the correct amount of oil Check these items often during the life of the mower Your mower has a gasoline engine Gasoline is a dangerous fuel Keep gasoline only in an approved safety gasoline container Do not keep large amounts of gasoline When you add gasoline to the fuel tank do not smoke Store the gasoline container and the mower in an area that has good ventilation Also keep the gasoline away from any flames like the pilot light of a furnace or any other source of ignition If the mower is to be stored for more than a few weeks remove the gasoline from the fuel tank When inside an enclosure do not add gasoline to the fuel tank Before you add gasoline move the mower outside and add gasoline carefully Before you start the engine remove any gasoline from the outside of the fuel tank
67. stance is available from an Authorized Service Center in Motion your area Drive Belt Figure 33 Belt Guides Slide the motion drive belt between the stack pulley and the belt guides Figure 33 Install the motion drive belt on the top pulley ofthe stack pulley Make sure the V side of the belt is against the pulley Push the motion drive belt through the opening between the steering plate and the engine plate Install the end of the motion drive belt around the drive pulley Figure 35 Put the motion drive belt around the V idler pulley Install the motion drive belt V idler pulley and spacer Putthe belt around the idler pulley Fasten the idler pulley and spacer with the hex nut Make sure the flat side of the belt is against the idler pulley Also make sure the belt is not twisted Connect the idler spring Figure 35 Install the mid idler pulley Idler Pulley T7 Spacer V Idler Pulley Idler Spring Figure 35 F 050761L 31 1 MAINTENANCE HOW TO REPLACE THE MOWER DRIVE BELT Remove the mower housing See the instructions on How To Remove The Mower Housing Pull the belt retainer away from the idler pulley and remove the mower drive belt Figure 36 Pullthe belt retainer away from the right mandrel pulley and remove the mower drive belt Pull the belt retainer away from the left mandrel pulley and remove the mower drive belt NOTE Replace the mower dr
68. steners are tight Check the muffler every 50 hours Make sure the muffler is correctly mounted and is not loose If the muffler is worn or burnt replace with 4 Follow the Mainten tion to k the unit in rat 5 E nan COR PIST KES Ee good opera a new muffler A worn muffler is a fire hazard and can also damage ing condition the engine WARNING Before you make an inspection adjust If you mount a spark arrester to the muffler also check the spark ment or repair to the unit disconnect the wire to the arrester when you check the muffler If the spark arrester is worn or spark plug Remove the wire from the spark plug to damaged replace it with a new spark arrester See your nearest prevent the engine from starting by accident authorized service center for a spark arrester F 050761L 22 MAINTENANCE INSPECT BLADE WARNING Before you inspect or remove the blade disconnect the wire to the spark plug If the blade hits an object stop the engine Check the unit for dam age The blade has sharp edges When you hold the blade use gloves or cloth material to protect your hands If you keep the blade sharp and inspect the blade for damage the blade will cut better and be more safe to operate Frequently check the blade for excessive wear cracks or other damage Frequently check the nut that holds the blade Keep the nut tight If the blade hits an object stop the engine Disconnect the wire to the spark plug See ifthe blade is
69. t Look at the height of cut position number on the lift lever Figure 28 3 Look at each gauge wheel bracket There are 3 holes in each bracket and a number next to each hole The number for the height of cut position on the lift lever indicates the correct hole to use on each gauge wheel bracket Figure 29 4 Assemble the axle bolts to the gauge wheel brackets using the correct hole in the bracket as indicated Figure 29 NOTE If the height of cut position is changed by the lift lever you must move the gauge wheels to the correct hole Figure 29 to keep a level height of cut F 050761L 29 Gauge Wheel Figure 27 Lift Lever e J Cutting Height Positions Figure 28 Lift Lever Position No 1 2 3 4 5 6 Figure 29 Wheel Bracket Hole No Gauge Wheel Bracket MAINTENANCE HOW TO LEVEL THE MOWER HOUSING If the mower housing is level the blade will cut easier and the lawn will look better ment or repair to the unit disconnect the wire to the spark plug Remove the spark plug wire to prevent the engine from starting by accident WARNING Before you make an inspection adjust 1 Make sure the unit is on a hard flat surface 2 Check the air pressure in the tires If the air pressure is incor rect the mower housing will not cut level Make sure the tires are inflated to 14 PSI 1 BAR IMPORTANT On models equipped with gauge wheels the gauge wheels must be removed to correctly adjust
70. t axle does not freely pivot loos en the axle bolt s PROBLEM The mower blades will not rotate 1 Check the mower drive belt Make sure the belt is installed cor rectly Replace the mower drive belt PROBLEM The unit will not move when the brake is released and the speed control pedal is depressed 1 Check the motion drive belt Make sure the belt is installed correctly 2 2 Adjust the clutch 3 Replace the motion drive belt 4 Release the Automatic Drive Disconnect under the seat PROBLEM The unit moves slower or stops when the speed control pedal is depressed 1 Adjust the clutch 2 Replace the motion drive belt PROBLEM When the brake pedal is released belt noise can be heard 1 Temporary belt noise does not change the operation of the unit If belt noise is continuous check the routing of the belt Make sure the belt is inside all belt guides 2 Ifthe noise is continuous adjust the clutch PROBLEM The rear wheels spin over uneven terrain 1 Check the front axle If the front axle does not freely pivot loos en the axle bolt s MODEL 425621x108A REPAIR PARTS CHASSIS amp HOOD F 050761L 36 MODEL 425621x108A Key No O ON O oO Go N U 0 G N N N NN MM NY ND NN ch Ba ch ck ch ch S A oO N O N O QO CG N O O N O Q G N O 34 F 050761L Part No 1001854 028x23 094057 26x229 1001054 017x47 009x56 094154E701 094156 Z 1001648E
71. ter PROBLEM The engine stops when the blades are engaged 1 To activate the seat sensor always sit in the middle of the seat 2 Check the wiring harness for damage or a loose connection Repair the damaged wire PROBLEM On slopes the engine stops 1 Mow up and down slopes Never mow across a slope 2 To activate the seat sensor always sit in the middle of the seat PROBLEM The engine will not idle 1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor F 050761L 35 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration Replace the blade Check for loose engine bolts Decrease the air pressure in the tires Adjust the carburetor Check for a damaged belt or damaged pulley Replace the damaged parts P ON PROBLEM The grass does not discharge correctly Stop the engine Clean the mower housing Raise the height of cut Replace or sharpen the blade s Move the shift lever to a slower speed Move the throttle control to the FAST position Replace the spring for the blade idler mb ob PROBLEM The mower housing does not cut level 1 Check the air pressure in the tires 2 Adjust the level of the mower housing 3 Check the front axle If the fron
72. the unit slows to the desired speed GC Ge REVERSE NEUTRAL E FORWARD N Speed Conitrol 7 lt Figure 8 HOW TO DISCONNECT THE TRANSMISSION To push the unit use the automatic drive disconnect to release the transmission The automatic drive disconnect is under the seat 1 The engine must be off 2 Raise the seat The automatic drive disconnect is under the seat 3 Move and latch the automatic drive disconnect in the PUSH position Figure 9 The transmission is now released and the unit can be pushed NOTE In cold weather the heavy viscosity oil in the transmission will make the unit difficult to push 4 To engage the transmission unlatch the automatic drive dis connect The transmission is now connected and ready to op erate F 050761L HOW TO DRIVE IN REVERSE 1 Look to the rear 2 Slowly push the speed control pedal to the REVERSE position HOW TO CHANGE DIRECTIONS CAUTION To change directions do not use the left brake pedal Use only the speed control pedal 1 Slowly remove your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPEED CONTROL PEDAL POSITIONS The forward speed is controlled by the position of the speed control pedal The following chart provides functions along with the pedal positions Always operate the engine wit
73. u are inside an enclo sure Before you add gasoline stop the engine and let the engine cool for several minutes Fill the fuel tank with regular Fuel Tank unleaded gasoline Do not use premium unleaded gasoline Full Make sure the gasoline is fresh and clean Leaded gasoline will yT TTTT increase deposits and shorten ze the life of the valves HOW TO START THE ENGINE WARNING The electrical system has an operator presence system that includes a sensor switch for the seat These components tell the electrical system if A the operator is sitting on the seat This system will stop the engine when the operator leaves the seat For your protection always make sure this system operates correctly NOTE The engine will not start unless you depress the brake pedal or engage the parking brake and move the blade rotation control to the DISENGAGE position 1 Push the brake pedal completely forward Keep your foot on the pedal F 050761L CAUTION A mixture of alcohol ethanol or methanol and gasoline called gasohol will attract moisture and cause acid deposits during storage While the unit is in storage the acids in the fuel can damage the fuel system To prevent engine problems with the fuel system empty the fuel system before storage of 30 days or longer as follows 1 Drain the fuel tank 2 Start the engine Let the engine run until the fuel lines and the carburetor are empty 3 After storage make sure
74. uipment blade 7 Assemble the blade according to the instructions How To Re move And Install The Blade Blade is balanced when parallel to the ground Figure 15 Ground A MAINTENANCE HOW TO ADJUST THE BLADE ROTATION CONTROL WARNING To prevent an injury the blade rotation control must operate correctly In normal usage the blade rotation control will not require an adjustment However if the cutting performance decreases or the quality of cut is poor make the following changes 1 When you mow make sure the throttle control in in the FAST position Move the blade rotation control to the DISENGAGE position Figure 16 Stop the engine Disconnect the wire from the spark plug Disengage Position Blade Rotation Control Engage Position Figure 16 Check the blade s Keep a sharp edge on the blade s A blade that is not sharp will cause the tips of the grass to become brown Disconnect the blade drive spring from the blade control rod Move the blade drive spring to the middle hole Figure 17 This will increase the tension on the mower drive belt DISENGAGE POSITION Top Hole New Belt Middle Hole ottom Hole Blade Control Rod Blade Drive Spring Figure 17 F 050761L 24 6 7 A 10 11 12 Attach the wire to the spark plug Mow for a short distance and again check the quality of cut If necessary move the blade drive spring to the bottom hole A
75. y slot See Figure 38 Make sure the valve stem is to the outside of the tractor Align the slot in the rear wheel with the square key Slide the rear wheel on the axle Fasten the rear wheel with washer and e ring If your model has hub caps install the hub caps Make sure the washer hold the hub caps in place F 050761L 33 Cotter Pin Hub x D 4 Washer cm Valve Stem Rear Wheel NT O Spindle Front Wheel Figure 37 Square Key Key Slot N Washer W SK O Axle Spacer a Washer E Ring Valve Stem Figure 38 MAINTENANCE HOW TO REPLACE THE FUSE If the fuse is blown the engine will not start The location of the fuse is next to the battery Remove the fuse and replace with a automotive fuse Figure 39 Automotive Fuse HOW TO REPLACE THE LIGHT BULB 1 Raise the tractor hood Turn the light socket until the tabs on the socket align with the notches in the bezel Figure 40 Remove the light socket Turn the light bulb and remove the bulb 3 Install a new light bulb Align the light socket with the notches in the bezel and turn the light socket to lock in position Light Socket Figure 40 WARNING Before you clean the mower housing HOW TO CLEAN THE MOWER HOUSING A stop the engine and disconnect the wire to the spark plug Grass and other debris on top of the mower housing can keep the belt from working correctly For safety and
76. you use fresh fuel See the storage instructions for additional information 4 Never use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 Achange from summer to winter operation 3 A40degree change in the operation temperature The carbure tor was adjusted at 80 degrees at the factory 4 The engine is operated above 4 000 feet 2 Make sure the blade rotation control is in the DISENGAGE position 3 Move the throttle control completely forward to the CHOKE or FAST position Some models have a separate choke knob Pull the choke knob to the full CHOKE position 4 Turn the ignition key to the START position Release the key when the engine starts NOTE If the engine does not start after four or five tries see the TROUBLE SHOOTING CHART 5 Slowly move the throttle control to the SLOW position 6 Let a cold engine run for several minutes Begin work when the engine is warm To start a hot engine move the throttle control to a position between FAST and SLOW OPERATION OPERATING TIPS Check the blade rotation control for correct adjustment For the blade s to disengage corre

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