Roberts Gorden CRV-Series User's Manual
Contents
1. e Description Part Number Grille Section 08050001 Grille End Cap 08050002 Silicone Cap 91915951 6P Reflector Final Grille E Z gt IF c wy IOA S a pp J gt e Z Z fp a T SY VJ 7 9 e 4 thie eC O n S amp e Pia bs J Ba rl e EG e Z gt Se e J GA ee Se Z 7 P gt lt se Z zs SCH se 2004 Roberts u Gordon BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETALED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALLAWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV SERIESs SUBMITTAL SHEET CRV Series Classic Cast lron Components A WARNING Suspension Hazard Hang heater with materials with a minimum working load of 750 Ibs 340 kg Use special tube and reflector hangers when suspending the schedule 40 steel pipe system Schedule 40 steel pipe is heavy and will fall if not supported properly Distance between supports must be 7 2 13 m or less Failure to follow these instructions can result in death injury or property damage Turnbuckle Hang cast iron combustion chamber with a turnbuckle Special Tube an2. APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCE S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPM EN T ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET Pump Packages and Accessories 02730106 Accessory Package Pump Accessories reese mm Starter Package can replace contactor package if pump trip indication is desired when used in conjunction with the ROBERT S GORDON BZC 700 controller 2004 Roberts K Gordon BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALLATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV SERIEs SUBMITTAL SHEET GENERAL SPECIFICATIONS Material Specification Reflectors 024 Mill Finish Aluminium Optional 024 Stainless Steel Type 304 Heater Specifications Ignition Fully Automatic Three Try Direct Spark Electronic Ignition Control 100 Safety Shut Off Suspension Specificati
3. P 2004 Roberts y Gordon BEFORE IN ST AL LATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL AT ION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET NOTE 1 All dimensions are from the surfaces of all tubes couplings elbows tees and crosses 2 Clearances B C and D can be reduced by 50 after 25 7 5 m of tubing downstream from where the combustion chamber and the tube connect 3 indicates an unapproved application Roberts Gordon prohibits the installation of this heater for all unapproved applications 2 Foot Deco Grille inches centimeters B C B C 12 48 31 122 12 48 31 122 12 48 31 122 12 31 122 18 46 143 18 46 143 18 46 143 18 46 143 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A rR FP LP BOE E AD Barrier Shield inches centimeters Model B C A B C D CRV B 2 12 12 11 31 31 31 CRV B 4 12 12 11 31 31 31 CRV B 6 12 12 11 31 31 31 CRV B 8 12 12 31 31 CRV B 9 CRV B 10 CRV B 12 CRV B 12A 1 Foot Deco Grille inches centimeters B C B C 12 48 31 122 1
4. elbows tees and crosses 2 Clearances B C and D can be reduced by 50 after 25 7 5 m of tubing downstream from where the combustion chamber and the tube connect 3 indicates an unapproved application Roberts Gordon prohibits the installation of this heater for all unapproved applications Protective Grille clearances are the same as Standard Reflector Standard Reflector inches centimeters B C B C 20 48 51 122 20 48 51 122 20 48 51 122 20 48 51 122 36 60 92 153 36 60 92 153 36 60 92 Los 36 60 92 153 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A FP LP AR P P One Side Reflector inches centimeters B C B C 12 56 31 143 12 56 31 143 12 56 31 143 12 56 31 143 12 60 31 153 12 60 31 153 12 60 31 153 12 60 31 153 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A EF P RA RAR HL gt Two Side Reflectors inches centimeters B C B C 12 56 31 143 12 56 31 143 12 56 31 143 12 56 31 143 12 60 31 153 12 60 31 153 12 60 31 153 12 60 31 153 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A gt BI bn rt NS 2004 R b rt G rd n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL ODerts Ordo APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAILABLE UP
5. 3 32 2 mm holes Reflector Joint Detail Install Reflector End Cap Attach Reflector Joint with six 8 sheet metal screws Reflector Joint Detail Reflector Joint 2004 R b rt G rd n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL ODerIS Ordo APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAILABLE UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPM EN T ROBERTS GOR DON CRV SERIES SUBMITT AL SHEET REFLECTOR SIDE EXTENSION Bracket Installation Reflector Reflector Support Reflector Side Extension Bracket 2 per reflector Use additional supports in high air movement applications Description Part Number Order Separately on Reflector Side Extension 01329910 Side Reflector Installation Retainer Clip 2 per side Reflector Side Extension BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL AT ION OPERATION AND SERVICE MANUAL 2004 Robe rts Go rdon APPLICATION S ENGI N RING AND DETALED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCO
6. TH Brown cy Yellow 1 v2 aND O IGNITION D MODULE BURNER If any of the original wire as supplied with the heater must be replaced it must be replaced with wir ing material having a temperature rating of at least 105 C and 600 volts CRV Series Burner Internal Ladder Diagram L2 TRANSFORMER White Yellow ELECTRODE GAS VALVE IGNITION MODULE 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET INTERNAL BURNER DIAGRAM Gasket Burner to Mixing Chamber Mixing Chamber Regulator Electrode I o EN CH mn II 1 P VL AM Electrode Gasket Chamber Gasket I Combustion Gas Valve 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS AR
7. circumstances out of its control including but not limited to war fire flood strike government or court orders acts of God terrorism unavailability of supplies parts or power No person is authorized to assume for Roberts Gordon any other warranty obligation or liability LIMITATIONS ON AUTHORITY OF REPRESENTATIVES No representative of Roberts Gordon other than an Executive Officer has authority to change or extend these provisions Changes or extensions shall be binding only if confirmed in writing by Roberts Gordon s duly authorized Executive Officer 2004 Roberts M Gordon BEFORE IN ST AL LATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL AT ION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FRED HEATING EQUI PM ENT
8. s position Repeat A D until all tubes are assembled NOTE If Coupling is not tight loss of vacuum can occur ELBOW PACKAGE CONFIGURATION Elbow Installation Coupling 90 Elbow Coupling 2004 Roberts u Gordon BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETALED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET REFLECTOR INSTALLATION Reflector Installation with Hole Reflector with Hole CH NI S H 2 Slide Reflector 4 LOK with hole through hanger Unhook combustion chamber from chain and insert through hole Reconnect chain Description Part Number Tube Reflector Hanger 030901 00 H 91 409 XX X Reflector with Hole 02750304 Reflector Installation Wire Form Reflector Sheet Metal Screw Reflector Support 2 clips per alternate overlaps per side 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEM
9. with Modem Chip amp Software Includes ROBERT S GORDON ULTRAVAC Controller Modem Chip URVSC 10080 142 10081 501 10080 410 URVCCR Outdoor Sensor PC Connection Cable Package ROBERTS GORDON ULTRAVAC Central Controller with RS 485 Converter amp Software Includes ROBERTS GORDON ULTRAVAC Cont roller RS 485 Converter with 9V Power Supply Outdoor Sensor PC Connection Cable Package URVSC 10080 430 10081 501 10080410 URVCCL ROBERTS GORDON ULTRAVAC Central Controller with TCP IP Communication Module amp Software Incl udes URVSC ROBERTS GORDON ULTRAVAC Controller 10080440 TCP I P Communication Module 10081 501 Outdoor Sensor 10080410 PC Connection Cable Package Zones Sadlite Control 10081500 Sensor Adjustable Indoor Deg F ROBERTS GORDON ULTRAVAC Controller 10081501 Sensor Out door ULTRAVAC 10081502 Sensor Adjustable Indoor Deg G ULTRAVAC 90423000 24V Low Voltage Thermostat Marked 1 5 m M 91406700 1 x 8 Protective Grille SS 91407000 Auminum Grille 2 x 4 ee gt 08050001 40 Protective Grille 08050002 Protective Grille End Cap 02750303 Barrier Shidd 02751801 Universal Shield 02751885 Stanless Steel Universal Shield 02751800 Universal Shield with Holes 2004 Ro berts G ordo n BEFORE INSTALLATION AND OPERATI ON OF HEA TIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION O PERATION AND SERVICE MANUAL
10. 2 48 31 122 12 48 31 122 12 31 122 18 46 143 18 46 143 18 46 143 18 46 143 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A rR FP LP BOE T P P 2004 R b rt G rd n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL ODerts Ordo APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET CRV SERIES ASSEMBLY OVERVIEW Major Component Descriptions Burner Reflector Aluminum or Stainless Steel Alternate overlap as shown on overview Minimum overlap is 7 18 cm Flex Gas Line V with shut off cock Coupling Assembly with Lock Tube Hot Rolled Heat Treated or Ses Coated Aluminized Tube C supplied in 10 3 m lengths Reflector with Hole Aluminum or B Stainless Steel Alternate overlap as shown on overview Minimum overlap is 7 18 cm 45 Elbow 90 Elbow pos in _ i N W End Vent 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPER
11. 3610D 4 Coated 45 Elbow 91409300 4 dia 10 Tube 91409403 16 Ga Non heat treated Alu minized 4 dia 10 Tube 91409408 16 Ga Heat Treated Alu minized 4 dia 10 Tube 91409420 16 Ga Non Heat Treated Alu minized 6 dia 10 Tube 9141030D 16 Ga Coated 4 dia 10 Tube E0009105 16 Ga Heat Treated Aluminized 6 dia 10 Tube 91418200 Aluminized Tube Adapter 6 dia x 4 dia 02722100 4 Cast Iron Adapter 91240010 ee T XD o 8 RD CD D Common CRV Series Components Part No Description 6 Tube Hange Venting Accessories 01316000 Outside Air Supply Blower Mounting Kit 01324401 4 Outside Air Supply Takeoff 01326801 90707501 91409601 4 Outside Air Flex Duct Box of 8 8 sections 90434501 1 1 1 1 1 1 Outside Air Filter Housing Air Supply Blower Po wer Venter Outside Air Pressure Switch Combustion Chamber EE RE 01312701 4 Lined Coupling 6 Dam per Coupling 01330204 e Aluminized Tee 01330903 4 Aluminized Cross 01330904 e Alumin ized oss 01335801 Aluminized 90 Elbow 70100320 e Aluminized 90 El ow 2004 Roberts N Gordon BEFORE IN ST AL LATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL AT ION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DET AI LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN AC
12. AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DONS CRV Se ries SUBMITTAL SHEET Pump Specifications Pump Dimensional Data in EN 7 EP10 esn 25 248 227 48 62 6 6 Pump Specifications Model EP 201 Voltage V 115 230 115 230 Motor Enclosure Inlet Outlet In For starter see National Electric Code NEC requirement for motors 1 hp or higher Air Supply Blower Specifications Power W Hertz H2 FullLoad Amp Amps Motor Enclosure Weight bs 10 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGINEERING AND DETALED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDONe PRODUCTS ARE TOBE INSTALLED ONLY IN ACCORDANCE WI TH LOCALLAWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET CLEARANCES TO COMBUSTIBLES NOTE 1 All dimensions are from the surfaces of all tubes couplings
13. ATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DET AI LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET Two Zone Operation without Control Panel DPST 12A DPST 12A Transformer Transformer Relay Relay pr 7 TAa Zone 2 Thermostat Zone 1 Thermostat Red Yellow Pump I I Pressure Motor Zone 1 Zone 2 Switch Burners Burners Pump Nine Burners Total Maximum Between Zones Description Part Number DP ST Transformer Relay 90436300 2004 R b rt G rd n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL ODerIS Ordo APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET CRV Series Burner Internal Wiring TRANSFORMER I c 120 V Power Supply
14. ATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV SeniEs SUBMITTAL SHEET Major Component Descriptions Continued Reflector Joint Reflector End Cap Aluminum or Stainless e Steel Remove center section to accommodate heat exchanger tube when necessary Tube and Reflector Hanger with Clamp Package Reflector Side Extension d Position this hanger no more than 4 10 cm away from the burner I i 4 Tube and Reflector Hanger Suspend system from these hangers Reflector Support Strap amp Wire Form o R G S Hook Q Turnbuckle I Protective Grille Reflector Side Extension Bracket Universal Shield OG Ly DA Condensate Valve Assembly Universal Shield with Holes 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE
15. CORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FRED HEATING EQUI PM ENT Reflectors and Related Accessories 01329910 03050010 Reflector Support Package Tubing 02712700 Relector Side Extension 2 Clips 2 Screws 02716400 Relector Support Package Schedule 40 Pipe 02750303 Aluminum R amp lector 027503SS Stainless Steel Reflector 02750304 027503SH 02750800 027508SS 027508SH 02750900 027509SS 027127SS Rdlector Side Extension Stainless Steel 03090100 Tube and Reflector Hanger 02790300 Tube and Reflector Hanger Cast Iron 91907302 Hook 91903201 91903300 Reflector Side Extension Support Aluminum He lector with Hole Stainless Steel Reflector with Hole Aluminum Reflector End Cap Stainless Steel Reflector End Cap Stainless Steel Reflector End Cap with Hole Reflector Joint Stainless Steel Ref lector Joint Spring Ho ok elo 2 on c zs D ROBERTS GORDON CRV Series SUBMITTAL SHEET 91903202 Turnbucklewith Eyebolt 02712100 Universal Shidd Support 02751800 Universal Shidd with Holes 02751801 Universal Shidd 0275188S Universal Shidd Stainless Steel Control Packages and Accessories BZC700 ROBERTS GORDON BZC700 Controller Indoor Sensor ROBERTS GORDON BZC 700 Controller 10001 500 One required per zone 10001501 Water Resistant Sensor 02770002 Systen Control URVCCM ROBERTS GORDON ULTRAVAC Central Controller
16. E TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEAT ING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET THE ROBERTS GORDON CORAYVAC LIMITED WARRANTY ROBERTS GORDON WILL PAY FOR Within 42 months from date of shipment from Roberts Gordon replacement parts will be provided free of charge for any part of the controller which fails due to a manufacturing or material defect Roberts Gordon will require the partin question to be returned to the factory Roberts Gordon will at its sole discretion repair or replace after determining the nature of the defect and disposition of part in question ROBERTS GORDON warrants the cast iron combustion chamber of the CORAYVAC Classic System will be free from defects in material and workmanship This warranty is limited to twenty five 25 years from the date of shipment by Roberts Gordon All other components of the CORAYVAC Classic System adhere to the standard warranty listed in the paragraph above ROBERTS GORDON Replacement Parts are warranted for a period of 18 months from date of shipment from Roberts Gordon or the remaining CORAYVAC warranty ROBERTS GORDON WILL NOT PAY FOR Service trips service calls and labor charges Shipment of replacement parts Claims where the total price of the goods have not been paid Damage due to e Improper installation opera
17. ER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL 2004 Roberts Gordon CRV SERIES SUBMITT AL SHEET End Piece and Reflector End Cap ROBERTS GORDON Part Number 01365901 Insert End Piece between grille and brackets TM Y ee yo OU Description End Piece HW 2 AAA GC Q O Ki A O G SS S e ss D V f VA LO y AT d Vi un Q G O D Cc o pa O O eb uc o pum O D Q o pa D c G os 28 O au o gt o DE ER O Qo c eo co Ox O K Q D C o C jo Wu G LL LO gi yay Va SE V Insert end piece between grille and brackets reflector joint piece Brackets rille Brackets Decorative Grille Cut grille bracket at Reflector End Cap End Piece Elbow 90 APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OFGAS FIRED HEATING EQUIPMENT BEFORE INSTALLATION AND OPERATI ON OF HEATIN G EQUIPMENT READ AND UNDERSTAND THEI NSTALL ATION OPERATION AND SERVICE MANUAL 2004 Roberts Gordon ROBERTS GOR DON CRV SERIES SUBMITTAL SHE ET PROTECTIVE GRILLE INSTALLATION Silicone Cap Installation im
18. LATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT BEFORE INSTALLATION AND OPERATI ON OF HEATIN G EQUIPMENT READ AND UNDERSTAND THEI NSTALL ATION O PERATION AND SERVICE MANUAL 2004 Roberts Gordon ROBERTS GOR DON CRV SE RIES SUBMITTAL SHEET HEATER INSTALLATION Critical Hanger Placement Typical Suspension Details Beam Clamp Concrete Beam Anchor Wood Beam Screw Hook 3 8 l Chain size SE ha 3 16 minimum Rod 3 8 ga 24 min 61 cm X see table Turnbuckle al Hanger Reflector Side View Towards Pump Front View Run Length Typical Expansion Minimum X Length 50 15 m 1 8 cm 12 80 cm 100 31m t2 5 cm 24 61 cm Description Part Number Turnbuckle 91903201 91907302 Tube Reflector Hanger 03090 100 150 46 m 3 8 cm 36 91 cm 200 61 m 4 10 cm 46 122 cm 250 76 m 5 13 cm 57 145 cm 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATI NG EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATIO N AND SERVICE MANUAL APPLICATION S ENGI N RING AND DET AI LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR
19. LY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET Pressurized Outside Air Supply l Burner Outside Air Supply Blower Filter T 4 10cm 9 Air Flex Duct x lt ra N 22 2 Ge Nx i Mounting Bracket 4 10 cm Take Off Sheet Metal or PVC Non Pressurized Outside Air Supply 6 Vent Cap 90502302 A Vent Cap Or Pressure Switch ay Bird Screen Lock Nuts ail t 7 16 Diameter Hole SiG Bes uu SS A SS I Outside Wall 7 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATI NG EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATIO N AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FRED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET GAS PIPING Gas Connection with Stainless Steel Flex Gas Connector Shut Off Valve must be parallel to burner gas inlet The 2 50 mm displacement shown is for the cold condition This displacement 1 2 Flex Gas Line may reduce when the system is fired 3 4 Flex Gas Lin
20. N THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIEs SUBMITTAL SHE ET TWO FOOT DECORATIVE GRILLE INSTALLATION Grille Installation wx O O b em D C Oo Reflector Heat Exchanger Tube AEN p DN Wh Wh 2 A A V Y GH ii o V i x E i y A V V y V i j y y A i i y x i V j i x i n i j y NA x Wy y y y U i V um TA e AN AAAI N i i x i SAN ANT MS S j x i x i A i m n E 1 s E AMAN m EN lt x 4 60 x 120 cm Aluminum Grille 2 l N Suspended Ceiling Frame Part Number Description 91407000 Grille 2 x 4 inium Alum Frame Shield Installation A V j S y x GC AK y A yj x y y y y x y y WW y y V V A VA V y D AN VA Part Number Description 01365900 Deco Grille Shield APPLICATION S ENGI N RING AND DETALED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE
21. ON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET NOTE 1 All dimensions are from the surfaces of all tubes couplings elbows tees and crosses 2 Clearances B C and D can be reduced by 50 after 25 7 5 m of tubing downstream from where the combustion chamber and the tube connect 3 indicates an unapproved application Roberts Gordon prohibits the installation of this heater for all unapproved applications Universal Shield Position 1 inches centimeters B C B C 12 12 31 31 12 12 31 31 12 12 31 31 12 31 31 18 46 61 18 46 61 18 46 61 18 46 61 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A o P Universal Shield Position 2 inches centimeters B C B C 24 48 61 122 24 48 61 122 24 48 61 122 24 48 61 122 36 48 92 122 36 48 92 122 36 48 92 122 36 48 92 122 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A FP FL HL D Universal Shield Position 3 inches centimeters B C B C 12 56 31 143 12 56 31 143 12 56 31 143 12 56 31 143 12 60 31 153 12 60 31 153 12 60 31 153 12 60 31 153 Model CRV B 2 CRV B 4 CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12 CRV B 12A fF A
22. QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET Tube Installation Tubing requires a downward slope of 1 2 13 mm per 20 6 m away from burner Tailpipe Tubing requires a downward slope of 1 26 mm per 20 6 m away from burner VCOCYCIC CY C2 DE f a NE pe A Combustion gt Chamber SY maximum 3 m Description Part Number 91409XXX Turnbuckle 91903201 Tube Reflector Hanger 030901 00 Coupling and Tube Assembly A Close coupling with tab B Start slide bar coupling lock onto coupling pu z Slide Bar Coupling Lock 2 00 or 10 00 o clock positions 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OFGAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIEs SUBMITTAL SHE ET Coupling and Tube Assembly Continued Tighten Slide Bar as shown below Drive Slide Bar until tight End of Slide Bar should be within tolerance listed below Correct Slide Bar dimensions CX Incorrect Slide Bar
23. RDANCE WI TH LOCALLAWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FRED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET Universal Shield Universal shields are adjust Standard Bleifactor able aluminum reflectors that E can be angled and height adjusted to direct heat to or away from a desired area Flattened gt Tube and Reflector Support Assembly Section Universal Shield Bracket m oo Hex Nut 02790900 Included in Universal Shield 921 14800 uuu Barrier Shield Do not install barrier shield less than 20 6 m downstream of any burner Do not attach end caps to the ends of the barrier shields For lengths greater than 8 2 6 m use universal shields Do not use barrier shields for burner sizes larger than 80 000 btu Hr Tube and Reflector Hanger Flatten Reflector Edges Reflector Support Strap Attach U Clips Cut Relief Notch Barrier Shield Part Number Barrier Shield 02750303 U Clip Package 91107720 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED I
24. ROBERTS GORDON LORau Vac Custom Engineered Low Intensity Infrared Heating Systems Submittal CRV Series Job Location Engineer Gas Specs Date QTY MODEL NO CRV UNIT INPUT BTU HR QTY MODEL NO CRV UNIT INPUT BTU HR QTY MODEL NO CRV UNIT INPUT BTU HR QTY MODEL NO CRV UNIT INPUT BTU HR TOTAL INPUT BTU HR Important Before installation and operation of heating equipment read and understand the Installation Operation and Service Manual Applications engineering and detailed guidance on systems design installation and product performance is available upon request ROBERTS GORDON products are to be installed only in accordance with local laws codes and regulations and only by a contractor qualified in the installation and service of gas fired heating equipment Roberts Gordon Roberts Gordon 1250 William Street 76 Main Street West P O Box 44 Unit 10 Buffalo New York 14240 0044 Grimsby Ontario L3M 1R6 Telephone 716 852 4400 Canada Fax 716 852 0854 Telephone 905 945 5403 Toll Free 800 828 7450 Fax 905 945 0511 www rg inc com Quality in Any Language Copyright 2004 Roberts Gordon P N127602NA Rev B 07 04 ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET STANDARD PARTS LIST 0133580D 4 Coated 90 Elbow Contents of CRV Series Burner Carton 01336101 14 Auminized 45 Elbow 91412200 fip Hex Gas Line er pove CE s meum K sss seen orson Li e Li ME LEN tl EE SN R 013
25. S Combustion Gm Chamber Combustion Chamber und m Install End Vent at end combustion chamber position only 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIEs SUBMITTAL SHE ET OPTIONAL HEATER ACCESSORIES Tee Installation Coupling Description Part Num ber Reflector Joint Installation Reflector Scribe Contour maximum 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATI NG EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATIO N AND SERVICE MANUAL APPLICATION S ENGI N RING AND DET AI LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET Reflector Joint Installation continued Cut away contour with tin snips Punch Drill six
26. S DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET Reflector U Clip and Reflector Support Installation The pictorial drawings of the heater construction in this Section are schematic only and provide a gen eral guideline of where hangers reflector supports and U clips are to be installed To ensure proper expansion and contraction move ment of the reflectors a combination of U clips and reflector supports are used The positioning of reflec 1 The first reflector after the burner must be affixed in the middle of the reflector with a reflector support and tight screws Reflector End Cap Overlap must be a minimum of 6 16 cm 2 The overlap at the first and second reflector is a slip overlap Thereafter every third reflector joint is a slip overlap A slip overlap is achieved by either a both reflectors lay inside a hanger no reflector support needed b using a reflector support with loose screws at the reflector overlap 3 The remaining reflector overlaps require a non slip overlap connection To affix the reflectors together in a non slip overlap either a use reflector support and tight screws b if both reflectors lay in
27. TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALLAWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL 2004 Roberts Gordon ROBERTS GORDON CRV SERIEs SUBMITTAL SHEET Reflector Side Extension Installation for Decorative Grilles Do aN NOTE If the Decorative Grille system is to be installed in an area with considerable air movement it is recommended that one Il 8 x 3 8 3 9 x 9 5mm sheet metal screw be installed per reflector extension to prevent it from blowing over 6 15 cm Minimum Cut Relief Notches for Tube and Reflector Hangers Allow 6 15 cm minimum clearance between Burner Box and overhead obstructions for service RE Insert Screw here See NOTE de NR Qo ae V S n V y Maximum PartNo Wih 6 15cm 10 26 cm 12 G0 cm 14 G7em 16 40cm ONE FOOT DECORATIVE GRILLE INSTALLATION One Foot Decorative Grille Bracket In order to maintain reflector shape do not fasten brackets together Do not fasten bracket to adjoining reflectors Maintain same slipjoint position as reflectors 8 Sheet Metal Screws M Decorative Grille Bracket Cut relief notches for W supports and hangers Mini
28. ULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT CRV Series Assembly Overview ROBERTS GORDON CRV SERIEs SUBMITTAL SHEET See s ie p 104 ENUBUI uolpj e sui 4e oJjuoo ejyeudoJudde oun ees 1ueuudinbe 041U09 Qa euonippe pue SJOSUSS euoz S ND AU UI eNOGHOD SLYIHYOU siejsouueu P a ND seJinbeij O1JUOD WAJS S SJOSUSS euoz ulnb 1 sje j o1u02 23Z8 egNOGHOD S1H380H p S I e1ep 104 ENUE N GOU pue uoneJedo uone eisu Je joJiuoo eyeudoudde y u urej6eip Hum 01 JejaH sJe joJjuoo pue sduund urejJ82 YIM pepeeu q JOU PIN uoddns 10199 J9Y x181S0UJJ9U 10 JOSUOS BUOZ N 74 d Jabuey CN A sdiio n ET A S i 10199 JeH Su d um 3 qnL m qnl ES amp l J V j N P fo Fo OC KORRES OS e L Duudnoc T OH YIM j 5 1O 29 J lr s Es J8QUIEYO uonsnquioo deo pu3 _ Z 10199 J9H JO0peleH d 75 oog ig JUSN lqix l4 k a J OJJuOO OVAVYELIN JNOGHUOD S1H38g80u 10 j A 19 041u01 OZ NOQHOD S1H38OH d p is nO 01 OJ1u02 ule1s S d sneux3j puq I l I APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN I NSTALL ATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGU
29. WITH LOCAL LAN S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OFGAS FIRED HEAT ING EQUIPMENT ROBERTS GOR DON CRV SeE RIES SUBMITTAL SHEET Major Component Descriptions Continued LA infrared Yeating syste agen SUNN ROBERTS GORDON ROBERTS GORDON COME ULTRAVAC BZC Indoor Sensor Adjustable Indoor Sensor ROBERTS GORDON ULTRAVAC Controller il EP 100 Pump Package 4 dia For more information refer to the EP 100 Installation 3 5 corer o A Operation and Service Manual P N 127201NA Variable Frequency Drive EP 201 Pump Package 4 dia For more information refer to the EP 201 203 Installation Operation and Service Manual i EP 203 Pump Package 4 dia For more information refer to the EP 201 203 Installation Operation and Service Manual P N 127200NA EP 301 Pump Package 4 dia EP 301 Pump Package 6 dia HUBEHIS GUHDUN For more information refer to the EP 301 Installation BZC 700 Controller Operation and Service Manual P N 127202NA 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCALL AWS CODES AND REG
30. aded hole Use 1 x 34 reducer not supplied O 5558 o7 Copper or galvanized pipe 36 Minimum RN vertical drop 3 4 female between pump and condensate valve assembly Condensate Valve Assembly T Must be connected y to a drain system in accordance with local codes 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATING EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV Series SUBMITTAL SHEET VENTING Vertical Venting Configuration A d P Vent Cap 2 610 mm Minimum us Approved Thimble 1 250 mm P V re to Wu system in accordance me Tee with local codes Drain Cap Pp H enen mm 20 510 mm for EP 300 HORIZONTAL VENTING 4 10 CM PIPE EP 100 Horizontal Venting Configurations 18 46 cm Minimum 40 102 cm Maximum Ee RA I T Rey Screen CX Approved Thimbles 8 46 cm Minimum 0 102 cm Maximum Vent Terminal Tjernlund VH1 4 5 to 4 Reducer 6 to 5 Reducer 12 5 mm to 10 cm 15 cm to 12 5 cm Vent Terminal JL Le 125 0m singl
31. d Reflector Hanger spring clips will not fit around cast iron hanging loop N lt T 2 13 m 1 Clips Cast Iron Adapter End Vent Plate for Cast Iron Combustion Chamber e e with Schedule 40 Steel Pipe EE End Burner only The total weight of each burner and Chamber combustion chamber is 40 25 Ibs 18 kg 4 Schedule 40 pipe weighs 10 9 Ibs bkg perfoot N HJ uu Coupling End Vent Clips N Cast Iron Combustion Chamber with End Vent Plate for Standard 4 O D Infrared Tubing Cast Iron Adapter End Burner only The total weight of each burner and combustion chamber is 40 25 Ibs 18 kg 4 O D 16 Ga tubing weighs 2 8 Ibs 1 3 kg per foot Cast Iron Combustion Chamber 02721200 1P Cast lron Adapter 02722100 01312700 2004 Ro berts G ordo n BEFORE INSTALLATION AND OPERATI ON OF HEATIN G EQUIPMENT READ AND UNDERSTAND THEI NSTALL ATION O PERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCE S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET PUMP INSTALLATION EP 200 Condensate Valve Assembly CAM 1 BSP thre
32. e 91412203 Hold gas nipple securely with pipe wrench when attaching the flex gas connector UICC Failure to follow these instruc tions can result in product damage 3 4 NPT Pipe Shut Off Valve included with connector P Stainless Steel Flex Gas Connector COT OOOO Horizontal Baar View 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SERIES SUBMITTAL SHEET WIRING One Zone Operation without Control Panel A WARNING Tanaim Helay Electrical Shock Hazard Disconnect electrical power and gas supply before servicing Thermostat This appliance must be connected to a properly grounded electrical source Failure to follow these instructions can result in death or electrical shock Black 120V 1ph 60Hz L Black N White Ground Pressure Zone 1 Switch Hale Burners Pump Nine Burners Maximum Part Number SPST Transformer Relay 9041 7600 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HE
33. e wat Pipe 12 5 cm Single Wall Pipe LL Tjernlund VH1 6 50 15 m and 3 Elbows Maximum 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABLE UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT ROBERTS GOR DON CRV SE RIES SUBMITTAL SHE ET EP 200 Series Horizontal Venting Configurations 18 46 cm Minimum 40 102 cm Maximum 6 em Single Wal ip a E Approved Thimbles 10 8 m Maximum and No Elbows 18 46 cm Minimum Z 40 Moz cm Maximum Z CH 4 10 cm Vent Terminal Vent Terminal I Tjernlund VH1 4 5 to 4 Reducer 6 to 5 Reducer Z 12 5 cm to 10 cm 15 cm to 12 5 cm LLL s 2 5 em single Walt Pipe e 12 5 om Single Wall Pipe 12 5 cm Single Wall Pipe vi Vent Terminal Tjernlund VH1 6 25 8 m and 3 Elbows Maximum Z 6 to 4 k neo 15 cm to 10 cm Ijeusonsnsewarpe 0 6 15 cm Single Wall Pipe E Tm Tjernlund VH1 6 50 15 m and 3 Elbows EP 300 Series Horizontal Venting Configurations 18 46 cm Minimum SR 102 cm Maximum e 6 15 cm B Bird Screen Includ
34. ed 6 15 cm Band Clamp Pitch single wall pipe downward away from pump Thimble 1 4 every 10 3 m Vent Terminal Tjernlund VH1 6 15 cm or Equivalent Not Included 2004 Roberts y Gordon BEFORE IN ST ALLATI ON AND OPER ATI ON OF HEATI NG EQUIPM ENT READ AND U NDERSTAND THE INSTALL ATION OPERATIO N AND SERVICE MANUAL APPLICATION S ENGI N RING AND DET AI LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV SERIEs SUBMITTAL SHEET OUTSIDE COMBUSTION AIR SUPPLY Filter Housing Assembly Door Control Housing Se 9 SAN lt gt S N JD 9 Ge vi Co Filter Housing Top Gasket and Disk 4 10 cm npe 4 Air Flex Duct box of eight 8 sections 91409601 Outside Air Supply 90 70 7501 Blower Mounting Bracket 01316000 Outside Wall 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ON
35. mum Part Number Bracket 07363008 Overlap 2004 R b rt G rd n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION AND SERVICE MANUAL ODerts Ordo APPLICATIONS ENGIN EERING AND DETAILED GUIDANCE ON SYSTEMS DES GN INSTALLATION AND PRODUCT PERFORMANCEI S AVAIL ABL E UPON REQUEST ROBERTS GO RDON PRODUCTS ARE TO FE INSTALLED ONLY IN ACCOR DANCE WITH LOCAL LAW S CODES AND REGULATIONS AND ONLY BY A CONTRACTO R QUALI RED IN THE INSTALLATION AND SERVICE OF GAS FIRED HEATING EQUIPMENT Wu o 2L O G p Oo tT G Q G D G o pum Q Op o D o G gt om O c p oO ROBERTS GOR DON CRV SERIEs SUBMITTAL SHE ET Decorative Grille Part Number Description 91406700 Decorative Grille 8 x 1 d Reinforcement Joint Piece an Joint Piece Slip joint piece into support bracket and fasten to bracket on one side of the joint only o Q 3 L d D D lt 9 jod g n 8 Sheet Metal Screws 01365903 01365902 Joint Piece Reinforce ment APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT BEFORE IN ST ALLATI ON AND OP
36. ons Hang heater with materials with a minimum working load of 75 lbs 33 kg Controls Specifications Time switches thermostats etc can be wired into the electrical supply External controls supplied as an option General Specifications for CRV Series heaters are as follows 9 1 2 gt l 6 1 2 lt 10 3 4 4 gt 24 cm 16 cm n 27 cm 10 cm 1 0 24 4 cm Heat Input Rate BTUH X1000 CRV B 2 NG only CRV B 4 w oh Reflector Recommended Minimum Mounting Height Spot Heating CRV B 6 CRV B 8 CRV B 9 CRV B 10 CRV B 12A NG only CRV B 12 LP only 12 5 3 8 m 20 6 1 m 20 6 1 m 25 7 6 m 30 9 1 m 35 10 7 m 35 10 7 m 25 7 6 m 35 10 7 m 45 13 7 m 50 15 2 m 60 18 3 m 70 21 3 m 70 21 3 m Pipe Connection 1 2 NPT 36 Stainless Steel Flex Included with Burner Dimensions Vent Connection Size 4 10 cm or 6 15 cm Outside Air Connection Size 4 10 cm Refer to figure above for dimensional information Gas Inlet Pressure Natural Gas 4 5 w c Minimum 14 0 w c Maximum LP Gas 10 5 w c Minimum 14 0 w c Maximum Electrical Rating 120V 60 Hz 0 3 Amp Ignition System Fully Automatic Three Try Direct Spark Electronic Ignition Control 10096 Shut Off 2004 Ro berts G ordo n EEFORE INSTALLATIO N AND OPERATI ON OF HEATIN G EQUI PMENT READ AND UNDERSTAND THEI NSTALLATION OPERATION
37. ou have questions about your controller contact your installing professional Should you need Replacement ae or have additional questions call or write Roberts ordon U S A 1250 William Street P O Box 44 Buffalo New York 14240 0044 716 852 4400 Canada 76 Main Street West Unit 10 Grimsby Ontario L3M 1R6 905 945 5403 On the web at www rg inc com Roberts Gordon s liability and your exclusive remedy under this warranty or any implied warranty including the implied warranties of merchantability and fitness for a particular purpose is limited to providing replacement parts during the term of this warranty Some jurisdictions do not allow limitations on how long an implied warranty lasts so this limitation may not apply to you There are no rights warranties or conditions expressed or implied statutory or otherwise other than those contained in this warranty Roberts Gordon shall inno event be responsible for incidental or consequential d amages or incur liability for damages in excess of the amount paid by you for the CORAYVAC Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Roberts Gordon shall not be responsible for failure to perform under the terms of this warranty if caused by
38. side a hanger u clips or sheet metal screws may be used This section of three reflectors joined together must be affixed to the tube with at least one reflector support with tight screws Screw 8 x 3 4 94320812 U Clip Package 91107720 Reflector End Cap 027508 XX Non Slip Overlap tor supports and U clips depend on the individual installation Use either pop rivets or sheet metal screws instead of u clips when installing end caps and joint pieces in areas where impact and high wind may be a factor The following rules must be observed Tight Sheet Metal Screw Wire Form Reflector Support Strap Option B Slip Overlap Reflector Reflector Support Loose screws WW loosened 1 16 to allow slippage Option A Non Slip Overlap w Reflector Tight screws Option B U Clip 2 clips per non slip overlap inside a hanger 2004 Roberts E Gordon BEFORE IN STALLATI ON AND OPER ATI ON OF HEATING EQUIPMENT READ AND U NDERSTAND THE INSTALL ATION OPERATION AND SERVICE MANUAL APPLICATION S ENGI N RING AND DETA LED GUID ANCE ON SYSTEMS DESIGN INSTALLATION AND PRODUCT PERFORMANCE IS AVAILABLE UPON REQUEST ROBERTS GORDON PRODUCTS ARE TO BE INSTALLED ONLY IN ACCORDANCE WI TH LOCAL L AWS CODES AND REGULATIONS AND ONLY BY A CONTRACTOR QUALI RED IN THE INSTALLATION AND SERVICE OF GAS ARED HEATING EQUI PM ENT ROBERTS GORDON CRV SERIESs SUBMITTAL SHEET Burner Installation
39. tion or maintenance e Misuse abuse neglect or modification of the CORAYVAC in any way Use of the CORAYVAC for other than its intended purpose Incorrect gas or electrical supply accident fire floods acts of God war terrorism or other casualty e Improper service use of replacement parts or accessories not specified by Roberts Gordon Failure to install or maintain the CORAYVAC as directed in the Installation Operation and Service manual Relocation of the CORAYVAC after initial installa tion e The use of the CORAYVAC in a corrosive atmosphere containing contaminants e The use of the CORAYVAC in the vicinity of a combustible or explosive material e Any defect in the CORAYVAC arising from a drawing design or specification supplied by or on behalf of the consumer e Damage incurred during shipment Claim must be filed with carrier WARRANTY IS VOID IF The CORAYVAC is not installed by a contractor qualified in the installation and service of gas fired heating equipment You cannot prove original purchase date and required annual maintenance history The data plate and or serial number are removed defaced modified or altered in any way The ownership of the CORAY VAC is moved or transferred This warranty is nontransferable Roberts Gordon is not permitted to inspect the damaged controller and or component parts READ YOUR INSTALLATION OPERATION AND SERVICE MANUAL If y
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