Roberts Gorden 60007 User's Manual
Contents
1. Everyday eyeglasses only have impact resistant lenses they NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical They are safer than using your hand and free both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS BEFORE SERVICING when changing accessories such as blades bits cutters etc REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF position before plugging in USE RECOMMENDED ACCESSORIES Consult the owners manual for recommended accessories The use of improper accessories may cause risk of injury NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect is operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into the blade against the direction of rotation of the blade only NEVER LEAVE TOOL RUNNING UNATTENDED Tum power off Don t2. A A temporary adapter which looks like the 2 adapter illustrated in Figure B and C may be used to connect this plug to a 2 pole receptacle as shown in Figure B if a properly grounded outlet can be installed by a qualified electrician The green colored rigid prongs extending from the adapter must be connected to a B GROUNDED OUTLET BOX permanent ground such as a properly grounded outlet box se C GROUNDING ADAPTER WARNING FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING SAW e Wear eye protection e Use splash hood for every operation for which it can be used e Disconnect saw before servicing when changing cutting wheels and cleaning e Use tool only with smooth edge cutting wheels free of openings and grooves e Replace damaged cutting wheel before operating e Do not fill water bath above water fill line USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use a cord heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss power and overheating Table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord MINIMUM GAUGE FOR CORD 18 AWG TOTAL LENGTH OF CORD IN FEET 25 STATE OF THE ART FEATURES e Z HP motor 4 000 RPM e Automatic ther
3. leave tool until it comes to a complete stop SAFETY GUIDELINES READ THIS OWNER S MANUAL COMPLETELY AND MAKE SURE YOU UNDERSTAND ALL OF ITS SAFETY GUIDELINES Aan PWN 10 11 12 13 Keep your workspace clear and free of all debris Make sure the saw is in the OFF position before plugging it in Do not leave the saw unattended while it is running Always return the power to the OFF position Always wear safety goggles dust mask and ear protection when operating the saw to comply with ANSI Z87 1 Always remain alert when the saw is in use Inattention on the part of the operator may lead to serious injury Disconnect the unit from its power source before installing or changing blades and before cleaning or servicing the saw Keep the saw clean and maintained to achieve the safest and highest performance for every job Ensure that a continuous flow of water to both sides of blade during operation Do not cut dry with blades designed for wet cut Do not force the material being cut Always let the blade cut at its own speed Keep the blade guard in the DOWN position while operating the saw specification Make sure you use the correct blade or profile wheel for the job you are doing This saw is equipped with a 3 prong electrical plug Do not alter the plug or use a 2 prong receptacle 3 ELECTRICAL REQUIREMENTS CONNECTING TOOL TO POWER SOURCE OUTLET This tool must be connected to a grounded power sou
4. 7 WET SAW OW NER S MANUAL AND PARTS LIST SCIE EAU de 7 pouces MANUEL D UTILISATION ET LISTE DE PIECES SIERRA PARA AGUA de 7 MANUAL Model 60007 Mod le 60007 Articulo 60007 CAUTION Read and follow all safety and operating instructions before using this saw PR CAUTION Lire et suivre toutes les directives de s curit et d op ration avant d utiliser cette scie iAVISO Lea y siga todas las instrucciones de funcionamiento y seguridad antes de usar esta sierra QEP CO INC 1081 Holland Drive Boca Raton FL USA 33487 561 994 5550 Fax 561 241 2830 www qep com OPERACION Y LISTA DE PARTES ROBERTS CONSOLIDATED INDUSTRIES INC 600 N Baldwin Park Blvd City of Industry CA USA 91749 626 369 7311 Fax 626 369 6191 ROBERTS CO CANADA LTD 2070 Steeles Ave Bramalea ON CANADA L6T 1A7 905 791 4444 Fax 905 791 1998 TM TABLE OF CONTENTS TABLE DES MATI RES TABLA DE CONTENIDO Safety Instructions for Wet Saw 3 R gles de S curit pour la Scie 9 Pautas de Seguridad para Sierra 15 Safety Guidelines Re en 3 Directives de S curit 9 Pautas de Seguridad 15 Electrical Requirements 4 Besoins lectriques s 1 10 Electrical Requirements 0 16 WAITING ssssesssssessss tess teesseeesseeeneaes 5 Mise en Garde sssescseessesseseeeeees A eaan 17 State of the Art F
5. Shaped Plate 6 Angle Bar Rollers Set 7 Metal Bushing Set of 12 8 Angle Grinder 9 Mounting Plate TO Wing Srew 10 I Blade Guard 11 Blade Guard Adjustment Knob 11 1 Blade Lock Nut 1 Outer Flange 13 Blade 14 Inner Fane O D Water Flow Y 16 1 Water Flow L 16 2 Cover for Automatic Overload Switch 17 Waterproof Switch 18 Electrical Cor 19 Electrical Cord Fixed He Automatic Overload Switch 20 Plate for Single Socket 21 Single Socket 22 Bottom Plate 2 Water Pump Close Wrench 25
6. andle the pump by the cord with wet hands or when standing on a wet surface Do not use the pump to pump anything other than water or other compatible liquids Never use to pump gasoline kerosene or other combustible or corrosive liquids Should pump fail always disconnect from power source before handling pump or attempting to unclog or service the pump in any way Never let the pump operate dry It is self cooled by pumping liquid Dry use will cause pump damage and may cause the motor to fail Set the rip guide by positioning it on the desired dimension and tighten the threaded knob on the rip guide Make sure rip guide is firmly tightened to avoid slippage The rip guide can be used for 90 rip cuts and 45 rip cuts from both the left and right side Notice the straight and 45 angled slits on the bottom of the rip guide in the diagram After the rip guide is positioned for the desired cut place material flush against the rip guide and the measurement rail For 45 rip cuts place the corner of material in the open slot of the measurement rail Diagonal eut Now you are ready to make your cut SAW OPERATION Make sure you have read this manual completely before operating your saw NOTE The saw motor has two ON OFF switches Both switches must be ON for your saw to operate e One switch is located on the motor housing Push this switch to the DOWN and LOCKED position e The second switch is located on
7. ct is covered by a 30 day warranty from the date of purchase If the product is defective in workmanship or material and upon returning the product to distributor dealer in its original packaging Q E P will repair and or replace it free of charge This warranty DOES NOT COVER normal wear nor any damage as a result of accidents misuse abuse or negligence Q E P s obligations under this warranty shall be limlted to the repair and or replacement of the product Q E P shall not be liable for consequential damages This warranty is void if the product or any of its components are modified altered or in any way changed or if the product is used in a manner or with a blade that is not recommended by Q E P The water pump is excluded from this warranty and is subject to its manufacturer s warranty This warranty is in lieu of all other warranties expressed or implied IMPORTANT The warranty card must be filled out and received within 30 days of purchase to validate warranty GARANTIE LIMITEE Ce produit est couvert par une garantie de 30 jours a partir de la date d achat Si le produit est d fectueux dans sa fabrication ou ses mat riaux Q E P le r parera et ou le remplacera gratuitement si le produit est retourn dans son emballage d origine au distributeur repr sentant Cette garantie NE COUVRE PAS l usure normale ou tout dommage caus par des accidents un usage anormal abusif ou n gligent Les obligations de Q E P sous cette garantie seront
8. e esta garantia y esta sujeta a la garantia del fabricante Esta garantia reemplaza cualesquier otras garantias expresas o implicitas IMPORTANTE La tarjeta de garantia debera rellenarse y ser recibida por Q E P 30 dias despues de la compra para validar esta garantia SAFETY INSTRUCTIONS FOR WET SAW READ THIS OWNERS MANUAL COMPLETELY AND MAKE SURE YOU UNDERSTAND ALL OF ITS SAFETY GUIDELINES 1 2 A ON AM 10 11 12 13 14 15 16 17 18 19 KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS amp WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP CHILDREN AWAY All visitors should be kept safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the performance level for which it was designed WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip foot wear is recommended Wear protective hair covering if you have long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask for commercial cutting operations
9. eatures seasann aiiud 5 Caract ristiques 11 Caracteristicas de la Sierra 17 Electrical Motor Specifications 5 Sp cifications lectrique Especificaciones para el Motor Unpacking Assembly amp Set Up 5 amp Moteur wccssessssscsssecessseeesseeen 11 H ros de 17 Cutting Head Assembly Installations D ballage et Assemblage 11 Desempaque et Montaje 17 Blade amp Blade Guard Installation 6 Assemblage de la T te de Coupe 11 Instalacion Cutting Head 17 Water Pump Installation 4 6 Installation du Disque et Instalacion de la Cuchilla 18 Water Pump Safety Guidelines 6 Protection de Disque 12 Instalacion de la Bomba de Agua 18 Cutting Table A 6 Installation de la Pompe Eau 12 Pautas de Seguridad para Saw Operation ossessi 7 Directives de S curit pour la la Bomba de Agua ou 18 Saw Maintenance Lun 7 Pompe Eau 12 La Mesa de Cortar 18 Do s amp Dont s for Diamond Blades 7 Table de Coupe 12 Operaci n de la Sierra 19 Diagram of Wet Saw 8 Proc dures d Utilisation 13 Mantenimiento de la Sierra 19 Parts LISE isisissssssssd sssssssssssnsssnsunne 8 Entretien de laScie oo 13 Do s amp Dont s for Diamond Blades 19 A Faire et A Ne Pas Faire 13 Madeleine 20 Diagramme de la Scie 14 Lista de Partes 20 Liste de Pi ces 14 LIMITED WARRANTY This produ
10. eptacle or plug The user should arrange a drip loop in the cord connecting the saw to a receptacle The drip loop is that part of the cord below the level of the receptacle or the connector if an extension cord is used to prevent water from traveling along the cord and coming in contact with the receptacle If the plug or receptacle does get wet don t unplug the cord Disconnect the fuse or circuit breaker that supplies power to the tool Then unplug and examine for presence of water in the receptacle Only UL listed extension cords should be used with this product Improper use of extension cords may cause inefficient operation of your tool which can result in overheating Be sure your extension cord is rated to allow sufficient current flow to the motor For the proper gauge for your tool please see chart Do not let your fingers touch the terminals of plug when installing or removing the plug to or from the outlet If not properly grounded this power tool can incur the potential hazard of electrical shock particularly when used in damp locations or in proximity to plumbing If an electrical shock occurs there is the potential of a secondary hazard such as your hands contacting the grinder tool This tool is intended for use on a circuit that has an outlet METAL SCREW that looks like the one illustrated in Figure A The tool A GROUNDING PIN has a grounding plug that looks like the plug illustrated 0 0 M in Figure
11. erials The contents of the container are as follows e Cutting Head Assembly e Close Wrench e Owner s Manual e 45 90 Rip Guide e 7 Saw Blade e Blade Guard Accessory e Water Pump e Saw Frame Assembly e Fiberglass Impregnated Plastic Water Tray The following pages illustrate step by step the installation of various components and operation of the saw Read instructions completely before operating this saw CUTTING HEAD ASSEMBLY INSTALLATION CAUTION FOLLOW ALL OF THE ASSEMBLY amp MOTOR ON 1 Remove the motor mount block and motor from the packaging loosen the wing screws enough to permit the motor mount to fit on the frame upright post 2 Set the motor mount block on the frame upright post then tighten the 2 wing screws to hold the motor block securely in place Diagram 1 INSTALLATION COMPLETELY BEFORE CONNECTING THE SAW TO A POWER SOURCE OR TURNING THE INSTRUCTIONS BLADE amp BLADE GUARD INSTALLATION 1 2 5 6 WATER PUMP INSTALLATION 1 Remove the blade guard and set it aside in the cutting head Raise the blade guard to the highest level and tighten the blade guard wing screw Then remove the blade shaft nut and outer flange Place the blade onto the shaft pushing it up against the inner flange Make sure the directional arrow is pointing in the direction of rotation Replace the outer flange and blade shaft nut With one hand hold the blade and tighten the blade shaft nut wi
12. limit es la r paration et ou au remplacement du produit Q E P ne sera pas responsable des dommages directs Cette garantie est nulle si le produit ou ses l ments sont modifi s alt r s ou chang s de quelconque mani re ou si le produit est utilis d une mani re ou avec une lame qui n est pas recommand e par Q E P La pompe eau est exclue de cette garantie et est sujette la garantie de son fabricant Cette garantie remplace toute autre garantie explicite ou implicite IMPORTANT Afin de valider la garantie la fiche de garantie doit tre remplie et re ue dans un d lai de trente jours compter de la date d achat GARANTIA LIMITADA Este producto esta cubi rto por una garantia de un 30 dias desde la fecha de compra Q E P CO INC reparara y o reemplazara el producto sin costo al consumidor si el producto esta defectuoso en material o mano de obra y se devuelve al distribuidor en su empaque original Esta garantia NO CUBRE desgaste normal ni danos ausados por accidentes mal uso abuso o negligencia La responsabilidad de Q E P CO INC bajo esta garantia esta limitada la reparacion y o reemplazo del producto Q E P CO INC no sera responsable por danos resultantes Esta garantia quedara nula si el producto o algunos de sus componentes se modifican alteran o se cambian de alguna manera o si el producto se usa de una manera o con una cuchilla que no este recomendada por Q E P CO INC La bomba de agua queda excluida d
13. mal overload protection protects saw from power surges and motor overheating e Specially designed mounting provides easy blade change e Fiberglass impregnated plastic water tray withstands even the toughest punishment Easy to remove and install e The adjustable rip guide allows both 90 and 45 cuts e Rip cut up to 16 square tiles and diagonal cut up to 10 tiles e Easily removable for cleaning and transportation e Lightweight for easy setup and maintenance UNPACKING ASSEMBLY amp SETUP 16 AWG 50 16 AWG 100 14 AWG 150 ELECTRICAL MOTOR SPECIFICATIONS e Horsepower H P Saw duty rated e Volts 115V e Amps 5 8 RPM 4 000 e Cycle 60 e Phase 1 e Connect saw as close as possible to power source EXTENSION CORDS When using an extension cord ensure all cords are no smaller than 12 gauge rated at a 20 AMP minimum and equipped with 3 prong plugs Use of anything smaller may result in overheating or burn out of the motor It is recommended to have an electrician check the voltage at the saw motor to ensure proper voltage to run the saw efficiently and safely CAUTION FOLLOW ALL OF THE ASSEMBLY amp INSTALLATION INSTRUCTIONS COMPLETELY BEFORE CONNECTING THE SAW TO A POWER SOURCE OR TURNING THE MOTOR ON Carefully open the container and remove all saw components and packing materials Ensure that you have checked each item with the exploded view on Page before discarding the container or packing mat
14. rce while in use to protect the operator from electrical shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock This tool is equipped with an electric cord having equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet Have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation that is green on the outside with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damaged or worn cord immediately To avoid the possibility of the appliance plug or receptacle getting wet position tile saw to one side of a wall mounted receptacle to prevent water from dripping onto the rec
15. s or signs of fatigue DOs amp DON Ts FOR DIAMOND BLADES DOs 1 Inspect blades daily for cracks or uneven wear Discard cracked chipped or bent blades 2 Always use manufacturer s recommendation for matching the right blade with the right material being cut 3 Inspect the arbor shaft for uneven wear before mounting the blade 4 Always use blades with the correct arbor size on a compatible arbor shaft 5 Ensure the blade is mounted with the rotation arrow in the proper direction and is securely tightened with the wrench 6 Always wear the proper safety equipment at all times when operating the saw Wear goggles and dust mask at all times 7 8 when operating saw Periodically check the blade for cracks or bond fatigue Always have a continuous flow of water on both sides of the blade before cutting any material DON Ts Aan PWN Do not operate the saw without all safety guards in position Do not operate the saw with blades larger or smaller than 7 Do not cut dry with blades marked Use Wet Do not exceed maximum RPMs recommended by the blade manufacturer Do not force the material into the blade Let the blade cut at its own speed Do not cut material not recommended by the blade manufacturer f DIAGRAM OF WET SAW 60007 DESCRIPTION No Water Tray Assembly 7 WET SAW FrameAssembly 2 Roller Guide Bar PARTS LIST l utting Table 45 90 Rip Guide 45 90 Rip Guide Adjustment Knob 5 1 L
16. th your free hand Make certain the nut is firmly tightened with wrench provided DO NOT OVER TIGHTEN Lower the blade guard into position and tighten the wing screw To remove the blade reverse the installation steps See Diagram 2 Remove the water pump from its box and ensure that it is not cracked or damaged in any way See Diagram 3 Attach the end of the plastic tubing hanging down from the blade guard to the water pump nipple Place the water pump in the rear of the water tray on its side with the water pump nipple also on its side Next fill the water tray with the water so that its level is higher than the water intake nozzle Keep the power cord out of the water and plug it into the 3 prong receptacle on the back of the cutting head assembly The pump is activated by the ON OFF switch on the electric motor NOTE WATER PUMP SAFETY GUIDELINES amp MAINTENANCE INSTRUCTIONS ARE LISTED BELOW PLEASE READ CAREFULLY AND COMPLETELY WATER PUMP SAFETY GUIDELINES 1 CUTTING TABLE MARKED IN INCHES AND CENTIMETERS FOR ACCURATE CUT DIMENSIONS STEPS FOR POSITIONING 45 90 RIP GUIDE k The pump is equipped with a grounding type attachment plug Be sure to connect the plug to a properly grounded grounding type receptacle to reduce the risk of electric shock When assembling amp installing the water pump system be sure to fully support the pump and piping to reduce the chance of pump failure or damage Never h
17. the motor mounting block enclosed in a protective housing This rocker switch has I and O markings Press the I to turn the switch ON This switch should be used as the primary ON OFF switch for saw operation Make sure that there is sufficient water in the water pan to cover the inlet on the water pump and that water is being supplied to the saw blade before attempting to cut any material Make sure your material is positioned properly on the saw table before beginning your cut Feed your material slowly into the blade DO NOT force material The blade will cut smoother and faster if these steps are followed ALWAYS practice SAFETY FIRST Wear eye safety goggles a dust mask and gloves when operating this saw Discard cracked bent chipped or damaged blades SAW MAINTENANCE WARNING DO NOT SERVICE CLEAN OR MAINTAIN THE SAW WITHOUT FIRST TURNING OFF THE MOTOR AND UNPLUGGING THE SAW FROM ITS POWER SOURCE FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY TO THE OPERATOR 1 An PWN For longest life and best performance clean the saw after every use Wipe off all exterior surfaces and keep the cutting table clean and free to tile chips and debris Wipe off both the guide bars and the rollers on the cutting table Place light machine oil on the guide bar to facilitate smooth travel of the linear guide assembly The guide bars are specially treated to give you years of operation Always check the blade for crack
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