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Rhinotek F-4243C User's Manual

1. Published 01 11 OPERATOR S MANUAL ss fing 1625 LOADER Part No F 4243C This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover FC L 0004 RHINO 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com ATENCI N LEA EL INSTRUCTIVO D NS Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 2011 Alamo Group Inc Als OF THE JPA ALAMO GROUP ALWAYS ON THE CUTTING EDGE 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND OPERATOR S MANUAL 6 KEEP BYSTANDERS CLEAR OF MOVING PARTS TRACTOR MUST BE EQUIPPED WITH ROLL OVER AND WORKINGAREA KEEP CHILDREN AWAY PROTECTION ROPS AND SW
2. 1625 01 11 Assembly Section 3 18 2011 Alamo Group Inc ASSEMBLY 8 Extend lift cylinders 6 to 8 to rotate top of loader uprights forward out of the mount mount vertical allowing tractor to be pushed rearward Retract stop surface bucket cylinders until lower loader upright pins loader clear mount pin saddles and front tires See mount tube upright Figure Asm L 0003 saddle Of pin 9 Move tractor rearward approximately 6 being certain not to stretch hydraulic hoses mount pin saddle 10 Stop tractor engine and set parking brake Relax lift cylinders and bucket cylinders by moving each control lever in both directions Asm L 0003 Disconnect hydraulic hoses from tractor 11 Start tractor engine and release brakes Slowly back tractor out of loader Mounting Loader Mounting is basically reverse of dismounting To avoid injury during installation of the loader attachment do not allow bystanders within 10 AWARN ING feet of loader or attachment 1 Slowly drive tractor into loader approximately 6 from loader mounts Shut off tractor engine and set parking brake Connect hydraulic hoses Make sure couplers are clean before connecting together Start engine and release parking brake Make sure lift cylinders are extended 6 to 8 Stroke bucket cylinders to raise or lower upright pin to clear each front mount pin saddle by approximately 1 See Figure Asm L 0003 4 Drive tractor forward
3. DANGER causing the tractor and loader to fall to the ground resulting in serious injury sL 25 Use extreme care when loading transporting or dumping loads that impair or partially block the operator s line of sight Know where you are traveling Make sure no bystanders are in the area of travel If a bystander assists in providing guidance make sure they are not in the path of travel Keep all bystanders 25 feet away from travel path s 29 AWARNING Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tractor Running into a bystander can result in serious injury or death s 30 AWARNING Tile Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected movement of the loader and attachment could result in serious injury to the operator or bystanders SL 33 AWARNING 1625 01 11 Operation Section 4 23 2011 Alamo Group Inc OPERATION Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front an
4. LIFTING THE LOAD When lifting the load keep the bucket positioned to avoid spillage Attachment can be adjusted by using bucket cylinders O a gt O Z CARRYING THE LOAD Position bucket below tractor hood for maximum stability and visibility whether bucket is loaded or empty DOTHIS 1625 01 11 Operation Section 4 27 2011 Alamo Group Inc OPERATION Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability DO THIS NOT THIS DUMPING THE BUCKET lt O lt q aa m an O Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped back away from vehicle while lowering and rolling back bucket FLOAT POSITION FAST DUMP LOWER DUMP 1 LEVER CONTROL iji re ROLLBACK 1625 01 11 Operation Section 4 28 2011 Alamo Group Inc OPERATION OPERATING WITH FLOAT CONTROL During hard surface operation keep bucket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent mixing of surface material with stockpile material Float position will reduce the chance of surface gouging when removing snow or other material O z A gt
5. ocooocccocncocncocnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnaninaninass 1 13 Maintenance and Service Safety Instructions and Practices ooccoccnconccocncocnncnnnnnnnnonnnnnnnnnnnnnnnnnnnonanonncnnnanenanes 1 14 Storage and Parking Safety Instructions and Practices coocccoccccccncconoconononnnncnconnonanonnnnnnnnonnronnronnnnnnnrcnnnncananos 1 16 Concluding Safety Instructions and Practices cocccocncccnoconoconoconnnonnononononononononcnnnnonononanonanonannonnnonanonaninaninos 1 16 BA e RO O E a eins anima E EO 1 17 Decal DescapiloORinsia o sedas 1 19 Federal Laws and Regulations ccccccceeccecccecceeecseeceeceeecuecaeecaueceeceuecaeeseeseeseeessesaeecseeseesaeesaeessusaeesaneneesaeesass 1 23 INTRODUCTION SECTION siii a 2 1 ASOEMBLASECTON tina das 3 1 ASSEMDIY INSTUCIONS cano aaa 3 2 Proper Ballasting and Wheel Spacing ccccccccscccescccececececeeceucecaeecaueceueesaeesseeceusseueesseeseusceueesasessueetsessageseeesees 3 4 Tractor and Loader General Information o ccos ice esta ade tds ides eetaddccda ds eth ela ele etn oe vege ell eee 3 5 ic O E 3 6 Pallet ComponentkemoVal A a 3 6 installing rile Guara OPIO ct E dida 3 7 Installing Left and Right Mid mounting Brackets occoocccoccccccccccncocncnonconcnoncnnnnnoncncnncnnnnnnnnnonnnnnnnnonenonnrnnnnnnnnnnns 3 ARACIN EV CRAIG BIOCK sasol talent ates uhect cias 3 9 FUMING Me VANE cunado 3 9 Atacning valve lO Tacita
6. attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc i7 1625 01 11 Operation Section 4 4 2011 Alamo Group Inc OPERATION Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 AWARNING O U m gt gt O Z Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operat
7. or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 Transporting on Public Roadways 1625 01 11 Operation Section 4 40 2011 Alamo Group Inc OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 E Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road
8. sL 14 Do not use an attachment that is not securely attached to the quick AWARNING hitch The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders E e Rotate both hitch pin levers down to the locked position You should feel a firm resistance when locking the levers down The pins must extend through the slots in the bottom of the attachment bracket e Examine the fit between the quick hitch and the bottom of the attachment bracket The pins must extend through the slots in the bottom of the attachment bracket The tapered side of each pin must be firmly wedged against the surface of the slot on the bottom of the attachment bracket The attachment bucket should fit snugly against the bottom of the quick hitch bracket If there is a gap of more than 1 8 or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment e On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the loader further to slightly raise the front of the tractor off the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of the attachment and contact your dealer NEVER walk or work under or allow any person to be underneath a AWARN ING raised loader or attachment sL 15
9. will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt YN Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY A DANGER AWARNING Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points
10. 11 Assembly Section 3 13 2011 Alamo Group Inc ASSEMBLY a 00 LLI Y Y lt Figure 3 Coupler and Bucket Pre Operation Check 1 Adjust front wheel tread setting stops if necessary to provide a minimum 3 4 clearance between front tires and any part of the loader with lift cylinders fully oscillated Be sure lift cylinders are fully retracted Refer to Preparing Tractor page 3 5 Refer to tractor operator s manual for tread setting and steering stop adjustment procedures 2 Lubricate all grease fittings with SAE multipurpose grease 3 Check hydraulic fluid level in tractor Fill to recommended level using oil specified in tractor operator s manual 1625 01 11 Assembly Section 3 14 2011 Alamo Group Inc ASSEMBLY Hydraulics ITEM PART NO DESCRIPTION QTY 1 55251 TUBE HYDRAULIC LINE 1 2 55252 TUBE HYDRAULIC LINE 1 3 55253 TUBE HYDRAULIC LINE 1 4 55254 TUBE HYDRAULIC LINE 1 5 55255 TUBE HYDRAULIC LINE 1 6 55256 ASSY HYDRAULIC HOSE 1 T 55257 ASSY HYDRAULIC HOSE 1 8 55258 ASSY HYDRAULIC HOSE 1 gt 9 55259 ASSY HYDRAULIC HOSE 1 Pp 10 55260 ASSY HYDRAULIC HOSE 1 Pp 11 55261 ASSY HYDRAULIC HOSE 1 MT 12 55262 ASSY HYDRAULIC HOSE 1 Z 13 55263 ASSY HYDRAULIC HOSE 1 14 54092 ASSY HYDRAULIC HOSE 1 W 15 54787 ASSY HYDRAULIC HOSE 1 y 16 55264 ASSY HYDRAULIC HOSE 1 17 54093 ASSY HYDRAULIC HOSE 4 18 55265 ASSY HYDRAULIC HOSE 2 19 54785 ASSY HYDRAULIC
11. 30 kph for transporting this equipment O A gt O Z Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 sudden dropping of the loader and attachment If the loader attachment such as a bucket were to drop suddenly and hit the ground while transporting the tractor could stop immediately resulting in the operator hitting the steering wheel or flying our of the operator s seat Serious injury could result st o4 Before transporting the tractor and Loader engage the loader valve travel AWARNING lock to prevent inadvertent contact with the joystick controller causing 1625 01 11 Operation Se
12. HOSE 1 20 55266 CONTROL VALVE 1 21 54113 NIPPLE 6 22 54787 ELBOW NIPPLE 2 23 54114 TEE NIPPLE 4 24 55267 COUPLER MALE QUICK 4 25 54811 COUPLER FEMALE QUICK 4 26 55268 O RING NIPPLE 4 27 54111 ELBOW NIPPLE 3 28 54112 NIPPLE 2 29 54074 SLEEVE 1 30 DUST PLUG Male Couplers 4 31 DUST PLUG Female Couplers 4 1625 01 11 Assembly Section 3 15 2011 Alamo Group Inc ASSEMBLY ASSEMBLY Figure 4 Hydraulics A B C D E Asm L 0085 PUMP PORT mM oE POWER BEYOND PORT i iu 1 BLUE 3 8 x 26 Tilt Cylinder Rod End 2 RED 3 8 x 26 Tilt Cylinder Butt End 3 YELLOW 3 8 x 26 Lift Cylinder Rod End 4 WHITE 3 8 x 26 Lift Cylinder Butt End 1625 01 11 Assembly Section 3 16 2011 Alamo Group Inc ASSEMBLY Connecting Quick Attach Device Optional When Connecting an Attachment to the Loader Quick Hitch 1 Be sure both quick hitch pin levers are in the unlocked position with the levers pointing up Tilt the loader quick hitch forward drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket 2 Raise the loader slightly and rotate the top of the quick hitch back toward the operator until the bottom of the attachment is seated firmly in the bottom of the quick hitch 3 Rotate the quick hitch pin levers down 90 degrees to the locked positi
13. O Z 1625 01 11 Operation Section 4 29 2011 Alamo Group Inc OPERATION LOADING FROM A BANK Choose a forward gear that provides sufficient ground speed for loading Exercise caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased rs 18 E I ANG yy Z O lt ad L A O Side cutting is a good technique for cutting down a big pile If the pile sides are too high and liable to cause cave in use loader to break down the sides until a slot can be cut over the top 1625 01 11 Operation Section 4 30 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile Un RAR Op 368 It is important to keep the bucket level when approaching a bank or pile This will help prevent gouging the work area O An gt O Z 1625 01 11 Operation Section 4 31 2011 Alamo Group Inc OPERATION PEELING AND SCRAPING Use a slight bucket angle travel forward and hold lift control forward to start the cut Make a short angle cut and break out cleanly lt lt q aa m an O With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylinde
14. Pre Operation Inspection Service ccccccceccceccceecceeeceeecaueecueecacecaeecuecsueceueesueesueecaeeeeeessueesaeesseesaensnass 4 12 Loader Pre Operation Inspection and Service cccceeccceccceeeceeecceeecseecueceueecaeecuecueeseeecsueseuesegeesuaesseessaeesgees 4 13 DEVINO tAE Tractor and LOJET Gina ved user cedenn ana dd 4 18 Stargo Ne Tractor saoe ssa dace cc poten r a onal eseatetiderteesuuatate 4 19 Brake and Differental LOCK Setting cessante innana aaa ad 4 19 DAVNOG TAS PFACTOR ANG AA ados 4 20 Operating ne Tractor and padel i 4 20 ODCTATING WHE LO dl 4 25 Opera Bale Spear a een gee ane ee ete a nea ee a Eee en 4 37 Mos AS A O Eek PSO A CE 4 38 Transporting the Tractor and lmple ment stistaa A A AAA AA 4 39 Haulma ne Tractor a a IMple ment sorse a a a a a E a 4 42 Troubleshooting GUIE aos a sca nnna TAA A Aaa a AS ds 4 43 MAINTENANCE SECTION lt css a e a 5 1 Eubricatiomsocnequie east a a Raa a aa aaa R 5 4 Dally Maltenance iii a a N O a Ga 5 5 SOUE e O o A a a aa 5 6 Proper Torgue TOP IF ASTCINGES o 5 8 SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your Surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed
15. Read the Tractor operators manual for proper starting instructions sc 13 A DANGER Start only from seat in park or neutral Starting in gear kills Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER 1625 01 11 Safety Section 1 6 2011 Alamo Group Inc SAFETY DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering Ifa tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor AWARNING which can result in serious injury or death to you or bystanders Never dismount a moving U tractor SG 40 gt F m Keep bystanders 10 feet away fro
16. center of gravity of a Power Unit equipped with a front mounted Implement is shifted to the front and removes weight from the rear wheels The Power Unit should maintain at least 25 total weight with the maximum load in the bucket or attachment on the rear wheels to prevent tipping forward loss of steering control and possible injury Add counterweight if required when operating on slopes and proceed with the load uphill to prevent tipping Reference the Power Unit s Operator s Manual or an authorized dealer for information on adding additional weight sL 37 gt gt a 2 Y gt TI m lt Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sT 10 AWARNING Make sure the hydraulic quick disconnects are fully seated into the connections Do not use the loader if the hydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury sL 22 AWARNING If the loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are
17. drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sc 30 AWARNING Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands Unload all hydraulic actuators prior to performing any maintenance To do this set the bucket on the ground then kill the tractor engine Push and pull the control levers in and out several times to remove pressure Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadv
18. hoist strap around loader upper boom arms and slowly raise loader with overhead hoist until loader uprights are slightly higher than mounts on the tractor Make sure loader is centered with the tractor 2 Start tractor release brakes and drive tractor forward until mounts are touching Engage brakes and shut off tractor 3 With overhead hoist lower loader until loader upright mounts are seated in saddle of tractor mounts Connect hydraulic hoses to correct ports by matching colors 4 Start tractor and extend lift cylinders rotating the loader upright until the lower connector pin O holes line up with holes in tractor mount Shut Asm L 0042 off tractor and engage brakes Insert both lower connection pins and safety linch pins Asm L 0043 1625 01 11 Assembly Section 3 12 2011 Alamo Group Inc ASSEMBLY Attaching Bucket to Loader See Figure 3 To avoid injury during installation of bucket do not allow bystanders within 10 feet of loader AWARNING and bucket 1 Locate tractor and bucket on level ground Lower boom to the ground and extend the bucket cylinders slightly while raising the boom to provide 3 to 5 of ground clearance Drive tractor forward to the bucket aligning the loader s quick attach device with the pockets on the back of the bucket 2 While driving forward slowly to maintain contact with the bucket lift the bucket and tilt it back until the loader s quick attach device is seated in the bu
19. loader and attachment could result in serious injury sL 31 AWARNING Make sure all air is purged from the hydraulic system before using the loader Air in the system can cause the loader to respond sluggishly or with unexpected movement The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury sL 32 A CAUTION Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury sL 21 A DANGER 1625 01 11 Operation Section 4 24 2011 Alamo Group Inc OPERATION Always have a heavy attachment such as a bucket mounted on loader when it is removed AWARNING from tractor It is important not to put excessive weight on parking stands with lift cylinder retraction A WARNING Damage may result THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor op
20. of particular interest for more efficient and convenient operation or repair sc 1 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 AWARNING 1625 01 11 Safety Section 1 2 2011 Alamo Group Inc SAFETY Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death sc 10 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER Y gt TI m lt DO NOT use
21. operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 f Y gt T m lt Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If DANGER fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated sBH 49 Avoid contact w
22. or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition A NA The drawbar pins are securely in place II VA The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full EE AA The radiator is free of debris EE A The air filter is in good condition IO Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER 1625 01 11 Operation Section 4 16 2011 Alamo Group Inc OPERATION FRONT END LOADER PRE OPERATION Inspection Front End Loader ID Make wr eee ine gt Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the Loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved e Condition at Specific Comments 1f Start of Shift not O K The Operator s Manual is in the Canister on the Loader as All Safety Decals are in place and legible The Mounting frame bolts are in place and tight VA The Loader Arms are securely retained in frame mounts PO The Loader connection bolts amp pins are tight There are no cracks in Loader Arms or Mounts O U m gt gt O Z The Attachment pins are in place and secure The Bucket Quick Attach
23. or unreadable obtain and install replacement safety signs immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 AWARNING LLI Q lt lt LLI Z lt _ A Do not modify or alter this Implement Do not permit anyone to modify or alter this WARNING Implement any of its components or any Implement function sc s Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sL 36 A DANGER Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this pro
24. place e The parking brake is on e The 3 point hitch control lever is in the lowered position e The hydraulic remote control levers are in the neutral position e The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS L 0025 1625 01 11 Operation Section 4 11 2011 Alamo Group Inc Z O lt ad L A O OPERATION 6 Pre Operation Inspection and Service Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform re
25. power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution sL 18 AWARNING Do not use loader as a jack to raise the tractor tires off the ground The loader could fail DANGER causing the tractor and loader to fall to the ground resulting in serious injury sL 25 Use extreme care when loading transporting or dumping loads that impair or partially block the operator s line of sight Know where you are traveling Make sure no bystanders are in the area of travel If a bystander assists in providing guidance make sure they are not in the path of travel Keep all bystanders 25 feet away from travel path sL 20 AWARNING gt LLI LL lt YN Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tractor Running into a bystander can result in serious injury or death s 30 AWARNING Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bucket will shift in the opposite direction from which the wheels are turned Maximum shift will be approximately 8 inches and most noticeable when the tractor is stationary Sudden or unexpected movement of the loader and attachment could result in serious injury to the operator or bystanders SL 33 AWARNING Operate
26. properly repaired Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury sL 31 AWARNING Make sure all air is purged from the hydraulic system before using the loader Air in the system can cause the loader to respond sluggishly or with unexpected movement The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury si 32 A CAUTION 1625 01 11 Safety Section 1 11 2011 Alamo Group Inc SAFETY Connecting or Disconnecting Implement Safety Instructions and Practices Do not stand or allow bystander or coworkers between the loader and the tractor while installing or disconnecting the loader from the tractor Keep hands and body clear of the loader and the loader mounts Serious injury gr or death can result from a person being crushed between the tractor and loader sL 03 AWARNING Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment sL 06 f A DANGER gt LLI LL lt YN Make sure the loader is properly attached to the tractor and the retaining pins securely lock the loader into position Improper mounting of the loader onto the tractor c
27. to play around or on a loader that is disconnected from DANGER the tractor The loader could fall crushing a person resulting in serious injury or death sL 13 Do not remove the attachment from the loader when the loader is disconnected from the AWARN ING tractor The attachment stabilizes the loader If the attachment is removed the loader will fall and could result in serious injury sL 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are AWARNING properly installed and rest on firm ground or support blocks If the stands sink or fail the loader could fall causing serious injury sL 27 NOTE When loader hydraulics are disconnected from tractor the tractor hydraulic circuit must be completed Failure to do so will result in tractor hydraulic pump damage LLI Q lt lt LLI Z lt 1 Store loader with attachment securely attached Mnt L 0046 titi E ey Ml 2 Place dust caps on hydraulic quick couplers DUST CAPS Mnt L 0047 1625 01 11 Maintenance Section 5 6 2011 Alamo Group Inc MAINTENANCE 3 Donot remove attachment from stored loader _ Mnt L 0048 2 m Z 4 Do not allow children to play on or around gt loader Za O m Mnt L 0049 1625 01 11 Maintenance Section 5 7 2011 Alamo Group Inc LLI Q lt lt LLI Z lt MAINTENANCE Proper Torque for Fasteners The chart lists the correc
28. tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 3 2 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 1625 01 11 Operation Section 4 7 2011 Alamo Group Inc OPERATION 3 3 Tractor Ballast Before operating tractor and loader add sufficient counterweight so a minimum of 25 of the total weight is on the rear axle Total weight includes weight of tractor loader rated load in bucket and counterweight Rated load is lift capacity at full height at 500mm forward of bucket pivot point See Standard Equipment and Specifications When determining required counterweight bucket should be at maximum forward position bucket pivot point at the same height as boom pivot point on mast 3 4 Tractor Ballast and Tire Settings To ensure tractor stability when operating a loader add wheel ball
29. using General Torque Specifications See Maintenance Section Installing Left and Right Mid mounting Brackets Figure 1 1 Lift right midmounting bracket 1 with overhead hoist Fasten right midmounting bracket 1 to flywheel housing and tractor frame using HHCS M16 x 50MM 20 and M16 lockwashers 24 2 Raise left midmounting bracket 2 with overhead hoist Fasten left midmounting bracket 2 to flywheel housing using HHCS M16 x 50MM 20 and M16 lockwashers 24 3 Install the back axle bars 3 on both sides of the tractor with HHCS M16 X 60MM 22 M16 spring washers 24 and M16 nut 26 Attaching them towards the center of the tractor in the back and towards the outside of the tractor in the front D e U de lt 1625 01 11 Assembly Section 3 7 2011 Alamo Group Inc a 00 LLI Y Y lt ASSEMBLY Figure 1 Mounting KIt PARTS LIST 1 KUBOTA MOUNTING KIT ITEM PART NO 1 55042 2 95043 3 55044 4 55045 5 95046 6 95047 ig 95048 8 54070 9 94218 10 49040 23 11 701511C 12 701611C 13 54133 3 14 49040 51 15 00755954 16 54133 1 17 71701513C 18 49040 5 19 701614C 20 701615C 21 49040 1 22 49040 52 23 95049 24 701615C 25 701515C 26 54133 2 1625 01 11 2011 Alamo Group Inc DESCRIPTION WDMT MID MOUNT RH WDMT MID MOUNT LH BACK AXLE BAR WDMT GRILLE GUARD GRILLE GUARD BRACKET PIN SPRING BRACKET C V PIN SPLIT HEXB METR
30. 0 degrees and lower it to the ground Lower the loader further to slightly raise the front of the tractor of the tractor off the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of attachment and contact your dealer Asm L 0104 Dismounting the Loader 1 Locate tractor and loader on firm level ground Asm L 0002 a 00 LLI Y Y lt 2 With bucket raised above ground tilt bucket down approximately 30 degrees from level 3 Lower boom by retracting lift cylinders to lift tractor front end tires can be off ground 4 Stop Engine Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever This will remove pressure on hitch pins See Figure Asm L 0002 NOTE Do not relax bucket Cylinders 5 Set parking brake Rotate parking stands from storage position by removing lynch pins and clevis pins Reinstall clevis pins and lynch pins when parking stands are in operation position See Figure Asm L 0001 6 Remove lynch pins and 1 hitch pins from e loader upright Asm L 0010 at Cz Asm L 0011 7 Start tractor engine and release brakes Retract bucket cylinders to allow parking stands to contact ground It is important not to put excessive weight on parking stands with lift cylinder retraction AWARNING Damage may result
31. AY CHAINS 7 DO NOT LIFT LOWER OR OPERATE UNLESS ALWAYS WEAR SAFETY GLASSES SAFETY SHOES EVERYONE IS CLEAR OF IMPLEMENT AND SEAT BELT FASTENED TIGHTLY 8 USE INCREASED CAUTION ON SLOPES amp NEAR STOP TRACTOR LOCK BRAKES AND BLOCK UP OR BANKS AND DITCHES TO PREVENT OVERTURN SUPPORT IMPLEMENT SECURELY BEFORE 9 LOCK LIFT LEVER UP FOR TRANSPORT HAVE WORKING UNDER RAISED COMPONENTS SMV SIGN VISIBLE FOLLOWLOCAL LAWS ALLOW NO RIDERS AT ANY TIME ON TRACTOR OR 10 USE PARKING STAND OR BLOCK UP WHEN IMPLEMENT FALLING OFF CAN KILL UNHITCHING FROM TRACTOR 999200 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain TABLE OF CONTENTS SAFETY SECTION a 1 1 General Safety Instructions and Practices cccccccssccceeccseecseeceececeeecaeecuecauecsueesueeceeecsueceuecsueesueesaeessuessueesaeesagss 1 2 Operator Safety Instructions and Practices 0 nan a N aa eee 1 4 Equipment Operation Safety Instructions and Practices oooccocncccnccccncocncocnncnnnnnononnnnonnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnnnos 1 6 Connecting or Disconnecting Implement Safety Instructions and Practices occooccocnconiccncocnconiccnnonocanoncnnonos 1 12 Transporting Safety Instructions and Practices
32. Boom Asm L 0088 1625 01 11 Assembly Section 3 10 2011 Alamo Group Inc ASSEMBLY PARTS LIST LOADER AND BOOM ITEM ee oO eS Se 1625 01 11 PART NO 95030 95271 95032 95033 95034 95035 55036 54076 54207 54219 54208 54209 54210 54211 54212 55037 55038 54215 54217 55039 55040 54123 54122 54217 54128 49040 34 71701511C 71701611C 49040 25 71701512C 00755954 49040 38 54134 1 49040 39 54134 3 2011 Alamo Group Inc DESCRIPTION BOOM COLUMN RH COLUMN LH SPACER ROD BUCKET LINK BUCKET RH LINK BUCKET LH COVER INDICATOR COVER STAND LINK STAND SUPPORTER PIN PIN CYLINDER BOOM CYLINDER BUCKET PIN PIN PIN PIN LEVER PIN LINK SNAP RING PIN COTTER PIN SPLIT BOLT M8 PLAIN WASHER M8 SPRING WASHER HEXB METRIC 12 1 5P 20MM M16 PLAIN WASHER M10 SPRING WASHER HEXB METRIC 20 2 5P 100MM M12 LOCKNUT HEXB METRIC 20 2 5P 100MM M20 LOCKNUT Assembly Section 3 11 QTY COR WANA NNAWHRNNNNNNYP AH a Na a N A a anana Nannan O O NNN gt U U Y lt a a LLI U Y lt ASSEMBLY Mounting Loader to Tractor To avoid injury during installation of quick attach loader an overhead hoist must be used for initial mounting do not permit bystanders within ten feet of loader Parking stands are not operational without bucket or heavy attachment mounted Bale spear or pallet fork alone do not provide enough weight 1 Secure a
33. Death Load Can Shift and Fall Causing Injury or Death Safety Section 1 19 To Avoid injury or Death or Death Do not walk or work e Do not allow bucket under raised loader or Loader to contact Lower loader to power lines LEA EL INSTRUCTIVO a lo Lee Ingles Pida Ayuda a Alguien mine cole oLeay e le Traduzca las Medidas de Segurid D469 or Death Attachments To Avoid Injury or Death Make sure attachment is lined up correctly with coupler Rotate coupler handles to full lock position Make sure attachment is locked in place Do Not handle round bales or other shiftable loads unless loader is equipped with proper approved attachments Lift and carry only one bale at a time Carry Load Low during transport Handle Raised loads with caution e Do Not work from Loader or attachments e Do Not allow any riders on Loader Tractor or Y gt T m lt gt Lu LL lt Y SAFETY WARNING DO NOT operate with oil leaks Inspect hoses regularly Failure to inspect and replace worn hoses may allow them to rupture suddenly and violently resulting in serious bodily injury or death from scalding fire burn injury or oil penetration Frayed torn or crimped hoses may rupture and spray hot oil on operator causing serious injury Oil may spray on hot tractor parts and catch fire resulting in severe injury burn or death To check for hose leak shut tractor off and remove
34. Do not operate the loader from the ground Operate the tractor and loader only while seated A WARNING in the tractor seat with the seatbelt fastened The loader could fall crushing a person resulting in serious injury or death sL 16 1625 01 11 Operation Section 4 22 2011 Alamo Group Inc OPERATION Do not operate the loader from the ground Operate the tractor and loader only while seated in the tractor seat with the seatbelt fastened The loader could fall crushing a person resulting in serious injury or death sL 16 AWARNING Use extreme care when piling material above 6 feet high Material could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death sL 17 AWARNING Know before you DIG Call 888 258 0808 and request that all buried utilities locations be identified before digging in unfamiliar ground Do not let the loader or attachment contact buried electrical power lines utilities or gas lines Contact with electrical power lines can result in serious bodily injury or electrocution If the loader contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution sL 18 AWARNING O A gt O Z Do not use loader as a jack to raise the tractor tires off the ground The loader could fail
35. E ACANA IET ae mxo lola e pups puters mex125 1 20 215 27 23 27 31 365 wo e oo a ar os fe fee Pmoxiso os s e 2 os 70 mos st a7 je so 3 ss ss 72 mi2xi75 52 62 7o s 75 o 102 COIE EME SETE UE 108 maxis or IT as TT 153 172 2 207 Mi6X250 130 158 176 216 M16 X 1 50 137 165 224 M18 X 2 50 172 210 M18 X 1 50 194 232 M20 X 2 50 24 M20 X 1 50 2 3 512 M22 X 2 50 332 M22 X 1 50 358 17 M24 X 3 00 423 732 812 M24 X 2 00 457 551 M27 X 3 00 637 19 898 1098 M30 X 3 00 8 2 1066 1444 1224 1496 a lt mr LL lt gt lt 2 m 1032 Mnt L 0003 B 1625 01 11 Maintenance Section 5 9 2011 Alamo Group Inc MAINTENANCE Torque Specifications for 37 JIC Fittings ASSEMBLY TORQUE Swivel Nut nee Tube H rea IN LBS FT LBS Connection OTT ORE Size FFFT Connection er as F F F T 76 20 140 10 180 15 44 34 16 55os25 4525 1m 1 LLI Q yd lt LLI Z lt 1 7 8 12 2400 150 200 15 2 1 2 12 3200 200 270 20 Mnt L 0003_C Torque Specifications for SAE O ring Fittings ASSEMBLY TORQUE l Thread Size IN LBS FT LBS F F F T 2 1 0 25 1 0 25 1 0 26 1 0 25 1 5 0 25 570 25 1 5 0 25 10 1 5 0 25 12 1 5 0 25 14 1 5 0 25 Mnt L 0003_D 1625 01 11 Maintenance Section 5 10 2011 Alamo Group Inc RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warra
36. EMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 1625 01 11 Operation Section 4 2 2011 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications e Model 1625 Loaders are compatible with Kubota MX5100 Tractors e Each loader package includes the basic loader mounting brackets hydraulic plumbing grill guard quick attach device and bucket 1625 Tractor MX5100 A Maximum Lift Height at Pivot Pin 109 5 B Maximum Lift Height under Level Bucket 98 5 O C Clearance with Bucket Dumped 17 a D Reach at Maximum Height 38 0 E Maximum Dump Angle 63 gt F Reach with Attachment on Ground 80 H Digging Depth 9 O U Lift Capacity to Max Height at Pivot Pin 2430 Ibs Z V Lift Capacity 800mm Forward of Pivot Pin at Full Height 1703 Ibs W Lift Capacity 800mm Forward of Pivot Pin at 59 2800 Ibs Y Breakout Force at Pivot Pin 3503 Ibs Bucket Size and Type 72 SS Quick Attach Ops 884 These Heights Are Subject to Tire Size Modifications 1625 01 11 Operation Section 4 3 2011 Alamo Group Inc OPERATION 2 Operator Requirements DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator
37. G fertilizers chemicals or biological residue Follow the manufacturer s handling instructions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for appropriate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death sL 19 Y gt T m lt Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that could contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 1625 01 11 Safety Section 1 5 2011 Alamo Group Inc SAFETY Equipment Operation Safety Instructions and Practices A DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or str
38. IC 8 P1 25 50MM PL10 M8 PLAIN WASHER M8 SPRING WASHER M8 NUT HEXB METRIC 10 1 5P 35MM PL10 M10 SPRING WASHER M10 NUT M12 PLAIN WASHER HEXB METRIC 16 2P 50MM PL10 M14 SPRING WASHER HEXB METRIC 16 2P 50MM PL10 HEXB METRIC 16 2P 60MM PL10 HEXB METRIC 16 2P X 60MM PL10 M16 DISC SPRING WASHER M16 SPRING WASHER M16 PLAIN WASHER M16 NUT Assembly Section 3 8 Asm L 0084 QTY Be ee a eee ASSEMBLY Attaching Hydraulic Block 1 Remove cover from tractor hydraulic area located under foot rest on right side of tractor Align attaching holes in tractor with holes in hydraulic block Install hydraulic block with O rings in place using 4 bolts lockwashers and B O rings Two ports are on top and one port to lower front of tractor 2 Install 90 pipe hydraulic elbow fitting in top front pressure port and point toward front of gt tractor Pp 3 Install straight pipe adapters into other two U ports u OU Plumbing the Valve y Refer to Figure 4 1 Screw in three 90 hydraulic fittings into the power beyond tank and pressure in the valve 2 Screw in four straight fittings into the ports that control the lift and curl on top of the valve 3 Screw in quick attaches into the straight fitting Attach the dust caps to appropriate location shown in Figure 4 Attaching Valve to Tractor Refer to Figure 4 1 Connect the valve bracket 8 to the right tractor mount 1 with
39. ION 9 1 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Z O lt aa Lu A O 1625 01 11 Operation Section 4 42 2011 Alamo Group Inc OPERATION 10 Troubleshooting Guide TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Loader slow or will not lift Hydraulic oil too heavy Change to proper oil and or dump Oil filter plugged Clean or replace filter Hydraulic pump worn Repair or replace pump Oil line restricted or leaking Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube oil lines Control valve does not shift Inspect clean repair or replace properly valve Air in hydraulic system Cycle lift cylinders and bucket cylinders several times to free system of air O U m gt gt O Z Cylinder leaks internally Repla
40. Inc ASSEMBLY Tractor and Loader General Information Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 0 injury or even death sc 14 A DANGER Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment sL 06 f A DANGER Do not modify or alter this Implement Do not permit anyone to modify or alter this WARN ING Implement any of its components or any Implement function sc s gt U U de lt Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury sen 13 Mounting kit can be installed using tools ordinarily available including a hoist capable of lifting and supporting the loader for initial mounting standard and metric wrenches torque wrench and hydraulic oil Tractor supplied hydraulic power is required for loader mounting and operation The grille guard 9 may be installed with or without the loader Check tractor tire pressure Refer to tractor operator s manual for recommended pressures With tractor on a firm level surface compare tractor rear axle height from left to right measuring from axle center to ground A
41. LITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine ide
42. MEA PTO stop the engine remove the key and wait for all moving parts to OE stop Place the tractor shift lever into a low range or parking gear to amp 2 irte TRANSMISSION SET PARKING PARK prevent the tractor from rolling Never dismount a Tractor that is moving En p q or while the engine is running Operate the Tractor controls from the P tractor seat only sc 9 p j 1625 01 11 Operation Section 4 9 2011 Alamo Group Inc OPERATION Before dismounting the tractor and loader lower the loader to the ground or AWARNING onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden dropping of the loader and attachment could result in serious injury sL 05 Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tra
43. MV P N 03200347 1625 01 11 Safety Section 1 21 2011 Alamo Group Inc gt R LLI LL lt a SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 WARNING Crushing Hazard Crushing Hazard To Avoid Serious Injury or Death To Avoid Serious Injury or Death hr ERES See Operators Manual for instructions Make sure attachment is securely attached to the loader See Operator s Manual for instructions Lock both levers down Make sure pins are adequately Lock both levers down extended through slots at the bottom of the attachment Lo than 18 bracket and the tapered side of pin is firmly seated A against attachments slots Make sure the gap is not anal larger than 1 8 ad attachment Tilt attachment down lower to ground apply down ote pressure and drag backwards Do not use attachment if it disengages NEVER walk or work underneath raised loader or attachment Located on the Quick Attach Device Only P N D516 1625 01 11 Safety Section 1 22 2011 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employ
44. OPS L 0032 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 O U m gt gt O Z Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits i and modifications available to upgrade the lighting on bios older tractor models _OPS U 0021 Aine When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS L 0020 1625 01 11 Operation Section 4 41 2011 Alamo Group Inc OPERAT
45. The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 MOUNT ASSEMBLY e Inspect condition of mounting frame weldment e Ensure all bolts and screws are in position and are properly torqued e Ensure all pins are in place and fastened with SCrews e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS L 0004 z O lt x Lu A O Ops 385 LOADER BOOM ASSEMBLY e Inspect condition of each arm section weldment e Ensure all pins are in place e Ensure all bolts and screws are properly installed e Check condition of bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS L 0005 Ops 385 1625 01 11 Operation Section 4 14 2011 Alamo Group Inc OPERATION HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oi
46. a safety hazard Use genuine Rhino parts for economy and safety sprm 2 SEE YOUR RHINO DEALER gt LLI LL lt YN Storage and Parking Safety Instructions and Practices Never crawl under or allow children to play around or on a loader that is disconnected from DANGER the tractor The loader could fall crushing a person resulting in serious injury or death sL 13 Do not remove the attachment from the loader when the loader is disconnected from the AWARNING tractor The attachment stabilizes the loader If the attachment is removed the loader will fall and could result in serious injury sL 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are A WARNING properly installed and rest on firm ground or support blocks If the stands sink or fail the loader could fall causing serious injury sL 27 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment se 18 1625 01 11 Safety Secti
47. ab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sti 10 1625 01 11 Operation Section 4 18 2011 Alamo Group Inc OPERATION Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects sL 07 Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS L 0028 7 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever i
48. actor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 A DANGER DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering Ifa tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 O U m gt gt O Z AWARNING Keep bystanders 10 feet away from the tractor and loader while operating The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander sL 01 AWARNING Use extra care when turning or stopping Allow for increased length and weight of added loader The load
49. actor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury sL 21 F Before transporting the tractor and Loader engage the loader valve travel AWARNING lock to prevent inadvertent contact with the joystick controller causing 1625 01 11 Safety Section 1 13 2011 Alamo Group Inc SAFETY Lower the loader to the bed of the truck or trailer when transporting the A WARNING tractor and loader with a truck Measure to ensure the transport height does not exceed the legal limits Contact with overhead obstructions or power lines can cause property damage or serious injury SL 34 In case of mechanical difficulty during operation place the transmission in the park AWARNING position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 Transport an empty bale spear tilted back in the vertical position to prevent unintended harm to a person animal or object Serious injury or death may occur from a bale spear puncture sL 39 AWARNING E gt LLI LL lt Y Never drive the power unit with the bucket or plow in the raised position Traveling with A DANGER the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and makin
50. adi ci 3 9 PI MDIRO EQAdE riada da a a a a 3 9 Installing Manual Canister to Boom Assembly o oocccocccccnccccncccncconcnononoconncnnnnnonnnonnnnnncnonnnnnnnonnnnnnnnnnnnnonrnnnnncnaninanes 3 10 MOUNIUINA Loader to Macia deis 3 12 Atacning BUCKEINO LOQOCE ius A died 3 13 Pre OperatonmCheCK ss a ii ici 3 14 AA A N 3 15 Connecting Quick Attach Device Optional oocccoocccoocnccocnconcncconoconancnnnnconnnnnnnnnonnnnonnnnonnnnennnnonnnenannenaness 3 17 IJISIMOUNUING ING LO Sader atan aldea 3 18 WOUMUING LOA iaa da an 3 19 OPERATION SECTION casada 4 1 Standard Equipment and Specifications ci A a 4 3 Operator ReQUIFSments susto a cece sends a a e eusetncuoet 4 4 Tractor Requirements ziessen T a as 4 7 ROBPS and SCA BE ois o tail 4 7 TRACTOR Lighting and SMV EmBISI a caos 4 ACOB E AMA ata en ete a theca ceed ae Ne at testa tater a catia omen su penet aaa Saltese thal 4 8 Tractor Ballast and Tire Settings A ee ee ee 4 8 A ire e100 ic kY e 0 otcaereren em ernnn Sree ten ee mer tool eo te nr mere nen Tt eter cala 4 8 Getting On and OMthe racional idaicos 4 9 sor 1401 el AC OW caa ie Siaael asic tte aonmatian yedae ia teas nace oatiecage a eter usps eo tenses al te ciadwennteusameaattiystenss 4 9 DISMOUNUING the Tractor asia ia 4 9 Staring He Tractor a 4 10 Pre Operation Inspection and Service ccccccecceecseccceeceececeseeceeeeeeceecseecaeesuesseetesenecsaeceesaeeseetsuetseeeeeseeseeeaes 4 12 Tractor
51. afety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ld Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO pe lt O lt q aa m an O Your 1625 Loader should now be assembled and inspected for any evidence of defective or damaged parts before use Any evidence of damage should be reported to your dealer immediately This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper loader use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of 1625 loader and are not necessarily of 1625 loader or exact tractor Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure years of safe and satisfactory use of the loader READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPL
52. an result in the loader falling causing serious injury sL 23 AWARNING Make sure all tractor and loader guards are in place and properly functioning Do not use an attachment if the roll back guards are damaged or missing The roll back guards prevents items carried in the attachment from rolling back onto the operator causing serious injury For added safety when lifting loads above the height of the operator install a certified Falling Object Protective Structure s 28 AWARNING 1625 01 11 Safety Section 1 12 2011 Alamo Group Inc SAFETY Transporting Safety Instructions and Practices Transport only at speeds where you can maintain control of the AWARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this eq
53. ast rear wheel weights or 3 Pt mounted Ballast Box with weight material If 3 Pt hitch ballast box is used it should be carried as low as possible at all times to maximize stability Effective counterbalance weight at the rear axle is determined as follows per ASABE EP562 March 2005 A mass equivalent to the Lift Capacity to Max Height Specification V refer to specifaction page in the operationsection should be placed in the ops s85 Tractor with Loader at Mast Height loader bucket lt O lt aa m an O Raise Loader until the bucket pivot pin is the same distance from the ground as the Loader Boom pivot pin On a hard level surface measure the loads for the front and rear axles Add these two numbers together to determine the Gross Vehicle reaction Add Wheel Ballast Wheel Weights or 3 Pt Mounted Ballast as needed to adjust the reaction at the Rear Axle to a minimum of 25 of the Gross Vehicle Reaction For better stability adjust tractor wheels to the manufacturers recommendations See Chart 1 below for recommeded settings for the MX5100 tractors Front Tread Chart 1 Recommended Tread Settings OPS L 0017 B ZWD 4WD 2WD 4WD 7 1280 mm Not 1620 mm Ops 886_B 3 5 Tractor Hydraulics The control valve is pre set at factory and should not be adjusted The loader uses two sets of cylinders the first set is used to operate the boom and the other set is used to operate the bucket 1625 01 11 Operati
54. ce seals Faulty relief valve tractor Clean and replace relief valve Loader chatters or Air leak in pump inlet line Check tighten or replace inlet line vibrates when raising or lowering Air in hydraulic system Cycle lift and bucket cylinders Oil level too low Add oil as required External leakage Damaged seals Remove leaking component replace seals Pump noisy Inlet line restricted or leaking Check for air leaks restrictions or collapsed hose Tighten or replace hose Clean filter Oil level too low Add oil as required Pump worn or damaged Repair or replace pump Excessive wear on bucket Bucket is riding on cutting edge Use boom FLOAT position or cutting edge instead of wear runners bucket level indicator to ensure bucket rides on wear runners 1625 01 11 Operation Section 4 43 2011 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or INSTRUCTIONS death may occur unless care is taken to follow the warnings and instructions stated in the mn Safety Messages Always use good common sense to avoid hazards sc 2 Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury SBH 13 Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged
55. cedure sc 15 AWARNING Never attempt to lubricate adjust or remove material from the Implement while it is in AWARN ING motion or while tractor engine is running sc 20 1625 01 11 Maintenance Section 5 2 2011 Alamo Group Inc MAINTENANCE Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If DANGER fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated sBH 49 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING Use caution and wear protective gloves when handling sharp objects such as blades A WARNING knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not Worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 AWARNING Never allow anyone to get under the loader or attachment or to reach 4 DANGER through the loader lift arm
56. cket pockets 3 Shut off tractor engine set parking brake Move the bucket latching handles on the loader s quick attach device down to the latch position 4 Start tractor and activate lift cylinders to raise bucket one or two feet Tilt the bucket downward so that the latching mechanism is visible and inspect to make sure the pins are engaged through the latch plate on the back of the bucket Lower the bucket to the ground and back up slowly with slight downward pressure on the bucket to make sure it remains attached 5 Before finally tightening all mounting hardware retract the bucket so the bottom is level with the ground and lower the bucket to the ground to apply downward pressure until the load is taken off the tractor s front tires gt U U de lt NOTE Do not lift the tractor tires off the ground While pressure is applied make sure the loader mounting pins can be rotated easily 6 Tighten all remaining hardware to the torque level shown in the Proper Torque for Fasteners Chart in Maintenance Section PARTS LIST COUPLER AND BUCKET ITEM PART NO DESCRIPTION QTY Vi 559341 COUPLER B C 1 2 54071 LEVER RH 1 3 54072 LEVER LH 1 4 54130 PIN 30MM DIA x 30 1 5 54131 PIN 30MM DIA 2 6 54132 PIN 30MM DIA 2 T 54119 SPRING 5MM DIA 2 8 54120 SPRING 4 55MM DIA 2 9 71701515C M16 FLATWASHER 2 10 54134 2 NUT LOCK 16MM 2 0 PL10 9 6 11 54121 PIN SPRING 8MM DIA x 40MM L 2 12 54268 WDMT BUCKET 1625 1 1625 01
57. ction 4 39 2011 Alamo Group Inc Z O lt ad L A O OPERATION Lower the loader to the bed ot the truck or trailer when transporting the tractor and loader with a truck Measure to ensure the transport height does not exceed the legal limits Contact with overhead obstructions or power lines can cause property damage or serious injury SL 34 In case of mechanical difficulty during operation place the transmission in the park AWARNING position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc 39 Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS L 0031 Before transporting the tractor and loader idle the tractor engine When transporting carry the loader as low as possible maintaining adequate ground clearance and visibility Reduce tractor ground speed when transporting a load Take extra care when traveling over rough terrain or on slopes OPS L 0011 Before transporting the tractor on a public roadway
58. ctor OPS L 0024 lt O lt q aa m an O 5 Starting the Tractor Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a 4h DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 1625 01 11 Operation Section 4 10 2011 Alamo Group Inc OPERATION The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition switch e Locate the light control lever e Locate the engine shut off control e Locate the engine throttle control e Locate the brake pedals and the clutch e Locate the parking brake e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following O U m gt gt O Z e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in
59. d to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power lines and debris or obstruction in the travel path If you are unable to clearly see these types of items discontinue operating Contact with unseen vehicles bystanders obstructions or drop offs can cause serious injury sL 35 AWARNING Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu s AWARNING Before dismounting the tractor and loader lower the loader to the ground or onto solid support blocks Sudden dropping of the loader and attachment could result in serious Injury sL 38 lt O lt q aa LLI O O AWARNING Make sure the hydraulic quick disconnects are fully seated into the connections Do not use the loader if the hydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury si 22 AWARNING If the loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are properly repaired Sudden or unexpected movement or dropping of the
60. djust air pressure in rear tires until axle height measures same for both sides NOTE If rear axle on tractor is not level from side to side cutting edge on loader bucket or similar loader mounted attachments will not sit flat on ground Set the tractor s front tread width to 1280MM 50 4 on a 2WD machine 4WD tractors are not adjustable For better stability set the rear tread to 1375MM 54 1 or wider Tractor steering stops may have to be adjusted to provide clearance between front tire and loader on a full left and right turn with front axle fully oscillated Be sure lift cylinders are fully retracted when checking tire clearances Refer to tractor operator s manual for steering stop adjustment NOTE Reference to left and right used in these instructions refer to position when seated in the operating position on tractor 1625 01 11 Assembly Section 3 5 2011 Alamo Group Inc ASSEMBLY Preparing Tractor 1 Shut off engine engage brakes and remove key during installation If tractor is equipped with front weights remove weights and weight bracket 2 Remove plastic thread protectors from holes on left and right sides of tractor clutch housing and front axle Clean threaded holes in tractor chassis thoroughly using a tap of proper size Paint rust of debris in the threads may not permit cap screws to be installed and tightened correctly Pallet Component Removal The loader boom bucket left and right midmounts h
61. e 6 feet high Material could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death s 17 AWARNING Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over Tractor wheel contact with any wash out drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury st 21 A DANGER Do not operate or raise the loader near the edge of a ditch or where loose soil can give way and allow the tractor to tip over Keep the tractor tires away from loose soil or the edge of a drop off Always wear your seatbelt when operating the loader to reduce the possibility of serious injury from a tractor tip over or roll over sL 24 ge Me AWARNING 1625 01 11 Operation Section 4 20 2011 Alamo Group Inc OPERATION The Boom is designed only to position and operate the Bucket which is attached to it Never attempt to lift pull or push other solid objects with the boom or bucket Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed sBH 9 A DANGER Operate the Tractor and or Implement controls only while properly seated in the Tr
62. ed torque Check worn and damaged parts Perform repairs and make replacements immediately so that the loader will be ready for use at the start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Parking Stand Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the loader OPS L 0010_B 1625 01 11 Operation Section 4 38 2011 Alamo Group Inc OPERATION 9 Transporting the Tractor and Implement Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph
63. er Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Acct b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing ad
64. er adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects sL 07 A CAUTION Do not raise the loader into an overhead structure or allow a raised attachment to contact overhead structures Sudden or unexpected contact with an overhead structure could result in serious injury sL o8 AWARNING Do not let the loader or attachment contact electrical power lines Contact with electrical power lines can result in serious injury or electrocution If p the loader attachment contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution sL o9 A DANGER 1625 01 11 Operation Section 4 21 lt O lt q aa LLI an O OPERATION Carry the loader and attachment low when transporting to reduce the AWARNING potential of the tractor tipping over Transport on slopes only at slow speeds and use gradual turning angles Tractor wheel contact with any wash out drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury sL 12 Do not work from the loader or attachments Do now allow any riders on DANGER the loader tractor or attachments Falling off the loader could result in serious injury and or tractor run over
65. erator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS L 0033 O U m gt gt O Z 7 5 Operating the Loader The following text and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket 1625 01 11 Operation Section 4 25 2011 Alamo Group Inc OPERATION Ease lever back toward you to lift and roll back bucket ROLLBACK Lift and roll back of bucket will increase efficiency because lt O lt q aa m an O DO THIS A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort NOTTHIS NOTE Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass 1625 01 11 Operation Section 4 26 2011 Alamo Group Inc OPERATION
66. ertent dropping SBH 7 A DANGER 1625 01 11 Safety Section 1 3 2011 Alamo Group Inc gt LLI LL lt YN SAFETY Operator Safety Instructions and Practices A DANGER AWARNING A CAUTION AWARNING A DANGER AWARNING 1625 01 11 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Heari
67. f a bystander is in front of the loader sL 10 AWARNING Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cutting strings or puncturing plastic or net wrap Tilt bale spear upward to prevent bale from falling off of spear 1625 01 11 Operation Section 4 37 2011 Alamo Group Inc Z O j lt ad L A O OPERATION Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping 8 Loader Storage Always have a heavy attachment such as a bucket mounted on loader when it is removed AWARNING from tractor It is important not to put excessive weight on parking stands with lift cylinder retraction AWARN ING Damage may result Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER Properly preparing and storing the loader at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the loader to prevent damage from rotting grass and standing water Lubricate all grease points detailed in the maintenance section Tighten all bolts and pins to the recommend
68. first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and loader at slow speeds to determine how the tractor with an attached implements handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with an implement the overall working length of the unit is increased Allow additional clearance for the loader when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor rear wheel spacing should be increased when operating on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS L 0030 lt O lt q aa LLI an O 7 4 Operating the Tractor and Loader Do not attempt to lift loads in excess of loader capacity A CAUTION Operating loader on a hillside is dangerous Extreme care is recommended Keep bucket CAUTION as low as possible Use extreme care when piling material abov
69. g the unit more prone to tipping over sNPo 37 Maintenance and Service Safety Instructions and Practices Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury sen 13 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the shila Safety Messages Always use good common sense to avoid hazards sc 2 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately sc 5 AWARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 A Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s AWARNING AWARNING 1625 01 11 Safety Section 1 14 2011 Alamo Group Inc SAFETY Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sL 36 Do not
70. hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove the hose and have it tested at a dealer KEEP SHIELDS IN PLACE OVER HYDRAULIC COMPONENTS Do not operate equipment if shields are missing or if oil leaks exist Repair or replace hoses as needed to prevent unexpected failure and possible serious injury to operator or bystander If oil penetrates skin serious injury or gangrene could occur A doctor familiar with this type of injury must surgically remove the injected fluid immediately P N 52740 DANGER Use ROPS and seatbelt at all times Add recommended rear ballast Operate tractor at low speeds Failure to comply may result in serious injury or death Crushing Hazard To Avoid Injury or Death Use ROPS and Seatbelt at all times Add recommended rear tractor ballast Move wheels to widest spacing Carry load low during transport Operate tractor at low speeds D470 Avoid operating on slopes WARNING Lock valve when in transport or storage Lock Valve When In Transport 7 P N 52203 1625 01 11 Safety Section 1 20 2011 Alamo Group Inc SAFETY NAME 1625 P N 55277 Rhino Left Y gt T m lt Ri P N 49696 Rhino Right ee 51448 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the S
71. iking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Never grasp control levers when mounting the machine SBH 4 The Boom is designed only to position and operate the Bucket which is attached to it Never attempt to lift pull or push other solid objects with the boom or bucket Serious injury could result from a structural failure when the Boom is used for purposes other than those for which it was designed sBH 9 gt LLI LL lt YN A DANGER BEFORE leaving the tractor seat lower the implement set the parking BCIE brake and or set the tractor transmission in parking gear disengage the a PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to A prevent the tractor from rolling Never dismount a Tractor that is moving a a p q or while the engine is running Operate the Tractor controls from the P tractor seat only sc 9 7 Ai Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped sc 12 AWARNING Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death
72. ion sc 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and A WARNING when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc 33 Use extreme care when loading carrying or handling any agricultural A WARNING fertilizers chemicals or biological residue Follow the manufacturer s handling instructions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for appropriate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death sL 19 gt 5 2 Z o 1625 01 11 Operation Section 4 5 lt lt q aa m an O OPERATION Repeated or substantial breathing of hazardous dusts including crystalline silica could cause fatal or serious respiratory disease including silicosis Concrete masonry many types of rock and various other materials contain silica sand California lists respirable crystalline silica as a substance known to cause cancer Operation of this equipment under certain conditions may generate airborne dust particles that c
73. ith hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not WOIrN SG 37 1625 01 11 Safety Section 1 15 2011 Alamo Group Inc SAFETY Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection WARNING when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 38 Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment s 0e f A DANGER PARTS INFORMATION Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce equipment performance void warranties and present
74. justing cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities Y gt T m lt To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Re
75. l leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of bushings OPS L 0018 BUCKET INSPECTION e Ensure all pins are in place e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly e Inspect the condition of the bucket lug weldments e Inspect condition of bushings OPS L 0007 O a gt O Z 1625 01 11 Operation Section 4 15 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Tractor ID Make wr osea Si Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The flashing lights function properly The SMV Sign is clean and visible Joo S y O The tires are in good condition with proper pressure o Z O Jooo The wheel lug bolts are tight OOOO The tractor brakes are in good condition O The steering linkage is in good condition lt lt q aa m an O There are no visible oil leaks The hydraulic controls function properl The ROPS
76. m the tractor and loader while gt AWARNING operating The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander sL 01 C round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources sL 02 For added safety when lifting loads above the height of the operator 7 WARNING install a certified Falling Object Protective Structure Shiftable loads w Na Before dismounting the tractor and loader lower the loader to the ground or AWARNING onto solid support blocks Engage the loader valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden dropping of the loader and attachment could result in serious injury sL 05 Use extra care when turning or stopping Allow for increased length and weight of added CAUTION loader The loader adds five to six feet of length in front of the tractor and significant weight Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects sL 07 Do not raise the loader into an overhead structure or allow a raised attachment to contact A WARNING overhead structures Sudden or unexpected contact with an overhead structure could result i
77. n serious injury sL o8 1625 01 11 Safety Section 1 7 2011 Alamo Group Inc SAFETY Do not let the loader or attachment contact electrical power lines Contact DANGER with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off Stepping off the tractor can permit electrical current to pass through the body resulting in electrocution sL o9 A WARNING ground Walking into the point of the bale or grapple spear can cause serious bodily injury Never drive the bale spear or grapple bucket attachment forward if a bystander is in front of the loader sL 10 x ye Store the grapple bucket or bale spear attachment with the point s on the Only mount the loader on a tractor that is listed on the mounting instructions Never mount AWARNING on a tricycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over sL 11 Carry the loader and attachment low when transporting to reduce the A WARNING pote
78. nders e Rotate both hitch pin levers down to the locked position You should feel a firm resistance when locking the levers down The pins must extend through the slots in the bottom of the attachment bracket Examine the fit between the quick hitch and the bottom of the attachment bracket The pins must extend through the slots in the bottom of the attachment bracket The tapered side of each pin must be firmly wedged against the surface of the slot on the bottom of the attachment bracket The attachment bucket should fit snugly against the bottom of the quick hitch bracket If there is a gap of more than 1 8 or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment gt U 0 Y y lt e On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the loader further to slightly raise the front of the tractor off the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of the attachment and contact your dealer NEVER walk or work under or allow any person to be underneath a A WARN ING raised loader or attachment sL 15 Only mount the loader on a tractor that is listed on the mounting instructions Never mount on a tricycle steering front axle Move the tractor front and rear wheels to the widest s
79. ng Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS L 0021 1625 01 11 Operation Section 4 6 2011 Alamo Group Inc OPERATION 3 Tractor Requirements Operate this Equipment only with a Tractor equipped with an approved roll AWARNING over protective system ROPS Always wear seat belts Serious injury or A even death could result from falling off the tractor particularly during a turnover On when the operator could be pinned under the ROPS sc 7 For added safety when lifting loads above the height of the operator install a certified Falling Object Protective Structure Shiftable loads round bales large loose items and loader attachments can fall toward the operator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources sL 02 NOILVadsdO Tractor Requirements and Capabilities e ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting e Tractor Ballast As required to maintain 25 of gross weight of tractor loader and bucket load on rear tires 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the
80. ng loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc i7 Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent se 22 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 Safety Section 1 4 2011 Alamo Group Inc SAFETY Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation se 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and A WARNING when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc 33 Use extreme care when loading carrying or handling any agricultural A WARNIN
81. ntial of the tractor tipping over Transport on slopes only at slow speeds and use gradual turning angles Tractor wheel contact with any wash out drop off or ground obstruction with a raised loader could result in the tractor tipping over and causing serious injury sL 12 gt LLI LL lt YN Do not work from the loader or attachments Do now allow any riders on 2 DANGER the loader tractor or attachments Falling off the loader could result in serious injury and or tractor run Over sL 14 1625 01 11 Safety Section 1 8 2011 Alamo Group Inc SAFETY Do not use an attachment that is not securely attached to the quick AWARNING hitch The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders e Rotate both hitch pin levers down to the locked position You should feel a firm resistance when locking the levers down The pins must extend through the slots in the bottom of the attachment bracket e Examine the fit between the quick hitch and the bottom of the attachment bracket The pins must extend through the slots in the bottom of the attachment bracket The tapered side of each pin must be firmly wedged against the surface of the slot on the bottom of the attachment bracket The attachment bucket should fit snugly against the bottom of the quick hitch bracket If there is a gap of more than 1 8 or if the pins are not firmly seated do not use the attachment Contact you
82. ntification when applying for warranty Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION RHINO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave ye Gibson City IL 60936 800 446 5158 Email parts servis rhino com Raine jes TO THE OWNER OPERATOR DEALER RHING To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row end
83. ntroduction Section 2 4 2011 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Loader Model and Serial Numbers on the Warranty page Keep this as part of the permanent maintenance file for the implement lt mr A O O Cc O O lt IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine RHINO replacement parts The use of inferior will fit parts will void Warranty of your RHINO implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact Rhino 1020 S Sangamon Ave Gibson City Illinois 60936 AMember of Alamo Group RHINO os 1625 01 11 Introduction Section 2 5 2011 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY Assembly Instructions To avoid injury during installation of
84. nts for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an appro
85. on You should feel a firm resistance when locking the levers down The tapered pins must extend through the slots in the bottom of the attachment bracket The tapered side of the pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possible severe crushing injury or death to the operator or bystander ATEHINASSV 4 Raise the loader and attachment to shoulder height By standing at the side of the loader inspect the connection between the quick hitch and attachment Never walk or work under or allow any person to be underneath a raised A WARNING loader or attachment NI Asm L 0102 e Examine the fit between the quick hitch and the bottom of the attachment bracket The pins must extend through the slots in the bottom of the attachment bracket The tapered side of each pin must be firmly wedged against the surface of the slot on the bottom of the attachment bracket The attachment bracket should fit snugly against the bottom of the loader bracket If there is a gap of more than 1 8 or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment Attachment Loader Bracket Aiei i H Wi BIL Pin Gap Asm L 0103 1625 01 11 Assembly Section 3 17 2011 Alamo Group Inc ASSEMBLY 5 On level ground tilt the attachment down 9
86. on 1 16 2011 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals DL P 0004 1625 01 11 Safety Section 1 17 2011 Alamo Group Inc ALdAVS gt LLI LL lt YN SAFETY ITEM 10 11 12 PART NO D469 D468 D471 52740 D470 52203 55277 49696 51448 03200347 00776031 55580 QTY LEVEL WARNING DANGER WARNING WARNING DANGER WARNING MODEL LOGO LOGO REFLCTR DESCRIPTION Loader Safety Crushing Electrocution Falling Hazard Handling Bales Oil Leaks Use ROPS Seatbelt Rear Ballast Lock Valve in Transport 1625 Rhino Left Rhino Right SMV Sign Canister Operator s Manual Sheet Decal includes two D516 Decals Note For Optional Quick Attach Device Only Provided by Tractor Manufacturer Replace if missing from Tractor NOTE Order D438 Safety Decal Sheet which includes all safety decals 1625 01 11 2011 Alamo Group Inc Safety Section 1 18 Decal Description Loader Safety SAFETY Read understand and follow the operation warning lA and
87. on Section 4 8 2011 Alamo Group Inc OPERATION 4 Getting On and Off the Tractor Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completelystopped sc 12 Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS L 0022 4 1 Boarding the Tractor Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 O U m gt gt O Z A DANGER Never grasp control levers when mounting the machine SBH 4 Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS L 0023 4 2 Dismounting the Tractor A DANGER BEFORE leaving the tractor seat lower the implement set the parking a PTO brake and or set the tractor transmission in parking gear disengage the
88. ort 1625 01 11 Maintenance Section 5 4 2011 Alamo Group Inc MAINTENANCE Daily Maintenance Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life 1 Check fluid level of tractor hydraulic system before starting each day s operation If necessary add hydraulic oil as recommended in your tractor operator s manual 2 After every four hours of operation lubricate all sixteen grease fittings 3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil leaks should be repaired promptly to avoid loss of oil and serious personal injury from escaping oil Escaping hydraulic fluid under pressure can penetrate skin causing serious personal injury AWARNING ping ny p p g p jury e DO NOT use your hand to check for leaks Use a piece of wood or cardboard and wear eye protection to search for leaks e Stop engine and relieve pressure before connecting or disconnecting lines e Tighten all connections before starting engine or pressurizing lines a lt mr LL lt gt lt 2 m Mnt L 0005 NOTE If any fluid is injected into skin obtain medical attention immediately or gangrene may result 1625 01 11 Maintenance Section 5 5 2011 Alamo Group Inc MAINTENANCE Storage Never crawl under or allow children
89. osition for bulldozing This method shown above will impose severe shock loadings on dump linkage bucket cylinder and tractor NOT THIS 1625 01 11 Operation Section 4 34 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle without lugging down O U m gt gt O Z cy ad ad DITCH d Rany PU ae a Ue i aa nay MES NAS AY h RIAN rE Je SOIL PILE 1625 01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt which drifts over side of bucket for final cleanup ey yh igi e hy At a i Bh Pa i F TT v oak los error re fi h HN Y f A i i a 2 ti ed A D ae Rng a Jot jo is e fe Era A t l a t ly j r CEM Pile dirt on high side for easier backfilling on a slope lt O lt q aa m an O HANDLING LARGE HEAVY OBJECTS 1 Using front end loaders for handling large heavy objects such as large round or rectangular bales logs and oil drums is not recommended 2 Handling large heavy objects can be extremely dangerous due to e Danger of tractor rolling over e Danger of up ending tractor e Danger of object rolling or sliding down loader arms onto operator 3 If you must perform above work protect yourself by e Never lifting load higher than necessary to clear ground when mo
90. ould contain crystalline silica In those conditions personal protective equipment including an appropriate respirator must be used If excessive dust is generated a dust collection or suppression system should also be used during operation sc 41 A Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Heari
91. pacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated Maintain at least 25 of the total Tractor and Loader weight including the maximum load in the bucket or attachment on the rear axle Always wear your seatbelt and make sure the ROPS structure is fully deployed to prevent serious injury or death from the tractor tipping over sL 11 Make sure all air is purged from the hydraulic system before using the loader Air in the CAUTION system can cause the loader to respond sluggishly or with unexpected movement The air can be purged from the cylinder lines by fully cycling the cylinders several times from the fully closed to fully open position Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury sL 32 1625 01 11 Assembly Section 3 3 2011 Alamo Group Inc ASSEMBLY Proper Ballasting and Wheel Spacing Spread front wheels to maximum distance 1280MM 50 4 on 2WD machines 4WD machine is not adjustable SANNA 4444 AA 1A i 4444444444 NY Y AAAS Asm L 0058 a m LLI U Y lt Spread rear wheels to maximum distance For better stability set the rear tread to 1375MM 54 1 or wider Asm L 0059 Add rear wheel weight rear ballast box or implement Make sure there is 25 of total weight on rear axle Asm L 0060 1625 01 11 Assembly Section 3 4 2011 Alamo Group
92. pairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS L 0026 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 1625 01 11 Operation Section 4 12 2011 Alamo Group Inc OPERATION 6 2 Loader Pre Operation Inspection and Service A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from no
93. pins pass through the attachment The Bucket Quick Attach control levers are in the lock position The Hydraulic Cylinder pins are secured The Hydraulic hose connections are tight The Hydraulic Valve hose connections are tight There are no leaking or damaged hoses There is no evidence of Hydraulic leaks The Control Valve Lock functions correctl The Pivot Pins are properly lubricated The Loader Storage Stands are in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER 1625 01 11 Operation Section 4 17 2011 Alamo Group Inc OPERATION 7 Driving the Tractor and Loader A DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Trac
94. quire that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 1625 01 11 Safety Section 1 23 2011 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION The 1625 Loader is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Front End Loader using standard and optional equipment The Parts manual is designed to familiarize the owner operator with replaceable parts on the Loader This Part Manual provides exploded assembly drawings of each Loader component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Front End Loader correctly and attend to appropria
95. r and birth defects or other reproductive harm sc 30 lt mr A O O Cc O O lt Never walk or work under any raised boom or bucket The Boom could fall and cause serious bodily injury or death Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands Unload all hydraulic actuators prior to performing any maintenance To do this set the bucket on the ground then kill the tractor engine Push and pull the control levers in and out several times to remove pressure Do not work under raised Boom or Bucket unless components are securely blocked up to prevent inadvertent dropping SBH 7 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 On 1625 01 11 Introduction Section 2 3 2011 Alamo Group Inc INTRODUCTION Z O O gt O O ad lt The RHINO 1625 Loader is designed for four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for quick attaching Front and rear and left and right are determined by the normal direction of travel the same as on your automobile 1625 01 11 I
96. r dealer before using the attachment AL4dAVS e On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the loader further to slightly raise the front of the tractor off the ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of the attachment and contact your dealer NEVER walk or work under or allow any person to be underneath a AWARNING raised loader or attachment sL 15 Do not operate the loader from the ground Operate the tractor and loader only while seated WARNING in the tractor seat with the seatbelt fastened The loader could fall crushing a person resulting in serious injury or death si 16 Use extreme care when piling material above 6 feet high Material could shift and fall onto the operator or bystanders The material could crush or suffocate the operator or bystander resulting in serious injury or death sL 17 1625 01 11 Safety Section 1 9 2011 Alamo Group Inc SAFETY Know before you DIG Call 888 258 0808 and request that all buried utilities locations be identified before digging in unfamiliar ground Do not let the loader or attachment contact buried electrical power lines utilities or gas lines Contact with electrical power lines can result in serious bodily injury or electrocution If the loader contacts a
97. r to maintain proper depth Make additional passes until desired depth is reached During each pass use only bucket control while working depth This will allow you to concentrate on controlling bucket angle to maintain a precise cut 3RD CUT 4TH CUT ETC A I i AAA IA ei edd hh hhh th h tthe h hhh thhdhededhdherkcthnihahatett 1625 01 11 Operation Section 4 32 2011 Alamo Group Inc OPERATION LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading minimize angle of turn and length of run between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not roll bucket over and attempt to backgrade This type of use can cause severe overloading of bucket cylinders when fully extended possibly causing bucket cylinder rods to become bent Back grade occasionally with loaded bucket to eliminate ruts and holes Use the heel of the bucket by holding down pressure of the lift cylinder Approach pile with a level bucket DO THIS NOT THIS e Xs 1625 01 11 Operation Section 4 33 2011 Alamo Group Inc O m gt O Z OPERATION BACKFILLING Poor methods actually move no more dirt and make it more difficult to hold a level grade DO THIS L a A Q Lif i oy be f lt O lt q aa m an O Do not use bucket in dumped p
98. s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER Knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety N AWARNING shoes safety glasses and proper hearing protection at all times for N W w protection from injury including injury from items that may be thrown by lt lt q aa m an O the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement
99. s on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available OMNOORWND Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for your safety and that of your family and fellow citizens UY Rind ont 1625 SOM 1 11 P N F 4243C Printed U S A
100. s in the lowered position and the PTO is disengaged before starting the tractor OPS L 0013 7 2 Brake and Differential Lock Setting Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of the traffic around you and watch out for the other guy Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal working conditions locking the differential provides no benefit and should not be used OPS L 0015 A 1625 01 11 Operation Section 4 19 2011 Alamo Group Inc O U m gt gt O Z OPERATION 7 3 Driving the Tractor and Loader Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and loader Moving slowly at
101. s when raised Serious injury could result from crushing or pinching by the loader or attachment s 06 NEVER perform maintenance beneath a raised loader unless loader is properly supported AWARNING to prevent accidental lowering PARTS INFORMATION Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce equipment performance void warranties and present a safety hazard Use genuine Rhino parts for economy and safety sprm 2 SEE YOUR RHINO DEALER 1625 01 11 Maintenance Section 5 3 2011 Alamo Group Inc a lt mr LL lt gt lt 2 m MAINTENANCE Lubrication Schedule Before operating your Loader take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lu O Z lt Z Li fa Z lt NA Grease Fittings AsmP L 0004 Lubricate all grease fittings one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or stand under a raised loader or attachment without proper supp
102. safety instructions in the Operator s Manual Equip tractor with ROPS Roll Over Protection System before installing or operating the loader Operate Loader only from operator s seat with the seatbelt securely fastened around you to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set parking brake place transmission in park LOADER SAFETY Read enoni and Follow the operation aires safety instructions in the Operator s with ROPS Roll Over Protection er Donotremove bucket or attachment from detached Carry bucket low during transport for better visibility and Seay Sins Sets ps FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SERIOUS INJURY OR DEATH Read and understand mounting instructions in the operator s manual before installing or detaching loader Do not remove bucket or attachment form detached loader Do not allow riders on tractor or loader Do not allow children or untrained persons to operate loader D469 Crushing Hazard Electrocution Hazard Falling Hazard D468 Crushing Hazard D471 1625 01 11 2011 Alamo Group Inc Seid Crushin Electrocution Falling Hazard To Avoid injury To Avoid injury ground before leaving tractor seat Crushing Hazard Crushing Hazard Loader Attachment Can Fall Off Causing Injury or
103. t and are physically large enough to reach and operate the controls easily sc 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER 1625 01 11 Introduction Section 2 2 2011 Alamo Group Inc INTRODUCTION DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER Knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Engine Exhaust some of its constituents and certain vehicle components contain or emit A WARNING chemicals known to the state of California to cause cance
104. t maintaining this machine in good working order sc 21 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 Before operation a complete inspection and service is required to ensure the loader is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the loader is ready for operation conduct the following OPS L 0027 1625 01 11 Operation Section 4 13 2011 Alamo Group Inc O U m gt gt O Z OPERATION
105. t tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads AMERICAN STANDARD CAP SCREWS SAE Grade CAP SCREW TORQUE SIZE 0 FTBS O LBS ma o o 56 18 14 15 56 24 175 19 asm 26 25 38 24 a a o me n 4s 5 E tos FT LBS MIN 8 25 10 5 a2 FEE O lt EEEE 00 _ 00 da 23 35 47 5 1 99 9 5 14 5 TET AN 20 26 A ep 76 20 51 Cane e rz Cra 76 e am es amore mm 120 o e 129 228 355 409 523 38 97 114 148 ao e 22 E REA 318 34 16 274 3o s71 409 78 9 o s 474 523 4 78 14 407 448 551 6o7 543 ts 57 52 7 s02 71 1 14 670 74o 908 1003 894 i Se e e aja 3 02 21 68 03 65 66 1070 1211 Mnt L 0003_A 1625 01 11 Maintenance Section 5 8 2011 Alamo Group Inc MAINTENANCE METRIC CAP SCREWS METRIC CLASS CAP SCREW TORQUE TORQUE SIZE FT LBS FBS Nm eee A
106. te maintenance The Trouble Shooting Guide helps diagnose difficulties and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this Loader during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O H Q O O o H It is recommended that tractor wheels be moved to the widest setting and rear ballast be A WARN ING applied to increase tractor stability Set the tractor s front tread width to 1280MM 50 4 ona 2WD machine 4WD tractor is not adjustable to provide adequate clearance For better stability set the rear tread to 1375MM 54 1 or wider Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implemen
107. the loader attachment do not allow bystanders within 10 AWARNING fect of loader or attachment Always wear safety glasses when removing or installing buckets AWARNING Always use a drift and hammer made of non sparking material a shot filled mallet is recommended to install or remove pins A steel hammer or drift could generate flying metal fragments and result in injury Always wear safety glasses when using a hammer to remove or install pins AWARNING Always have a heavy attachment such as a bucket mounted on loader when it is removed A WARN ING from tractor a 00 LLI Y Y lt It is important not to put excessive weight on parking stands with lift cylinder retraction AWARNING Damage may result Never allow anyone to get under the loader or attachment or to reach through the loader lift arms when raised Serious injury could result from crushing or pinching by the loader or attachment s o6 f A DANGER Make sure the loader is properly attached to the tractor and the retaining pins securely lock the loader into position Improper mounting of the loader onto the tractor can result in the loader falling causing serious injury sL 23 AWARNING 1625 01 11 Assembly Section 3 2 2011 Alamo Group Inc ASSEMBLY Do not use an attachment that is not securely attached to the quick AWARNING hitch The attachment could fall resulting in severe crushing injuries or death to the operator or bysta
108. the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the tractor Make sure you can clearly see bystanders ditches steep slopes drop offs overhead obstructions power lines and debris or obstruction in the travel path If you are unable to clearly see these types of items discontinue operating Contact with unseen vehicles bystanders obstructions or drop offs can cause serious injury sL 35 AWARNING Be particularly careful in transport The Implement has raised and moved the center of gravity to the front of the Power Unit increasing the possibility of overturn and tipping forward Turn curves or go up slopes only at low speed and using a gradual turning angle Go up slopes with the Implement located uphill Slow down on rough or uneven surfaces SPU 2 A DANGER 1625 01 11 Safety Section 1 10 2011 Alamo Group Inc SAFETY Never leave the Implement and Power Unit unattended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components spu s AWARNING The
109. tor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment lt lt q aa LLI O O Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Your driving vision may be reduced or impaired by the tractor c
110. two HHCS M10 x 50 14 two A M10 spring washers 15 and two M10 nuts A EBT 25 SMM PLIO 16 Sra 2 Bolt the valve to the bracket with the three HHCS M8 x 50 10 M8 lockwashers 12 M8 flatwashers 11 and M8 nuts 13 Plumbing Loader Refer to Figure 4 1 Connect the power beyond port to the power beyond fitting in the valve block and route hose to the valve block and attach to appropriate port Repeat on the pressure and tank ports 2 Assemble adapter fittings 23 to boom oil tubes starting from the bottom tube 5 Loosening the closest oil line clamp may ease installation of these fittings and hoses Connect hoses 17 to the adapter fittings again starting from the bottom tube 5 3 Install dust caps 31 onto the free end of the hoses and match color codes as shown in Figure 4 4 Install male quick couplers 24 onto hoses and cap with dust caps 31 5 Slide sleeve 30 over the four hoses and connect the sleeve to the steel oil lines on the boom 1625 01 11 Assembly Section 3 9 2011 Alamo Group Inc ASSEMBLY Installing Manual Canister to Boom Assembly Refer to Figure 2 1 Use two 1 4 x 1 1 2 1 4 washers and 1 4 20 nuts to attach canister to bracket 2 Remove bolts 26 and washers 27 amp 28 from cover 30 3 Using bolts that were just removed attach bracket and cover to boom assembly 4 Make sure manual is placed in the canister ASSEMBLY Figure 2 Loader and
111. uipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Y gt T m lt Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 sudden dropping of the loader and attachment If the loader attachment such as a bucket were to drop suddenly and hit the ground while transporting the tractor could stop immediately resulting in the operator hitting the steering wheel or flying our of the operator s seat Serious injury could result sL 04 Do not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for the tr
112. until loader upright pins contact mount vertical stop surfaces just above the mount pin saddles See Figure Asm L 0003 Extend bucket cylinders to FULLY seat both loader upright pins into mount pin saddles and raise parking stands off ground Retract lift cylinders allowing tractor to move forward Continue until loader uprights have fully seated into back of mount tube saddles by retracting lift cylinders to raise tractor front end tires can be off ground 5 Stop engine Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever Set parking brake Insert two 1 hitch pins and lynch pins Remove lynch pins and clevis pins from parking stands rotate stands into storage position and secure with clevis pins and lynch pins See Figure Asm L 0001 NOTE If front wheel spacings were changed while loader was off tractor tire clearances must be checked and possibly adjusted to insure proper clearances Always use a drift and hammer made of non sparking material a shot filled mallet is recommended to install or remove pins A steel hammer or drift could generate flying metal fragments and result in injury Always wear safety glasses when using a hammer to remove or install pins 1625 01 11 Assembly Section 3 19 2011 Alamo Group Inc D U U de lt OPERATION SECTION Operation Section 4 1 OPERATION RHINO 1625 LOADER OPERATION INSTRUCTIONS READ UNDERSTAND and FOLLOW the following S
113. ved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABI
114. ving e Ballasting tractor rear to compensate for load e Never lifting large objects with equipment that does not have an anti rollback device e Moving slowly and carefully avoiding rough terrain e Tilt bucket forward while lifting to maintain bucket angle 1625 01 11 Operation Section 4 36 2011 Alamo Group Inc OPERATION 6 Operating Bale Spear Operate the bale spear using extreme caution Sharp points on bale spear can cause AWARNING serious injury or death Because of size and weight of large bales extreme care must be taken in handling them Be aware of forces acting on stacked bales due to gravity and keep workers far from zones of potential hazard from shifting or falling bales DO NOT ALLOW BYSTANDERS AWARNING Keep bystanders 10 feet away from the tractor and loader while operating The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander s 01 lt gt AWARNING Keep bale spear and loader boom clear of overhead lines Allowing loader boom or any attachments to contact overhead power lines may electrify entire tractor and electrocute kill operator AWARNING O U m gt gt O Z Store the grapple bucket or bale spear attachment with the point s on the ground Walking into the point of the bale or grapple spear can cause serious bodily injury Never drive the bale spear or grapple bucket attachment forward i
115. ydraulic package and grille guard come on one pallet Remove plastic protective cover from pallet Untie and remove grille guard from pallet Support mid mounting brackets and untie and remove from pallet Support bucket then remove hold downs and remove from pallet a m Lu U Y lt NOTE Support midmounting brackets when removing from shipping materials Loader must be supported before removing hardware securing loader to shipping pallet or WARNING loader will tip over Support loader boom arms with lifting device and nylon straps Lift loader slightly to remove load from support post and remove it Lower loader boom onto ground positioning scraps of cardboard on floor under loader to prevent loader paint damage Remove Pallet NOTE Do not tighten hardware to full torque until the mounting kit is completely assembled unless otherwise noted This will allow proper assembly and alignment of parts as they are installed Before finally tightening all mounting hardware start the engine and apply downward pressure to the loader bucket removing the load from the front tires Do not lift tires off the ground Make sure the mounting pins can be rotated easily 1625 01 11 Assembly Section 3 6 2011 Alamo Group Inc ASSEMBLY Installing Grille Guard Optional 1 Position grille guard 4 on front of tractor 2 Secure with HHCS M14 x 50MM 18 and M14 Lockwashers 19 3 Torque bolts after all have been installed

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