Remeha Avanta Plus P520 Assembly Instructions
Contents
1. D Rear D Front 14 P 520 25 01 2012 300016864 001 C2. M000073 D Front D Rear P 520 29 01 2012 300016864 001 C 16 Assembling the pocket and the plugs SS ir o gt lt E Safety pressure sensitive switch ZN Assembling the safety pressure sensitive switch only valid for the Netherlands gt Assemble the pocket for the thermostats and thermometer in e the third special intermediate section 150 mm wide 1 2 hole for P 520 13 to P 520 19 or e the fourth special intermediate section 150 mm wide 1 2 hole for P 520 21 to P 520 25 Plug the 2 free 1 2 holes for P 520 13 to P 520 19 or the 3 free 1 2 holes for P 520 21 to P 520 25 in the special intermediate sections 16 P 520 25 01 2012 300016864 001 C 17 Fitting the upper and lower front flanges gt Fit the plain flange onto the upper connection of the tront section using 4 H 18 nuts with the 170x222 gasket in between first soak the gasket in warm water Fit the flange with the sludge removal h
3. Remeha P 520 y2 Assembly Instructions o CR remeha 63118 1 Package list gt Before starting to assemble the boiler refer to the table below to check if you have received all the packages required m Boiler body Accessories e Boilers supplied with an assembled body e Boilers supplied with an unassembled body E O E E IC IE O CI CI CI IE OI FO FCI CI CI CI EC IC FC eners A FC FCI EI CI IC es A 18 8 PR PA IC EE Front section Set of assembly rods Cleaning tools contents depend upon model oo package FA48 FA 50 FA 52 FA 54 FA 56 FA 58 FA 60 contents depend upon model Plain furnace plate ss 300 dera A AS I 1 package FA67 FAG FA71 FA73 FA75 FA77 FAW Flue gas connection plate with opening The distributing tube fitting for P 520 boilers with 15 to 19 sections is included in the accessory package The diaphragm for P 520 13 and 14 section boilers is delivered in the additional accessory kit package P 520 25 01 2012 300016864 001 C Baffle plates Boiler P 520 Number of sections Baffle plates m Casing fittings Casing fittings m Casing variable parts ae eee ee eee ae eae ee ae eee ee ee aana e A FI ER PS pera YY tp ME 1538 MECO PO ee ee ee ee ee EE EA e EEE SS Ma E 1L T tE Insulating material for body E A E O E EC IC ICI oT E TT n CIO O SF IS FE n E CI IS II FS n E O IS IC FF wn E E
4. 29 01 2012 300016864 001 C P 520 1312 NL Remeha B V GB Broag Ltd Postbus 32 Remeha House 7300 AA APELDOORN Molly Millars Lane Tel 31 55 5496969 RG41 2QP WOKINGHAM Berks Fax 31 55 5496496 Tel 44 118 9783434 Internet nl remeha com Fax 44 118 9786977 E mail remeha remeha com Internet uk remeha com E mail boilers broag remeha com B J L Mampaey BVBA Uitbreidingstraat 54 H Marketbau Remeha Kft 2600 ANTWERPEN Gy r u 2 Tel 32 3 2307106 Ipari Park Fax 32 3 2301153 2040 BUDA RS Internet www mampaey be Tel 36 23 503 980 E mail info mampaey be Fax 36 23 503 981 Internet www remeha hu B Thema S A E mail remeha remeha hu 6 Avenue de l expansion 4460 GRACE HOLLOGNE IRL Euro Gas Ltd Tel 32 4 2469575 Unit 38 Southern Cross Business Park Fax 32 4 2469576 Boghall Road Bray Co Internet www thema sa be WICKLOW E mail info thema sa be Tel 353 12868244 Fax 353 12861729 E Termibarna S A Internet www eurogas ie C Zamora 55 59 E mail sales eurogas ie 08005 BARCELONA Tel 34 3 3000204 IT Revis S r l Fax 34 3 3009558 Via Trieste 4a 31025 Santa Lucia di Piave TV Tel 39 0438 701907 Fax 39 02 36028583 Internet www re vis it E mail info re vis it E D A C S A Tom s A Edison 29 Poligono Cogullada 50014 ZARAGOZA Tel 34 76 464076 Fax 34 76 471311 Internet www dac es E mail dac dac es E Cuatrocesa S A c Sor Angela de La Cruz 10 10 Oficina C 28020 MADRID Tel
5. 3491 658 18 88 Fax 34 91 658 30 77 E Norte Comercial Organizaci n S A Bereteage Bidea 19 48180 LOIU Vizcaya Tel 34 94 471 03 33 Fax 34 94 471 11 52 E mail nco nco es Copyright All technical and technological information contained in these technical instructions as well as any drawings and technical descriptions supplied remain our property and shall not be multiplied without our prior consent in writing Subject to alterations 25 01 2012 C 300016864 001 LR remeha
6. and maintain them with the spring i Only NL Connect the safety pressure sensitive switch option 9 All connections are made with the terminal boxes designed for that purpose on the back of the boiler s command board So See the Electrical Connections section of the instructions supplied with the control panel 25 01 2012 300016864 001 C P 520 cS 58 Installing the insulating material gt Put in place the insulating material as shown above 99 Section A A package RC2 or RC3 Mounted screw Control panel trim Serrated washer Rapid nut Cable channel Control panel bracket 9005000 Front crosspiece gt Unfasten the screws mounted in fig 50 Slide the control panel trim along the screws gt Fasten the screws O P 520 25 01 2012 300016864 001 C 60 package RC2 or RC3 Fix the trim to the control panel using 2 tapping screws and serrated washers 61 package RC2 or RC3 M000122 gt Place the insulating material in the lower central front panel black cloth facing outward gt Fit the lower central front panel package RC2 or RC3 onto the lower front crosspiece and fix it to the furnace door panel 29 01 2012 300016864 001 C P 520 45 62 package RC2 or RC3 M000123 gt Fit the left and right hand side front panels package RC2 or RC3 onto the lower front crosspiece and fit them onto the studs of the side panels 63 packa
7. front section i The number of sections of each type is provided in the table below 111 151 y gt Section type L o 8228 0004 8228 0001 8228 0002 8228 0003 D Rear section 2 Normal intermediate section Special intermediate section 4 Front section 25 01 2012 300016864 001 C P 520 M000309 gt 1 to 6 Assembly of the base frame delivered unassembled Place the frame on the floor taking care to note the TOP and FRONT positions gt Fit the fastening brackets as shown depending on the type of boiler 1 Screw Y 12x40 19 spanner P 520 25 01 2012 300016864 001 C M000057 gt Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner Leave enough clearance at the rear of the boiler for water connections and the distributing tube Fit the rear section on the frame behind the fastening brackets see detailed drawing and prop it up gt Insert the lower assembly rods in the holes of the rear section and the fastening brackets of the frame in order to position the rear section correctly according to the frame gt Clean all the openings in the section with a brush Remove any deposit on the bottom of the section 25 01 2012 300016864 001 C P 520 VUVUUUUUUUOUVUOUUOUUUUOUUUUUUUUO VUVUUUUVUUVUUUUVUUOOUUUUOUUOOUUUUUO VUVUVDUUUUVUUVDULUUVUUUVULUULULLUULU VBYUVYVVVVVVVVVEVVVYVV
8. 00064 gt Place the first normal intermediate section making sure that it is turned in the right direction i e with the flattening groove against the thermocord gt For safety insert a lateral assembly rod supplied in the holes of the 2 sections Push the section gently and simultaneously on the 2 nipples of the rear section with a hammer and a piece of wood positioned in line with the bores 10 gt P 520 25 01 2012 300016864 001 C M000065 gt Put the assembly tool in position Tighten gradually so as to bring together the upper and lower connections evenly and simultaneously 11 gt Assemble the remaining intermediate sections one by one to the procedure stated in figures 3 4 5 6 7 and 8 First assemble the normal intermediate sections then the special ones Leave the assembly tool in place 25 01 2012 300016864 001 C P 520 M000067 gt Trim off any projecting ends of the thermocords the sweeping covers 13 Fitting the upper and lower assembly rods 4 iy a An 4A 3 ot E A UL ARA e TR Y nee eee a E E E AA x a oo gt On the lower assembly rods fit the following at each end in the given order an expansion spring a washer and a nut the holes of the front lugs must be aligned with the holes of the frame brackets as the assembly rods are used to make the boiler body integral with the frame gt Stop tightening as soon as the gap between the spring
9. 1 2012 300016864 001 C e P 520 15 to P 520 25 Fit the water balancing tube onto the boiler return with a 170x222 gasket in between first soak the gasket in warm water Fit the heating return flange with a 170x222 gasket in between first soak the gasket in warm water and fix it with 4 nuts H 18 M000091 B S P 520 17 to P 520 25 Package FA 51 to FA 60 P 520 13 to P 520 15 Package FA 42 to FA 50 4 P 520 17 to P 520 25 Package FA 70 to FA 79 P 520 13 to P 520 15 Package FA 61 to FA 69 e P 520 13 to P 520 15 gt Place the nozzle turned outside from the boiler with a 170x222 gasket in between first soak the seal in warm water gt Assemble the flange with angled piece so that the angle is turned upward with a 170x222 gasket in between first soak the gasket in warm water and fasten with 4 nuts H 18 e P 520 17 to P 520 25 gt Assemble the flange with angled piece so that the angle is turned upward with a 170x222 gasket in between first soak the gasket in warm water and fasten with 4 nuts H 18 29 01 2012 300016864 001 C P 520 30 Fitting the boiler outlet flange gt Carefully insert the 15 gasket in the groove of the rear section and hold it in place with a few drops of silicone 31 MO000093 Before assembling the flue gas box grease all bolts studs and screws with high temperature grease not supplied pala Put the adhesive sheet gasket in place o
10. 9 Place the side insulating material against the positioning bracket and cut it so that it is flush with the upper lug on which the rail fastening bracket is fixed along a 220 mm length Push the insulating material in behind the lug and the rail fastening bracket gt Distribute the insulating material evenly so that you have the same side insulating material on either side of the boiler Cut the insulation similary along the fastening brackets Side insulating material mm Boiler type P 520 13 P 520 17 P 520 21 P 520 23 36 P 520 25 01 2012 300016864 001 C 47 m Example with P 520 17 D Rear D Front 13 to 17 sections gt Fix the upper rail with H8 x 30 screws and L8 washers the first hole from the front end of the rail must be opposite the first fastening bracket and similarly with the other brackets gt Push the insulating material behind the lower rail and underneath the boiler gt Join the pieces of insulating material to each other with the clips Number of sections package 3 19 to 25 sections gt Fix the upper rail with H8 x 30 screws and L8 washers the first hole from the front end of the rail must be opposite the first fastening bracket and similarly with the other brackets gt Fix the additional upper and lower rails making sure you comply with dimension A see table below gt Push the insulating material behind the lower rail and undern
11. IS FO IC FS ICON E E E FE IE IO Control panel 29 01 2012 300016864 001 C P 520 m Accessories Available as an option Boiler P 520 Number of sections Furnace plate with hole 165 186 210 240 or Y 295 Connecting plate with 300 opening or plain connecting plate or Plain connection plate Set ofant vibraton studs BT 1 1 jf 8208 7759 ee pt S ae 8208 7760 MO O O a MO MEN 1 Refer to the applicable price list for the other optional features control units etc which may be used with these boilers P 520 25 01 2012 300016864 001 C 2 Mounting ZN Warning Assemble the boiler in the order given by the numbers of each figure in compliance with all the instructions Refer to the applicable price list for any optional features used l m Tools required 1 JD TE or JD TE Plus assembly tool 1 Flat screwdriver 1 n 2 posidrive screwdriver 110 13 17 19 spanners 122 tubular box spanner 127 tubular box spanner 1 electric screwdriver 1 n 2 Philipps screwdriver bit 1 Stanley knife Silicone filler Supplied m Boilers supplied with an assembled body Hydraulic test See fig 18 Mounting start assembly from figure 35 Mounting the boiler body 1 Assemble the boiler body from the rear to the front assemble the rear section assemble all the normal intermediate sections assemble all the special intermediate sections assemble the
12. VVVVYUVOVLYU VUUUUUUUUUUVUUVUUVUUVUUVUUUUUUUUUYUO gt Fill the bottom of the U groove located on the periphery of the section with a continuous bead of DOW CORNING silicon diameter approximately 5 mm ZN Caution silicon must not be applied 100 to either side of the connection nipple assembly area 9 M000060 gt Fitthe 10 5 mm diameter thermocord into this U groove and into the groove which circles the furnace ZN Note Do not pull on the seal while inserting it Otherwise you may stretch it and reduce its thickness a P 520 25 01 2012 300016864 001 C ZN Handle the nipples with gloves there might be sharp edges Clean the bores and nipples with diluent euyvvuwyvuud wUuVUbYYVY wUwivvy wUyuuvevVvUY ud UY YY uvvvvvuy yvy vvi u u vee Ae M000061 O Remove any traces of rustprotective paint so that the surface is perfectly smooth O Coat with the lubricant supplied with the sections U 25 A RSE rm ATT vov a A M gt Gently push in the 2 nipples 25 01 2012 300016864 001 C P 520 VUVDUVUVUUUVUVUUVUUVULVUVUUVULVULUVUULU VUUVUVUULUUVUUVUUODUUUVUUULUULLUULLU MO000063 gt Fill the bottom of the W groove opposite the U groove for the intermediary parts located on the periphery of the section with a continuous bead of DOW CORNING silicon diameter approximately 5 mm CD Rear section 2 Intermediate section M0
13. cd 1 on either side of the boiler starting from the front Distribute the S th ly lt S amp Me aie covers evenly A Each cover is fitted with a system whereby it can only be l 3 mounted with the handles turned outward Jo LGA Fit the two locks of each cover between the sections Rear a Push the cover towards the outside of the boiler to the closed position S Front Fasten the two brass nuts of each cover Clean off the protective varnish on the ground surfaces with diluent CAI CI o o a Number of sweeping covers per type 7 Boiler type Fmt TE O O O S 2 O O IS ICI S E IS a FENICIA EC IE INCIENSO JN INC FENICIOS E ID INC EEC E EEN Ed P 520 25 01 2012 300016864 001 C 21 M000081 gt Insert the thermocord in the sealing groove on each side and hold it in place with a few drops of silicone filler 22 Putting in place the lower trap doors M000082 gt Insert the thermocord in the sealing groove of the 2 lower flue ways on the rear and front of the boiler Put the 4 trap doors on the lower flue ways and fasten with the wing nuts 25 01 2012 300016864 001 C P 520 23 Burner door M000083 2 screws SIM 3 94x25 4 Refractory felt Rigid refractory plate OOO Put the furnace door insulating material in place and retain it with the 4 screws SIM 3 94x25 4 i L iA aS y IAN gt Place the furnace door on the floor and fasten the articulation o
14. d 21 sections C 23 and 25 sections M00010 Rear Front Right hand side Left hand side Rail support brackets Base frame me 0 00000 Note 2 lower rail support brackets and 2 upper rail brackets are left unused with 19 and 21 sections P 520 25 01 2012 300016864 001 C 44 Front see fig 46 po gt Fasten the lower rail with H8 x 30 screws and L8 washers SN gt The other rail support brackets are fastened opposite the holes YQ N X 1 provided on the lower rail Length required while assembling the 2 piece rails boilers Ca Q S os with 19 to 25 sections see fig 47 Don 45 Assembling the fastening brackets of the upper and lower rails Package RC2 and RC3 M000108 Imperative alignment gt Fix the fastening bracket of the upper rails package RC2 or RC3 on the upper lug Q these brackets must be vertically aligned with the lower rail support brackets gt Fitthe bracket onto the stub gt Fasten with 1 screw H10 x 50 and serrated washers and H10 nuts gt Assemble 1 Rapid nut on the top of the bracket with the tapped shaft on the inside 29 01 2012 300016864 001 C P 520 46 Installing the insulating material Package FA34 to FA41 Front M00010
15. e other rod 29 01 2012 300016864 001 C P 520 41 Assembling the cable channels 19 to 25 sections Package FA16 and Package FA18 FA20 FA22 FA24 Package FA16 7 Y Package FA18 FA20 FA22 FA24 1 e f DS i a M000103 N Length mm 2600 2910 3110 3310 Place the cable channels so that their bevelled end is to the front Fasten with 2 screws H8 x 16 L8 washers in the third hole starting from the front and opposite the special nut Fasten them to the intermediate piece and the rear crosspieces with 2 screws H8 x 16 and L8 washers Align the 2 additional cable channels with the two others v v y vY WW Fasten them to the intermediate piece and the rear crosspieces with 4 screws H8 x 16 and L8 washers 42 Assembling the casing positioning brackets package RC2 or RC3 gt Fasten the positioning brackets package RC2 or RC3 onto the right and left hand upper bosses of the front section with 2 screws H8 x 16 2 serrated washers 13 mm spanner P 520 25 01 2012 300016864 001 C 43 Assembling the lower rail support brackets package RC2 or RC3 m Example for a P 520 13 M000105 gt Fasten the lower rail support brackets using H8 x 16 screws Serrated washer 1 for the assembly direction see the drawings below 29 01 2012 300016864 001 C P 520 Assembly direction of lower rail support brackets seen from the top of the frame A 13 15 and 17 sections B 19 an
16. eath the boiler gt Join the pieces of insulating material to each other with the clips Number of sections package 4 package 5 19 21 A mm 2615 2875 3075 3275 25 01 2012 300016864 001 C P 520 48 Assembling the side casing panels Package FA142 to FA143 and FA10 to FA11 First assemble the panels on the front using the assembly length table opposite and continue up to the rear section O gt Fix the front side panels to the positioning brackets with H8 x 16 screws and serrated washers gt Push the insulating material into the top of the side panels and fasten the panels to the lower rails by means of the self drilling screws with the electric screwdriver 2 screws per panel O Fasten the side panels to each other with the clips Side panels Grey mm Boiler type Front light grey P 520 13 1050 P 520 17 P 520 21 P 520 23 1050 400 mm long panel in package FA10 600 mm long panel in package FA11 940 mm long panel in package MR4 1050 mm long panel in package MR5 Ed P 520 25 01 2012 300016864 001 C 49 Assembling the furnace door and lower crosspiece panels package RC2 or RC3 O Put the furnace door panel in place package RC2 or RC3 and fasten with 2 tapping screws 3 94 x 12 7 The furnace door panel may be cut in 2 at the micro joints O Fixthe casing support lower crosspiece package RC2 or RC3 by means of 2 screws H6 x 20 and 2 serrated washers M000112 50 A
17. ge RC2 or RC3 _ an aS M000124 Place the retaining crosspiece package RC2 or RC3 on the left and right hand front panels taking care to place the 2 central tabs behind the furnace door panel gt Fit the upper front panel package RC2 or RC3 onto the side panels via the 4 studs 46 P 520 25 01 2012 300016864 001 C 64 package RC2 or RC3 Putin place the insulation of the flue gas box and the lower rear insulating material package RC2 or RC3 Att the side crosspieces overlap at the rear by more than 10 mm we advise you to saw them off using a hacksaw 65 package RC2 or RC3 Put in place the 2 rear crosspieces package RC2 or RC3 behind the bend of the rear side panels and fasten each crosspiece to the side panels using 2 screws 3 94 x 12 7 29 01 2012 300016864 001 C P 520 66 package RC2 or RC3 Put the 2 clip on nuts in place on the side panels O gt Fitthe upper rear panel package RC2 or RC3 onto the studs and push it up gt Fasten with 2 screws H8 x 16 and serrated washers Fit the 2 lower rear panels package RC2 or RC3 onto the rear crosspieces O 67 Assembling the central plate for 13 to 17 sections Package FA23 FA25 FA27 M000128 gt Place the central plate on the cable channels with the round holes towards the front of the boiler gt Fasten with H8 x 30 screws and ser
18. led body only M000098 gt Mount the 2 crosspieces and fasten them onto the rods with an expansion spring 2 nut and 2 washer 29 01 2012 300016864 001 C P 520 37 Assembling the top insulating material 13 to 17 sections Package FA34 to FA41 Front Put in place the 600 mm wide packages FA30 to FA36 top insulating material on the body of the boiler Length mm 1800 2100 2200 M000099 38 Assembling the cable channels 13 to 17 sections Package FA23 FA25 FA27 D Rear Place the cable channels so that their bevelled end is to the front gt Fasten with 2 screws H8 x 16 L8 washers in the third hole starting from the front and opposite the special nut gt Fasten at the rear with 2 screws H8 x 16 L8 washers opposite the oblong holes and special nut 30 P 520 25 01 2012 300016864 001 C 39 Assembling the top insulating material 19 to 25 sections Package FA37 FA39 FA40 FA41 M000101 gt Putin place the 2 pieces of insulating material width 600 mm packages FA37 to FA41 on the body of the boiler gt Push the insulating material under the front and rear crosspieces Length mm 2 x 1200 2 x 1400 2 x 1500 2 x 1600 40 Assembling the intermediate piece 19 to 25 sections Package RC3 gt Assemble the intermediate piece on the assembly rods by fitting one slotted side onto one rod and using the flexibility of th
19. n the flue gas box gt Put the sweeping cover in place and fasten with 2 nuts H 10 and 10 washers 26 P 520 25 01 2012 300016864 001 C M000094 gt The flue gas outlet is fastened to the rear by means of 6 studs washers and 12 nuts n MO00095 A First adapt the steel connecting plate to the chimney connection flue then fasten that plate or the plate with a connecting piece with 10 nuts H10 and 10 washers 29 01 2012 300016864 001 C P 520 34 Assembling the flow switch gt Fasten the flow switch on the sleeve tube The direction of the arrow head on the collet must be the same as the flowing out of the water in the tube Flow switch Code no Number of sections wooo i fer E EI E sooo i fee P 520 25 01 2012 300016864 001 C 35 Assembling the baffle plates Boilers supplied with an assembled body i for boilers supplied with an assembled body only Only NL Mounting of the low water safety pressure switch Refer to the leaflet Mounting of the low water safety pressure sensitive switch delivered in the package M000097 Put the baffle plates into place in the upper front flue ways taking care to interlock them with each other before fitting them P 520 13 P 520 15 to P 520 19 P 520 21 to P 520 25 36 Assembling the upper crosspieces package RC2 or RC3 Boilers supplied with an assembled body D Rear D Front a ae i for boilers supplied with an assemb
20. nto the door with 3 screws HM 12 AO RY 24 Installing the hinge of the furnace door M000085 gt Fix the furnace door hinge on the right or left hand side of the front section by means of 3 screws HM 12x25 P 520 25 01 2012 300016864 001 C 25 Fitting the furnace door ya y DS O me Koo oo STI aa ON am i l i i r ga Ee S M000087 A j h D o O Lor Puls AP SR Fitthe door onto the hinge by inserting the pin gt Close the furnace door on the 8 studs and fasten with 8 washers and nuts 26 Fit the 2 doors of the upper flue ways wing nuts 29 01 2012 300016864 001 C P 520 27 Flame inspection window gt The flame inspection window is fitted with a 1 4 tapped hole for ventilation optional if a ventilation system is used connect the hole to the one provided for that purpose before the burner combustion head 28 Assembling the return flange on boilers P 520 13 to P 520 25 P 520 13 Package FA 67 P 520 13 Package FA 48 P 520 15 to P 520 25 Package FA 69 to FA 79 P 520 15 to P 520 25 Package FA 50 to FA 60 O O e P 520 13 Fit the water balancing diaphragm with the notches vertical onto the boiler return with a 170x222 gasket in between first soak the gasket in warm water Fit the heating return flange with a Y 170x222 gasket in between and fix it with 4 nuts H 18 E3 P 520 25 0
21. ole onto the lower connection of the front section hole in the lower part of the flange using 4 H 18 nuts with the gasket in between soak in warm water first 18 Hydraulic test ZN After assembling the boiler body the installer must carry out a water tightness test at a pressure equal to 1 3 times the operating pressure that is 9 75 bar mini for 10 minutes at least O Fita square flange with hole facing upwards onto the upper flange with outlet piece O Fita blind square flange onto the lower flange with return piece 29 01 2012 300016864 001 C P 520 gt Maintain pressure for at least 10 minutes Any drop in pressure indicates a leakage in the boiler body gt After the tightness test drain the boiler and remove all the parts used for the test 18 P 520 25 01 2012 300016864 001 C 19 Assembling the baffle plates M000079 Boiler P 520 Number of sections P8203 P 520 15 to 19 P520 21t025 Package no CM 23 CM 22 CM 23 2x CM 23 gt Put the baffle plates into place in the upper front flue ways taking care to interlock them with each other before fitting them 25 01 2012 300016864 001 C P 520 20 Assembling the sweeping covers The covers are numbered from 1 to 4 and must be fitted with a thermocord The length of the thermocord depends upon the cover and is given below Thermocord length 4 Place the 2 no 1 sweeping covers with the handles turned outward A ij DO
22. rated washers cS P 520 25 01 2012 300016864 001 C 68 Assembling the central plate for 19 to 25 sections Package FA18 FA20 FA22 FA24 Package RC3 Package FA16 Place the rear plate which is 1200 mm long O Fasten with 2 screws H8 x 30 and serrated washers Place the front plate with the round holes towards the front of the boiler O Fasten with 4 screws H8 x 30 and serrated washers Y v v v wv Fasten the joining plate with the round holes towards the front of the boiler with 4 tapping screws and serrated washers 69 Package FA34 to FA41 5 ds M x j 3 Putin place the sweeping cover insulating material packages FA34 to FA41 P 520 13 to P 520 17 2 pieces P 520 19 to P 520 25 4 pieces 29 01 2012 300016864 001 C P 520 49 M000131 Package MR4 to MR5 D Package FA10 to FA11 gt Place the side covers package FA7 to FA11 see table from the front to rear They have the same lengths as the side panels Central and boiler side covers mm je elsi cam a oa f oa ICI Boiler type 400 mm long panel in package FA10 600 mm long panel in package FA11 940 mm long panel in package MR4 1050 mm long panel in package MR5 Cover packages 50 gt P 520 25 01 2012 300016864 001 C 71 Data plate MO00048 B Glue the rating plate and CE marking on the casing of the boiler in an easily visible location
23. spires is equal to about 2 mm P 520 25 01 2012 300016864 001 C D Rear D Front M000069 gt Put in place the upper assembly rods in the two front and rear lugs gt Mount the 2 crosspieces supplied in package FA 5 6 with their bends turned backwards and fasten them to the rods with an expansion spring 1 nut and 1 washer gt Remove the assembly tool 25 01 2012 300016864 001 C P 520 15 Assembling the side assembly rods A The side assembly rods must be assembled from the rear to the front The rods must be inserted in the holes stated in the diagrams the lugs of the sections in which the assembly rods are to be inserted have 2 holes Place the expansion spring and washer on the rear of each rod Stop tightening the nuts as soon as the gap between the spires of the springs is about 1 mm
24. ssembling the control panel bracket all control panels package RC2 or RC3 M000113 Fit the 4 Rapid nuts on the front of the cable channels gt Fit the Rapid nuts in the slots 4 Rapid nuts for 13 to 17 sections 8 Rapid nuts for 19 to 25 sections gt Fix the control panel bracket package RC2 or RC3 underneath the 2 cable channels by means of 2 screws H8 x 16 and 2 serrated washers 29 01 2012 300016864 001 C P 520 51 package RC2 or RC3 gt Putthe front crosspiece in place package RC2 or RC3 and fasten with 2 screws H8x16 and 2 tapping screws 3 94 x 12 7 serrated washers m gt P 520 25 01 2012 300016864 001 C 52 Package RC6 93 Control panel assembly O Position the control panel on the front studs Open the control panel 2 screws on the side 54 Burner cable 5 M000116 Bring the burner cable behind the casing support and down to the burner between the side panel and insulating material a gt P 520 25 01 2012 300016864 001 C 99 Installing the bulbs M000117 gt Fix the control panel to the rear of the control panel bracket using 2 screws H 4 x 40 and serrated washers gt Carefully unroll the various bulbs and bring them out of the control panel through the opening in the bottom on the panel 96 gt Cut out the top insulating material to free the boiler pocket Then insert the bulbs inside the pocket
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