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Remeha Avanta Plus Biomass Brochure

1. Boiler Model Product Code Full Load kW Part Load kW Boiler Dry Weight kg Dimensions LxWxH mm Hydraulic Pressure Drop mbar 11K mbar 20K Water Flow Rate US 10k l s 20k Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max C Return Temperature Min C Maximum Working Pressure bar Fuel Type Burner Type Consumption Full Load kg hr Burner Control On Off Burner Noise Level dB Max Electric Power Input kW Max Current Consumption A Electrical Supply Flue Size mm Height Central Line Flue Gas Outlet mm Flue Gas Volume Full Load m hr Flue Gas Volume Part Load m hr Flue Gas Temperature High C Low C Type Tested and Seal of Approval by Test Procedure NOX Full ESS b ES mg m NIG Pere loads mg m Organic C Full Load 4 mg m Organic C Part Load 4 mg m Dust Full Load 4 mg m Dust Full load mg m CO Full Load mg m CO Part Laage mg m NOX Full Load 9 mg MJ NOX Part Load 3 mg MJ Organic Full Load mg MJ Organic C Part Load mg MJ Dust Full Load mg MJ Dust Full Load mg MJ CO Full Load mg MJ CO Part Load mg MJ PM10 Delivery Dimensions mm Residual Fan Pressure Full Load Pa Residual Fan Pressure Part Load Pa Boiler Volume Water Litre Ash Container Volume Litre Flow Connection Ret Ove urn Connection rheat Protection Valve Connection Burner Position Igni Fea Per tion Method ture formance and Combustion Control Back Burn Protect
2. When it comes to sustainability we think from the ground up renewable technologies CONTENTS page Introduction K Biomass and climate change 3 Fuel choices A Fuel storage 5 Fuel calculator 6 Transport systems U HPK RA 9 HPKI L 199 A HPKI K 180 550kW 29 HPKI R999 34 Important information 36 Notes ae Remeha Commercial has been manufacturing and supplying high performance low carbon and energy efficient heating products since 1935 Climate change is globally considered to be one of the most pressing and challenging issues of our time As a company Remeha is committed to creating a more sustainable future with new products that will support businesses and organisations in meeting our UK environmental and legislative targets and the nation in achieving decarbonisation Climate change is caused by the emission of harmful greenhouse gases which act like a blanket over the Earth s surface trapping heat in the atmosphere and raising surface and atmospheric temperatures with devastating results to the planet Carbon dioxide CO is one of the primary greenhouse gases Heating currently accounts for almost half of the UK s carbon emissions Using biomass as a fuel to produce deliver low carbon heating and hot water from a renewable source could significantly reduce this The Carbon Trust suggests that lifetime CQ emissions for woodchip biomass are in the range of 10 23 kg CO MWh compared with 263 302 kgCO MWh
3. lt E Water e E Water Insulation LJ Insulation Fire Bricks Fire Bricks The pipework has to be The pipework has to be connected that the connected so that the cover can be removed for cover can be removed for maintenance at any time maintenance at any time j CN H OM in a eee E ie a eee ae Safety valve sensor Safety heat exchanger for overheat protection connection thread 1 2 by safety heat exchanger external thread x heat trol 1 2 tion thread 1 2 i ensor heating contro safety A Sensor heating control 1 2 uiad RTE A AE E Spare pocket 1 2 Sensor boiler ad 1 2 Safety valve sensor for Sep RIE Spare pocket 1 2 l a 1 2 left or right Connection thread Flow 6 4 High limit circuit breaker safety heat exchanger Pocket for thermometer Connection thread ee bK T ET Behind the cover is a vent plug which connection thread 1 2 1 2 left or right flow 6 4 High limit curcuit breaker HW ISK 1 2 x 200mm has to be opened at initial start up OOO 192 Connection thread Behind the cover is a vent plug Return 6 4 which has to be opened at initial start up BE T lt O gt f Nn ae 1 S gt O ZA Return 950 BE O SE Z gt L 2 T e ale O gt O A Connection thread Drain 6 4 Base width 843 Connection thread Connection thread drain 6 4 return 6 4 Lengthinmm Heightinmm Fluegasconnectioninmm Combustion chamber TUET TEE ET
4. Flow Temperature Max Return Temperature Min Maximum Working Pressure Fuel Type Burner Type Consumption Q Full Load Burner Control On Off Burner Noise Level Max Electric Power Input Max Current Consumption Electrical Supply Flue Size Height Central Line Flue Gas Outlet Flue Gas Volume Full Load Flue Gas Volume Part Load F lue Gas Temperature Type Tested and Seal of Approval by Test Procedure NOX Full Load 2 3 4 NOX Part Load 9 4 Organic C Full Load 4 Organic C Part Load 4 Dust Full Load 4 Dust Full Load 4 CO Full Load 4 CO Part Laa NOX Full Load 3 NOX Part Load Organic C Full Load Organic C Part Load Dust Full Load Dust Full Load CO Full Load CO Part Load PM10 Delivery Dimensions Residual Fan Pressure Full Load Residual Fan Pressure Part Load Boiler Volume Water Ash Container Volume Flow Connection Return Connection Overheat Protection Valve Connection Burner Position Ignition Method Feature Performance and Combustion Control Back Burn Protection by Ventilation Dependent Operation Type of Fans kW kW kg mm mbar 11K mbar 20K l s 10k l s 20k ae aC bar kg hr dB kW mrm mm m3 hr m3 hr High C Low C Litre Litre 1 based on wood chips 20 moisture 800kWh kg 200kg m3 2 referring to 0 C and 1013mbar dry fume 13 Vol 0 3 calculated as NO 4 ref
5. J 1 4 The data published in this brochure is based on the latest information at date of publication and may be subject to revisions We reserve the right to continuous development in both design and manufacture therefore any changes to the technology or equipment employed may not be retrospective nor may we be obliged to adjust earlier supplies accordingly renewable technologies PRET
6. cast alloy with pull out ash removing box under it Combustion chamber door in front renewable technologies amp lt BB E GR BE O T O gt IS L 2 BE ES O gt A incl multi cyclone flue dust interceptor Flue dust interceptor for removing the flue dust from flue gases The interceptor is installed compact on the boiler Housing with phased installed cast metal cyclones Ash discharge cone with appropriated outflow form discharge system separated position of ash container incl flue gas ventilator For creating and regulating the negative pressure in the boiler Sturdy housing In steel Radial running wheel welded and balanced dynamically Motor with shaft and heat diversion panel designed to cope with high temperatures Insulation class F Automatic cleaning of boiler tubes optional The cleaning of the interior of the boiler tube is carried out by means of an Intensive compressed air shock This cleans the tube at high speed and loosens any ash sticking on the walls Special valves with a very high air throughput with a very short opening time are used to achieve the air prop The tube stays clean as a result of the application of this cleaning principle keeping the expenses and effort Involved in additional cleaning work to a minimum The flue gas temperature Is low The efficiency of the boiler is also improved Special air jets with fast
7. gt f Z ae 1 S gt O ZA HPK RA 60 Wood Pellet Wood Chip Boiler Model Product Code Full Load kW Part Load kW Boiler Dry Weight kg Dimensions LxWxH mm Hydraulic Pressure Drop mbar 11K mbar 20K Water Flow Rate US 10k US 20k Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max RE Return Temperature Min WG Maximum Working Pressure bar Fuel Type Burner Type Consumption Full Load kg hr Burner Control On Off Burner Noise Level dB Max Electric Power Input kW Max Current Consumption A Electrical Supply Flue Size mm Height Central Line Flue Gas Outlet mm Flue Gas Volume Full Load m3 hr Flue Gas Volume Part Load m hr Flue Gas Temperature High C Low C Type Tested and Seal of Approval by Test Procedure NOK SIE ESI E mg m NOX Part Load 3 4 mg m Organic C Full Load 4 mg m Organic C Part Load mg m Dust Full Load 4 mg m Dust Full Load 4 mg m CO Full Laage mg m CO Part Load mg m NOX Full Load 3 mg MJ NOX Part Load 3 mg MJ Organic C Full Load mg MJ Organic C Part Load mg MJ Dust Full Load mg MJ Dust Full Load mg MJ CO Full Load mg MJ CO Part Load mg MJ PM10 Delivery Dimensions mm Residual Fan Pressure Full Load Pa Residual Fan Pressure Part Load Pa Boiler Volume Water Litre Ash Container Volume Litre Flow Connection Ret Ove urn Connection rheat Protection Valve
8. moisture 800kWh kg 200kg m3 2 referring to 0 C and 1013mbar dry fume 13 Vol U 3 Calculated as NO 4 referring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 100 401769 100 30 1963 2135 FS x 1709 13 1 4 2 38 1 19 94 6 94 1 J5 55 3 Pellets acc to EN14961 2 0ENORM M7135 Forward fired ceramic 20 Modulating n a 6 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 174 65 4 109 81 TUV Siid According to test report 80 1 1 2 11 2 IZ Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 100 401771 100 30 1963 2155 x 739 X 1709 13 1 4 2 38 1 19 ous 92 9 25 SS 8 CEN TS P16 P45 Forward fired ceramic 25 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 205 BR 115 84 TUV Siid According to test report 80 11 2 11 2 1 2 Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan renewable technologies T T lt O D gt _ Nn E E a G gt O Z BE O BE 2 O gt Nn ee ae T an O gt S Z HPK RA 120 Boiler Model Product Code Full Load Part Load Boiler Dry Weight Dimensions Lx W x H Hydraulic Pressure Drop Water Flow Rate Thermal Efficiency Full Load Thermal Efficiency Part Load
9. ture formance and Combustion Control Back Burn Protection by Ven tilation Dependent Operation Type of Fans 9 oe 79 4 based on wood chips 20 moisture 800kWh kg 200kg m3 referring to 0 C and 1013mbar dry fume 13 Vol U calculated as NO referring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 49 401011 49 15 724 1430 x 765 x 1445 clone 11 1 17 TLS 93 7 JIA 2 55 3 Pellets acc to EN14961 2 0ENORM M7135 DIN Forward fired 10 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 180 1325 86 32 3 126 94 T V S d According to test report HPK RA 49 401028 49 15 724 1430 x 765 x 1445 36 5 11 1 17 0 59 SH ISL 92 8 95 55 3 CEN TS 14961 P16 P45 Forward fired ceramic 12 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 180 1325 101 eve 154 84 TUV Siid Range tested 82 l N A 9 7 150 43 1 1 2 11 2 1 2 Left or right Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan 94 105 129 145 11 29 19 40 19 26 19 58 Des 103224 224 11 2 1 1 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan renewable technologies BE T lt O gt 7 U T 98 O gt O Z BE T lt O
10. water heater atmospheric or conventionally flued Quinta etc will need their combustion ventilation air in addition to the above in accordance with standard BS6644 calculation FLUEING REQUIREMENTS It is Important to understand the Biomass boilers operate on a natural draught flue principle therefore it is assumed that there is no or very little residual fan pressure available for the flue calculation In all instances a flue calculation must be carried out In accordance with EN13383 this will confirm safe removal of the flue gases in all but abnormal weather conditions The biomass boiler flue must be connected into a stainless steel twin wall flue system with at least a 25mm insulation the flue must also be suitable and approved for wood burning appliances always contact a flue specialist for more guidance The cross sectional area of the boiler flue outlet must never be reduced in diameter for longer flue runs or if additional bends are to be added then this may include an Increase In diameter If multiple biomass boilers are to be used then each boiler must have its own flue and must not be shared with any other appliance The flue route must have a 1 3 2 3 rule applied which means 1 3 is horizontal with 2 3 vertical this should then bend 90 if at all possible Offsets should be done with two 45 bends with the route taking an upward path under no circumstances should the flue take a downward path If the flue r
11. 49 Wood Pellet Wood Chip Boiler Model Product Code Full Load kW Part Load kW Boiler Dry Weight kg Dimensions LxWxH mm Hydraulic Pressure Drop mbar 11K mbar 20K Water Flow Rate l s 10k US 20k Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max RE Return Temperature Min ae Maximum Working Pressure bar Fuel Type Burner Type Consumption d Full Load kg hr Burner Control On Off Burner Noise Level Max Electric Power Input kW Max Current Consumption A Electrical Supply Flue Size mm Height Central Line Flue Gas Outlet mm Flue Gas Volume Full Load mh r Flue Gas Volume Part Load mh r Flue Gas Temperature High C Low C Type Tested and Seal of Approval by Test Procedure NOX Full Load 3 4 mg m NOX Part Ee mg m Organic C Full Load 4 mg m Organic C Part Load 4 mg m Dust Full load mg m Dust Full Load A mg m CO Full Load mg m CO Part Logat mg m NOX Full Load mg MJ NOX Part Load 3 mg MJ Organic C Full Load mg MJ Organic C Part Load mg MJ Dust Full Load mg MJ Dust Full Load mg MJ CO Full Load mg MJ CO Part Load mg MJ PM10 Delivery Dimensions mm Residual Fan Pressure Full Load Pa Residual Fan Pressure Part Load Pa Boiler Volume Water Litre Ash Container Volume Litre Flow Connection Return Connection Ove rheat Protection Valve Connection Burner Position Igni Fea Per tion Method
12. Connection Burner Position Igni Fea Per tion Method ture formance and Combustion Control Back Burn Protection by Ven tilation Dependent Operation Type of Fans 2 3 4 based on wood chips 20 moisture 800kWh kg 200kg m3 referring to 0 C and 1013mbar dry fume 13 Vol U calculated as NO referring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 60 401012 60 18 1330 10 x935 x 1765 6 1 1 8 1 43 0 71 ee Tost 25 55 2 Pellets acc to EN14961 2 OENORM M7135 DIN Forward fired 2 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 108 oe 144 94 T V S d According to test report S RS E e Gr S Pe xe N A 11 6 220 43 1 1 2 11 2 1 2 Left or right Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 60 401029 60 18 1330 1540 x 935 x 1785 6 1 1 8 1 43 0 71 SH 92 8 95 55 3 CEN TS 14961 P16 P45 Forward fired ceramic 15 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 126 46 154 84 T V S d Range tested 94 127 101 138 1 19 26 IE 24 163 224 43 1 1 2 11 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 75 Wood Pellet Wood Chip
13. MJ mg MJ mg MJ Litre Litre 1 based on wood chips 20 moisture 800kWh kg 200kg m3 2 referring to 0 C and 1013mbar dry fume 13 Vol U 3 calculated as NO 4 referring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 85 401015 85 26 1570 1760 x 935 x 1785 122 ou 2 08 1 02 93 1 94 6 93 7 94 1 25 55 3 Pellets acc to EN14961 2 OENORM M7135 G50 Forward fired ceramic 17 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 159 57 2 109 144 81 94 T V S d Range tested HPK RA 85 401032 85 26 1570 1760 x 35 x 1765 12 2 ou 2 03 1 02 917 938 928 929 Y 55 6 Forward fired ceramic 21 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 181 65 8 115 154 84 TUV Siid Range tested 101 134 138 184 94 106 129 146 43 11 2 11 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan 101 104 138 143 lt 1 1 le ee 27 ees 1549 19 26 a I TE 24 26 74 163 102 224 66 73 76 96 lt 1 1 lt 1 4 8 24 13 19 PE 54 112 N A 6 2 320 43 11 2 11 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 100 Boiler Model Product Code Full Load Part Load Boiler Dry Weight Dimensions Lx Wx H H
14. O Z HPKI R 999 Air cooled step grate boiler Handles fuel with a moisture content of 55 G100 Wood chips a Efficiency gt 90 RHI Emission certificate High efficient combustion Capable of full output burning Huge grate area grates moved by dedicated hydraulic pump Pneumatic heat exchanger cleaning Touch screen control panel Fuel delivery by walking floor and cross conveyor Under grate ash discharge supplied as standard Cyclone supplied as standard ceramic filter can be used in lieu HPKI R 999 999 465 739 142 E 860 86 95 165 3750 1770 e 2 IST e 150 170 20 32 S20 4840 95 3400 10 43 14 6 1255 25 900 renewable technologies lt T 2 T z ag O D gt Fa va Td AJ D 2a WATER TREATMENT It is generally considered good practise to treat the system water The biomass boilers have a steel heat exchanger so a suitable Inhibitor should be used for steel and all other metals in the heating system BOILER ROOM VENTILATION REQUIREMENTS Biomass boiler room ventilation can be determined by the following formula Boiler Output kW x 3 222 80 cm Free Area cm2 For example a 145kW boiler would need 547cm of free area air inlet A 100kW and a 45kW together in the same boiler house would have the Same requirement Any conventionally flued appliances e g pressure jet
15. Part Load Boiler Dry Weight Dimensions Lx Wx H Hydraulic Pressure Drop Water Flow Rate Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max Return Temperature Min Maximum Working Pressure Fuel Type Burner Type Consumption Full Load Burner Control On Off Burner Noise Level Max Electric Power Input Max Current Consumption Electrical Supply Flue Size Height Central Line Flue Gas Outlet Flue Gas Volume Full Load Flue Gas Volume Part Load F ue Gas Temperature Type Tested and Seal of Approval by Test Procedure NOX Full Load 3 4 NOX Bart SGT t Organic C Full Load 4 Organic C Part Load DUStEUIIEoadi Dust Full Load 4 CO Full Load CO Part Loaec NOX Full Load 3 NOX Part Load Organic C Full Load Organic C Part Load Dust Full Load Dust Full Load CO Full Load CO Part Load PM10 Delivery Dimensions Residual Fan Pressure Full Load Residual Fan Pressure Part Load Boiler Volume Water Ash Container Volume Flow Connection Return Connection Overheat Protection Valve Connection Burner Position Ignition Method Feature Performance and Combustion Control Back Burn Protection by Ventilation Dependent Operation Type of Fans kW kW kg mm mbar 11K mbar 20K l s 10k l s 20k 2G aC bar kg hr dB kW mrm mm m3 hr m3 hr High C Low C mg m mg MJ mg
16. Temperature Min Maximum Working Pressure Fuel Type Burner Type Consumption 10 Full Load Burner Control On Off Burner Noise Level Max Electric Power Input Max Current Consumption Electrical Supply Flue Size Height Central Line Flue Gas Outlet Flue Gas Volume Full Load Flue Gas Volume Part Load F lue Gas Temperature Type Tested and Seal of Approval by Test Procedure NOX Full Load 3 4 NOX Part Load 3 4 Organic C Full Load 4 Organic C Part Load 4 Dust Full Load 4 Dust Full Load CO Full Load CDT Sart lL aaile NOX Full Load 252 NOX Part Load 2 Organic C Full Load Organic C Part Load Dust Full Load Dust Full Load CO Full Load CO Part Load PM10 Delivery Dimensions Residual Fan Pressure Full Load Residual Fan Pressure Part Load Boiler Volume Water Ash Container Volume Flow Connection Return Connection Overheat Protection Valve Connection Burner Position Ignition Method Feature Performance and Combustion Control Back Burn Protection by Ventilation Dependent Operation Type of Fans kW kW kg mm mbar 11K mbar 20K V s 10k V s 20k oe SIC Dar kg hr dB kW mm mm m3 hr m3 hr High C Low C 3 WM 3 Litre Litre 1 based on wood chips 20 moisture 800kWh kg 200kg m3 2 referring to 0 C and 1013mbar dry fume 13 Vol U 3 calculated as NO 4 referrin
17. closing valves are built into the boiler doors Compressed air tank directly adjacent to valves with pressure sensor and safety valve Automatic valve control for optional setting up of the cleaning interval Suitable fuel Wood chip max 40 moisture content acc ONORM M7133 or EN 14961 Wood pellets acc ONORM M 7135 as well as DIN Plus or wood pellets Class Al acc to EN 14961 2 Cell wheel 100 protection against burn back The multi tested full metal cell wheel reliably interrupts the boiler with the storage room and thus provides 100 protection against burn back The blades are attached to the running wheel at an offset angle to the rotary axis to enhance the cutting action In addition the blades are slightly curved which prevents noise generation and reduces compressive forces A fixed cutting edge is integrated in the stable and noise dampening cast enclosure to reduce the size of longer pieces of material GILLES BOILER CONTROL for HPKI K R 180 550 kW for pellets and wood chip boilers Continuous output regulation in the range from 30 to 100 Combustion optimalisation Lambda control m Underpressure regulation Air quantity regulation Control and regulation of the complete process Starting in silo by fuel discharge up to the heating boiler by means of PLC suitable for industry usage Programming in compliance with the standard IEC 61131 3 of world wide validity Duly elaborated contro
18. 0 08 o13 oas om 020 023 025 028 030 033 os osse os oas oas oss oso oss oss ose 017 020 023 027 030 033 037 0a0 os oa7 050 053 057 060 03 07 070 073 077 0a0 o21 o2 029 o3 os oa oa oso osa ose oss o67 on 075 079 os os osz oss 100 025 030 035 osx oas oso oss oso oes 070 ors oso oss oso oss 100 105 110 115 120 029 os om oar oss oss oe 070 076 ose os os os 105 141 117 123 128 134 140 oss oa 047 oss oseo 067 073 osm os7 oss 100 107 143 120 127 133 140 147 153 160 ose oas 053 oso oee or os 090 098 105 13 120 128 135 143 150 158 165 173 180 0 42 2 00 oss_ oa 073 o 3 oz 101 110 129 128 138 147 156 165 174 183 193 202 211 220 050 060 070 oo o90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 2 lt 0 054 2 60 0 58 2 80 0 63 3 00 0 67 3 20 om os 099 143 128 142 156 170 184 198 203 227 201 255 269 203 208 312 326 3 40 o7s 090 105 120 135 150 165 180 195 210 225 240 255 270 25 300 315 330 345 3 60 e I TS JS TRANSPORT SYSTEMS Standard rising and kinked pellet augers Pellet auger with gear motor multiple bearings and support feet for stabili
19. 1 amp 2 Length dE nies me LLL LLL min clearance boiler with 240l ash bin min clearance boiler with 2401 ash bin m T O z C IL lt Z Z O E gt S gt f I LT J N SIS EIS TT T 2 2 TI S z O D QD gt gt SS PAA E 2A min clearance boiler with 800l ash bin 450 530 TSU 2000 SU 2200 120 5 0 er MoUs 1070 1050 1150 2000 230 O 2 830 2 6 48 195 310 T50 150 1 1150 4 6 48 1600 1 1170 1 32 2200 1600 920 590 1580 530 1170 670 970 1050 2200 250 200 2 45 1 32 830 240 3190 1150 2200 1600 920 590 1580 530 1170 670 1150 1970 1050 1150 2200 250 150 65 200 2 45 1 32 830 4 6 48 300 3450 1250 2250 1800 920 590 1810 500 1400 730 1160 1990 1050 1200 2200 250 170 80 200 293 1 74 MRE 72 Boiler specification 1 Minimum clearance 360 3450 1250 2250 1800 920 670 1810 500 1400 730 1160 1990 1050 1200 2200 250 170 80 250 293 1 74 moo 1 5 72 180kW amp 240kW 1150mm 1600mm 2320 2520mm 1150mm 450 3950 1440 2480 2300 920 670 2290 716 1684 730 1320 2270 1200 1280 2220 300 150 100 300 4 60 2 45 15503 110 360kW amp 360kW 1250mm 1800mm 2720mm 1250mm 550 3950 1440 2480 2300 920 670 2290 716 1684 730 1320 2270 1200 1280 2220 300 150 100 300 4 60 2 45 1550 4 6 110 450kW amp 550kW 1450mm 2300mm 3220mm 1450mm renewable technologies BE a lt O gt L w T L al O gt
20. 3 2 referring to 0 C and 1013mbar dry fume 13 Vol 0 3 calculated as NO 4 referring to 0 C and 1013mbar dry fume 10 Vol U HPK RA 160 4011534 159 51 2463 E x 93501735 33 6 10 2 3 58 179 J32 94 1 25 59 3 Pellets acc to EN14961 2 OENORM M7135 Forward fired ceramic 31 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 T 113 131 81 T V S d Range tested HPK RA 160 401602 150 SH 2463 2020 x 935 X 1785 33 6 10 2 3 58 179 rales 92 9 ES 55 3 G50 Forward fired ceramic 39 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 318 127 143 84 T V S d Range tested 157 111 153 114 117 161 104 143 lt lt 2 lt 1 lt 2 lt 1 lt 2 gA lt 2 36 50 31 43 23 OZ 26 35 25 3S 62 85 18 25 74 102 74 81 78 76 lt 1 1 lt 1 lt 1 ES 23 15 1 16 45 12 54 N A N A 6 6 5 5 620 620 80 80 2i Z Z Z 1 2 1 2 Rear only Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan WOODCHIP BOILER HPK RA 49 a ister Section C C E Insulation W Fire Bricks al TUT uw UW Tal LA fw A A A NE KZV VY 789 MEANS Optional e g Safety heat exchanger connection boiler sensor heating con
21. 38 675 713 750 798 25 863 2 08 10 00 2 25 12 00 250 300 350 400 450 soo 550 600 650 700 750 800 eso 9 00 950 1000 1050 1100 1150 12 00 271 13 00 2 92 14 00 3 13 15 00 333 400 467 533 600 667 733 800 67 933 1000 1067 1133 1200 1267 1333 1400 1467 1533 16000 3sa_ 425 496 567 638 708 779 850 921 992 1063 1133 1204 1275 1346 1417 1488 1558 1629 17 00 375 450 525 600 675 750 25 900 975 1050 11 25 1200 12 75 1350 1425 1500 1575 1650 1725 18 00 3 96 19 00 417 20 00 BIOMASS FUEL CALCULATOR PER DAY Chip 800kW hrs m 200kgs osa oa7 oso 053 ose oso os3 ose 069 072 075 056 06s os 075 oa oes e a aa9 125 13 138 14 1 50 Lo ee we Ie 175 2 19 3 50 2 63 3 94 34 E 3 06 2s sm 34a 375 406 438 4 81 525 563 600 638 675 713 750 788 825 863 oo se ao aar ase 528 569 609 650 691 731 772 enm 85a 894 934 975 6 13 am as 516 563 609 656 aso soo sso 600 650 700 7so soo sso 900 950 1000 1050 1100 1150 1200 744 7s8 sa 900 956 1013 1069 1125 1181 1238 1294 1350 8 31 875 Pellet 3000kW hrs m 650kgs F005 00s 007 008 008 ooo o10 oa1 o12 0413 o13 014 o15 oa6 017 018 o18 019 020
22. OOD CHIP SR gt PA N S o PE lt T N P lt oe T cz Ca Cell wheel Transport direction Transport auger with continuously progressive 8mm auger flights stops that material getting stuck renewable technologies OVERVIEW BOILER CONTROLS HPK RA Gilles HPK RA boilers are suitable for both pellet and The Gilles Touch control panel incorporates PELLET Key Features woodchip the high performance boiler is produced as state of the art programming and Instrumentation 1 Pellet burner in highly heat resistant steel for a tension free welded construction to maximise the Alongside conventional sensors the boiler benefits HPK RA 12 5 60 or ceramic for HPK RA 75 160 strength and durability of the boiler Welded high from independently controlled primary and secondary 2 Ash removal via ash agitator with special drive performance multiple draught boiler in thick walled combustion zones managed by the control system technology ash compression resulting in long boiler plate S235JR 6mm width Horizontal heat This enables clean and complete burning of the fuel SO RUN rel eget E COT exchanger tubes in seamless drawn thick wall boiler and achieves 95 efficiency optimising emissions home ESTE e Or re ae epe tenes no changeover required pipe 70mm thick external insulation The Gilles Touch via an internet connection allows 4 Horizontal pipe heat exchanger with automatic Suitable for automatic combusti
23. S AT A GLANCE Wood chip Boiler output kW x hrs run per day x day run per week kW hrs produced per week kW hrs per week divided by 800 kW hrs per m3 of chips m required per week Wood pellet Boiler output kW x hrs run per day x day run per week kW hrs produced per week kW hrs per week divided by 3000 kW hrs per m of Pellet m3 required per week Wood chip storage As mentioned previously chips do not free flow so are not suitable for the sort of storage used for pellets To move chips from the store to the transport system a Sweep Auger needs to be used In operation the auger which is driven by an electric motor transfers its drive into a gearbox underneath the circular disc which then makes the arms rotate and drag the fuel to the auger The fuel is then transported to the boiler via auger s like wood pellets Choose the largest diameter sweep collector that will fit between the fuel store walls to minimise fuel left around the edges Sweep collector operation undermines fuel causing it to fall inwards and then be fed Into the feed auger One motor drives the sweep collector and feed auger The wood chip store should be as square as possible to minimise the fuel left in the corners Wood pellet storage As previously mentioned pellets will flow freely so they can be kept in a fuel store with a sloping floor to a central feed auger ideal slope of 40 degrees or more The fuel can then be moved us
24. TE r 9 320 1570 1478 1685 1305 1200 1785 1670 1640 200 820 925 85 3 1 9 320 1570 1478 1685 1305 1200 1785 1670 1640 200 1820 925 espana toe was cove ction Comicon 100 SIS 9 495 1963 1853 2060 1680 1400 1785 1670 1640 250 1820 1300 120 10 1 9 495 1963 1853 2060 1680 1400 1785 1670 1640 250 1820 1300 Pack ae wea ae eee HE 145 Ad 9 620 2463 2318 2525 2145 1840 1785 1670 1640 250 1820 1765 60 21 9 220 1330 1238 1445 1065 1000 1785 1670 1640 200 1820 925 BK 9 620 2463 2318 2525 2145 1840 1785 1670 1640 250 1820 1765 renewable technologies MINIMUM CLEARANCE HPK RA 49 160 HPKI L 199 lt T z AD al lt C7 Se T Z gt BE E The high performance boiler is produced as a stress Underfeed firing and ash discharge L 7 free welded construction The thermally insulated The combustion of the fuel is completed in the retort T door at the front swings out completely permitting The burnt material will be pushed towards the ash L 7 completely free access for cleaning all the boiler flues discharge augers The two ash augers transfer the ash L The boiler is constructed in accordance with into two separate ash bins to be emptied regularly O the natural combustion process of the wood fuel TA The gasification combustion chamber is built on a Heat exchanger cleaning direct pass principle High combustion temperatures The solenoid activated valves on the heat exchanger anda long furnace durat
25. U U C H P Key Features 1 Cell wheel D lt lt T T AJ Po lt T T Wood Chip Cascade control of up to 5 boilers G30 W30 as per EN 14961 4 Property Class Al Trend logging over 6 months exportable to USB stick Pellet and can be shown in Excel 6mm as per EN 14961 2 Property Class Al 2 Wood chip burner in high quality heat resistant Automatic error notification via email ceramic 3 Ash removal via ash agitator with special drive technology ash compression resulting in long emptying intervals Password protected Optional 4 Combustion chamber door for log wood operation no changeover required BP Om ae eco nety Cain via 5 Horizontal pipe heat exchanger with automatic Status request and alterations possible via SMS cleaning 6 Ceramic lined afterburning chamber with current boiler temperature operating mode ante individually offset heat resistant fire bricks boiler status etc 7 Flue gas fan for optimal ignition process and permanent negative pressure in the boiler 8 Lambda probe for fuel detection and optimised clean combustion process 9 Overheat protection 10 Welded multiple draught boiler in 6 mm boiler plate 11 Shunt circuit with pump and mixing valve available 12 Primary air modulating variable 13 Secondary air modulating variable renewable technologies L lt m 20 m HPK RA OUTPUT 49 153kW PELLET amp WOOD CHIP HPK RA
26. before making a final decision Wood pellets have a calorific value and a higher bulk density than Wood chip this could make them more suitable for installations with a limited storage capacity or where frequent fuel deliveries are not viable the calorific value of 5m of Wood pellet is equivalent to approximately 18m3 of Wood chip Wood pellets Vs Wood chips Pellets flow freely whereas chips do not Pellets are a more dense form of fuel than chips therefore take less storage space per kW hr Pellets are generally more expensive per kW hr than chips A wood chip boiler can burn pellets whereas a pellet boiler can t burn wood chip Summary At the time of writing chips are about 60 of the cost per kW hr of Natural Gas and pellets are about the same as Natural Gas therefore chips do have the possibility of giving a payback as well Pellets are about 50 the cost of Gas Oil per kW hr If fuel storage space on site labour or a local supply of chips are unavailable it is evident that pellets will give a significant carbon reduction over traditional heating fuels Wood pellet Wood chip Density kg m approx 650 200 Heat output kW hr m approx 3000 800 WOOD FUEL STORAGE Consideration now needs to be given to the type of fuel store suitable for the different fuels as each has a different requirement There is however one overriding consideration to bear in mind for both fuels it is easier to move the heating sy
27. ction thread Return 60 120kW 6 4 145 160kW 2 Return 950 Base width 843 drain 6 4 60 T 9 E een a G a a a T 925 75 3 9 Ee a s e o 01900 LRR S700 ea 90H L 18920 925 85 J 9 SH S70 a Reon l eo 925 100 S 9 RE Soa esau a Woon E ison TH Maine TR 1300 120 10 1 9 495 1963 1853 2060 1680 1400 1785 1670 1640 250 1820 1300 ie 9 S ae eo ae ie ee se oe a ee eo 1765 150 Ad 9 FO aoe T sel oe ee coe iGO THT 250m TT 1765 PELLET BOILER HPK RA 49 S Water Section C C Insulation Bn AA A AAND KAH LTT YT TY VW Vp BX Sma RAA A fA AY I aY 7 PY Fup a a lt a R Iig a 111757 l rr Optional e g Safety heat exchanger connection boiler sensor heating control thread 1 2 external thread Connection thread Spare pocket 1 2 Pocket for thermometer Flow 6 4 1 2 left or right Safety valve sensor for overheat protection by safety heat exchanger connection thread 1 2 Connection thread Return 6 4 ans L H Sensor heating control 1 2 Sensor boiler control 1 2 x 200mm N Connection thread Base width 675 drain 6 4 49 8 1 6 150 724 1238 1445 1063 1000 1445 1055 1925 180 1480 685 renewable technologies T Se T lt O gt 7 U T a8 O gt O Z PELLET BOILER HPK RA 60 PELLET BOILER HPK RA 75 160 Section A A Section A A l
28. educed to virtually zero with the use of ceramic filters on the flue outlet available from Remeha m Sulfur Oxides SOx cause acid rain Modern wood systems have 1 6 the SO emissions of Tuel oll Nitrogen Oxides NOx produced by all combustion processes cause ozone smog acid rain and respiratory problems Carbon Monoxide CO is produced by all fuel combustion processes The level produced by wood combustion depends very much on how well the system is set up and maintained CO emissions from wood burning are of relatively minor concern to air quality except in some areas that already have high levels of CO in the air from traffic exhaust Volatile Organic Compounds VOCs are a large family of air pollutants some of which are produced by fuel consumption Some are toxic others are carcinogenic VOCs elevate ozone and smog levels in the lower atmosphere causing respiratory problems Both wood and oil combustion produce VOCs wood is higher in some compounds and oil is higher in others VOC emissions can be minimized with good combustion practices renewable technologies z alg D gt rA Ce Td O AJ a NOTES NOTES renewable technologies Remeha Commercial Pa i Innovation House 3 Oaklands Business Centre Oaklands Park Wokingham l RG41 2FD T 0118 978 3434 biomass dremeha co uk www remeha co uk September 2014 L O AOD PREMIX BURNER CLEAN COMBUSTION FULL
29. el stocking Automatic ash removal in Combustion chamber door Heat exchanger Combustion chamber Power kW Working Pressure kPa Test Pressure kPa Volume of water in boiler Litre Weight of boiler Kg A mm Al B Bi Flue pipe connection E H H1 D1 Flow D2 Return D3 Safety Flanges D4 Safety Flanges D5 Drain Wy 300 450 920 1800 1005 2660 1400 Ag 250 623 2129 LAS DN80 NP6 DN80 NP6 DN40 NP16 DN40 NP 16 q HPKI K OUTPUT 180 550kW PELLET amp WOOD CHIP The HPK IK high performance boiler is produced as a tension free welded construction The heat insulated door at the front swings out completely permitting so a free access for cleaning all the boiler flues Constructed In accordance with the natural combustion process of the fuel wood The gasification combustion chamber built on the direct current principle is lined with a ceramic variable replaceable radiant ceiling The high combustion temperatures and a long persisting time of the gases in the furnace guarantee clean combustion Primary and secondary combustion air zone with air flow reading in the supply air ducts and linear air dosage by rotary valve and actuator Ceramic lining in High temperature resisting special fire concrete m Underfeed fuel stoking with combustion retort in heat resistant steel incl grate rods In fire resistant cast alloy Combustion grate incl Grate rods in fire resistant
30. erring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 120 401770 120 36 1963 2155 x 935 x 1765 18 9 5 8 2 86 1 43 93 2 94 6 94 1 95 55 3 Pellets acc to EN14961 2 OENORM M7135 Forward fired ceramic 24 Modulating n a 2 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 22 T E 109 131 81 TUV Siid Range tested 11 11 161 lt 1 mile lt 1 lt 2 28 36 50257 Zo 32 83 25 12 35 18 25 74 89 78 4 134 7 80 1 1 2 11 2 1 2 Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 120 401772 120 36 1963 2155x935 x 17 85 18 9 5 8 2 38 1 43 913 235 92 9 ES 55 3 G50 Forward fired ceramic 30 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 250 1640 248 91 8 115 143 84 T V S d Range tested 197 184 106 111 146 153 104 143 lt 1 lt 2 P lt 2 SI S OHA 26 35 reve 26 85 74 102 73 81 76 alle lt 1 LI A 19 13 45 54 N A 6 6 495 80 11 2 11 2 1 2 Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 145 Boiler Model Product Code Full Load Part Load Boiler Dry Weight Dimensions Lx Wx H Hydraulic Pressure Drop Water Flow Rate Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max Return
31. for natural gas As technology advances biomass boilers now offer greater ease of use and flexibility making them one of the most popular of all renewable technologies Remeha s range of high performance biomass boilers provide controllable environmentally friendly low carbon heating with efficiencies of up to 96 GCV and emission levels significantly below the new minimum levels of Building Regulations Biomass boilers are often specified in conjunction with gas condensing boilers The Remeha range of biomass boilers is fully compatible with our market leading renewable ready high efficiency gas condensing boilers offering a quality solution to energy efficient low to zero carbon heating from a single supplier With our technologically advanced range of biomass boilers our Knowledgeable team and our experience of around 600 installations across the UK when the heat is required on demand Remeha Commercial can help One of the most important environmental benefits of using sustainably produced wood for energy in place of fossil fuels is its positive impact in helping moderate long term global climate change Fossil fuel combustion takes carbon that was locked away underground fas crude oil gas or coal millions of years ago and transfers that carbon to the atmosphere as new CO When wood Is burned on the other hand it recycles carbon that was already in the natural carbon cycle which is recaptured through sustainable forest growt
32. g to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 145 HPK RA 145 401019 401036 145 145 44 44 2463 2463 2620 x 935 x 1785 2620 x 935 x 1785 26 27 6 8 4 8 4 3 45 3 45 1 73 ls 93 2 71 3 94 1 92 9 75 ES 55 55 3 3 Pellets acc to EN14961 2 OENORM M7135 G50 Forward fired ceramic Forward fired ceramic 30 37 Modulating Modulating n a n a 3 3 4 6 4 6 3 400V 50Hz 16A 5x2 5mm 3 400V 50Hz 16A 5x2 5mrm 250 250 1640 1640 260 307 975 113 131 143 81 84 T V S d T V S d Range tested Range tested 18 Vol 02 10 Vol 02 13 Vol 02 10 Vol 02 114 157 111 153 117 161 104 143 lt 1 lt 2 lt 1 lt 2 lt 1 lt 2 lt 2 lt 2 36 50 31 43 23 32 26 35 25 35 62 85 18 25 74 102 74 81 78 76 lt 1 1 lt lt 1 23 23 15 19 16 45 12 54 N A N A 6 7 5 7 620 620 80 80 Je 2 2a Z 1 2 1 2 Rear only Rear only Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan renewable technologies T Se ais Z gt D L 2 ae 2 1 gt O Z BE Z T lt O gt Nn 2 ae pa Z gt S A HPK RA 160 Boiler Model Product Code Full Load Part Load Boiler Dry Weight Dimensions Lx W x H Hydraulic Pressure Drop Water Flow Rate Thermal Efficiency Full Load Thermal Efficienc
33. h Consequently the net long term effect of burning wood fuel is considerably less as long as the sources from which the wood came are sustainably managed Biomass offers three key advantages over fossil fuel alternatives Carbon savings using solid biomass for heating typically gives reductions in carbon of around 80 to 90 per cent compared with fossil fuel alternatives Fuel price savings biomass is up to 80 cheaper than heating oll RHI funding Government support through the Renewable Heat Incentive means that biomass generates considerable annual payments for the amount of heat it generates and uses This funding is dependent on boiler size and heat output The Remeha range of fully automated wood chip and wood pellet biomass boilers uses advanced combustion technology to achieve an outstanding combustion efficiency of up to 96 resulting in lower fuel consumption and reduced ash of just 0 9 1 With emission levels significantly below the new minimum levels of Building Regulations Remeha biomass boilers meet all environmental regulations and are eligible for RHI funding ys T E KX renewable technologies JSNVHO ALVWIT1D ANY SSVWOIE aa C T aE B L 7 T N FUEL CHOICES This guide is to help the designer decide which wood fuel to choose and assumes that the choice to burn wood chips or pellets as a fuel has been made and that the different characteristics of the fuel need to be considered
34. ing augers to the boiler or feed another auger to take the fuel further using extra augers Alternatively if no fuel storage room Is available or you do not want to adapt one other pellet storage options are available renewable technologies m R LT D AO gt G m TI 7 L L 7 gt S amp S D gt A BIOMASS FUEL CALCULATOR FOR 5 DAY WEEK Chip 800kW hrs m 200kgs 0 78 234 703 11 25 F094 E 156 1s 219 250 29 343 34 375 406 43a 469 soo s31 s63 ssa 625 se ees 719 730 3 13 15 00 3 4 375 39 a69 sa 625 703 781 859 938 1016 1094 172 1250 1328 1406 1484 1563 1641 1719 1797 1875 22 50 547 26 25 525 30 00 703 33 75 731 37 50 8 59 41 25 9 38 45 00 10 16 48 75 10 94 52 50 1172 56 25 12 50 60 00 63 75 Pellet 3000kW hrs m 650kgs ona 025 029 033 o3a oa2 o4s 050 os ose os o67 o71 075 079 a3 os 092 096 1 00 0 82 2 00 0 63 3 00 0 83 1 04 5 00 125 150 175 200 2 25 250 275 300 325 350 375 400 425 450 a75 500 525 ss0 575 1as_ 175 204 233 263 292 321 250 379 08 38 467 496 525 ssa 5a3 613 642 671 7 00 167_ 2 00 2 33 267 300 333 367 400 433 ae7 500 533 s67 600 633 667 700_ 733 7 67 800 1a8_ 2 25 263 300 338 375 413 aso aaa 525 563 600 6
35. ion by Ven tilation Dependent Operation Type of Fans 9 we ee 4 based on wood chips 20 moisture 800kWh kg 200kg m3 referring to 0 C and 1013mbar dry fume 13 Vol U calculated as NO referring to 0 C and 1013mbar dry fume 10 Vol 0 HPK RA 75 401014 79 23 1570 1780 x 935 x 1785 9 4 Lay 179 0 88 G ano GS 25 35 2 Pellets acc to EN14961 2 OENORM M7135 DIN Forward fired 15 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 134 49 9 109 144 81 94 TUV Siid Range tested 43 11 2 11 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan HPK RA 75 401031 75 ES 1570 1780 x 935 x 1785 9 4 29 1 79 0 88 91 7 93 5 928 929 25 55 3 CEN TS 14961 P16 P45 Forward fired ceramic 29 Modulating n a 3 4 6 3 400V 50Hz 16A 5x2 5mm 200 1640 157 SEE 115 154 84 TUV Siid Range tested 11 38 1549 19 20 SEN 17 19 24 26 SAYS 102 224 43 11 2 11 2 1 2 Left right or rear Electric Automatic Log wood operation possible Programmable logic controller Full metal cell wheel Yes Radial fan renewable technologies T SE zZ O gt f L ES E O a gt O Z BE T O gt L oa 25 e BE O gt S a HPK RA 85 Boiler Model Product Code Full Load
36. ion of the gases is the door which periodically release the air pressure clean guarantee for a clean burning process the boiler tubes from the ashes and soot Industrial blomass boiler HPKI L 199 is made of boiler steel thickness of 5mm or more The heat exchanger is Cyclone for separation of ash TASS of seamless boiler tubes Efficiency is over 90 The cyclone built on the boiler back ensures low dust 400 1200 1400 500 700 1200 emission into the atmosphere 8 2 WC 1065 675 1170 1 1170 49 1370 1 with pellets Flue gas temperature at the exit is from 8 2 P 49 Mies 675 500 la 700 et Wu 170 C to 190 C at full load 9 9 P 30 35 40 065 675 170 500 SO 7000 No vot 2 3 P amp WC 60 1065 8a ro Sih en on on vee ant aia t E ee d sus 3 3 P amp WC 75 85 13050 S730 70m a 570m Noam a TG Moon Ato can be fed either trom a sito or alrectty trom a Tue 10 2 P amp WC 98 100 120 1680 843 1570 1770 1200 1400 store by a fuel auger The boiler is equipped with Ee 145 160 aue ee 2000 TO eS 1200 1400 pneumatic heat exchanger cleaning automatic ash discharge and automatic transport of pellets renewable technologies T S T Z O gt Nn U BE 2 S O gt S Z HPKI L 199 Key Features D on co OF KR OON _ ma sA O Automatic heat exchanger cleaning Automatic flue gas dust removal Flue gas fan Insulation Primary air Secondary air Fu
37. l thanks to the home long year well developed know how Different control circuits enable to keep the low emissions level even in case when using fuel of various humidity contents of various size or heat efficiency The control may be set up via CAN Bus or modem locally and externally at any time INDUSTRIAL TRANSPORT SYSTEMS Walking floor push rod transport system 180 550kW The data in the following table should be observed when considering the push rods discharge system Static calculation was made for wood chip of size G 50 and W 50 the maximum apparent density of 440 kg m Length rod 3 0m 2 5m 2 0m Pam 12m ET RIE SL ERE SE 4 7m 10m Losi Cartan 3 AL Dom 8m SEE 4 2m Som Om 6m 4 0m Iom 7 0m Om max delivery height The permissible width of the push rods depends on the required length and intended delivery height Example Intended bunker length is 10 0 m intended delivery height is 4 0 m Pus rod may be used within 2 0 m at maximum In order to avoid the overbridging the distance between push rods or wall should be 100 mm 150 mm at maximum FEEDER TANK Feeder tank HPK IK for 2 dosing augers suitable for pellet and wood chip AO gt z LT T AO Cp lt Cp m Cp HPKI K 180 550 MINIMUM CLEARANCE HPKI K 180 550 K L 3 T VN POU fes E IF l 550 kW 550 kW 510 180 240 kW Al Al 6 see chart
38. on of wood chip and access and maintenance of the system from any cleaning pellets and without any adjustments suitable for using computer Smartphone or tablet device this allows 5 Flue gas fan for optimal ignition process and pieces of wood in emergency operation thanks to an adjustment of the specific heatload without being in permanent negative pressure in the boiler additional combustion chamber opening and grate the vicinity of the boiler allowing you to change the 6 Lambda probe for fuel detection and optimised requirements as and when needed The advanced ae even en Operational pressure max 3 bar 7 edea ondion control system and high capacity heat exchangers P Boilers have efficiency of gt 90 in the boiler enables unrivalled modulation according Welded multiple draught boiler in 6 mm S boiler plate Modulation down to 30 of nominal output to your specific demands 9 Shunt circuit with pump and mixing valve available Automatic Ignition Heat Exchanger cleaning 10 Primary air modulating variable and Ash removal Benefits 11 Secondary air modulating variable Cell Wheel burn back protection device Settings for different fuels Gilles touch heating control Setting and alteration of all heating requirements via PC Mac Smartphone or tablet Bespoke fuel storage and transport system design Modulation of the boiler Suibablatuel characterictice Remote servicing of the boiler via internet HPK RA WO
39. oute Is difficult and natural draught will not occur then an ID type fan could be fitted on the flue system but specialist advice must be taken from the manufacturer There should be a negative flue draught reading between 12 18 Pa in all weather conditions the draught stabiliser should be set accordingly The flue system must be fitted with an inspection tee piece condensate trap and a draught stabiliser these should be located as close as possible to the outlet of the boiler FLUEING ENVIRONMENTAL ISSUES All combustion causes pollution When selecting your fuel you are also Inevitably selecting the pollution that comes as a consequence of that decision All Remeha Gilles boilers when correctly installed are certified by AEA Technology as suitable for use in Smokeless Zones and meet with all the UK regulatory standards All equipment certification is given based on the use of clean fuel Clean fuel is essential otherwise you may be In breach of emissions regulations Other air pollutants of concern but by no means exclusive to biomass combustion include PM10 Particles Remeha Gilles fully automated boilers are class leaders with low PM10 emissions PM10 levels will vary significantly with fuel quality Pellets produce less PM10 than chips and may be a more Suitable fuel choice for built up areas PM10 emissions are of less concern in rural and suburban areas where existing PM10 levels are likely to be low PM10 and 2 5 can be r
40. stem water than wood fuel so try to keep the fuel store as close to the wood boiler as possible The simpler the fuel route the better What capacity does the fuel store need to be Calculation of the fuel store capacity is dependent upon a number of factors What output is the boiler in kW How many hours per week will it be in operation m Which type of fuel is being used pellet or chip How often are fuel deliveries feasible What is the capacity of the delivery vehicle Wood chip example A 160kW boiler in a school working 6hrs per day at full output burning wood chip will burn the following amount of fuel per week 160kW x 6hrs per day x 5 days per week 4800 kW hrs per week 4800 divided by 800 the amount of kW hrs per m3 of chips 6m per week Most fuel delivery vehicles carry approximately 30m of fuel so in this instance if a 36 38m store could be created a delivery would be required approximately every 6 weeks without the store needing to be fully empty to receive a full load Wood pellet example A 100kW boiler in a sports centre working approximately 12hrs per day at full output burning pellets will burn the following amount of fuel per week 100kW x12hrs per day x 7 days per week 8400kW hrs per week 8400 divided by 3000 the amount of kW hrs per m3 of pellets 2 8m per week That would reguire a full load approximately every 10 weeks or a half load every month or so CALCULATION
41. trol thread 1 2 external thread C tion thread ket 1 2 Safety valve sensor for Pocket for thermometer Flow sic as E O KEU overheat protection by 1 2 left or right C safety heat exchanger Connection thread ET connection thread 1 2 Return 6 4 842 Base width 675 Sensor heating control 1 2 Sensor boiler control 1 2 x 200mm Connection thread L C drain 6 4 Lengthinmm Heightinmm Flue gas connectioninmm Combustion chamber 49 8 1 6 190 685 724 1238 1445 1065 1000 1445 1939 1925 180 1480 renewable technologies T Se T lt O gt L 2 ae a8 O gt Z BE O aE O gt L U BE 2 u O gt O A WOODCHIP BOILER HPK RA 60 160 Section A A E Water lt oE Insulation W Fire Bricks The pipework has to be connected so that the cover can be removed for maintenance at any time E LINH ie 5 seen U s s s Rad 5 5 aT 1 lil Coo Safety heat exchanger connection thread 1 2 Spare pocket 1 2 external thread Safety valve sensor for overheat protection by safety heat exchanger connection thread 1 2 Connection thread Pocket for thermometer flow 60 120kW 6 4 1 2 left or right 145 160kW 2 Sensor heating control 1 2 Sensor boiler control 1 2 High limit circuit breaker 1 2 x 200mm Behind the cover is a vent plug which has to be opened at initial start up 192 Conne
42. ty Auger channel for conveying the pellets with progressive pitch auger flights After the system starts the augers convey the pellets from the storage room towards the boiler into the cell wheel on the pellet burner The special layout of the auger ensures smooth and trouble free fuel transport Special features Transport auger with progressive pitch for gentle and easy transport of the pellets to the burner Gear box protection coupling prevents the auger and gear box from overload Standard hinged sweep collector for woodchip The main components are the spur gears used specifically by GILLES They have a torque of 5000Nm and special seals that effectively and continuously prevent the penetration of dust and cuttings The robust design of the double arm telescopic collector is also unmatched This technology used by GILLES is the first to allow safe fully automatic and convenient wood combustion Two standard hinged arms make working in a small space radius possible The ripping hook prevents blockages in that larger wood chips are automatically pushed down and cut in the cell wheel Included is the pressure disc the gear motor and the pre tensioning device Max delivery height for wood chip 5m Includes safety device Over heat protection valve OPV for automatic extinguishing By means of the controlled overrun of the stoker auger the fuel supply chain Is interrupted and eliminates back burning Incl diameter adj
43. ustment Massive auger shaft 8mm strong auger flights Continuously welded progressive pitch auger flights Suitable for material size of G50 at maximum Kinked auger renewable technologies AU gt za LT B AO Gg lt Cp m Cp Special features HPK RA Ripping hook prevents blockages in that larger wood PELLET chips are automatically pushed down to then be cut in the cell wheel Transport auger with continuously welded 8mm auger flights and progressive pitch prevents blockages Cell wheel and combustion chamber Ripping hook The cell wheel is a multi tested full metal cell wheel reliably interrupts the boiler with the storage room and thus provides 100 protection against burnback The blades attached to the running wheel are slightly curved which prevents noise generation and reduces compressive forces From HPK RA 75 these blades are running at an offset angle to the rotary axis to enhance the cutting action with a fixed cutting edge integrated in the stable noise damping cast enclosure tion chamber Continuously welded 8 mm auger flights Combustion chambe High combustion temperatures guaranteed in all performance ranges and the best possible use of your fuel Well designed air guidance is a precondition for highest quality of combustion Years of experience high tech development resistant materials guarantee H PK RA clean combustion and long service life W
44. y Part Load Flow Temperature Max Return Temperature Min Maximum Working Pressure Fuel Type Burner Type Consumption Full Load Burner Control On Off Burner Noise Level Max Electric Power Input Max Current Consumption Electrical Supply Flue Size Height Central Line Flue Gas Outlet Flue Gas Volume Full Load Flue Gas Volume Part Load Flue Gas Temperature Type Tested and Seal of Approval by Test Procedure NOX Full Load 2 3 4 NOX Part Load 9 4 Organic C Full Load 4 Organic C Part Load 4 Dust Full Load 4 Dust Full Load 4 CO Full Load 4 CO Part Load NOX Full Load 3 NOX Part Load Organic C Full Load Organic C Part Load Dust Full Load Dust Full Load CO Full Load CO Part Load PM10 Delivery Dimensions Residual Fan Pressure Full Load Residual Fan Pressure Part Load Boiler Volume Water Ash Container Volume Flow Connection Return Connection Overheat Protection Valve Connection Burner Position Ignition Method Feature Performance and Combustion Control Back Burn Protection by Ventilation Dependent Operation Type of Fans kW kW kg mm mbar 11K mbar 20K US 10k US 20k ae aC bar kg hr dB kW D mm mm m hr m hr High C Low C mg m mg m mg m mg m mg m mg m mg m mg m mg MJ mg MJ mg MJ mg MJ mg MJ mg MJ mg MJ mg MJ Pa Pa Litre Litre 1 based on wood chips 20 moisture 800kWh kg 200kg m
45. ydraulic Pressure Drop Water Flow Rate Thermal Efficiency Full Load Thermal Efficiency Part Load Flow Temperature Max Return Temperature Min Maximum Working Pressure Fuel Type Burner Type Consumption Q Full Load Burner Control On Off Burner Noise Level Max Electric Power Input Max Current Consumption Electrical Supply Flue Size Height Central Line Flue Gas Outlet Flue Gas Volume Full Load Flue Gas Volume Part Load F lue Gas Temperature Type Tested and Seal of Approval by Test Procedure NOX Fulload 2 NOX Part Load 3 4 Organic C Full Load 4 Organic C Part Load 4 Dust Full Load 4 Dust Full Load CO Ful Logg COlPan Dadka NOX Full Load 3 NOX Part Load Organic C Full Load Organic C Part Load Dust Full Load Dust Full Load CO Full Load CO Part Load PM10 Delivery Dimensions Residual Fan Pressure Full Load Residual Fan Pressure Part Load Boiler Volume Water Ash Container Volume Flow Connection Return Connection Overheat Protection Valve Connection Burner Position Ignition Method Feature Performance and Combustion Control Back Burn Protection by Ventilation Dependent Operation Type of Fans kW kW kg mm mbar 11K mbar 20K V s 10k V s 20k a0 a bar kg hr dB kW mrm mm m3 hr m3 hr High C Low C 3 WM 3 Litre Litre 1 based on wood chips 20

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