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Regency U32-NG3 User's Manual

1. PALACE FIREPLACE PRODUCTS DESIGNER EIREPLACES www regency fire com www palace fire com HAMPTON www hampton fire com U32 Gas Insert m Installation Manual ue ael i a E ret X E gt g MODELS U32 NG3 Natural Gas U32 LP3 Propane WARNING FOR YOUR SAFETY Improper installation adjustment alteration service or main What to do if you smell gas tenance can cause injury or property damage Refer to this Do not try to light any appliance manual For assistance or additional information consult an Do not touch any electrical switch authorized installer service agency or the gas supplier do not use any phone in your building FOR YOUR SAFETY e Immediately call your gas supplier Do not store or use gasoline or other flammable vapours and from a neighbour s phone Follow the gas supplier s instructions f you cannot reach your gas supplier call the fire department liquids in the vicinity of this or any other appliance Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference 918 351a FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 05 04 05 FPI GAS INSERT TO THE NEW OWNER Congratulations You are the owner of a state of the art Gas Insert by FPI The FPI Gas Insert Series of hand crafted
2. 22 Lighting Procedure sees 22 SEET 22 azt g m P 22 Automatic Convection Fan Operation 22 Normal Operating Sounds of Gas Appliances 22 Copy of Lighting Instruction Plate 23 Maintenance WE Mat En ez T 23 General Vent Maintenance 24 Log eos oi an 24 Glass GAS cnm 24 Gold Plated riM RT IE 24 Door Rel CREE 24 Flush Glass Replacement 24 Bay Glass Removal n nnnnoennnennnnnannnnennnennnnnnne 24 Fan NRI 25 Valve Removal amp Replacement 26 e 27 Warranty uri A A M do 3 SAFETY LABEL This is a copy of the labels that accompany NOTE units are constantly being im each U32 3 Gas Insert We have printed acopy proved Check the label on the unit and if of the contents here for your review The there is a difference the label on the unit safety label is located on a plate inside the base is the correct one of the unit visible when the bottom louver is opened Duplicate Serial number 275 DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETTE Listed VENTED GAS FIREPLACE HEATER Tested to CAN CGA 2 17 M9
3. 8 Place the switch box assembly over the boss on the rear left side piece and secure with one screw Switch Box Assembly Ensure that the top and sides are aligned Boss on rear left side piece 4 Use a measuring tape to ensure that the distance between the left and right side pieces is 28 711mm 9 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit 10 The power cord should be run behind the faceplate panel 16 U32 3 FPI Direct Vent Gas Insert INSTALLATION 11 Mountthe cast faceplate panels onto the insert body sliding the side filler brackets into the space between the glass and the firebox Secure using the 4 remaining black screws 2 per side Slide side filler bracket into gap between glass and fire box U31 ONLY Install the glass trim by inserting the side hooks on the glass trim into the 4 slots between the faceplate and the glass Push the glass trim down firmly with both hands to lock into place Side Hook 12 To put on the Hampton logo peel the sticker from the back of the logo and place it centered on the bottom left hand corner of the faceplate Left Side Faceplate Hampton Logo U32 3 Direct Vent Gas Insert HAMPTON CAST FACEPLATE GRILL INSTALLATION Before the grills are installed a grill stop b
4. If you don t smell gas continue on to the next step 5 Turn the gas control counter clockwise to PILOT 6 Push in control knob all the way and hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 7 Turn gas control knob counter clockwise to ON 8 Use the rocker switch to operate main burner 9 Rotate the variable flame control to adjust the flame height higher or lower 10 Close the bottom louver assembly SHUTDOWN PROCEDURE 1 Use the rocker switch to turn off the main burner 2 Open the bottom louver assembly 3 Pushinthe gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power and gas to the appliance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time
5. 195 Hampton Logo Plate 207 402 981 Cast Grill Set Top amp Bottom Not available as a replacement part Last digit of part number represents colour 1 Black Metallic 5 Enamel Brown 6 Enamel Black 189 188 203 i 194 207 Ge 195 lt SS d U32 3 Direct Vent Gas Insert 31 NOTES 32 U32 3 Direct Vent Gas Insert NOTES U32 3 Direct Vent Gas Insert 33 NOTES 34 U32 3 Direct Vent Gas Insert WARRANTY Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product This warranty is not transferable The Warranty Limited Lifetime The combustion chamber heat exchanger burner tubes pans logs brick panels and gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for five 5 years and parts only thereafter from date of purchase External casting surrounds and grills are covered against cracks and warps resulting from manufacturer defects parts and subsidized labo
6. 2 Remove the Termination Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive conden sation such as water droplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having exces sive lateral runs too many elbows and exterior portions of the system being ex posed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and conse quently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s perform ance which is not covered under warranty GLASS GASKET If the glass gasket requires replacement use glass gasket Part 936 265 for the Bay Front and a tadpole gasket for the Flush Front Part 936 155 GOLD PLATED TRIM The 24 carat gold plated finish on the trim requires littl
7. Bay door is an overlay on the flush front The standard flush door and glass must remain on the unit Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door Press down on the Bay Bottom bracket and push in until it clips behind the bottom of the flush front Note If any maintenance etc must be done in the firebox first remove the Bay louvers and door Slide the valve extension knobs onto the valve Attach 4 supplied magnets each to the back of the top and bottom trim pieces and attach trim to the top and bottom of Bay door View from Rear Bay Door Flush Front Bay Bottom Bracket Magnets Trim knobs Match each extension knob with the corresponding valve knob Extension knobs are for Bay Front installations only OPTIONAL BAY TRIM BAY LOUVERS 1 Install top louver by sliding the two bracket clips into the brackets located on top of the bay door See below The fitted louver leaves a small gap between faceplate bot tom and louver top Top Louver D bm Louver H Bracket Bottom Louver Bracket 2 Install bottom louver by sliding the two bracket clips into the brackets located un derneath the bay door Secure with 1 screw into each Bottom Louver Mounting Bracket as per diagram below Use the bottom hole in the bracket Shut Off y amp 4 Ext Knob 3 Slide the SIT valve extension knobs onto
8. appliances has been designed to provide you with all the warmth and charm of a fireplace at the flick of a switch The models U32 NG3 and U32 LP3 of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Fireplace 40 1 4 1 3 8 Optional Bay Door amp Louvers 10 3 4 3 3 4 S a A So d o N X O NI N b Gg v y 28 13 3 4 Note Oversize faceplate is 44 x 28 INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards CAN CGA 2 17 M91 and ANSI Z21 88b 2003 CSA 2 33b 2003 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See page 6 for additional requirements This appliance
9. held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connect the wires as per the wiring dia grams below CAUTION Do not connect the millivolt remote control wires for to the 120V wires 3 Install 3 AAA alkaline batteries in transmit ter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label at 15 minutes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unitto burn for 15 min to stabilize 3 Check for proper draft CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer 20 U32 3 Direct Vent Gas Insert INSTALLATION WIRING DIAGRAM This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote contr
10. lighting instructions Keep the burner and control compartment clean by brushing and vacu uming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean never when unit is hot appliance door and louvers with a damp cloth Never use an abrasive cleaner The gold louvers and optional gold door may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint not with wall paint uses StoveBrite Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 4 The appliance and venting system must be inspected before use and at least annual ly by a qualified field service person to ensure that the flow of combustion and U32 3 Direct Vent Gas Insert OPERATING INSTRUCTIONS COPY OF LIGHTING INSTRUCTION PLATE FOR YOURSAFETY READ BEFORELIGHTING This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or e
11. on a soft surface to prevent scratching 2 Removethe nuts holding the glass retainers in place 3 Remove the glass retainers sides top and bottom 4 Replace the glass The glass must have gasketing around it 5 Reverse the previous steps replace the retainers and fasten with the nuts but do not over tighten as this can break the glass 6 Replace door on the stove and check the seal p Short 4 Retainer Ss Long Glass Retainer FAN MAINTENANCE If your fan requires maintenance replace ment access to the fan is through the plate on the rear wall of the firebox NOTE the unit MUST NOT be operated without the fan access panel securely in place Caution Label all wires prior to disconnecting when servicing con trols Wiring errors can cause im proper and dangerous operation Verify proper operation after serv icing TO REMOVE FAN 1 Turn the unit off and allow it to cool to room temperature 2 Unplug or disconnect power source to stove 3 Remove glass front see page 11 4 Remove logs and brick panels if used 5 Remove the grate by loosening the two screws and sliding the grate out 6 Remove the burner front log support as sembly by lifting it out removing the 2 screws and B Ems Te Grate screws 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Remove the 10 screws holding the Access Pane
12. out 8 Disconnect the inlet gas line 9 Disconnectthe TP wire the TH wire and the TH TP wire from the valve 10 Remove the 11 Phillips head screws secur ing the valve tray in place and then lift the entire assembly out 11 Push the valve assembly to the left and lift the entrire assembly out 12 Remove the valve by removing the 4 screws in the base of the valve tray 13 Undo the pilot tube from the valve with a 7 16 wrench 14 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 15 Undo the gas out flare nut with a 13 16 wrench 16 Undo the gas out flare fitting with an 11 16 wrench 17 Remove the valve mounting brackets Hint If you are using black pipe ensure that there is a union by the valve otherwise removal will be almost impossible INSTALLING VALVE 1 Re attach the valve mounting brackets to the valve 2 Reconnect the gas out flare fitting with an 11 16 wrench 3 the gas out flare nut with a 13 16 wrench 4 Reconnectthe quick drop out thermocouple nut with a 9mm wrench 5 Reconnect the pilot tube nut with a 7 16 wrench 6 Re attach the valve mounting bracketto the valve tray 7 Scrape off the old gasket from the floor of the firebox and from the valve tray 8 Install a new gasket and reinstall the valve assembly Note Failure to install a new gasket may severely affect the applianc
13. should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and gold trims and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner The FPI Gas Insert is installed as listed below U32 3 Direct Vent Gas Insert INSTALLATION 1 Checkall clearances to combustibles page 6 2 Make the gas connection See page 7 3 Install the 3 flue liner to the sliding connec tor plate See page 7 4 Slide the unit half way into the fireplace 5 Pull the vent connector plate through the tapered brackets and fasten to the front plate See page 7 6 Slide the unit fully into the fireplace 7 Test gas pressure page 8 Check aeration system page 8 8 Installthe optional brick panels See page 8 9 Install the log set See page 9 10 Assemble and install the faceplate and tri
14. sure the glass door is in place Never operate the appliance with the door glass removed 5 Verify that all venting and the cap is unob structed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 Theunit should never be turned off and on again without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DO NOT BURN THE APPLIANCE WITH THE GLASS ASSEMBLY RE MOVED Pilot Adjust LIGHTING PROCEDURE IMPORTANT To ignite or reignite the pilot you must first release the tension springs below the door Only when the pilot holds without pressure being applied to the control knob reapply the tension springs to the door The unit must not be operated with the tension springs unattached IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Open the bottom louver assembly 2 If the control knob is in the OFF position proceed to Step 5 3 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knobis pushed in slightly Do not force 4 Wait five minutes to allow gas that may have accumulated in the main burner com partment to escape If you do smell gas follow the instructions on the front of this manual
15. unnecessary bending The Air Intake pipe must be attached to the inlet air collar of the termination cap Part Description 948 305 3 Flex 35 ft 946 529 Co linear DV Vertical Termination Cap Co linear DV Vertical Termination Cap 946 529 Ki Check local EE codes whether A AN JENTEA Exhaust Flue Y Intake Air The Air Intake pipe must be attached to the inlet air collar of the termination cap Minimum vertical distance in ft m from roof up to lowest opening in top Min Vertical Distance OO P OO 212 412 612 812 1012 1212 1412 1812 18 2 Roof pitch FLUE LINER INSTALLATION 1 Cut the flex liner as required 2 Mark the end of one liner to indicate Inlet 3 Connect the other end of the above liner to the inlet side of the termination adaptor seal connection with high temperature silicone Secure with gear clamp 4 Connectthe 2nd liner to the exhaust side of the adaptor seal connection with high tem perature silicone Secure with gear clamp Exhaust Gear Clamp Gear Clamp A 5 Install flashing 6 Insert both liners into chimney passing Alternate Approved Caps through the damper opening 980 Vertical Termination Cap 991 High Wind Cap 7 923GK 3 Co linear Adaptor with flashing Install termination cap 8 Conne
16. without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qual ified service technician to inspect the appli ance and to replace nay part of the control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile and 1 around the thermocouple and 1 flowing across the rear of the burner it does not have to be touching the burner Rear of Burner OoOO00O000 Ignitor Pilot Thermocouple Thermopile Front of Burner Top View of pilot flame Incorrect flame pattern will have small proba bly yellow flames not coming into proper con tact with the rear of the burner or thermopile of Burner Rear OO O00 000 O O Front of Burner Top View of pilot flame If you have an incorrect flame pattern contact your FPI dealer for further instructions GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in areas that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These compo nents should be replaced immediately
17. 1 ANSI Z21 88b 2003 275 CSA 2 33b 2003 Certified for Certifi e pour CANADA AND U S A Serial No No de serie Report No 476 1497 00 Jul 2000 Q NATURAL GAS FIREPLACE INSERT MODEL U32 NG3 WARNING Factory Equipped For Altitude 0 4500ft 0 1370m This fireplace has been converted for S Min supply pressure 5 WC 1 25 kpa use with a gas fireplace insert only and No Low Setting Man pressure l WC 0 27 kpa cannot be used for burning wod or solid 20 Max Manifold pressure WC 0 95 kpa fuels unless all original parts have been e O fic DMS replaced and the fireplace re approved by the authority having jurisdiction a Minimum input 15 300 Btu h 4 48 kW This vented gas fireplace heater is not o Maximum input 30 000 Btu h 8 79 kW for use with air filters E For installation in Solid Fuel Burning Fireplaces This appliance must be PROPANE GAS FIREPLACE INSERT MODEL U32 LP3 Sa folow ANSI 223 1 CAN 1 hs Factory Equipped For Altitude 0 4500ft 0 1370m B149 e Min supply pressure 12 WC 2 99 kpa Manufactured Home Installation This 8 Low Setting Man pressure 2 9 WC 0 72kpa Direct Vent System Appliance must be y Max Manifold ressure qq WC 2 74 k a installed in accordance with the on E manufacturer s installation instructions S Orifice size 92 DMS and Manufactured Home Construction Minimum input 15 000 Btu h 4 48 kW and Safety Standard Title 24 CFR Part M
18. 170 Orifice Gasket 66 910 038 Pilot Assembly 3 Flame NG 910 039 Pilot Assembly 3 Flame LP 67 Pilot Holder E 68 W840470 Pilot Assembly Gasket 69 402 935 Log Set 402 572 Ember Package 70 420 143 Valve Tray Gasket 71 402 526 Grate Diffuser Assy 72 402 519 Burner Assembly NG LP 5 73 Log Tray Mount Bracket 74 Log Tray Rear 90 910 421 Pilot ON OFF 3 SIT Extension Knob 91 910 422 HI LOW 3 SIT Extension Knob Not available as a replacement part 28 U32 3 Direct Vent Gas Insert PARTS LIST Part Bay Door 420 931 102 103 106 107 936 243 108 940 314 P 110 902 183 402 905 402 906 111 112 904 196 910 421 910 422 402 956 402 958 113 422 960 Flush Door 422 530 112 904 196 195 137 904 691 139 936 155 149 420 932 422 943 171 512 546 173 430 133 904 712 940 315 P Steel Trim Bay Front pe Bay Front Screen Not available as a replacement part 108 940 307 P BAY amp FLUSH FRONT ASSEMBLY Description Complete Bay Door with Black Trim Glass Retainer Side Top amp Btm Glass Retainer Front Top amp Btm Side Glass Gasket Center Glass Bay Brick Panel Standard ee Bay Brick Panel Standard Brown Bay Brick Panel Standard Red N Door Trim 102 1 Round Magnet 107 N 103 Pilot On Off 3 Extension Knob SIT Flame Hi Low 3 Extension Knob SIT TN Gold Trim Bay Front 107 Comp
19. AN CGA B149 in Canada or the National Fuel Gas Code ANSI Z223 1 in the U S A This appliance should be in stalled by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material animal hair etc It is imperative that control compart ments burners and circulating air pas sageways of the appliance be kept clean 4 See general construction and assembly instructions This appliance may only be installed in a vented noncombustible fire place 5 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 Always connect this insert to a vent system venting to the outside of the building enve lope Never vent to another room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 7 Inspect the venting system annually for blockage and any signs of deterioration 8 Any glass removed for servicing must be replaced prior to operating the appliance 9 To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace 10 Due to high temperatures the appliance
20. Bracket 9 Place Front Left Log G 02 44 onto the 2 front pins as shown 10 Place the embers and Rockwool on the exposed front burner tray Rockwool Embers Rockwool 11 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any block age of the burner port 12 Install flush glass and optional bay glass as per instructions in this manual 3 Right Side FACEPLATE amp TRIM INSTALLATION Lay the faceplate panels flat face down on something soft so they don t scratch Take the top faceplate and align the holes in it with the holes in the side panels Using the screws provided attach from the top of the panel the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation Dia gram 1 Hearth Trim Optional Use this hole to attach to the faceplate Rear View Faceplate Assembly Diagram 1 Hint Don t tighten the screws down com pletely at this point continue on with steps 3 and 4 and do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws Hearth Trim Option Hearth Trim is an option that can be used to finish off the installation when the bottom of the fireplace is higher than the hearth or to raise the fireplace Attach the Hearth Trim to the bottom of the facep
21. Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause con densation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE During the first few fires a white film may develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very difficult to remove Use a non abrasive cleaner and NEVER clean the glass while it is hot AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically turn the knob on the side of the faceplate to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be considered as defects in your appliance Blower gas appliances use high tech
22. afe operation and must be installed so there are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having fammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanying appliance LIGHTINGINSTRUCTIONS STOP Read the safety information above on this label 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob gas control counterclockwise to PILOT 4 Push in control knob the way and hold in Immediately push black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit 1 Push in the gas control knob slightly and turn clockwise OFF Do not force Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after seve
23. at test pressures equal to or less than 1 2 psig 3 45 kPa INSTALLATION INTO A SOLID FUEL BURNING FIREPLACE OR FACTORY BUILT FIREPLACE The U32 3 Gas Inserts have been tested and approved to be vented into any masonry fire place approved solid fuel burning factory built fireplace that will allow the insert to phys ically fit into the firebox Refer to page 6 for minimum fireplace clearances If the factory built fireplace height is too low for your Insert you may remove the smoke baffle plate damper refractory firebricks glass doors screen rails screen mesh and log grates from the factory built fireplace as long as these items are saved and are reinstalled in the event that the Insert is removed omoke shelves shields and baffles may be removed if attached by mechanical fasteners If any part is removed it must not weaken the structural integrity of the factory built fireplace NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before com mencing with this installation BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installation must conform with local codes or in the absence of local codes with C
24. aximum input 30 000 Btu h 8 79 kW 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Minimum Clearances to Combustibles from Insert ee Side wall 10 255 7240 MH Mobile Home Standard in Ceiling B 47 1 2 1205mm Canada Max Alcove Depth L 36 915mm 115 V 56 WATTS 60 Hz NOT FOR USE WITH SOLID FUELS Non Combustible Hearth Extension FPI Fireplace Products Hearth height H 0mm International Ltd Hearth depth 46 405mm Delta BC CANADA Hearth width J 40 1015mm MADE IN CANADA Mantel Clearances with Bay amp Flush Louvers FABRIQUE AU CANADA in Masonry Fireplace Installation Mantel width M 12 305mm Mantel height N 17 432mm Mantel width O 3 1 2 89mm Mantel height 13 330mm Floor to top of unit Q 20 508mm 918 352a For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve 4 032 3 Direct Vent Gas Insert INSTALLATION IMPORTANT SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in accord ance with these instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdiction to deter mine the need for a permit pri
25. blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or de 22 U32 3 Direct Vent Gas Insert crease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract at slightly different rates which can cause tick ing and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Always turn the gas valve to off before cleaning For relighting refer to
26. ct the marked end of the liner to the inlet collar of the vent connector plate marked with an I seal connection with high temperature silicone Secure with gear clamp In areas of consistently high winds we recom mend using the Simpson Dura Vent System 923GK adapter and 991 high wind cap U32 3 FPI Direct Vent Gas Insert 7 INSTALLATION Exhaust Flue Intake Flue Vent Connector Plate miam 9 Connect the 2nd liner to the exhaust collar marked with an E seal connection with high temperature silicone Secure with gear clamp NOTE 1 Finalgasconnection should be made after unit is in place to avoid damage to line when pushing the unit into position 2 Mill pac may be used instead of high temperature silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pres sures over 1 2 psig The manifold pressure is controlled by a regu lator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the
27. door Hinge 5 Place Bottom Frame near hinge Flip hinge over Bottom Frame and secure with 3 screws Screen Door Hinge Location Bottom Frame 8 Close screen doors NOTE If you find that the doors do not align properly adjust the hinges on the door s by loosening them and adjust accordingly 6 The Top Frame is held in place by friction fit if the frame needs to be adjusted bend the bracket accordingly N ay Top pine WN U32 3 FPI Direct Vent Gas Insert 15 INSTALLATION HAMPTON CAST 5 Connect the ON OFF switch wires by taking the black and FACE PLATE INSTALLATION red wires with the blue female ends thru the hole provided l and connecting them to the 1 Lay the faceplate panels flat face down on something soft so they ON OFF switch don t scratch 6 Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness thru the 2 Attach the side filler brackets to the left and right sides using 3 screws and washer per side NOTE There are filler brackets specifically for each side The hole provided and connect way to differentiate this is that on the side of the brackets there them with the wire connec are 2 mounting holes The side where there is a 7 16 gap from tors from the fan speed con the top of the bracket to the mounting hole must face the top trol 7 Insert wires into the strain re lief and install into switch box assembly
28. e as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Embers rockwool gaskets door handles and paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Any alteration to the unit which causes soo
29. e maintenance and need only be cleaned with a damp cloth DO NOT use abra sive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary DOOR GLASS Your FPI insert is supplied with high tempera ture 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot In the event that you break your glass by impact purchase your replacement from an authorized dealer only and follow our step by step instructions for replacement Warning Do not operate appliance with glass panels removed cracked or broken Replacement ofthe glass should be done by a licensed or qualified service person Caution Wear gloves when removing damaged or broken glass Flush Glass Replacement Remove the flush door front as per instruc tions on page 11 Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame 24 U32 3 Direct Vent Gas Insert MAINTENANCE Bay Glass Removal 1 Remove the door from the unit and place
30. e perform ance 9 Reinstall the 11 hold down screws 10 Hookupthe TP TH and TP TH wires tothe appropriate connections on the valve 11 Reinstall the burner assembly Note when installing the burner assembly be sure to slide the aeration adjustment wire through the hole in the base of the burner tray 12 Install the grate 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 13 Fire up the unit temporarily and check the manifold pressure 14 Reinstall the vermiculite embers rockwool logs and brick panels as needed 15 Close the door and replace the louvers 16 Fire up the unit again and check for proper flame appearance and glow on logs 26 U32 3 Direct Vent Gas Insert PARTS LIST 21 25 Part 420 122 420 142 422 518 P 910 215 P 910 750 910 52 910 142 420 140 948 045 948 247 948 025 212 969 948 220 918 351 420 920 420 922 420 923 420 940 420 938 420 942 422 928 422 901 422 902 422 903 422 904 400 090 MAIN ASSEMBLY Description Part Description Fan Access Panel 41 420 157 Gasket Transition Box Bottom Gasket Fan Access Panel 42 420 054 Gasket Transition Box Fan Assembly 43 Stove Top Fan Motor 120 V 44 420 048 Thermal Insulation Power Cord 120 V 45 Adaptor Stop Wire Harn
31. ess intermediate 46 Adaptor Holding Brkt Left Thermodisc Fan Auto ON OFF 47 Adaptor Holding Brkt Right SS Fan Switch Cover 48 320 518 Flue Adaptor Assy m Thermodisc Bracket 50 Insulation Hold Down Brkt 4g Flue Restrictor Air Hood 51 420 170 Fan Air Channel Levelling Bolt 5 16 x 3 Hex 52 420 171 Upper Fan Air Channel Jack Chain 53 420 172 Lower Fan Air Channel Spring Lever Handle Door Extension Spring Wire Holder Clip Strain Relief Grommet for Power Cord Conversion Kit to Propane Logo Plate Hampton Manual Not available as a replacement part Flush Louvers Set Black Gold Flush Louvers Set Black Flush Louvers Set Black Steel Bay Louvers Set Black Gold Bay Louvers Set Black Bay Louver Set Black Steel Brick Panel Set Standard Brick Panel Set Standard Brown Brick Panel Set Standard Red Brick Panel Set Herringbone Brown Brick Panel Set Herringbone Red Brick Panel Right Side Brick Panel Left Side Brick Panel Back Brick Clip FRONTS amp TRIMS PLEASE REFER SEPARATE ILLUSTRATION 21 U32 3 FPI Direct Vent Gas Insert 27 PARTS LIST BURNER ASSEMBLY amp LOG SET Part Description 423 574 P Valve Assembly NG 423 576 P Valve Assembly LP 52 910 378 Valve SIT NG 910 380 Valve SIT LP 53 910 190 Ignitor Piezo and Nut 55 Valve Tray 58 904 240 Burner Orifice Nat Gas 37 69 904 390 Burner Orifice LP 52 936
32. eta Crane ia etr nua pannus 5 Manufactured Mobile Home Additional Requirements 6 Materials Required 6 Minimum Fireplace Clearances 6 Clearances to Combustibles 6 Gas Connection E 7 i1 oro ME 7 Flue Liner Installation 7 Gas Pressure EE 8 Gas Insert Aeration 8 Optional Brick Panel 8 Log Installation E 9 Faceplate amp Trim csesctanscscasanceienendiasanctavaceceveeeeenseadeseeceens 10 Standard Flush DOOF EE 11 Optional Flush DEM 11 Optional Door Fire Screen 11 murio c c M 11 Optional Bay DOOF EEN 12 Optional Bay Trim 12 Bay Louvers E 12 Conversion Kit from Natural Gas to Propane is Full Sereen e E 14 Hampton Cast Faceplate Installation 16 Hampton Cast Faceplate Grill 17 Kensington TEE 18 U32 3 Direct Vent Gas Insert Kensington Front 2 Panel Door 19 Kensington Front 3 Panel Door 20 Optional Wall Thermostat 000nnnno00annnnaannnnnaannnnnennnne 20 Optional Remote Control 20 Fil COCKS 20 Winnog IB at Pr 21 Operating Instructions Operating INSTRUCTIONS
33. ft Top Log Pin Cutout e 02 47 Center Log f ME Eo Log 4 ec SEHR 7 Placethe notch in Center Log E 02 47 over g 02 ront Left Log Log B 02 45 and across the cutout on Log h Embers A 02 43 i Rockwool j Vermiculite Note Install Optional Brick Panels prior to installing logs A 02 43 0 02 46 BEP gue 5 Place the Middle Left Log C 02 56 on the two pins as shown Notch Cutout a er E n E G 02 44 C 02 56 02 47 B 02 45 The 02 refer numbers i e 02 43 are molded into the rear of each log Logs D 02 46 and E 02 47 in position 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 8 Position notch in Front Right Log F 02 48 on Log E 02 47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner 2 Sprinkle the vermiculite around the firebox base Take some of the embers approx 1 3 of the bag and sprinkle over the ver miculite Logs 02 43 02 56 and 02 45 in position tae EL 02 45 Notch Bracket Vermiculite and embers Vermiculite and embers Vermiculite and embers U32 3 Direct Vent Gas Insert 9 INSTALLATION 1 Side View 2 Front edge of rear burner The bottom right edge of Log F 02 48 must sit snugly against the bracket and the front edge of the rear burner
34. hat the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your product will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit has no obligation to enhance or modify any unit once manufactured i
35. ice OPTIONAL BRICK PANEL 1 Unwrap the brick pattern panels from the protective wrapping 2 Remove the glass front if it is already installed see page 11 3 Putthe rear brick panel flat against the back of the unit p jd VU LA T mu Ze ei a ee Sak Xu qm KR IM a coa dE oro a A AE S Gr a eat DAC EA E Medi JO EMT 4 J e Ka deg Rear Brick Panel 4 Before installing the side brick panels loosen the screws forthe bricktabs enough sothat you can slide the brick tabs on to the screws easily but that the tabs are secure For the location of the side brick tab screws see diagram 1 Brick tab screw Diagram 1 5 Remove the brick tabs and slide the side brick panels into position See diagram 1 Install the brick tabs See diagram 2 Brick Tab Brick Tab Screw Y Diagram 2 U32 3 Direct Vent Gas Insert INSTALLATION LOG SET 3 Place Rear Log A 02 43 on the two pins 6 Place the Left Top Log D 02 46 on the the rear log support on Log C 02 56 and on top of the cutout INSTALLATION on Log 02 43 Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit contains the following a 02 43 Rear Log b 02 45 Front Right Log c 02 56 Miadle Left Log Pins on Rear Log Support d 02 46 Le
36. installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit NATIONAL We recommend that our products be INSTITUTE installed and serviced by professionals who are certified in the U S by the National Fireplace Institute MFI This Mobile Manufactured Home listed appliance comes equipped with a dedicated 8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached Technical Training or in Canada by Wood 4 Energy Technical ig Wood Energy CERTIFIED Training WETT 2 U32 3 Direct Vent Gas Insert TABLE OF CONTENTS FPI GAS INSERT Unit Dimensions E 2 SA o MENT 4 Installation For Your Salely 2 5 Specifications sraiecxannnnsaasaisaannnneaietevsatseausennteoeninanedeaantis 5 Gas Pressure Testing 5 Installation into a Solid Fuel Burning Fireplace or Factory Built Fireplace esse 5 General Safety Information 5 Installation Checklist suceecia pni tac
37. ith a heat sensor thermodisc which will prevent the blower from operat ing until the unit reaches the cor rect temperature MINIMUM FIREPLACE DIMENSIONS The minimum fireplace clearances amp dimen sions for the gas insert are shown in the following diagrams 26 1 2 Note If you are installing the Molded Faceplate the minimum fireplace dimen sions are as follows Width at front 29 737mm Depth 15 381mm CLEARANCES TO COMBUSTIBLES Minimum Clearances to Combustibles From Unit Sides A 10 255 mm Ceiling B 47 5 1205 mm Mantel C see Dia 2 amp 3 From Standard Surround 26 x 40 Sides D 4 100 mm Ceiling E 41 5 1055mm Mantel see Dia 2 amp 3 Max Mantle Depth G 12 305 mm see Dia 2 Hearth Height H 0 0 mm Hearth Depth 16 405 mm Hearth Width J 40 1015 mm Min Alcove Width 48 1220 mm Max Alcove Depth L 36 915 mm Diagram 1 Combustible Mantel Clearances with Bay amp Flush Louvers in Masonry and Factory Built Fireplace Installation Mantle Faceplate Combustible Flooring Hearth A lt gt Flush with 16 Min Floor Diagram 2 U32 3 Direct Vent Gas Insert INSTALLATION 12 Mantel 3 1 2 Mantel Faceplate Top Yo v v 20 5 to floor Unit Diagram 3 SN UCM Side View Note A noncombustible mantel may be installed at a l
38. l in place 9 Remove the Fan Air Duct by loosening the 3 screws squeeze the sides together to remove 10 Unplug the wires from the fan motor from inside the stove D J 11 Lift Fan Assembly off of the 2 pins tip forward and pull through firebox opening 12 Disconnect green wire Minimum Convection Air Temp Switch from power cord Rotary Speed Control Fan access Fan Air panel B Duct Air Intake Front Hood of stove Replacing fan Reverse above steps Hint for pushing fan down onto pins rub a bit of dish soap on the grommet so it will slide more easily onto the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there should be no noise ifthere is checkthatthe grommets haven t come loose Seal fan access panel using high temperature silicone sparingly U32 3 Direct Vent Gas Insert 25 MAINTENANCE VALVE REPLACEMENT 1 Shut off the gas supply 2 Removethelouvers and bay door ifitis on 3 Open the flush door and remove the door 4 Remove the logs and brick panels 5 Remove the grate by loosening the two screws and sliding the grate out Grate screws 6 Remove the burner assembly by removing the 2 screws and lifting it out 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift
39. late side panels with the screws provided See Diagram 1 Using the connectors provided join the left side trim with the ON OFF switch to the top trim Diagram 2 Connect the right side trim to the top trim Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the left side panel Rear View Trim Assembly Diagram 2 5 Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control 6 Connect the ON OFF switch wires by tak ing the black and red wires with the female ends and connect them to the ON OFF switch 7 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Diagram 3 ON OFF switch Fan Speed Switch Rear View wires to Fan switch connectors wires to ON OFF switch connection Self adhesive wire clip Diagram 3 8 The power cord should be run behind the faceplate panel 9 Attach the brass trim to the faceplate by drilling a 1 8 hole through into the faceplate using the hole in the trim as a guide Fasten the trim to the faceplate panels using the plated screws Diagram 4 10 Attach the faceplate panels to the insert body using the 4 remaining black sc
40. lete Flush Door Assy 1 Round Magnet Flush Glass U Clip Tadpole Glass Gasket FLUSH FRONT 140 Flush Trim Top Btm Set Gold Screen Door Optional Door Latch Assembly Handle U clip for frame U32 3 FPI Direct Vent Gas Insert 29 PARTS LIST Part 402 919 Complete Faceplate Set Contour with Black FACEPLATE ASSEMBLY Description Trim Oversize 71 72 73 74 91 92 93 94 95 96 97 98 99 141 142 143 144 145 146 147 Fr 30 402 534 910 246 910 330 904 569 400 917 904 586 402 918 402 532 402 950 910 246 910 330 904 569 Faceplate Side Right Oversize Faceplate Top Oversize Faceplate Side Left Assy Oversize Trims Pkg Black Oversize Zero Clearance Faceplate Trim Right Oversize Faceplate Trim Top Oversize Faceplate Trim Left Assy Oversize 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Complete Custom Faceplate Set Faceplate Side Right Custom Faceplate Top Custom Faceplate Side Left Custom Speed Control Knob c w Spring Clip Complete Faceplate Set Standard Contour with Black Trim Faceplate Side Right Standard Faceplate Top Standard Faceplate Side Left Assy Standard Trims Pkg Standard Black Trim Set Pkg Standard Contour Brass Faceplate Trim Right Standard Faceplate Trim Top Standa
41. lign the Doors The spacer is to be placed over the bottom pin before installing the Screen Door 2 Mount the 2 panel Door Frame to the flange on Sub Frame ensuring to line up holes Secure using the 6 screws provided U32 3 Direct Vent Gas Insert 19 INSTALLATION THE KENSINGTON 3 PANEL DOOR INSTALLATION 1 Install the Sub Frame by hooking the top flange onto the top of the Glass Door and swing the Sub Frame towards the unit Pull out the hooks which already secure the Glass Door and place them thru the holes in the bottom of the Sub Frame to secure both the Glass Door and Sub Frame in place together Sub Frame 2 Mount the 3 panel Screen Door Frame Assembly to the flange on Sub Frame ensuring to line up holes Secure using the 4 screws provided Glass Door OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired follow the wiring diagram below offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermo stat that is CSA ULC or UL approved may be used Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires OPTIONAL REMOTE CONTROL Use the FPI Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand
42. m See page 10 11 Install the glass front flush or bay See pages 10 and 11 12 Install optional glass trim or door fire screens See pages 11 and 12 13 Install both louvers flush or bay See pages 11 and 12 14 Install optional remote control or wall ther mostat pages 20 15 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This in cludes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon See page 8 c Ensuring that the appliance is venting correctly MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided 3 Appliance must be anchored to the floor with the supplied anchoring methods MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan Plug the 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circum stances When connected with 120 volts the appliance must be electrically grounded in ac cordance with local codes current version of CSA C22 1 in Canada or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 NOTE This unit is equipped w
43. ol thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Star washer Lockwasher Live Gas Pilot 120V AC Rotary Speed Minimum Convection Control Air Temp Switch c F Electrode E Thermocouple Power Fan cord ground ground wire Thermocouple CeO S 1 T Valve CAUTION Label all wires prior to Remote Optional disconnection when servicing con Receiver Millivolt trols Wiring errors can cause im iia proper dangerous operation Remote Transmitter Optional Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug U32 3 FPI Direct Vent Gas Insert 21 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Head and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make
44. or to starting the installation NOTE Failure to follow the instructions could cause a malfunction of the heater which could result in death serious bodily injury and or property damage Failure to follow these in structions may also void your fire insurance and or warranty FOR YOUR SAFETY This appliance requires air for proper combus tion Always provide adequate combustion and ventilation air Follow instructions and information in CAN CGA B149 in Canada or the National Fuel Gas Code ANSI Z223 1 inthe USA regarding requirements for combustion and ventilation air SPECIFICATIONS At pressures over 1 2 psig the pipe to the unit must be disconnected Gas Input Capacity Natural Gas 30 000 Btu h Propane 30 000 Btu h Min Input Natural Gas 15 300 Btu h Propane 15 000 Btu h Fuels Approved for use with both natural gas and propane Approved as is for use at 0 to 4 500 0 1370m Electrical 120V A C system Circulation Fan Variable speed 110 CFM Log Set Ceramic fibre 7 per set Vent System 3 co linear aluminum flex The efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independent of any installed sys tem GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system
45. ower height if the framing is made of metal studs covered with a noncombustible board GAS CONNECTION GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance 1 If the appliance is to be installed into an existing chimney system thoroughly clean the masonry or factory built fireplace 2 The appliance is provided with an opening on the left hand side of the control compart ment A 3 8 NPT gas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will a continuous length is re quired or if A Y certified joiner E 9 kits may x be used 948 305 35 ft 2i pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level VENTING THE APPLIANCE MUST NOT BE CONNECTEDTOA CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the full length of the chimney The flue length must be a minimum length of 8 2 44m and a maximum of 35 10 7m See chart below for minimum distances from roof Periodically check that the vent is unrestricted Masonry chimneys may take various contours which the flexible liner will accommodate How ever keep the flexible liner as straight as possible avoid
46. p EM me Incorrect Correct Clip installed on right side OPTIONAL FLUSH TRIM FLUSH LOUVERS Attach 2 round magnets to the back of the top trim piece and the other 2 to the bottom trim piece then attach trim to the top and bottom of Flush door 1 The top louver is held in place by friction fit if the louver needs to be adjusted bend the bracket out as shown in the diagram View from Rear Top louver bend taps for tightness adjustment U32 3 FPI Direct Vent Gas Insert 11 INSTALLATION 2 Installthe Spring Hinges onthe left and right side of the bottom of the Firebox using 2 screws per hinge Bay door flange Bay door 3 Placethe Bottom Louver nearthe hinge Flip hinge over the Bottom Louver and secure using 3 screws Hinge Location SIT Extension knobs for Bay Front only Removing Bay Door To remove only the Bay Door use a screw driver to unclip the Bay Bottom bracket from the flush door and then swing up and unhook from the top flush door flange OPTIONAL BAY DOOR The Bay louvers MUST be used with the Bay glass option To remove the Bay Door amp the Flush Front together pull the hook from the slot in the bottom door bracket under the unit see Stand ard Flush Door instructions above Then pull the Bay Door and Flush door out and lift off of the flange at the top of the unit The optional
47. picture U32 3 FPI Direct Vent Gas Insert 13 INSTALLATION FULL SCREEN FRONT 1 Hold the full screen door up against the unit in order to make the following wire connections Pull the ON OFF connector wires from the firebox and connect them to the switch Connect the fan switch wires with the wire connectors from the fan speed control Place clips over wires and tuck into side trim ON OFF switch Fan Speed Switch Rear View wires to ON OFF switch wires to Fan switch connectors connection l Self adhesive wire clip 2 Lift unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit Unit should touch tabs on Bottom Trim Bracket Push in Corners Bottom Trim Bracket 3 Completely secure the full screen door to the unit by securing 4 screws to the Left and Right Side Trims NOTE When mounting the full screen door to the unit the inside flange of the side trims are to fit over the inner side of the unit flange and NOT next to the outer side of the unit flange Inside flange of Side Trim goes over the inner side of the unit flange 14 U32 3 Direct Vent Gas Insert INSTALLATION 4 Install Spring Hinges on the Left and Right Side of the bottom of the 7 Installthe Left and Right Side Screen Doors in the fully open position firebox using 2 screws per hinge by placing over top of the hinges on the full screen
48. racket needs to be put in place 1 TheUS2grill stop bracketis installed in the bottom left corner just under the firebox as shown below U32 Stop Bracket Bracket inside top of firebox Wt Top Grill Note The top louver should be placed with the curved cut out facing up 3 The bottom louver shown in the diagram below has 2 hinges that are attached to the lip on the bottom of the unit Secure using 2 screws per hinge PER Je y 17 INSTALLATION THE KENSINGTON FRONT INSTALLATION IMPORTANT Please use the gloves provided when handling the Kensington Front to avoid fingerprints 1 Place the Kensington Front up against the unit but do not secure 2 Mount the Kensington Front onto the firebox by securing in place Make the following wire connections Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires Front with the female ends and connect them to the ON OFF switch Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure tha
49. ral tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob counterclockwise to ON 6 Use rocker switch to operate main burner PILOT BURNER Ter VEILLEUSE THERMOPILE ELEMENT THERMO ELECTRIQUE 2 Turn off all electric power to the appliance if service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel ventilation air is not obstructed During the annual service call the burners should be removed from the burner tray and cleaned Replace the embers but do not block the pilot 5 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids ARNING CHILDREN AND ADULTS SHOULD BE ALERTED TOTHEHAZ ARDS OF HIGH SURFACE TEMPER ATURE AND SHOULD STAY AWA O AVOID BURNS OR CLOTHING GNITION YOUNG CHILDRE SHOULD BE CAREFULLY SUPER ISED WHEN THEY AREINTHESAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN ORGUARD REMOVED FOR SERVIC ING AN APPLIANCE MUST BE RE PLACED PRIOR TOOPERATING THE APPLIANCE CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI ANCE MAINTENANCE 6 Each time the appliance is lit it may cause condensation and fog the glass This con densation and fog is normal and will disap pear in a few minutes as the glass heats up Never operate the appliance
50. rd Faceplate Trim Left Assy Standard 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Complete Faceplate Set Molded Faceplate Side Right Molded Faceplate Top Molded Faceplate Side Left Molded Mounting Bracket Right Filler Bracket Mounting Bracket Left Screw 8 x 3 4 Pan Head Part Description 400 950 Hearth Trim 1 Regular 320 940 Hearth Trim 1 Oversize 400 926 Hearth Trim 2 Regular 320 942 Hearth Trim 2 Oversize 180 400 928 181 320 944 Hearth Trim 4 Regular Hearth Trim 4 Oversize 400 959 Hearth Trim 6 Regular 320 946 Hearth Trim 6 Oversize 190 Screw 8 x 1 2 Black self tapping 191 199 948 216 Screw 8 x 1 2 Brass self tapping Regency Logo Plate Not available as a replacement part SEE DETAIL A STANDARD SIZE FRONT VIEW OVERSIZE FRONT VIEW SEE DETAIL A DETAIL A REAR VIEWS S MOLDED FACEPLATE FRONT VIEW 14 CUSTOM FACEPLATES FRONT VIEW CUSTOM FACEPLATES REAR VIEW U32 3 Direct Vent Gas Insert PARTS LIST HAMPTON CAST FACEPLATE ASSEMBLY Part Description 402 971 Cast Faceplates Set 187 910 246 Burner On Off Switch 188 910 330 Fan Speed Control 120 V 189 904 733 Knob Black Cast Surround 201 Cast Faceplate Right 202 Cast Faceplate Top 203 Cast Faceplate Left 205 Flush Glass Frame 194 Mounting Flange
51. rews Diagram 5 10 U32 3 Direct Vent Gas Insert INSTALLATION Diagram 4 Diagram 5 11 Push the Regency logo plate into the two holes in the bottom left corner of the face plate STANDARD FLUSH DOOR The standard flush door comes with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Diagram 1a Hook top of door onto top flange Flush Door Diagram 1b See diagram 3 Pull hook forward and up into slot on door bracket Diagram 3 3 OPTIONAL DOUBLE ell Door Gasket Glass Incorrect DOOR FIRE SCREEN Gasket doubled 1 Pulloutthetop louver Door Glass Gasket Installation 2 Center the Diagram 2 screen door and hook over Use the hook to pull the spring out until you can the flush put the hook into the slot on the bottom door door bracket Repeat for 2nd spring Open the screen door s and secure the screen door to the flush door front with 2 To remove the flush door reverse the above clips on the bottom left and right side steps NOTE The chain must rest on TOP of the gas inlet pipe never under it Gas Inlet Gas Inlet x Pipe Clip locations mx E
52. t the wires do not touch the side of the unit The power cord should be run behind the faceplate panel ON OFF switch Fan Speed wires to Switch ON OFF Rear View switch wires to Fan switch connectors connection l Self adhesive wire clip using 4 screws 2 per side Kensington Left Side Screws Shown 3 Slidethe Tabsonthe Blanking Plate into the slots located on Front and secure using 2 screws Blanking Plate Tabs Kensington Front Blanking Plate Screw 18 U32 3 FPI Direct Vent Gas Insert INSTALLATION THE KENSINGTON 2 PANEL DOOR INSTALLATION 1 Install the Sub Frame by hooking the top flange onto the top of the 3 Hookthe Left Side Screen Door to the Door Frame by placing the door Glass Door and swing the Sub Frame towards the unit Pull out the hinges top amp bottom over the pins on the Door Frame Repeat for hooks which already secure the Glass Door and place them thru the Right Side Screen Door holes in the bottom of the Sub Frame to secure both the Glass Door and Sub Frame in place together Note It will be easier to put the Screen Door in place by starting with the bottom hinge Net Mh hc e men Ch Sr 5 im um ENS La Glass Door Nx ES SES 2 4 Sub Frame Sub Frame Left Side Door Pin on Door Frame Hook Note If you find that the Left or Right Side Screen Door is lower then the other use the spacer provided to help a
53. the valve knobs Match the correct ext knob with the valve knob 12 U32 3 Direct Vent Gas Insert INSTALLATION Conversion Kit from Natural Gas to Propane Model 512 969 THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION 1 Turn the unit off and allow it to cool to room temperature 8 Remove regulator from valve and replace with Propane regulator See diagram 1 2 Unplug or disconnect power source to stove 3 Remove glass front see manual 4 Remove logs and brick panels if installed 5 Remove the Grate by removing the screws on each side of the grate Remove the 2 screws holding the grate in position 6 Remove the Burner Tray by removing the screws on each side of the tray Push the tray to the left and lift up 9 Pull off the pilot cap to expose the pilot orifice 10 Unscrew the pilot orifice with the allen key provided and replace with the LP pilot orifice in the kit Remove the 2 screws push Burner Tray to the left and lift off 7 Remove burner orifice with 1 2 wrench and replace with the 52 orifice in the Kit Burner Orifice 11 Replace Burner Tray and reverse steps 5 to 1 12 Place the red Converted to Propane sticker on top of the Natural Gas information on the Serial Number decal 13 Adjust the burner aeration setting from 3 16 to 1 4 as required for the best flame
54. ting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI Subsidy according to job scale as predetermined by U32 3 Direct Vent Gas Insert 35 FPI fireplaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product See the inside back cover for details P Register your Regency online at http www regency fire com e Register your Hampton online at http www hampton fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No amp Hampton and energy are trademarks of Fireplace Products International Ltd p Copyright 2005 FPI Fireplace im International Ltd All rights reserved
55. ur for three 3 years from the date of purchase and parts only thereafter Special Finishes One year on brushed nickel and antique copper full screens and doors You can expect some changes in color as the product ages with constant heating and cooling warranties the product for any manufacturing defects on the original product However the manufacturers warranty does not cover changing colors and marks ie finger prints etc applied after the purchase of the product Damage from the use of abrasive cleaners is not covered by warranty Electrical and mechanical components such as blowers switches wiring thermodiscs remote controls spill switches thermopiles thermocouples pilot assembly components and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement venting components are covered parts and subsidized labour for three 3 years from date of purchase Simpson Dura Vent venting components Direct Vent units are covered by Simpson Dura Vent Inc warranty Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided t
56. valve pressure ports on the valve 1 Make surethe valve is inthe OFF position 2 Loosen the IN and or OUT pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tighten GAS INSERT AERATION SYSTEM The air shutter can be adjusted by moving the adjusting wire up or down The wire is ac cessed through the bottom louver opening Open the air shutter for a blue flame or close for a yellower flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Minimum Air Shutter Opening Natural Gas Propane 3 16 1 4 Aeration Adjustment Wire PULL Open PUSH Close CAUTION Carbon will be produced if air shutter is closed too much Note any damage due to carboning re sulting from improperly setting the aer ation controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized Installer at the time of installation or serv
57. xplosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted following by hand exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas supplier s in structions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call the instructions below a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water This appliance needs fresh air for s

Regency U32-NG3 User's Manual

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