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Regency U32-LP4 User's Manual

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1. 14 Full Screen DOOLS E tp Era Ex bx e E a E RT TUR 17 Hampton Cast Faceplate Installation 19 Hampton Cast Grill Installation 20 The Kensington Front Installation 21 The Kensington 2 panel Door Installation 22 The Kensington 3 panel Door Installation 23 Optional Wall Thermostat sss 23 Optional Remote Control eseseeeseese 23 IRA Check saancdtisdtiisriatiset ntu is mu Estee iad Sdn du E 23 VV ING Diagrames etes acento unt deseen d qe ttp 24 U32 4 FPI Direct Vent Gas Insert OPERATING INSTRUCTIONS Operating Instructions sseeeeeeeeseeese 26 Lighting Procedure cccccccececeseceseeceeeceeeseeeeeeeenes 26 Shutdown Procedure cccsccccseceeeeeeececeeceeesseseesaaes 26 Eig E EE EE EN I UU MT 26 Automatic Convection Fan Operation 26 Normal Operating Sounds Of Gas Appliances 26 Maintenance Instructions eeeesseesses 27 Copy Of Lighting Instruction Plate 27 MAINTENANCE General Vent Maintenance cccccceceeeeeeeeeeeeeeees 28 Log Replacement ue eei i e dees ee iai es 28 Glass Gasket uer ties teu leet ade eno Na aad 28 Gold Plated TMz ac use a IDs avus ou x doen atn nee 28 DOOF
2. REGENCY PALACE i DEUM DESIGNER FIREPLACES www Regency fire com www Palace fire com HAMPTON www Hampton fire com U32 Gas Insert Owners amp Installation Manual D Decency Dn RECRON pK MODELS U32 NG4 Natural Gas U32 LP4 Propane WARNING FOR YOUR SAFETY Improper installation adjustment alteration service or What to do if you smell gas maintenance can cause injury or property damage Refer to e Do not try to light any appliance this manual For assistance or additional information consult e Do not touch any electrical switch an authorized installer service agency or the gas supplier do not use any phone in your building FOR YOUR SAFETY e Immediately call your gas supplier Do not store or use gasoline or other flammable vapours and from a neighbour s phone Follow the gas supplier s instructions Installation and service must be performed by an authorized f You cannot reach your gas installer service agency or the gas supplier supplier call the fire department Tested by liquids in the vicinity of this or any other appliance Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference 918 527 FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 07 17 06 FPI GAS INSERT TO THE NEW OWNER Congratulations You are the owner of a state
3. 1 Lay the faceplate panels flat face down on something soft so they don t scratch 2 Attach the side filler brackets to the left and right sides using 3 screws and washer per side NOTE There are filler brackets specifically for each side The way _ as to differentiate this is that on the side of the brackets there are 2 AEN n mounting holes The side where there is a 7 16 gap from the top 6 Connectthe fan switch wires by taking the black and red wires with the of the bracket to the mounting hole must face the top male ends in the grey harness thru the hole provided and connect them with the wire connectors from the fan speed control 7 Insert wires into the strain relief and install into switch box assembly 3 Attach the right and left cast sides to the top using 2 screws per side 8 Place the switch box assembly over the boss on the rear left side piece and secure with one screw Switch Box Assembly i j a Ensure that the top and sides are aligned ELS Boss on rear left side piece 9 Tuck the wires into the faceplate to keep them away from the insert 4 Use a measuring tape to ensure that the distance between the left using the clip provided Attach the clip to the rear of the faceplate to and right side pieces is 28 711mm ensure that the wires do not touch the side of the unit 10 The power cord should be run behind the faceplate panel U32 4 FPI Direct Vent Gas Insert 19 I
4. Using the connectors provided join the left side trim with the ON OFF switch to the top trim Diagram 2 Connect the right side trim to the top trim Place the trim on the assembled faceplate panels aligning the wire connections from 5 6 Rear View Trim Assembly Diagram 2 the switches with the notch on the left side panel Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF switch 7 Tuck the wires into the faceplate to keep them 8 9 away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side ON OFF switch Fan Speed Switch Rear View wires to Fan switch connectors wires to ON OFF switch for gas connection Self adhesive wire clip Diagram 3 of the unit Diagram 3 The power cord should be run behind the faceplate panel Attach the brass trim to the faceplate by drilling a 1 8 hole through into the faceplate using the hole in the trim as a guide Fasten the trim to the faceplate panels using the plated screws Diagram 4 10 Attach the faceplate panels to the insert body using the 4 remaining black screws U32 4 FPI Direct Vent Gas I
5. 3 Open the screen door s and secure the screen door to the flush door front with 2 clips on the bottom left and right side Clip installed on right side FLUSH LOUVERS 1 The top louver is held in place by friction fit if the louver needs to be adjusted bend the bracket out as shown in the diagram Top louver bend taps for tightness adjustment 12 U32 4 FPI Direct Vent Gas Insert INSTALLATION 2 Installthe Spring Hinges on the left and right side of the bottom of the Firebox using 2 screws per hinge 3 Placethe Bottom Louver near the hinge Flip hinge over the Bottom Louver and secure using 3 screws Hinge Location OPTIONAL BAY DOOR The Bay louvers MUST be used with the Bay glass option The optional Bay door is an overlay on the flush front The standard flush door and glass must remain on the unit Hook the top of the bay door over the flush door flange and swing the bottom against the bottom flange of the flush door Press down on the Bay Bottom bracket and push in until it clips behind the bottom of the flush front View from Rear Bay Door Bay Bottom Bracket Bay door flange Bay door Ak N SIT Extension knobs for Bay Front only Removing Bay Door To remove only the Bay Door use a screwdriver to unclip the Bay Bottom bracket from the flush door and then swing up and unhook from the top flush door flange To remove the
6. Ceramic fibre 7 per set Vent System 3 co linear aluminum flex The efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independent of any installed system GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa INSTALLATION INTO A SOLID FUEL BURNING FIREPLACE OR FACTORY BUILT FIREPLACE The U32 4 Gas Inserts have been tested and approved to be vented into any masonry fireplace or approved solid fuel burning factory built fireplace that will allow the insert to physically fit into the firebox Refer to Minimum Fireplace Dimensions section for minimum fireplace clearances If the factory built fireplace height is too low for your Insert you may remove the smoke baffle plate damper refractory firebricks glass doors screen rails screen mesh and log grates from the factory built fireplace as long as these items are saved and are reinstalled in the event that the Insert is removed Smoke shelves shields and baffles may be removed if attached by mechanical fasteners If any part is removed it must not weaken the structural integrity of the factory built fireplace NOTE Any alterations made to the listed solid fuel burning f
7. INSTALLATION THE KENSINGTON FRONT INSTALLATION IMPORTANT Please use the gloves provided when handling the Kensington Front to avoid fingerprints 1 Place the Kensington Front up against the unit but do not secure Make the following wire connections Connect the fan switch wires by taking the black and red wires with the male ends in the grey harness and connect them with the wire connectors from the fan speed control Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF switch Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit The power cord should be run behind the faceplate panel ON OFF switch Fan Speed Switch Rear View wires to Fan switch connectors wires to ON OFF switch for gas connection l Self adhesive wire clip Screw Kensington Blanking 2 Mount the Kensington Front onto the firebox by securing in place using 4 screws 2 per side Kensington Front Screws 3 Slide the Tabs on the Blanking Plate into the slots located on Front and secure using 2 screws Blanking Plate Tabs Front Plate U32 4 FPI Direct Vent Gas Insert 21 INSTALLATION THE KENSINGTON 2 PANEL DOOR INSTALLATION 1 Install the Sub Frame by
8. appliance is firing correctly This includes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon See Gas Insert Aeration System section c Ensuring that the appliance is venting correctly MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provided 3 Appliance must be anchored to the floor with the supplied anchoring methods MATERIALS REQUIRED No electrical power supply is required forthe gas control to operate A 120 Volt AC power cord is hooked up to the fan Plug the 3 wire cord into a suitable receptacle Do not cut the ground terminal off underany circumstances When connected with 120 volts the appliance must be electrically grounded in accordance with local codes current version of CSAC22 1 in Canada orin the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 MINIMUM FIREPLACE DIMENSIONS Theminimumfireplace clearances amp dimensions for the FPI gas insert are shown in the following diagrams Max Lentil Width Width Bar Depth Height Depth rear front A B C D E 22 42 26 1 2 2 Regency Countour Faceplate 22 1 2 Ul Hampton Cast Faceplate Regency 10 Molded Faceplate CLEARANCES T
9. sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Always turn the gas valve to off before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean never when unit is hot appliance door and louvers with a damp cloth Never use an abrasive cleaner The gold louvers and optional gold door may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paintand should only be refinished with heat resistant paint not with wall paint FPI uses StoveBrite Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame ofthe burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 4 The appliance and venting system must be inspected before use and at least annually by aqualified field service person to ensure that the flow of combustion and ventilation air is not obstructed During the annual service call the burners should be removed from the burner tray and cleaned Replace the embers but do not block the pilot 5 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable
10. Bay Door amp the Flush Front together pull the hook from the slot in the bottom door bracket under the unit see Standard Flush Door instructions above Then pull the Bay Door and Flush door out and lift off of the flange at the top of the unit Note Ifany maintenance etc must be done in the firebox first remove the Bay louvers and door OPTIONAL BAY TRIM Attach the 4 supplied magnets each to the back of the top and bottom trim pieces space out evenly and attach trim to the top and bot tom of Bay door BAY LOUVERS 1 Install top louver by sliding the two bracket clips into the brackets located on top of the bay door See below The fitted louver leaves a small gap between faceplate bottom and louver top Top Louver Louver Bracket Bottom Louver Bracket 2 Install bottom louver by sliding the two bracket clips into the brackets located underneath the bay door Secure with 1 screw into each Bottom Louver Mounting Bracket as per diagram below Use the bottom hole in the bracket 3 Slide the valve extension knobs onto the valve knobs Match each extension knob with the corresponding valve knob Extension knobs are for Bay Front installations only U32 4 FPI Direct Vent Gas Insert 13 INSTALLATION CONVERSION KIT 514 969 FROM NG TO LP for P36D 1 P36 4 U32 4 U37 1 using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF INDOUBT DO N
11. Glass lt A 28 U32 4 FPI Direct Vent Gas Insert MAINTENANCE Bay Glass Removal 1 Remove the door from the unit and place on a soft surface to prevent scratching 2 Removethenuts holdingthe glass retainers in place 3 Remove the glass retainers sides top and bottom 4 Replace the glass The glass must have gasketing around it 5 Reverse the previous steps replace the retainers and fasten with the nuts but do not over tighten as this can break the glass 6 Replace door on the stove and check the seal Short 4 Retainer Long Glass Retainer FAN MAINTENANCE If yourfan requires maintenance or replacement access to the fan is through the plate on the rear wall of the firebox NOTE the unit MUST NOT be operated without the fan access panel securely in place Caution Label all wires prior to disconnecting when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing ON OFF TO REMOVE FAN 1 Turn the unit off and allow it to cool to room temperature 2 Unplug or disconnect power source to stove 3 Remove glass front see section Standard Flush Door 4 Remove logs and brick panels if used 5 Remove the grate by loosening the two screws and sliding the grate out 6 Remove the burner front log support assembly by removing the 2 screws and lifting it out Grate screws 7 Re
12. cause condensation and fog the glass This condensation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Donotusethisapplianceif any parthas been under water Immediately call a qualified service technician to inspect the appliance and to replace nay part ofthe control system and any gas control which has been under water 8 Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile and 1 around the thermocouple and 1 flowing across the rear of the burner it does not have to be touching the burner U32 4 FPI Direct Vent Gas Insert 27 MAINTENANCE Rear of Burner OOo Ooooo0oO0O0o0 OOOOoOO0O00DOOO00O000U00O0O0 OO Ignitor Pilot Thermocouple MA OO 0 Front of Burner Top View of pilot flame Thermopile O oOo OC O00 000 OO OO Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear of the burner or thermopile of Burner Rear Oo Front of Burner Top View of pilot flame If you have an incorrect flame pattern contact your FPI dealer for further instructions GENERAL VENT MAINTENANCE Conduct an inspection of the venting system semi annually Recommended areas to inspect as follows 1 Check the Venting System for corrosion in area
13. elc TEC 28 Fan Maintenance cccccsscccsecceseceececeseceeeseeseeeeees 29 Valve Replacementt cccscccseecceeeceeeseeeeeseeeeeeseeees 30 PARTS LIST Mam ASSO IMDIY crosain eles ele eran 31 Burner Assembly amp Log Set eesssss 32 Bay amp Flush Front Assembly sssss 33 Faceplate Assembly cccccscccsseceeeeceeeceeeseeeseeeenes 34 Hampton Cast Faceplate Assembly 35 WARRANTY The Warranty Limited Lifetime 39 3 SAFETY LABEL This is a copy of the labels that accompany each U32 4 Gas Insert We NOTE FPI units are constantly being improved Check the label have printed a copy of the contents here for your review The safety label on the unit and if there is a difference the label on the unit is the is located on a plate inside the base of the unit visible when the bottom correct one louver is opened Duplicate Serial number 311 pey DO NOT REMOVE THIS LABEL NE PAS ENLEVER CETTE ETIQUETTE ETT Listed VENTED GAS FIREPLACE HEATER hY Yj Tested to CAN CGA 2 17 M91 ANSI Z21 88b 2003 311 A xm CSA 2 33b 2003 C t US Certified for Certifi e pour CANADA AND U S A Serial No No de serie ut Report No 476 1497 00 Jul 2000 O NATURAL GAS FIREPLACE INSERT MODEL U32 NG4 WARNING Factory Equipped For Altitude 0 4500ft 0 1370m This fireplace has
14. examples All are normal operating sounds and should notbe considered as defects in your appliance Blower FPI gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s andlogs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thicknesses of steel will expand and contract at slightly different rates which can cause ticking and cracking 26 U32 4 FPI Direct Vent Gas Insert OPERATING INSTRUCTIONS sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking
15. include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Embers rockwool gaskets door handles and paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Product
16. of the art Gas Insert by FPI The FPI Gas Insert Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace at the flick of a switch The models U32 NG4 and U32 LP4 of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace 40 1 4 1 3 8 Optional J Bay Door amp Louvers 10 3 4 3 3 4 oo 1 LL a 4 So d to CN E A O N CN w v 28 13 3 4 Note Oversize faceplate is 44 x 28 INFORMATION FOR MOBILE MANUFACTURED HOMES AFTER FIRST SALE This FPI product has been tested and listed by Warnock Hersey as a Direct Vent Wall Furnace to the following standards CAN CGA 2 17 M91 and ANSI Z21 88b 2003 CSA 2 33b 2003 This Direct Vent System Appliance must be installed in accordance with the manufacturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada See section Ma
17. of the tray orifice Energizer En91 Push the tray to the left and lift up 910 199 Clip Wire Holder 910 903 Wire Fan To Power Cord Ground 30 in 904 781 Velcro Hook Black 904 782 Velcro Hook Black Installation of LPG Conversion Kit Burner Orific Remove the 2 screws 1 Shut off the gas supply push Burner Tray to the left and lift off 2 Remove the louvers and bay door if it is installed 3 Open the flush door and remove the door 4 Remove the logs and embers if used 14 U32 4 FPI Direct Vent Gas Insert INSTALLATION 9 10 11 13 15 Reinstall new burner orifice LPG stamped 52 and tighten 16 Turn control knob to the OFF position Remove the black protection cap by hand from the hi low knob Fig 1 17 12 Insert a 5 32 or 4mm Allen wrench into the hexagonal key way of the screw Fig 2 rotate it counter clockwise until it is free and extract it Check that the screw is clean and if necessary remove dirt 18 14 Flip the screw Fig 3 Using the Allen wrench as shown in Fig 4 rotate the screw clockwise until snug do not overtighten a nd j 20 WARNING Do not over tighten the screw Recommended to grip the wrench by the short side Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o ring visible Fig 5 LPG Configuration Red o ring
18. to line up holes Secure using the 4 screws provided OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired follow the wiring diagram below FPI offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires OPTIONAL REMOTE CONTROL Use the FPI Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location Use Thermostat Wire Table 2 Connectthe wires as perthe wiring diagrams below CAUTION Do not connect the millivolt remote control wires for to the 120V wires 3 Install 3AAAalkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is fir
19. try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water FOR UNITS NOT EQUIPPED WITH ELECTRIC SPARK 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force PILOT BURNER per N OFF 2 Push in control knob all the way and hold in until the pilot lights B E E up Continue to hold the control knob in for about 20 seconds FOR ALL PROPANE UNITS AND UNITS EQUIPPED WITH ELECTRIC SPARK BOXES 1 Push in gas control knob slightly and turn to PILOT position VEILLEUSE xs s after the pilot is lit Release knob THERMOPILE ATL L Gas Inlet HI uA pl l l ELEMENT THERMO ELECTRIQUE 3 Push in gas control knob slightly and turn to ON position 4 Turn ON the flame switch 2 Wait five 5 minutes to clear out any gas If you then smell gas E STOP follow B in the safety information above on this label If aL amp you don t smell gas go to the next step 2 TEN Gas Inlet F sG 3 Turn knob on gas control counterclockwise to PILOT 4 Push in control knob all the way and hold in Immed
20. 0 Place the embers and Rockwool on the exposed front burner tray Rockwool Embers Rockwool 11 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner port 12 Install flush glass and optional bay glass as per instructions in this manual REGENCY FACEPLATE 1 2 Right Side 3 4 amp TRIM INSTALLATION Lay the faceplate panels flat face down on something soft so they don t scratch Take the top faceplate and align the holes in it with the holes in the side panels Using the screws provided attach from the top of the panel the holes in the top panel are slightly largerthan the holes in the side panel Hearth Trim Optional Use this hole to attach to the faceplate Rear View Faceplate Assembly Diagram 1 to facilitate easier installation Diagram 1 Hint Don t tighten the screws down completely at this point continue on with steps 3 and 4 and do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws Hearth Trim Option Hearth Trim is an option that can be used to finish off the installation when the bottom of the fireplace is higher than the hearth or to raise the fireplace Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided See Diagram 1
21. 0 090 Description Fan Access Panel Gasket Fan Access Panel Fan Assembly Fan Motor 120 V Power Cord 120 V Wire Harness intermediate Thermodisc Fan Auto ON OFF Fan Switch Cover Thermodisc Bracket Flue Restrictor Air Hood Levelling Bolt 5 16 x 3 Hex Hd Jack Chain Spring Lever Handle Door Extension Spring Wire Holder Clip Strain Relief Grommet for Power Cord Conversion Kit to Propane Logo Plate Hampton Manual Flush Louvers Set Black Gold Flush Louvers Set Black Flush Louvers Set Black Steel Bay Louvers Set Black Gold Bay Louvers Set Black Bay Louver Set Black Steel Brick Panel Set Standard Brown Brick Panel Set Standard Red Brick Panel Set Herringbone Brown Brick Panel Set Herringbone Red Brick Panel Right Side Brick Panel Left Side Brick Panel Back Brick Clip FRONTS amp TRIMS PLEASE REFER SEPARATE ILLUSTRATION MAIN ASSEMBLY Part Description 41 420 157 Gasket Transition Box Bottom 42 420 054 Gasket Transition Box Top 43 Stove Top 44 420 048 Thermal Insulation 45 Adaptor Stop 46 Adaptor Holding Brkt Left 47 Adaptor Holding Brkt Right 48 320 518 Flue Adaptor Assy 50 Insulation Hold Down Brkt 51 420 170 Top Fan Air Channel 52 420 171 Upper Fan Air Channel 53 420 172 Lower Fan Air Channel Not available as a replacement part 21 U32 4 FPI Direct Vent Gas Insert 31 PARTS LIST B
22. 4 Find a location which is not too hot and is easy to reach for changing the battery Note It should be kept away from the chain Chain 30 Plug the DC spark generator wires to the DC Sparker For U32 4 Only 26b Located on the left side of the unit 31 Connectthe ground wiretothe DC Sparker mounting bracket 27 Connect one end of the supplied green ground wire to the lug with the nut and washer from the kit 36 Check for gas leaks 37 Check inlet and outlet pressures Ground Mir 38 Check operation of flame control 39 Check for proper flame appearance and glow on logs NOTE The battery in the DC Sparker Box will need to be replaced an nually 16 U32 4 FPI Direct Vent Gas Insert INSTALLATION FULL SCREEN DOORS 1 Hold the full screen door frame up against the unit in order to make the following wire connections Pull the ON OFF connector wires from the firebox and connect them to the switch Connect the fan switch wires with the wire connectors from the fan speed control Place clips over wires and tuck into side trim ON OFF switch Fan Speed Switch Rear View wires to Fan switch connectors wires to ON OFF switch for gas connection Self adhesive wire clip 2 Liftunitup slightly and push down on the corners of the Bottom Trim Bracket and slide under unit Unit should touch tabs on Bottom Trim Bracket Push in Corners 4 B
23. Depth L 36 915mm 115 V 56 WATTS 60 Hz NOT FOR USE WITH SOLID FUELS Non Combustible Hearth Extension FPI Fireplace Products Hearth height H 0 0mm International Ltd Hearth depth 16 405mm Delta BC CANADA Hearth width J 40 1015mm MADE IN CANADA Mantel Clearances with Bay amp Flush Louvers 7 FABRIQUE AU CANADA in Masonry Fireplace Installation Mantel width M 12 305mm Mantel height N 17 432mm Mantel width O 3 1 2 89mm Mantel height P 13 330mm Floor to top of unit Q 20 508mm 918 505 For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed 4 U32 4 FPI Direct Vent Gas Insert REQUIREMENTS MA Code CO Detector for the State of Massachusetts only 5 08 Modifications to NFPA 54 Chapter 10 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or struc
24. NSTALLATION 11 Mount the cast faceplate panels onto the insert body sliding the amp side filler brackets into the space between the glass and the firebox HAM PTON CAST Secure using the 4 remaining black screws 2 per side GRILL INSTAL LATION Slide side filler bracket Before the grills are installed a grill stop bracket needs to be put in into gap between place gass ana Ox 1 The U32 grill stop bracket is installed in the bottom left corner just under the firebox as shown below U32 Grill Stop Bracket Bracket inside U31 ONLY top of firebox Install the glass trim by inserting the side hooks on the glass trim into the 4 slots between the faceplate and the glass Push the glass trim down firmly with both hands to lock into place Bracket Side Hook Top Grill Note The top grill should be placed with the curved cut out facing up 3 The bottom grill shown in the diagram below has 2 hinges that are attached to the lip on the bottom of the unit Secure using 2 screws per hinge 12 To put on the Hampton logo peel the sticker from the back of the logo and place it centered on the bottom left hand corner of the faceplate RUM lone ni Bl PS Hampton Logo Left Side Grill Hinge PAS Faceplate i 20 U32 4 FPI Direct Vent Gas Insert
25. O COMBUSTIBLES Minimum Clearances to Combustibles From Unit Sides A 10 255 mm Ceiling B 47 5 1205 mm Mantel C see Dia 2 amp 3 From Standard Surround 26 x 40 Sides D 4 100 mm Ceiling E 41 5 1055 mm Mantel see Dia 2 amp 3 Max Mantle Depth G 12 305 mm see Dia 2 Hearth Height H 0 0 mm Hearth Depth I 16 405 mm Hearth Width J 40 1015 mm K Diagram 1 Combustible Mantel Clearances with Bay amp Flush Louvers in Masonry and Factory Built Fireplace Installation Mantle Faceplate Combustible Flooring Hearth Existing Hearth Flush with 16 Min Floor Diagram 2 U32 4 FPI Direct Vent Gas Insert INSTALLATION lt 2 E 12 10 8 6 4 2 OQ A18 16 A 12 Mantel 3 1 2 14 Mantel A 12 10 C 47 8 J 6 mE 13 4 2 2 d LL ro 7 20 Top of ee to floor Unit Side View Diagram 3 Note A noncombustible mantel may be installed at a lower height if the framing is made of metal studs covered with a noncombustible board GAS CONNECTION GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance 1 If the appliance is to be installed into an existing chimney system thoroughly clean the masonry or factory built fireplace 2 Theapplianc
26. OT DO THIS CONVERSION 3 6 Pull off the pilot cap to expose the pilot Each Kit contains one LPG For P36D 1 P36 4 Only cx p p p p Conversion Kit and one DC 5 Remove the 2 screws holding the Burner Sparker Kit Assembly to the firebox base Push the Burner Assembly to the left and lift out Conversion Kit Contains Qty Part Description 904 390 Burner Orifice 52 904 529 5 32 Allen Key 918 590 Decal Converted to LPG 908 528 Red LPG label 910 037 LPG Injector Remove the 2 screws push Burner Assembly Pilot Orifice to the left and lift out 918 481 Instruction Sheet 7 Unscrew the pilot orifice with the allen DC Sparker Kit Contains For U32 4 Only key then replace with the LPG pilot Qty Part Description orifice and the pilot cap provided in the 820 475 Bracket DC Sparker 5a Remove the grate by removing the kit 820 476 Bracket DC Sparker screws on each side of the grate 904 153 Washer 8 External Star 904 330 Nut 8 32 Hex P L 904 438 Plug Nylon 0 750 Hole EU i Black al ae i e 904 531 Bushing Split Plastic NT C rH 0 500 in 904 543 Screw 8 32 x 3 4 Pan Head 904 553 Screw 8 x 1 2 Type B Black Oxide Remove the 2 screws Holder 8 Remove burner orifice with a 1 2 910 074 Spark Generator Switch wrench Use another wrench to hold on C W Wire 5b Remove the Burner Tray by removing to the elbow behind the orifice Discard 910 078 Battery Size AA the screws on each side
27. Re attach the valve mounting bracket to the valve tray 7 Scrape off the old gasket from the floor of the firebox and from the valve tray 8 Install a new gasket and reinstall the valve assembly Note Failure to install a new gasket may severely affect the appliance performance 9 Reinstall the 11 hold down screws 10 Hook up the TP TH and TP TH wires to the appropriate connections on the valve 11 Reinstall the burner assembly Note when installing the burner assembly be sure to slide the aeration adjustment wire through the hole in the base of the burner tray 12 Install the grate 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open flame for leak testing 13 Fire up the unit temporarily and check the manifold pressure 14 Reinstall the vermiculite embers rockwool logs and brick panels as needed 15 Close the door and replace the louvers 16 Fire up the unit again and check for proper flame appearance and glow on logs 30 U32 4 FPI Direct Vent Gas Insert PARTS LIST Part 1 420 122 2 420 142 422 518 P 3 910 215 P 5 910 750 910 752 7 910 142 9 10 420 140 12 13 14 948 045 15 948 247 16 948 025 17 18 19 514 969 948 220 918 527 21 420 920 420 922 420 923 25 420 940 420 938 420 942 422 901 422 902 422 903 422 904 33 34 35 36 40
28. URNER ASSEMBLY amp LOG SET Part Description 423 574 P Valve Assembly NG 423 576 P Valve Assembly LP 52 910 478 Valve SIT NG LP 53 910 190 Ignitor Piezo and Nut 55 Valve Tray 58 904 240 Burner Orifice Nat Gas 37 904 390 Burner Orifice LP 52 69 936 170 Orifice Gasket 66 910 038 Pilot Assembly 3 Flame NG 910 039 Pilot Assembly 3 Flame LP 3 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 69 402 935 Log Set 402 572 Ember Package 70 420 143 Valve Tray Gasket 71 402 526 Grate Diffuser Assy 72 402 519 Burner Assembly NG LP 73 Log Tray Mount Bracket 74 Log Tray Rear 90 910 421 Pilot ON OFF 3 SIT Extension Knob 91 910 422 HI LOW 3 SIT Extension Knob Not available as a replacement part i 32 U32 4 FPI Direct Vent Gas Insert PARTS LIST Part 420 931 102 103 106 940 315 P 107 936 243 108 940 314 P 110 420 244 402 905 402 906 111 112 904 196 910 421 910 422 402 956 402 958 Not available as a replacement part 422 530 112 904 196 135 940 307 P 137 904 691 139 936 155 149 420 932 422 943 171 512 546 173 430 133 904 712 BAY amp FLUSH FRONT ASSEMBLY Description Bay Door Complete Bay Door with Black Trim Glass Retainer Side Top amp Btm Glass Retainer Front Top amp Btm Side Glass Gasket Center Glass Bay Brick Panel Steel Bay Brick Panel Standard Brown Bay Brick Pa
29. actory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation Installer must mechanically attach the supplied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installation must conform with local codes or in the absence of local codes with CAN CGA B149 in Canada or the National Fuel Gas Code ANSI 2223 1 in the U S A This appliance should be installed by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material animal hair etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 4 S
30. as leaks 4 Make sure the glass door is in place Never operate the appliance with the door glass removed 5 Verify that all venting and the cap is unobstructed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DO NOT BURN THE APPLIANCE WITH THE GLASS ASSEMBLY REMOVED Pilot Adjust LIGHTING PROCEDURE IMPORTANT To ignite or reignite the pilot you must first release the tension springs below the door Only when the pilot holds without pressure being applied to the control knob reapply the tension springs to the door The unit must not be operated with the tension springs unattached NOTE For all propane units and units equipped with electric spark boxes see Copy of Lighting Plate Instructions section for more details IMPORTANT Gas on off knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Open the bottom louver assembly 2 If the control knob is in the OFF position proceed to Step 5 3 a Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knobis pushed in slightly Do not force 4 Wait five minutes t
31. ate marked with an I seal connection with high temperature silicone Secure with gear clamp U32 4 FPI Direct Vent Gas Insert INSTALLATION Damper Gy Exhaust Z d ine i ntake S A Flue ear amp a Vent Connector Plate gt 9 Connect the 2nd liner to the exhaust collar marked with an E seal connection with high temperature silicone Secure with gear clamp Screw at NOTES 1 Final gas connection should be made after unitis in place to avoid damage to line when pushing the unit into position 2 Mill pac may be used instead of high temperature silicone and screws may be used instead of gear clamps at connections of liner to inlet and vent collars GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pressures over 1 2 psig Themanifold pressure is controlled by a regulator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the valve pressure ports on the valve 1 Make sure the valve is in the OFF position 2 Loosen the IN and or OUT pressure tap s turning counte
32. been converted for use c Min supply pressure 5 WC 1 25 kpa with agas fireplace insert only and cannot e Low Setting Man pressure WC 0 27 kpa be used for burning wood or solid fuels z2 Max Manifold pressure WC 0 95kpa Hess al orginal pars have neen Q Orifi DMS replaced and the fireplace re approved T k dii ps by the authority having jurisdiction zy Minimum input Btu h 4 48 kW This vented gas fireplace heater is not for D Maximum input 30 000 Btu h 8 79 kW usewithairfilters For installation in Solid Fuel Burning Fireplaces This appliance must be installed in accordance with local codes if PROPANE GAS FIREPLACE INSERT MODEL U32 LP4 any it not follow ANSI Z223 1 CAN 1 Factory Equipped For Altitude 0 4500ft 0 1370m 8149 O e S Min supply pressure 12 WC 2 99 kpa For Manufactured Home Installation This oO Low Setting Man pressure 2 9 WC 0 72 kpa i hp dd eT E 2 mak Manliold resets v WC 2 74 kpa manufacturer s installation instructions 4 Orifice size 92 DMS and Manufactured Home Construction o Minimum input 15 000 Btu h 4 48 KW and Safety Standard Title 24 CFR Part y A Maximum input 30 000 Btu h 8 79 kW 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Minimum Clearances to Combustibles from Insert eee a ES ewe B B umm a UH Z240 MH Mobile Home Standard in Ceiling B 47 1 2 1205mm j Canada Alcove Width K 48 1220mm Electrical Supply Max Alcove
33. e 02 refer numbers i e 02 43 are molded into the rear of each log 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculite around the firebox base Take some of the embers approx 1 3 of the bag and sprinkle over the vermiculite 3 Place Rear Log A 02 43 on the two pins on the rear log support Pins on Rear Log Support 4 Place Front Right Log B 02 45 on the two pins as shown ut 45 Im ay 5 Place the Middle Left Log C 02 56 on the two pins as shown Logs A 02 43 C 02 56 6 Place the Left Top Log D 02 46 on the pin on Log C 02 56 and on top of the cutout on Log A 02 43 Pin Cutout 7 Place the notch in Center Log E 02 47 over Log B 02 45 and across the cutout on Log A 02 43 Logs D 02 46 and E 02 47 in position 8 Position notch in Front Right Log F 02 48 on Log E 02 47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner Vermiculite Vermiculite Vermiculite and B 02 45 in position and embers and embers and embers Notch Bracket 10 U32 4 FPI Direct Vent Gas Insert INSTALLATION Front edge of rear burner The bottom right edge of Log F 02 48 must sit snugly against the bracket and the front edge of the rear burner Bracket 9 Place Front Left Log G 02 44 onto the 2 front pins as shown 1
34. ee general construction and assembly instructions This appliance may only be installed in a vented noncombustible fireplace 5 This appliance is Listed for bedroom installations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 Always connect this insert to a vent system venting to the outside of the building envelope Never vent to another room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 7 Inspect the venting system annually for blockage and any signs of deterioration 8 Any glass removed for servicing must be replaced prior to operating the appliance 9 Toprevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace 10 Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and gold trims and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other r
35. eis provided with an opening on thelefthand side ofthe control compartment A 3 8 NPT gas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will pass through the chimney above the appliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level VENTING THE APPLIANCE MUST NOT BE CONNECTED TOA CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to be attached to two 3 76mm co linear aluminium flex running the full length of the chimney The flue length must be a minimum length of 8 2 44m and a maximum of 35 10 7m See chart below for minimum distances from roof Periodically check that the vent is unrestricted Masonry chimneys may take various contours which the flexible liner will accommodate However keep the flexible liner as straight as possible avoid unnecessary bending TheAir Intake pipe must be attached to the inlet air collar of the termination cap Part 948 305 946 529 Description 3 Flex 35 ft Co linear DV Vertical Termination Cap Co linear DV Vertical Termination Cap 2946 529 Seen HH HEHHEHHEHH Ng imma mmi N88 RN 8 8 m FIBHHERHHHEEHEHH H 7 Flashing AC Iiic cp rn Check local codes whether ms A a continuous length is re quired or if ee certified joiner met
36. eproductive harm U32 4 FPI Direct Vent Gas Insert INSTALLATION INSTALLATION CHECKLIST Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crushing the liner The FPI Gas Insert is installed as listed 1 Checkall clearances to combustibles Refer to sections Minimum Fireplace Dimensions and Clearances to Combustibles 2 Make the gas connection Refer to section Gas Connection 3 Install the 3 flue liner to the sliding connector plate Refer to section Flue Liner Installation 4 Slide the unit half way into the fireplace 5 Pull the vent connector plate through the tapered brackets andfasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace 7 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system Referto section Gas InsertAeration System 8 Install standard and optionalfeatures Refer to the following sections Brick Panel Lot Set Faceplate amp Trim Standard Flush Door Flush Trim Double Screen Door Flush Louvers Bay Louvers Bay Door Bay Trim Full Screen Doors l Hampton Cast Faceplate m Hampton Cast Grills n The Kensington Front o Wall Thermostat p Remote Control ATT o0r7 0o0o0co0o0o00m0 9 Finalcheck Before leaving this unit with the customer the installer must ensure that the
37. g instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation U32 4 FPI Direct Vent Gas Insert 5 INSTALLATION IMPORTANT MESSAGE SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in accordance with these instructions Carefully read all the instructions in this manual first Consultthe building authority having jurisdiction to determine the need fora permit priorto starting the installation NOTE Failure to follow the instructions could cause a malfunction of the heater which could result in death serious bodily injury and or property damage Failure to follow these instructions may also void your fire insurance and or warranty FOR YOUR SAFETY Thisappliance requires airforproper combustion Always provide adequate combustion and ventilation air Follow instructions and information in CAN CGA B149 in Canada or the National Fuel Gas Code ANSI Z223 1 inthe USA regarding requirements for combustion and ventilation air SPECIFICATIONS At pressures over 1 2 psig the pipe to the unit must be disconnected Gas Input Capacity Natural Gas 30 000 Btu h Propane 30 000 Btu h Min Input Natural Gas 15 300 Btu h Propane 15 000 Btu h Fuels Approved for use with both natural gas and propane Approved as is for use at 0 to 4 500 0 1370m Electrical 120V A C system Circulation Fan Variable speed 110 CFM Log Set
38. hooking the top flange onto the top of the 3 Hook the Left Side Screen Door to the Door Frame by placing the Glass Door and swing the Sub Frame towards the unit Pull out the door hinges top amp bottom over the pins on the Door Frame Repeat hooks which already secure the Glass Door and place them thru the for Right Side Screen Door holes in the bottom of the Sub Frame to secure both the Glass Door and Sub Frame in place together Note It will be easier to put the Screen Door in place by starting with the bottom hinge Sub Frame Left Side Door Pin on Door Frame Hook 4 Note If you find that the Left or Right Side Screen Door is lower then the other use the spacer provided to help align the Doors The spacer is to be placed over the bottom pin before installing the Screen Door 2 Mountthe 2 panel Door Frame to the flange on Sub Frame ensuring to line up holes Secure using the 6 screws provided 22 U32 4 FPI Direct Vent Gas Insert INSTALLATION THE KENSINGTON 3 panel Door Installation 1 Install the Sub Frame by hooking the top flange onto the top of the Glass Door and swing the Sub Frame towards the unit Pull out the hooks which already secure the Glass Door and place them thru the holes in the bottom of the Sub Frame to secure both the Glass Door and Sub Frame in place together Glass Door Sub Frame 2 Mount the 3 panel Screen Door Frame Assembly to the flange on Sub Frame ensuring
39. iately push black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob counterclockwise to ON 6 Use rocker switch to operate main burner TO TURN OFF GAS APPLIANCE 1 Turn off the flame switch 2 Push in the gas control knob slightly and turn clockwise to OFF Do not force 3 Turn off all electric power to the appliance if service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel DO NOT REMOVE THIS INSTRUCTION PLATE 918 474a WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TOAVOID BURNS ORCLOTHING IGNITION YOUNGCHILDRENSHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCEMUSTBEREPLACEDPRIOR TO OPERATING THE APPLIANCE CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 6 Each time the appliance is lit it may
40. ing correctly This includes 1 Clocking the appliance to ensure the correct firing rate rate noted on label at 15 minutes 2 Ifrequired adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize 3 Check for proper draft CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer U32 4 FPI Direct Vent Gas Insert 23 INSTALLATION WIRING DIAGRAMS This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes Star washer Lockwasher 20V Ac Le Gas Pilot Pilot Assembly Rotary Speed Minimum Convection Control Air Temp Switch r Q Electrode Thermopile Power cord ground ground wire Thermocouple In 99 S I T Valve CAUTION Label all wires prior Remote Transmitter Optional to disconnection when servicing Receiver Millivolt controls Wiring er
41. kage only parts and subsidized labour for five 5 years and parts only thereafter from date of purchase External casting surrounds and grills are covered against cracks and warps resulting from manufacturer defects parts and subsidized labour for three 3 years from the date of purchase and parts only thereafter Special Finishes One year on brushed nickel and antique copper full screens and doors You can expect some changes in color as the product ages with constant heating and cooling FPI warranties the product for any manufacturing defects on the original product However the manufacturers warranty does not cover changing colors and marks ie finger prints etc applied after the purchase of the product Damage from the use of abrasive cleaners is not covered by warranty Electrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly components and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labour for three 3 years from date of purchase Simpson Dura Vent venting components Direct Vent units are co
42. kits may x EE be used Te 948 305 E 22 35 ft Exhaust Flue v ZEN Air eer gt Intake Alternate Approved Caps 980 Vertical Termination Cap 991 High Wind Cap 923GK 3 Co linear Adaptor with flashing In areas of consistently high winds we recommend using the Simpson Dura Vent System 923GK adapter and 991 high wind cap The Air Intake pipe must be attached to the inlet air collar of the termination cap Minimum vertical distance in ft m from roof up to lowest opening in top Min Vertical Distance O NW BROOD N oc d wi ud ud uw cim ud in O Q9 Od N o0 0 A eee SM 242 42 Gi2 812 1012 1212 1412 1612 1812 Roof pitch FLUE LINER INSTALLATION 1 Cut the flex liner as required 2 Mark the end of one liner to indicate Inlet 3 Connect the other end of the above liner to theinletside ofthe termination adaptor seal connection with high temperature silicone Secure with gear clamp 4 Connect the 2nd liner to the exhaust side of the adaptor seal connection with high temperature silicone Secure with gear clamp Exhaust Ele Gear Clamp Gear Clamp 5 Install flashing 6 Insert both liners into chimney passing through the damper opening 7 Install termination cap 8 Connect the marked end of the liner to the inlet collar of the vent connector pl
43. move the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Remove the 10 screws holding the Access Panel in place 9 Remove the Fan Air Duct by loosening the 3 screws squeeze the sides together to remove ee Se eee Se Se ee ee ee eee ee Black Minimum Convection Air Temp Switch Rotary Speed Control 10 Unplug the wires from the fan motor from inside the stove 11 Lift FanAssembly off of the 2 pins tip forward and pull through firebox opening 12 Disconnect green wire from power cord Fan access Fan Air panel E Duct Air Intake Front Hood of stove ll o o o o o pane ls Pin Replacing fan Reverse above steps Hintfor pushing fan down onto pins rub a bit of dish soap on the grommet so it will slide more easily onto the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there should be no noise if there is check that the grommets haven t come loose Seal fan access panel using high temperature silicone sparingly U32 4 FPI Direct Vent Gas Insert 29 MAINTENANCE VALVE REPLACEMENT 1 Shut off the gas supply 2 Remove the louvers and bay door if it is on 3 Open the flush door and remove the door 4 Remove the logs and brick panels 5 Remove the grate by looseni
44. nel Standard Red N Door Trim 102 1 Round Magnet Pilot On Off 3 Extension Knob SIT 7 102 103 Flame HilLow 3 Extension Knob SIT N Gold Trim Bay Front 107 107 Steel Trim Bay Front d amp Flush Door Complete Flush Door Assy 1 Round Magnet Flush Glass U Clip Tadpole Glass Gasket FLUSH FRONT 140 Flush Trim Top Btm Set Gold Double Screen Door Optional Door Latch Assembly Handle U clip for frame U32 4 FPI Direct Vent Gas Insert 33 PARTS LIST Part 402 919 51 59 60 402 534 65 68 70 97 910 246 98 910 330 99 904 569 400 917 71 72 73 74 904 586 402 918 91 92 93 402 532 402 950 94 95 96 97 910 246 98 910 330 99 904 569 402 933 141 142 143 144 145 146 147 FACEPLATE ASSEMBLY Description Part Description 180 400 950 181 320 940 180 400 926 181 320 942 180 400 928 181 320 944 180 400 959 181 320 946 Hearth Trim 1 Regular Hearth Trim 1 Oversize Hearth Trim 2 Regular Hearth Trim 2 Oversize Hearth Trim 4 Regular Hearth Trim 4 Oversize Hearth Trim 6 Regular Hearth Trim 6 Oversize Complete Faceplate Set Contour with Black Trim Oversize Faceplate Side Right Oversize Faceplate Top Oversize Faceplate Side Left Assy Oversize Trims Pkg Black Oversize Zero Clearance Faceplate Trim Right Oversize Faceplate Trim Top O
45. ner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or st
46. ng the two screws and sliding the grate out Wm i Grate screws 6 Remove the burner assembly by removing the 2 screws and lifting it out 7 Remove the 2 screws holding the Air Intake Hood to the rear firebox wall and lift out 8 Disconnect the inlet gas line 9 Disconnect the TP wire the TH wire and the TH TP wire from the valve 10 Removethe 11 Phillips head screws securing the valve tray in place and then liftthe entire assembly out O0 G490 4 E Pe 2 jm y O0 EEO 11 Push the valve assembly to the left and lift the entrire assembly out 12 Remove the valve by removing the 4 screws in the base of the valve tray 13 Undo the pilot tube from the valve with a 7 16 wrench 14 Undo the quick drop out thermocouple nut on the valve with a 9mm metric wrench 15 Undo the gas out flare nut with a 13 16 wrench 16 Undothe gas out flare fitting with an 11 16 wrench 17 Remove the valve mounting brackets Hint If you are using black pipe ensure that there is a union by the valve otherwise removal will be almost impossible INSTALLING VALVE 1 Re attach the valve mounting brackets to the valve 2 Reconnect the gas out flare fitting with an 11 16 wrench 3 Reconnect the gas out flare nut with a 13 16 wrench 4 Reconnectthe quick drop out thermocouple nut with a 9mm wrench 5 Reconnect the pilot tube nut with a 7 16 wrench 6
47. nsert 11 INSTALLATION Diagram 4 Diagram 5 Diagram 5 11 Push the Regency logo plate into the STANDARD FLUSH DOOR The standard flush door comes with a black frame To install the frame simply hook the top door flange onto the top of the unit and swing the door towards the unit diagram 1 Be careful that the glass gasket does not roll up there must be a gap between the gasket and the door lip to ensure that the door sits securely on the unit Diagram 2 Diagram 1a Hook top of door onto top flange Flush Door Diagram 1b FZNI Flush D ncorrect oor Gasket Gasket Glass doubled Correct Rd Door Glass Gasket Installation Diagram 2 Use the hook to pull the spring out until you can put the hook into the slot on the bottom door bracket Repeat for 2nd spring See diagram 3 Pull hook forward and up into slot on door bracket Diagram 3 To remove the flush door reverse the above steps NOTE The chain must rest on TOP of the gas inlet pipe never under it Gas Inlet Gas Inlet Correct Incorrect OPTIONAL FLUSH TRIM Attach 2 round magnets to the back of the top trim piece and the other 2 to the bottom trim piece then attach trim to the top and bottom of Flush door View from Rear OPTIONAL DOUBLE SCREEN DOORS 1 Pulloutthetop louver 2 Center the screen door and hook over the flush door
48. nufactured Mobile Home Additional Requirements for additional requirements This appliance installation must comply with the manufacturer s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This FPI Mobile Manufactured Home Listed appliance comes factory equipped with a means to secure the unit NATIONAL We recommend that our products be INsTITUTE installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI or in Canada by Wood Energy Technical Wood Energy ERNRED Training WETT eti This FPI Mobile Manufactured Home listed appliance comes equipped with a dedicated 8 ground lug to which an 18 gauge copper wire from the steel chassis ground must be attached 2 U32 4 FPI Direct Vent Gas Insert TABLE OF CONTENTS FPI GAS INSERT SAFETY LABEL Serial No Decal ucc o E E SERVE PO en YA EE EUIS 4 REQUIREMENTS MA Code CO Detector for state of Massachusetts only 5 INSTALLATION Important Message eeeeeeseeeennen nee 6 For Your Safely ite eere ge orina cen es obsee cra 6 Specials CREE 6 Gas Pressure Testing ee
49. o allow gas that may have accumulated in the main burner compartment to escape If you do smell gas follow the instructions on the front of this manual If you don t smell gas continue on to the next step 5 Turn the gas control counter clockwise to PILOT 6 Push in control knob all the way and hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame should continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 7 Turn gas control knob counter clockwise to ON 8 Use the rocker switch to operate main burner 9 Rotate the variable flame control to adjust the flame height higher or lower 10 Close the bottom louver assembly SHUTDOWN PROCEDURE 1 Use the rocker switch to turn off the main burner 2 Open the bottom louver assembly 3 Push in the gas control knob slightly and turn clockwise to OFF Do not force Disconnect all electric power and gas to the appliance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an od
50. ottom Trim Bracket 3 Completely secure the full screen door frame to the unit by securing 4 screws to the Left and Right Side Trims NOTE When mounting the full screen door frame to the unit the inside flange of the side trims are to fit over the inner side of the unit flange and NOT next to the outer side of the unit flange Inside flange of Side Trim goes over the inner side of the unit flange U32 4 FPI Direct Vent Gas Insert 17 INSTALLATION 4 Install Spring Hinges on the Left and Right Side of the bottom ofthe 7 Install the Left and Right Side Screen Doors in the fully open position firebox using 2 screws per hinge by placing over top of the hinges on the full screen door frame Hinge 5 Place Bottom Frame near hinge Flip hinge over Bottom Frame and secure with 3 screws Screen Door Hinge Location SON Pian 8 Close screen doors NOTE If you find that the doors do not align properly adjust the hinges on the door s by loosening them and adjust accordingly 6 The Top Frame is held in place by friction fit if the frame needs to be adjusted bend the bracket accordingly R LZ Top Frame 18 U32 4 FPI Direct Vent Gas Insert INSTALLATION HAM PTO N CAST 5 Connect the ON OFF switch wires by taking the black and red wires with the blue female ends thru the hole provided and connecting FACEPLATE INSTALLATION Se ae am
51. our caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause condensation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE During the first few fires a white film may develop on the glass front as part of the curing process The glass should be cleaned or the film will bake on and become very difficult to remove Use a non abrasive cleaner and NEVER clean the glass while it is hot AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically turn the knob on the side of the faceplate to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some
52. rclockwise with a 1 8 wide flat screwdriver 3 Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose 4 Light the pilot and turn the valve to ON position 5 The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label 6 When finished reading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Note Screw should be snug but do not over tighten GAS INSERT AERATION SYSTEM The air shutter can be adjusted by moving the adjusting wire up or down The wire is accessed through the bottom louver opening Open the air shutter for a blue flame or close for a yellower flame The burner aeration is factory set but may need adjusting due to either the local gas supply or altitude Minimum Air Shutter Opening Natural Gas Propane 3 16 1 4 Aeration Adjustment Wire PULL Open PUSH Close CAUTION Carbon will be produced if air shutter is closed too much Note any damage due to carboning resulting from improperly setting the aeration controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized FPI Installer at the time of installation or service OPTIONAL BRICK PANEL 1 Unwrap the brick pattern panels from the protective wrapping 2 Remove the glass front if it is already installed see S
53. rors can cause Optional Opti ptional Millivolt improper and dangerous operation WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 24 U32 4 FPI Direct Vent Gas Insert INSTALLATION For PROPANE Units and Units Equipped with DC Spark Boxes For installation of the DC Spark Box refer to the LP Conversion instructions in this manual Star washer Nut Lockwasher Star washer 20v Ac Live Gas Pilot Power Fan uu l cord ground Minimum Convection ground Air Temp Switch wire Rotary Speed Control t F Electrode E Thermocouple Thermocouple IN DC Spark Box l lGround Thermocouple D Br 2 Remote Optional Remote Transmitter Receiver Millivolt piona Optional Millivolt U32 4 FPI Direct Vent Gas Insert 25 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no g
54. ructure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for ventin
55. s made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Any alteration to the unit which causes sooting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI Subsidy according to job scale as predetermined by FPI U32 4 FPI Direct Vent Gas Insert 39 FPI fireplaces are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPlFireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product See the inside back cover for details Register your Regency online at http www regency fire com Register your Palace online at http www palace fire com Register your Hampton online at http www hampton fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No
56. s that are exposed to the elements These will appear as rust spots or streaks and in extreme cases holes These components should be replaced immediately 2 Remove the Termination Cap and shine a flashlight down the Vent Remove any bird nests or other foreign material 3 Check for evidences of excessive condensation such as water droplets forming in the inner liner and subsequently dripping out the joints Continuous condensation can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior portions of the system being exposed to cold weather 4 Inspect joints to verify that no pipe sections or fittings have been disturbed and consequently loosened Also check mechanical supports such as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s performance which is not covered under warranty GLASS GASKET If the glass gasket requires replacement use glass gasket Part 936 265 for
57. se 6 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 6 Before YOU SIE Es cs ient t etiim E rua UR ELE ber Ui 6 Installation Checklist eeseseessesssess 7 Manufactured Mobile Home Additional Requirements 7 Materials Required eeeseeeeseseneeeeeee T Minimum Fireplace Dimensions T Clearances To Combustibles 7 53s Connectloltuss eodd eoe a aive tala dvo Raga Ded 8 WENO e PE 8 Flue Liner Installation Lsssssse 8 Gas Pipe Pressure Testing eeeessssesusss 9 Gas Insert Aeration System essseeuusse 9 Optional Brick Panel eeeeeeeeeeeeeeeee 9 log Set InstallatlOr siio eda Lo duas eie ipa coa oe ees 10 Regency Faceplate amp Trim Installation 11 Standard Flus D OOF 52 erret t babes ud bur t Peas 12 Optional Flush Trim eeeeeeeeeeeeeeeee 12 Optional Double Screen Doors 12 PUSH bEOLBVOlS ursa aei ut R 12 Optional Bay DOQF zii terae ERATES 13 Optional Bay Trim cccccccccsecccseceeeeeeeseeesseeesseeeesaees 13 Bay Louver S indeed races Ier otetan um aedecou esed uiid ets 13 Conversion Kit 2514 969 from NG to LP
58. t Faceplates Set 187 910 246 Burner On Off Switch 188 910 330 Fan Speed Control 120 V 189 904 733 Knob Black Cast Surround 201 Cast Faceplate Right 202 Cast Faceplate Top 203 Cast Faceplate Left 205 Flush Glass Frame 194 Mounting Flange 195 Hampton Logo Plate 207 402 981 Cast Grill Set Top amp Bottom Not available as a replacement part Last digit of part number represents colour 1 Black Metallic 5 Enamel Brown 6 Enamel Black 189 188 710 194 am 201 195 lt SS U32 4 FPI Direct Vent Gas Insert 35 NOTES 36 U32 4 FPI Direct Vent Gas Insert NOTES U32 4 FPI Direct Vent Gas Insert 37 NOTES 38 U32 4 FPI Direct Vent Gas Insert WARRANTY FPI Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product This warranty is not transferable The Warranty Limited Lifetime The combustion chamber heat exchanger burner tubes pans logs brick panels and gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal brea
59. tandard Flush Door section 3 Putthe rear brick panel flat againstthe back of the unit Lx ae ee e UE mda S ue NIS RR nt 4 aie rae d pah ai QR C aa comu dt Asc m D d WOT et Qu FE eer ua enm ts AN A p eoe P a A ae he HO UE oe ae S leet or ors Ee air mm bte w m A Re i n Maschi n it ha Sn wr n her Meet Rear Brick Panel 4 Before installing the side brick panels loosen the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure For the location of the side brick tab screws see diagram 1 Diagram 1 5 Remove the brick tabs and slide the side brick panels into position See diagram 1 Install the brick tabs See diagram 2 Brick Tab Brick Tab Screw Y Diagram 2 U32 4 FPI Direct Vent Gas Insert INSTALLATION LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit contains the following a 02 43 Rear Log b 02 45 Front Right Log c 02 56 Middle Left Log d 02 46 Left Top Log e 02 47 Center Log f 02 48 Middle Right Log g 02 44 Front Left Log h Embers i Rockwool j Vermiculite Note Install Optional Brick Panels prior to installing logs A 02 43 D 02 46 F 02 48 G 02 44 C 02 56 E 02 47 B 02 45 Th
60. the Bay Front and a tadpole gasket for the Flush Front Part 936 155 GOLD PLATED TRIM The 24 carat gold plated finish on the trim requires little maintenance and need only be cleaned withadamp cloth DO NOT use abrasive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary DOOR GLASS Your FPI insertis supplied with high temperature 5mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce If your glass requires cleaning we recommend using an approved glass cleaner available at all authorized dealers Do not use abrasive materials Do not clean the glass when hot Inthe eventthat you break your glass by impact purchase your replacement from an authorized FPI dealer only and follow our step by step instructions for replacement Warning Do not operate appliance with glass panels removed cracked or broken Replacement ofthe glass should be done by a licensed or qualified service person Caution Wear gloves when removing damaged or broken glass Flush Glass Replacement Remove the flush door front as per instructions in section Standard Flush Doo Remove the 4 glass clips from each corner Slide in the new replacement glass Push the 4 glass clips back onto the frame Flush Door _ i
61. ture used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the ow
62. vapours and liquids COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 Australia AS5601 2004 New Zealand NZS 5261 WARNING If you do notfollow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted by hand following the instructions below exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t
63. vered by Simpson Dura Vent Inc warranty Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your FPI product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or
64. versize Faceplate Trim Left Assy Oversize 190 191 199 948 216 Screw 8 x 1 2 Black self tapping Screw 8 x 1 2 Brass self tapping Regency Logo Plate 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Not available as a replacement part Complete Custom Faceplate Set Faceplate Side Right Custom Faceplate Top Custom Faceplate Side Left Custom SEE DETAIL A Speed Control Knob c w Spring Clip OVERSIZE FRONT VIEW STANDARD SIZE FRONT VIEW SEE DETAIL A Complete Faceplate Set Standard Contour with Black Trim Faceplate Side Right Standard Faceplate Top Standard Faceplate Side Left Assy Standard Trims Pkg Standard Black Trim Pkg Standard Brass Faceplate Trim Right Standard Faceplate Trim Top Standard Faceplate Trim Left Assy Standard DETAIL A REAR VIEWS S MOLDED FACEPLATE ES FRONT VIEW 14 2 way Gold Contact Switch Fan Speed Control 120 V Fan Speed Control Knob 120 V Complete Faceplate Set Molded Faceplate Side Right Molded Faceplate Top Molded Faceplate Side Left Molded Mounting Bracket Right Filler Bracket Mounting Bracket Left Screw 8 x 3 4 Pan Head CUSTOM FACEPLATES FRONT VIEW CUSTOM FACEPLATES REAR VIEW 34 U32 4 FPI Direct Vent Gas Insert PARTS LIST HAMPTON CAST FACEPLATE ASSEMBLY Part Description 402 971 Cas
65. visible Re assemble the black protection cap Fig 6 Fig 6 Reverse step 2 WARNING Also check that the pilot and main burner injectors are appropriate for the gas type 19 Attach the label This unit has been converted to LPG near or on top of the serial decal Replace yellow NG label with red LPG label Installation of the DC Sparker 21 Locate the Piezo Ignitor situated at the side of valve 22 Remove the Piezo Ignitor by unscrewing the nut at the back of the mounting bracket Ignitor Wire Piezo Ignitor 23 Disconnect the ignitor wire from the Piezo Ignitor and connect it to the DC Sparker DC Sparker Ignitor Wire 24 Install the 3 4 nylon plug to cover up the hole on the mounting bracket U32 4 FPI Direct Vent Gas Insert INSTALLATION 25 Connect the DC spark generator wires 28 Run the other end of the ground wire 32 Install the supplied battery into the DC to the SIT Valve with the screw which is and DC spark generator wires through Sparker Box by opening the battery provided in the kit the bushing on the heat shield compartment Heat Shield Battery Compartment 33 Mount the heat shield to the DC Sparker Secure into place with the velcro which is provided in the kit 29 Install the 1 2 bushing to the heat 26 Locate the ground lug shield For P36D 1 P36 4 Only 26a By the receptical box left of the unit 3

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