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Recoton/Advent U31-NG2 User's Manual

1. Pin To remove fan 1 Turn the unit off and allow it to cool to room temperature Back wall of unit 2 Unplug or disconnect power source to stove 3 Remove glass front see page 11 4 Remove logs 5 Remove brick panels 6 Remove the Grate by removing the screws on each side of the grate Grommet 10 Unplug the black wires from the fan motor from inside the stove 11 Lift Fan Assembly off ofthe 2 pins tip forward Remove the 2 screws holding the and pull through firebox opening rate in position S j 12 Disconnect green wire from power cord 7 Remove the Burner Tray by removing the screws on each side of the tray Push the tray to the left and lift up Replacing fan Reverse above steps Hint for pushing fan down onto pins rub a bit of dish soap on the grommet so it will slide more easily onto the pin Check to make sure the fan is seated properly on the pins this is very important try to move the fan back and forth there should be no noise if there is check that the grommets haven t come loose When replacing the Burner Tray slide the aera tion adjustment rod through the opening in the front of the Valve Assembly Remove the 2 screws push Burner Tray to the left and lift off 8 Remove the 11 screws holding the Access Panel in place 9 Remove the Fan Air Duct by removing 4 screws 2 per side FPI U31 2 Gas Fireplace Insert PARTS LIST
2. Part 1 400 011 400 515 P 2 910 331 P 5 910 750 910 752 6 7 8 910 142 10 400 540 11 12 910 220 13 16 17 18 19 20 400 024 21 402 922 402 920 402 924 25 400 992 400 990 400 993 Main Assembly Description Part Description Fan Opening Cover 400 945 Brick Panel Set Standard 402 901 Brick Panel Set Standard Brown Fan Assembly 120 V 402 902 Brick Panel Set Standard Red Fan Motor 120 V 402 903 Brick Panel Set Herringbone Brown Power Cord 120 V 402 904 Brick Panel Set Herringbone Red Wire Harness intermediate 33 Brick Panel Back 34 Brick Panel Left Side Thermodisc cover 35 Brick Panel Right Side Thermodisc bracket 36 400 090 Brick Clips Thermodisc Fan Auto ON OFF Drafthood Assembly 78 410 920 Zero Clearance Ashlip Spill Switch Bracket Spill Switch 410 905 Zero Clearance Kit Levelling Bolts 5 16 x 3 Hex Head 402 969 Conversion to LP Kit Cable Tie 908 785 Manual Wire Holder Clip Strain Relief Not available as a replacement part Grommet for Power Cord Air Channel Flush Louvers Set Gold Black Flush Louvers Set Black Flush Louvers Set Steel Black Bay Louvers Set Gold Black Bay Louvers Set Black Bay Louvers Set Steel Black DOORS AND FRONTS PLEASE REFER SEPARATE ILLUSTRATION FPI U31 2 Gas Fireplace Insert 25 PARTS LIST 52 53 54 55 56 57 60 62 63 65 67 68 69 Par
3. Gas Pilot Pilot Assembly Gas Piezo Ignitor DC Thermostat Remote Transmitter oe Remote Millivolt Optional Auto Reset Receiver Optional 0 a Optional Seg eeegedtgece I D Millivolt eene Siaa i a a G a eege eege eege leede Minimum Convection Air Temp Switch Rotary Speed Control 14 WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from FPI U31 2 Gas Fireplace Insert INSTALLATION FULL SCREEN FRONT 1 Hold the full screen door up against the unit in order to make the following wire connections Pull the ON OFF connector wires from the firebox and connect them to the switch Connect the fan switch wires with the wire connectors from the fan speed control Place clips over wires and tuck into side trim ON OFF switch Fan Speed Switch Rear View wires to ON OFF switch wires to Fan switch connectors connection self adhesive wire clip 2 Lift unit up slightly and push down on the corners of the Bottom Trim Bracket and slide under unit Unit should touch tabs on Bottom Trim Bracket Push in Corners d Bottom Trim Bracket FPI U31 2 Gas Fireplace Insert 3 Completely secure the full
4. Bracket FPI U31 2 Gas Fireplace Insert ye Ot ya apr eee Front edge of rear burner The bottom right edge of Log F 02 48 must sit snugly against the bracket and the front edge of the rear burner Bracket 9 Place Front Left Log G 02 44 onto the 2 front pins as shown 10 Place the embers and Rockwool on the exposed front burner tray A PNA g ES Z ER Ven Keesen KE re Rockwool Embers Rockwool 11 Test fire to ensure proper light off make sure flame flows smoothly from one end of burner to the other If there is any flame hesitation check that area for any blockage of the burner port 12 Install flush glass and optional bay glass as per instructions in this manual Zei C eR ae PE ee AA Zrdszdi a BE os an ao st dr Ke 11 INSTALLATION FACEPLATE amp TRIM INSTALLATION 1 Lay the faceplate panels flat face down on something soft so they don t scratch 2 Take the top faceplate and align the holes in itwith the holes in the side panels Using the screws provided attach from the top of the panel the holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation Diagram 1 Hearth Trim Optional Use this hole to attach to the faceplate Rear View Faceplate Assembly Diagram 1 pletely at this point continue on with steps 3 and 4 and do a trial fit to the unit Make any necessary adju
5. INSTALLATION EXCALIBUR SURROUND INSTALLATION IMPORTANT NOTE 2 Align the cut outs in the Blanking Plate with the pins located on the When using the Surround the unit must be set 1 further into the fireplace inside top of the firebox Slide the Blanking Plate into position ensuring than the standard faceplate installation See the diagrams below for the it goes under the 2 flanges correct minimum fireplace opening requirements Blanking Pla 21 3 Hold the Faceplate Trim up against the unit in order to make the following wire connections Pull the ON OFF connector wires from the firebox and connect them to the switch Connect the fan switch wires with the wire connectors from the fan speed control Place clips over wires and tuck into side trim 1 Align the left side Faceplate Trim Bracket with the Firebox Flange and secure using 2 screws as shown in diagram 1 Repeat for right side ON OFF switch Fan Speed Switch Rear View wires to ON OFF switch wires to Fan switch connectors connection Self adhesive wire clip Faceplate Trim Bracket FPI U31 2 Gas Fireplace Insert 19 INSTALLATION 4 Secure the Faceplate by sliding the slots in the Faceplate into the flanges on the left and right side Faceplate Trim Brackets Once the Faceplate is in place secure using 2 screws per side Faceplate Left Side Faceplate Bracket Trim Flange 20 5 Place the
6. Loosen the Wim screws so the glass Ge clips can be turned Glass Trim aside and the flush glass re moved 13 INSTALLATION 3 Open Bottom Louvers 4 Remove the bottom glass trim Discard both top amp bottom glass trim 5 Replace the glass and secure with the two glass clips Do not over tighten as this could break the glass Make sure the glass is centered 6 Insert side hooks on the double screen door into the 4 slots between the faceplate and the glass and lower assembly into the locking position Push down firmly with both hands to lock into place This heater does not require a 120V A C sup ply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation d A ide Hook WIRING DIAGRAM Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edges 9 Insert Screen Door VU hooks into the 4 slots between the faceplate and the flush door Push Screen Door down firmly to lock into place CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous opera Grounding _ Lug Detail nut Ground wire Lockwasher Star washer SS Ground wire Star washer from power cord Thermopile Live Electrode 120V AC
7. REGENCY EXCALIBUR www regency fire com www excalibur fire com HAMPTON www hampton fire com U31 Gas Insert ttl S Installation Manual ale Ki z MODELS U31 NG2 Natural Gas U31 LP2 Propane WARNING If the information in these instructions are not followed ex What to do if you smell gas actly a fire or explosion may result causing property damage Do not try to light any appliance personal injury or loss of life Do not touch any electrical switch do not use any phone in your build FOR YOUR SAFETY ing Do not store or use gasoline or other flammable vapors and Immediately call your gas supplier liquids in the vicinity of this or any other appliance from a neighbour s phone Follow the gas supplier s instructions elf you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Tested by Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference 908 785c FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 07 17 06 FPI GAS FIREPLACE INSERT TO THE NEW OWNER Congratulations You are the owner of a state of the art Gas Insert by FPI The FPI Gas Insert Series of hand crafted appliances has been designed to provide you
8. 2 Light the unit and set controls to maximum Turn fan off INSTALLATION 3 Afterfive minutes testthatthereisa pull on the flue by placing a smoke match cigarette or similar device which gives off smoke in front of the spill tube To ensure a valid test place a scrap piece of sheet metal or other noncombustible material between the spill tube and the upper louver this will prevent the natural convection of the unit from interfering with the test See diagram 1 downdraft Non combustible or block flue Scrap Diagram 1 The smoke should be drawn into the spill tube If the smoke is still not drawn into the spill tube turn the unit off and check for the cause of the lack of draft If necessary seek expert advice Down Draft as Ki or Blocked Flue Thermal P Safety IP Switch 1 spillage For wind turbulent sites a wind cap may remedy the problem Note The thermally activated safety switch will sense the change in temperature and shut down the gas valve in the event of a severe downdraft or a blocked or disconnected vent The switch acts as a safety shut off to prevent a build up of carbon monoxide Ifthe flue is blocked or has no draw the switch will automatically shut off the supply of gas within 5 10 minutes Tampering with the switch can result in carbon monoxide CO poisoning and possible death 10 If the heater turns off because of lack of dr
9. Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm with battery back up in the same room where the gas appliance is installed 4 FPI U31 2 Gas Fireplace Insert REQUIREMENTS MA Code CO Detector for the State of Massachusetts only 5 08 Modifications to NFPA 54 Chapter 10 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter s
10. removed 5 Verify that all venting and the cap is unob structed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never be turned off and on again without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DO NOT BURN THE APPLIANCE WITH THE GLASS ASSEMBLY REMOVED OFF Variable Flame Control LIGHTING PROCEDURE IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Open the bottom louver assembly 2 If the control knob is in the OFF position proceed to Step 5 3 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knobis pushed in slightly Do not force 4 Waitfive minutes to allow gas that may have accumulated in the main burner compart ment to escape If you do smell gas follow the instructions on the front of this manual If you don t smell gas continue on to the next step 5 Turn the gas control counter clockwise to PILOT 6 Pushin control knob all the way and hold in Continually push and release the black but ton on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame shou
11. with all the warmth and charm of a fireplace at the flick of a switch The models U31 NG2 and U31 LP2 of this series have been approved by Warnock Hersey for both safety and ef ficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your FPI Fireplace 40 1 4 1022 Au e 1 3 8 35mm COC 95mm i N i CO l 2 i Si dh N I mS l l Lae geen 2 7 8 708mm 13 1 2 343mm 1 25mm Optional 2 51mm Hearth Trim 4 102mm Risers 6 152mm NATIONAL We recommend that our products be FIREPLACE INSTITUTE installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI or in Canada by Wood d Energy Technical Wood Energy KH Training WETT En 2 FPI U31 2 Gas Fireplace Insert TABLE OF CONTENTS FPI GAS FIREPLACE INSERT Unit DIMENSIONS 2 ee WEE 4 MA Code CO Detector for the state of Massachuettes only 5 INSTALLATION FOr YOUR DAILY EE 6 Re le len EE 6 Installation into a Solid Fuel Fireplace pp 6 General Safety Information pp 6 Installation Checklist pp 7 Materials Required pp 7 Minimum Fireplace Clearances pp 7 Clearances to Combustibles pp 7 Conversion t
12. Custom Faceplate Top Custom Faceplate Side Left Custom Complete Faceplate Set with Black Trim Zero Clearance Faceplate Side Right Zero Clearance Faceplate Top Zero Clearance Faceplate Side Left Assy Zero Clearance Trims Pkg Zero Clearance Thermal Insulation Top Valve Access Faceplate Faceplate Side Left Assy Cover Plate Valve Access Complete Faceplate Set with Black Trim Standard Faceplate Side Right Standard Faceplate Top Standard Faceplate Side Left Assy Standard Trims Pkg Standard Faceplate Trim Right Standard Faceplate Trim Top Standard Faceplate Trim Left Assy Standard Faceplate Trim Set Standard Brass Molded Faceplate Complete Set Faceplate Side Right Molded Faceplate Top Molded Faceplate Side Left Assy Molded Mounting Bracket Right Filler Bracket Mounting Bracket Left Screw 8 x 3 4 Pan Head Hearth Trim 1 Standard Hearth Trim 1 Oversize Hearth Trim 2 Standard Hearth Trim 2 Oversize Hearth Trim 4 Standard Hearth Trim 4 Oversize Hearth Trim 6 Standard Hearth Trim 6 Oversize Hearth Trim 4 Zero Clearance Fan Speed Control Knob 120 V Speed Control Knob c w Spring Clip Burner ON OFF Switch Fan Speed Control 120 V Screw 8 x 1 2 Black self tapping Screw 8 x 1 2 Brass self tapping Hampton Logo Plate Not available as a replacement part 28 FPI U31 2 Gas Fireplace Insert PARTS LIST OVERSI
13. Spring Hinges on the left and right side of the bottom of the Firebox using 2 screws per hinge 3 Place the Bottom Louver near the hinge Flip hinge over the Bottom Louver and secure using 3 screws Hinge Location FPI U31 2 Gas Fireplace Insert BAY FRONT INSTALLATION 1 Place the bay door onto the 2 pins on the top of the unit Bay Door piece close to the ends Place the top and bottom trim pieces on the bay front 3 Install top and bottom louvers ee O O ar EE Bottom Bay ee Glass Trim Note The top and bottom trim pieces are different check diagrams above and below 1 BAY LOUVERS Install top louver by sliding the two bracket clips into the brackets located on top of the bay door See below The fitted louver leaves a small gap between faceplate bottom and louver top Top Louver Top Louv Bracket D Bottom Louver 1 Top Louver Bracket 2 Position 2 magnets on the back of each trim 2 Install bottom louver by sliding the two bracket clips into the brackets located underneath the bay door and secure with 2 screws into the bracket on the bottom of the Bay Front as per diagram above Slide the valve extension knobs onto the valve knobs match the correct ext knob with the valve knob Ext Knob DOUBLE DOOR SCREEN Glass Clip Pull out the Spring elip top louver Screw gt and the top glass trim G Glass
14. TheFPI Insert incorporates its own internal draft hood so no additional external draft hood is required Periodically check that the vent is unrestricted and an adequate draft is present when the unit is in operation See page 8 for spillage test FPI U31 2 Gas Fireplace Insert Before installing vent system ensure that the damper plate is open and secure to prevent the damper plate from falling down and crush ing the liner Vent less than 10 ft 8m from wall f locate rain cap ge E not less than NS 2 ft 600mm o above wall Do Never this do this Minimum vertical distance in ft m from roof up to lowest opening in top Min Vertical Distance OO A MA P OO N tom E SSSSSSSNN 22 442 e 82 1012 1242 1412 1612 1812 Roof pitch WARNING Operation of this ap pliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide CO poisoning and possible death Combustion and Ventilation Air WARNING This appliance needs fresh air for safe operation and must be installed with provisions for ad equate combustion and ventilation air available to the room in which it is to be operating Follow CAN CGA B149 in Canada or ANSI 2223 1 in the USA requirements and any local codes or regulations of the enforcing authority Air for combustion is drawn in through the front of the unit therefore the front
15. and clockwise to OFF Knob cannot be turned immediately call your service technician or gas from PILOT to OFF unless knob is pushed in supplier If the pilot will not stay lit after several slightly Do not force tries turn the gas control knob to OFF and call 2 Wait five 5 minutes to clear out any gas If you your service technician or gas supplier then smell gas STOP follow B in the safety 5 Turn gas control knob counterclockwise gt to information above on this label If you do not ON smell gas go to the next step 6 Use rocker switch to operate main burner 3 Turn knob on gas control counterclockwise cc ee Ce ri b THERMO OFF to PILOT BURNER ELECTRIQUE 4 Push in control knob all the way and hold in VEILLEUSE Immediately push black button on spark igniter lt until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit TO TURN OFF GAS APPLIANCE 1 Push in the gas control knob slightly and turn 2 Turn off all electric power to the appliance if clockwise to OFF Do not force service is to be performed You may shut off the pilot during prolonged non use periods to conserve fuel DO NOT REMOVE THIS INSTRUCTION PLATE 908 401b NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds when ON This sound will increase or decrease from your gas appliance This is perfectly nor
16. different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Always turn the gas valve to off before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacu uming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean never when unit is hot appliance door and louvers with a damp cloth Never use an abrasive cleaner The gold louvers and optional gold door may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint not with wall paint FPI uses StoveBrite Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 4 The appliance and venting system must be inspected before use and at least annually by a qualified field service person to ensure that the flow of combustion and ventilation air is not obstructed During the annual service call the burners should be removed from the burner tray and cleaned Replace the embers but do not block the pilot FPI U31 2 Gas Fireplace Insert 5 Keep t
17. for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for five 5 years and parts only thereafter from date of purchase External casting surrounds and grills are covered against cracks and warps resulting from manufacturer defects parts and subsidized labour for three 3 years from the date of purchase and parts only thereafter Special Finishes One year on brushed nickel and antique copper full screens and doors You can expect some changes in color as the product ages with constant heating and cooling FPI warranties the product for any manufacturing defects on the original product However the manufacturers warranty does not cover changing colors and marks ie finger prints etc applied after the purchase of the product Damage from the use of abrasive cleaners is not covered by warranty Electrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly compo nents and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labo
18. into any solid fuel fireplace that has been installed in accordance with the National Provincial and local building codes and is constructed of non combustible materials 1 Installer must mechanically attach the sup plied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed WARNING This fireplace has been con verted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction 2 Do not cut any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed 3 Ifthe factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with a non combustible insulation after the gas supply line has been installed 4 The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert 5 The fireplace and fireplace chimney must be clean and in good working order and constructed of non combustible materials 6 The chimney cleanouts must fit properly 7 Refractory firebricks glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the gas firepla
19. label and if there is a difference the label is located on a plate inside the base of the unit on the unit is the correct one visible when the bottom louver is opened Lett Listed VENTED GAS FIREPLACE HEATER DO NOT REMOVE THIS LABEL K Tested to ANSI Z21 88b 2003 CSA 2 33b 2003 NE PAS ENLEVER CETTE ETIQUETTE eae CAN CGA 2 17 M91 c Jus Certified for Certifiee pour CANADA AND U S A 218 monn wal REPORT NO 476 1166 May 1995 476 1758 00 Feb 2000 Serial No No de serie NATURAL GAS FIREPLACE INSERT PROPANE FIREPLACE INSERT MODEL U31 NG2 MODEL U31 LP2 Factory Equipped For Altitude 0 2000ft 0 610m Min supply pressure WC 1 25kPa 12 WC 2 99 kPa Low Setting Man pressure 0 27kPa 2 9 WC 0 72 kPa Max Manifold pressure 0 95kPa 11 WC 2 74 kPa Orifice size DMS 2 64mm 52 DMS 1 6mm Minimum input Btu h 4 25kW 13 700 Btu h 4 01kW Altitude 0 610m 0 2000ft 0 610m Maximum input Btu h 8 79kW 27 500 Btu h 8 057kW cd I LEN I9POWN O ZIN LEN PON O Use Conversion Kit Part 400 971 Min supply pressure WC 12 WC 2 99 kPa Low Setting Man pressure WC 2 9 WC 0 72 kPa Max Manifold pressure WC 11 WC 2 74 kPa Orifice size DMS 53 DMS 1 5mm Minimum input Btu h e 12 400 Btu h 3 63 kW Altitude 2000 4500ft 2000 4500ft 610 1370m Maximum input 27 200 Btu h 25 000 Btu h 7 33 kW This vented gas fireplace heater is not for use
20. of the unit must be kept clear of any obstructions GAS PRESSURE TEST The unit is preset to give the correct gas input at the specified manifold pressures shown on the label The maximum gas manifold pressure is 3 8 W C 11 0 w c Natural Gas Propane The manifold pressure is controlled by a regulator builtinto the gas control and should be checked at the pressure test point The pressure check should be carried outwith the unit burning and the setting should be within the limits specified GAS INSERT AERATION SYSTEM The aeration adjustment rod is attached to the air shutter which is located just above the orifice bracket The rod is used to adjust the aeration on the main burner without having to take the appliance apart ei Adjustment Regulator Theburneraeration is factory set but may need adjusting due to either the local gas Supply air supply or altitude Natural Gas Propane 1 8 3 2mm open 3 16 4 8mm open Note Any damage due to carboning result ing from improperly setting the aera tion controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized FPI Installer at the time of installation or service TEST FOR FLUE SPILLAGE A spillage test must be made before the installed unit is left with the customer Follow the procedure below 1 Start all exhaust fans in the home and then close all external doors and windows in the house
21. with air filters WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction For installation in Solid Fuel Burning Fireplaces This appliance must be installed in accordance with local codes if am H not follow ANSI Z223 1 CAN 1 B149 Electrical Supply 115V 56 WATTS 60Hz NOT FOR USE WITH SOLID FUELS Minimum Clearances to Combustibles from Insert Mantel Clearances in Masonry Side wall A 10 255mm Fireplace Installation Ceiling B 47 1 2 1205mm Mantel width M 12 305mm Alcove Width K 48 1220mm Mantel height N 17 432mm Max Alcove Depth L 36 915mm B Mantel width O 3 1 2 89mm l l Mantel height P 13 330mm NOTE for Zero Clearance Kit clearances to Floor Q 19 1 2 495mm _ Combustibles See manual for details Mantel Clearances in Zero Clearance Non Combustible Hearth Kit Installations Extension Mantel width M 12 305mm _ Hearth height H 0 Omm l Hearth depth 16 405mm Mantel height N 22 432mm Hearth width J 40 1015mm FPI Fireplace Products International Ltd Delta BC CANADA MADE IN CANADA FABRIQUE AU CANADA 908 786c For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of
22. 54 i Rockwool 902 153 j Vermiculite 902 179 P Note Install Optional Brick Panels prior to installing logs F 02 48 A 02 43 D 02 46 d Ze ae te pe Es Ki De ee e eg a E E E A E G 02 44 C 02 56 E 02 47 B 02 45 The 02 refer numbers i e 02 43 are molded into the rear of each log 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculite around the firebox base Take some of the embers approx 1 3 of the bag and sprinkle over the ver miculite Vermiculite and embers Vermiculite and embers FPI U31 2 Gas Fireplace Insert INSTALLATION 3 Place RearLogA 02 43 on the two pins on the rear log support 6 Place the Left Top Log D 02 46 on the pin on Log C 02 56 and on top of the cutout on Log A 02 43 Pins on Rear Log Support l Pin Cutout 4 Place Front Right Log B 02 45 on the two pins as shown 7 Place the notch in Center Log E 02 47 over Log B 02 45 and across the cutout on Log A 02 43 5 Place the Middle Left Log C 02 56 on the two pins as shown Logs D 02 46 and E 02 47 in position 8 Position notch in Front Right Log F 02 48 on Log E 02 47 and push the bottom right edge against the bracket on the burner tray and the front edge of the rear burner ae GES Siss So a F 0 48 is Logs A 02 43 C 02 56 and B 02 45 in position
23. HTING smell all around the appliance under water Immediately call a qualified service area for gas Be sure to smell next to the floor technician to inspect the appliance and to replace because some gas is heavier than air and will any part of the control system and any gas control settle on the floor which has been under water WHAT TO DO IF YOU SMELL GAS This appliance needs fresh air for safe operation and Do not try to light any appliance must be installed so there are provisions for Do not touch any electric switch do not use any adequate combustion and ventilation air phone in your building s Immediately call your gas supplier from a CAUTION Hot while in operation Do not touch neighbors phone Follow the gas supplier s Severe Burns may result Due to high surface instructions temperatures keep children clothing and furniture If you cannot reach your gas supplier call the gasoline and other liquids having flammable vapors fire department away Keep burner and control compartment clean C ee ts Se to See dere a See installation and operating instructions control knob Never use tools e knob will no push in or turn by hand do not try to repair it call EE EE LIGHTINGINSTRUCTIONS STOP Read the safety information above on this Release knob and it will pop back up Pilot should label remain lit If it goes out repeat steps 3 and 4 If 1 Push in gas control knob slightly and turn knob does not pop up when released stop
24. OD CONNECTION 1 Attach the vent to the flue collar on the detachable draft hood The flue collar of the appliance will fit inside a standard vent and may be fastened directly to the vent by sheet metal screw Diagram 1 2 Before pushing the appliance into position inside the fireplace align the draft hood with the guides on the insert top and push forward While pushing the unit back into place keep pulling the draft hood forward until the screw hole in the spill tube aligns FPI U31 2 Gas Fireplace Insert INSTALLATION 0 Spill tube FOOR Flue Drafthood 1 A gt D ARLE Guid Diagram 1 with the screw hole in the top of the firebox The screw is secured through the inside top of the firebox into the bottom of the spill tube If screw holes do not line up then draft hood is not positioned correctly Space block Screw Spill tube Diagram 2 NOTE final gas connection should be after unit is in place to avoid damage to line when pushing the unit into position VENTING THE APPLIANCE MUST NOT BE CONNECTED TOACHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to attach toa 4 diam eter type B Vent or listed gas fuel type vent liner running the full length of the chimney Aminimum flue height of 12 feet is recommended B Vent must be supported by a vent support supplied by vent manufacturer See chart on this page for minimum distances from roof
25. TEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation FPI U31 2 Gas Fireplace Insert 5 INSTALLATION IMPORTANT SAVE THESE INSTRUCTIONS The FPI Gas Insert must be installed in ac cordance with these instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdiction to de termine the need for a permit prior to starting the installation NOTE Failure to follow the instructions could cause a malfunction of the heater which could result in death serious bodily injury and or prop erty damage Failure to follow these instructions may also void y
26. ZE y SEE DETAIL A 2 191 n VALVE ACCESS FACEPLATE gg DETAIL A REAR VIEW SEE DETAIL A CUSTOM FACEPLATES CUSTOM FACEPLATES REAR VIEW 184 FPI U31 2 Gas Fireplace Insert 29 PARTS LIST HAMPTON CAST FACEPLATE ASSEMBLY Part Description 402 971 Cast Faceplates Set 187 910 246 Burner On Off Switch 188 910 330 Fan Speed Control 120 V 189 904 733 Knob Black Cast Surround 201 Cast Faceplate Right 202 Cast Faceplate Top 203 Cast Faceplate Left 205 Flush Glass Frame 194 Mounting Flange 207 402 981 Cast Grill Set Top amp Bottom Not available as a replacement part Last digit of part number represents colour 1 Black Metallic 5 Enamel Brown 6 Enamel Black 189 188 203 1957x 30 FPI U31 2 Gas Fireplace Insert WARRANTY FPI Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product This warranty is not transferable The Warranty Limited Lifetime The combustion chamber heat exchanger burner tubes pans logs brick panels and gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years
27. aft during the spillage test check for the cause and if necessary seek expert advice The thermally actuated safety switch will automatically reset after it has cooled off The switch will continue to cycle until the draft problem is corrected DO NOT BYPASS OR DISCONNECT THIS SWITCH OPTIONAL BRICK PANEL 1 Unwrap the brick pattern panels from the protective wrapping 2 Remove the glass front if it is already in stalled 3 Putthe rear brick panel flat against the back of the unit 4 Before installing the side brick panels loosen the screws for the brick tabs enough so that you can slide the brick tabs on to the screws easily but that the tabs are secure For the location of the side brick tab screws see diagram 1 Brick tab screw Diagram 1 5 Remove the brick tabs and slide the side brick panels into position See diagram 3 Install the brick tabs See diagram 2 Z 3 Vermiculite and embers LOG SET INSTALLATION Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot operation The gas log kit contains the following a 02 43 Rear Log 902 227 b 02 45 Front Right Log 902 229 c 02 56 Middle Left Log 902 230 d 02 46 Left Top Log 902 231 e 02 47 Center Log 902 232 f 02 48 Middle RightLog 902 226 g 02 44 Front Left Log 902 228 h Embers 902 1
28. als known to the State of Cali fornia to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST The FPI Gas Insert is installed as listed be low 1 Unit Location check Clearances to Com bustibles on page 6 2 Make the gas connections see page 7 Convert to Propane Gas if necessary page 7 3 Install the flue or liner to the sliding draft hood See page 8 4 Install Venting page 8 Slide the unitinto the fireplace Attach draft hood to the insert 5 Test gas pressure page 8 Check aeration page 8 6 Test for flue spillage page 8 7 Install the optional brick panels See page 9 8 Install the log set See page 9 9 Assemble and install the faceplate and trim See page 11 10 Install the glass front and optional Bay Front See pages 11 amp 12 11 Install both louvers See page 12 12 Install Optional Double Screen Door See page 12 13 Install Optional Remote Control and Optional Wall Thermostat page 20 FPI U31 2 Gas Fireplace Insert 14 Final check Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon See page 10 c Ensuring thatthe appliance is venting correctly See page 9 MATERIALS REQUIRED No electrical power supply is r
29. am 3 9 Attach the brass trim to the faceplate by drilling a 1 8 hole through into the faceplate using the hole in the trim as a guide Fasten the trim to the faceplate panels using the plated screws Diagram 4 10 Attach the faceplate panels to the insert body using the 4 remaining black screws Diagram 5 11 Push the Regency logo plate into the two holes in the bottom left corner of the face plate 1 2 Diagram 4 Diagram 5 FLUSH FRONT INSTALLATION Install Logs before going on to the next step See the Log Installation instruction sheet or page 9 Install the bottom glass trim by hooking the trim into the lip on the firebox base The trim will not fit into place if the glass is installed first Glass Clip Spring clip Screw 34 K Glass trim Gasket Flush Front Glass Glass Trim A FPI U31 2 Gas Fireplace Insert INSTALLATION 3 Place the bottom of the flush glass behind the bottom glass trim 4 Secure the glass with the two glass clips at the top corners of the glass Secure glass clips with the screws provided Do not over tighten as this could break the glass 5 Slide in the top glass trim under the spring clips Glass Clip firebox base FLUSH LOUVERS 1 The Top Louver is held in place by friction fit if the Louver needs to be adjusted bend the bracket out as shown in the diagram Top louver bend taps for tightness 2 Install the
30. am ceramic glass that will withstand the highest heat that your unit will produce In the event that you break your glass by impact purchase your replacement from an authorized FPI dealer only and follow our step by step instructions for replacement WARNING do not operate appli ance with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service per son Bay Glass Removal _ Remove the door from the unit and place on a soft surface to prevent scratching 2 Remove the nuts holding the glass retainers in place 3 Remove the glass retainers sides top and bottom 4 Replace the glass The glass must have gasketing around it 5 Reverse the previous steps replace the retainers and fasten with the nuts but do not over tighten as this can break the glass 6 Replace door on the stove and check the seal Retainers Flush Glass Replacement Slide old glass out of the side frames and replace with new glass 24 FAN MAINTENANCE If yourfan requires maintenance orreplacement Fan Air access to the fan is through the plate on the Duct rear wall of the firebox NOTE the unit MUST Fan access NOT be operated without the fan access panel N panel securely in place CAUTION Label all wires prior to disconnection when servicing Front of stove controls Wiring error can cause Fan improper and dangerous opera
31. and red wires with the male ends in the grey harness thru the hole provided and connect them with the wire connectors from the fan speed control 1 Lay the faceplate panels flat face down on something soft so they don t scratch 2 Attach the side filler brackets to the left and right sides using 3 screws and washer per side 7 Insert wires into the strain relief and install into switch box as sembly NOTE There are filler brackets specifically for each side The way to differentiate this is that on the side of the brackets there are 2 mounting holes The side where there is a 7 16 gap from the top of the bracket to the mounting hole must face the top 8 Place the Switch boz assembly over the boss on the rear left side piece and secure with one screw 3 Attach the right and left cast sides to the top using 2 screws per 9 Tuck the wires into the faceplate to keep them away from the insert side using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Switch Box Assembly Boss on rear left side piece Ensure that the top and sides are aligned 10 The power cord should be run behind the faceplate panel 4 Use a measuring tape to ensure that the distance between the left and right side pieces is 28 711mm FPI U31 2 Gas Fireplace Insert 17 INSTALLATION 11 Mount the cast faceplate panels onto the insert body s
32. appear in a few minutes as the glass heats up DO NOT BURN THE APPLI ANCE WITHOUT THE GLASS FRONT IN PLACE AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically turn the knob on the side of the faceplate to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically 22 COPY OF LIGHTING INSTRUCTION PLATE FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installations Codes CSA B149 1 Australia AG 601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted a qualified service technician Force or attempted by hand following the instructions below repair may result in a fire or explosion exactly Do not use this appliance if any part has been B BEFORE LIG
33. bottom hooks of the Surround into the bottom slots of the Faceplate Slightly pull up the Surround and push the top hooks into the top slots of the Faceplate Push down to secure Tug on the Sur round to ensure it is securely locked in place N RDE Backside of Sur round Shown Faceplate Slots Faceplate Surround FPI U31 2 Gas Fireplace Insert OPERATING INSTRUCTIONS OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired Connect the wires as per the wiring diagrams Note that the wires are connected to the TH on the gas valve Use table on page 14 to de termine the maximum wire length Note Preferable ifthe thermostat is installed on an interior wall FPI offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermostat thatis CSA ULC or ULapproved may be used Do not connect the millivolt wall thermostat wires to the 120V wires Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System AA To wall switch o remote control or thermostat OPTIONAL REMOTE CONTROL Use the FPI Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box pro
34. ce insert 8 Smoke shelves shields and baffles may be removed if attached by mechanical fasten ers If any partis removed it must not weaken the structural integrity of the factory built 9 Trim panels or surrounds shall not seal ventilation openings in the fireplace BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 The appliance installation must conform with local codes or in the absence of local codes with CAN CGA B149 in Canada or the National Fuel Gas Code ANSI 2223 1 This appliance should be installed by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material animal hair etc It is imperative that control compartments burners and circulating air passageways of the appliance be kept clean 4 See general construction and assembly instructions This appliance may only be installed in a vented noncombustible fire place 5 This appliance is Listed for bedroom instal lations In Canada room heaters must be installed with a Listed Millivolt Thermostat Some areas may have
35. e appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Any alteration to the unit which causes sooting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI Subsidy according to job scale as predetermined by FPI FPI U31 2 Gas Fireplace Insert 31 FPI fireplaces are designed with reliability and simplic ity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a FPI Product See the inside back cover for details Register your Regency online at http www regency fire com Register your Hampton online at http www hampton fire com Register your Excalibur online at http www excalibur fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No bel Ss Hl Hampton Excalibur and energy are trademarks of FPI Fireplace Products International Ltd Cop ight 2006 FPI Fireplace Products International Ltd All rights reserved D EN Be x P a o Ei
36. eplace Insert Part Flush Door 150 153 154 155 156 157 158 159 171 173 SCREEN DOOR BAY FRONT 402 515 P 936 243 402 046 936 238 402 033 936 233 402 943 512 546 430 133 FLUSH FRONT Description Complete Flush Front Door Frame Gasket 7 8 Glass Side Trim Flush Glass Glass Support Trim Black Flush Glass Gasket Screw 10 24 x 1 2 Flush Glass Bracket 3 4 Rope Gasket Complete Double Screen Door Door Latch Handle Not available as a replacement part 150 27 PARTS LIST Part 402 919 41 42 43 402 534 44 45 46 400 917 71 72 73 412 906 81 82 83 402 534 85 836 203 400 939 89 90 402 918 91 92 93 402 532 94 95 96 402 950 402 933 141 142 143 144 402 044 145 402 045 146 402 043 147 400 950 320 940 400 926 320 942 180 400 928 181 320 944 400 959 320 946 184 410 525 01 185 904 569 186 904 586 187 910 246 188 910 330 190 191 199 948 220 Faceplate Assembly Description Complete Faceplate Set with Black Trim Oversize Faceplate Side Right Oversize Faceplate Top Oversize Faceplate Side Left Assy Oversize Trims Pkg Oversize Zero Clearance Faceplate Trim Right Oversize Faceplate Trim Top Oversize Faceplate Trim Left Assy Oversize Complete Custom Faceplate Set Faceplate Side Right
37. equired forthe gas control to operate A 120 Volt AC power cord is hooked up to the fan Plug the 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circumstances When connected with 120 volts the appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the current Canadian Electrical Code CSAC22 1 in Canada or with the current National Electrical Code ANSI NFPA 70 1987 in U S A NOTE This unit is equipped with a heat sen sor thermodisc which will preventthe blower from operating until the unit reaches the correct temperature MINIMUM FIREPLACE DIMENSIONS The minimum fireplace dimensions for the FPI gas fireplace insert are shown in the following diagrams 4 3 4 21 Note If you are installing the Molded Faceplate or Excalibur Surround the minimum fireplace dimensions are as follows Width at front 29 737mm Depth 16 406mm CLEARANCES TO COMBUSTIBLES From Unit Sides A 10 255 mm Ceiling B 47 5 1205 mm Mantle C See mantle clearances From Standard Surround 26 x 40 Sides D 4 100 mm Ceiling E 41 5 1055 mm Max Mantel Depth G 12 305mm Hearth Height H 0 0 mm Hearth Depth 16 405 mm Hearth Width J 40 1015 mm Min Alcove Width K 48 1220 mm Max Alcove Depth L 36 915mm B z Combustible Mantel Clearances with Bay amp Flush Louvers in Masonry Installation Note A n
38. further requirements check local codes before installation 6 This unit is not approved for installation into a mobile home 7 Always connect this insert to a vent sys tem venting to the outside of the building envelope Never vent to another room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 8 Inspect the venting system annually for blockage and any signs of deterioration 9 Any glass removed for servicing must be replaced prior to operating the appliance 10 To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace FPI U31 2 Gas Fireplace Insert INSTALLATION 11 Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifically approved with this appliance may result in property damage or personal injury 12 Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and gold trims and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance Emissions from burning wood or gas could contain chemic
39. hall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall
40. he area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERV ICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERAT ING THE APPLIANCE CLOTHING OR OTHER FLAM MABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 6 Each time the appliance is lit it may cause condensation and fog the glass This condensation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place with broken glass or with the door open 7 Verify proper operation after servicing 8 Periodically check the pilot flames there should be three strong blue flames approx 3 4 long 1 flame to the front burner and 1 to the thermopile and one to the left See diagrams below Correct flame pattern has two strong blue flames 1 flowing around the thermopile and 1 reaching towards the rear burner it does not have to be touching the burner Rear of Burner ooooooooooooooooooo Thermopile OOooooOo O O 66600 OOOOO Front of Burner Top View of pilot flame Incorrect flame pattern wil
41. his information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Embers rockwool gaskets door handles and paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of th
42. l have small prob ably yellow flames not coming into proper contact with the rear burner or thermopile Rear of Burner O00 000000000 Front of Burner Top View of pilot flame If you have an incorrect flame pattern contact your FPI dealer for further instruc tions GOLD PLATED TRIM The 24 carat gold plated finish on the trim requires little maintenance and need only be cleaned withadamp cloth DO NOT use abrasive materials or chemical cleaners as they may harm the finish and void the warranty Clean any fingerprints off before turning the unit on If the top louvers start to discolour check the door gasket seal and replace if necessary LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s performance which is not covered under warranty GLASS GASKET If the glass gasket requires replacement use 7 8 flat glass gasket Part 936 243 for the Bay Front and for the Flush Front 23 MAINTENANCE DOOR GLASS REPLACEMENT Your FPI insert is supplied with high temperature 5mm Neocer
43. ld continue to burn If the pilot does not remain lit repeat operation allowing a longer period before releasing gas control knob 7 Turn gas control knob counter clockwise to ON 8 Use the rocker switch to operate main burner 9 Rotate the variable flame control to adjust the flame height higher or lower 10 Close the bottom louver assembly 21 OPERATING INSTRUCTIONS SHUTDOWN PROCEDURE 1 Use the rocker switch to turn off the main burner 2 Open the bottom louver assembly 3 Push in the gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power and gas to the appliance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paintis properly cured itis recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appliance is lit it may cause condensation and fog the glass This condensation is normal and will dis
44. liding the HAM PTON CAST FACEPLATE side filler brackets into the space between the glass and the firebox Secure using the 4 remaining black screws 2 per side GRILL INSTALLATION de cide filer bracket Before the grills are installed a grill stop bracket needs to be put in into gap between place glass and fire box SE l Re 1 The U31 grill stop bracket is installed in the bottom left corner just under the firebox with the screw supplied as shown below U31 Grill Stop Bracket Bracket inside top of firebox 12 Install the glass trim by inserting the side hooks on the glass trim into the 4 slots between the faceplate and the glass Push the glass trim down firmly with both hands to lock into place Bracket Side Hook Top Grill Slots Note The top louver should be placed with the curved cut out facing up 3 The bottom louver shown in the diagram below has 2 hinges that are attached to the lip on bottom of the unit Secure using 2 screws per hinge 13 To put on the Hampton logo peel the sticker from the back of the logo and place it centered on the bottom left hand corner of the faceplate NSS RS Grill Hinge PAS we Left Hand H L ampton Logo Side Faceplate 18 FPI U31 2 Gas Fireplace Insert
45. mal in volume depending on the speed setting of due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be consid ered as defects in your appliance Blower FPI gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a differ ent gauge material from the rest of the firebox and body Therefore the varying thicknesses of steel willexpand and contractat slightly different rates which can cause ticking and cracking sounds You should also be aware that as there FPI U31 2 Gas Fireplace Insert MAINTENANCE are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at
46. o Propane Kit pp 8 GaS COMME CU Nenen A ee 8 High E e EE 8 Draft Hood Connection pp 8 VC nee NEE 9 Combustion amp Ventilation pp 9 Gas Pressure Test 9 Gas Insert Aeration System pp 9 Test for Flue Spillage pp 9 Optional Brick Panel pp 10 Log Installation BEE 10 Faceplate Cc Tiia aa 12 Glass Front Installation Standard Flush Door 1 pane pp 12 Flush Louvers pp 13 Optional Bay Front 3 pane pp 13 ao 13 Double Door Gcreen a 13 Wiring DIG eg LEE 14 FUI SGEREEN TO 15 Hampton Cast Faceplate Installation pp 17 Hampton Cast Faceplate Gil 18 Excalibur Surround pp 19 Optional Wall Thermostat pp 21 Optional Remote Control pp 21 FPI U31 2 Gas Fireplace Insert ENEE ergeet 21 OPERATING INSTRUCTIONS Operating INStrUCTIONS pp 21 LIGHTING Giele all 21 Shutdown Procedure pp 22 ITS 22 Automatic Convection Fan Operation 000 0000n 22 Normal Operating Sounds Of Gas Appliances pp 22 Copy of Lighting Instruction Plate pp 22 MAINTENANCE E We En ele 23 Gold Plated fm 23 Log Replacement pp 23 Glass Gasket 4 23 Door Glass Replacement pp 24 Bay Glass Removal pp 24 Flush Glass Replacement pp 24 Fan Maintenance pp 24 INS ISU E EE 25 WARRANTY KEEN eege See a 31 SAFETY LABEL Thisisa copyofthelabelsthataccompanyeach NOTE FPI units are constantly being im U31 2 Gas Insert We have printed a copy of the proved Check the label on the unit contents here for your review The safety
47. on combustible mantel may be 12 10 8 6 4 2 oinstalled A eer 18 height ifthe framing is 16 amp 12 Mantel made of 3 1 2 metal studs Mantel covered 12 with a non combusti 10 ble board 17 8 6 13 A 2 a Y y 19 1 2 TOp of to floor Louver Side View NOTE Mantel clearances for Installation into a Zero Clearance Kit are different Please refer to the Zero Clearance Kit Manual for details INSTALLATION Conversion Kit from Natural Gas to Propane Model 402 969 for U31 NG2 Units THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF INDOUBT DO NOT DO THIS CONVERSION 1 Turn the unit off and allow it to cool to room temperature 2 Unplug or disconnect power source to stove 3 Remove glass front see manual 4 Remove logs and brick panels if in stalled 5 Remove the Grate by removing the screws on each side of the grate Te Remove the 2 screws holding the grate in position 6 Remove the Burner Tray by removing the screws on each side of the tray Push the tray to the left and lift up Remove the 2 screws push Burner Tray to the left and lift off 7 Remove burner orifice with 1 2 wrench and replace with the 52 orifice in the Kit Burner Orifice 8 Remove regulator from valve and replace with Propane regulator See diagram 1 Diagram 1 9 Pull off the pil
48. ot cap to expose the pilot orifice 10 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit 11 Replace Burner Tray and reverse steps 5 to 1 12 Adjust the burner aeration setting to 1 8 to 3 16 as required for the best flame pic ture GAS CONNECTION GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance 1 If the appliance is to be installed into an existing chimney system thoroughly clean the masonry or factory built fireplace 2 The appliance is provided with an opening on the left hand side of the control com partment A 1 2 gas supply pipe must be brought near this inlet hole See Diagram 3 on page 11 3 Locate the center point where the vent will pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 The installer must provide a valve with a plugged tapping accessible for test gauge connection immediately upstream of the gas supply connection to the appliance HIGH ELEVATION This unit is approved in Canada for altitude 0 to 2000 ft with the orifice supplied For 0 4500 use the optional field conversion kit Part 400 970 for Natural Gas units and Part 400 971 for Propane units In USA refer to ANSI Z223 1 1988 Appendix F for re sizing orifice DRAFT HO
49. our fire insurance and or warranty This appliance can be used with a thermostat FOR YOUR SAFETY This appliance requires air for proper combus tion Always provide adequate combustion and ventilation air Follow instructions and information in CAN CGA B149 in Canada or the National Fuel Gas Code ANSI 2223 1 in the USA regarding requirements for combustion and ventilation air SPECIFICATIONS At pressures over 1 2 psig the pipe to the unit must be disconnected Gas Input Capacity Natural Gas 30 000 Btu h Propane 27 500 Btu h Min Output Fan Off Natural Gas 21 000 Btu h Propane 19 400 Btu h Max Output Fan On Natural Gas 22 000 Btu h Propane 20 500 Btu h Fuels Approved for use with both natural gas and propane Approved as is for use at 0 to 2 000 With a field installed conversion kit O 4 500 Electrical 120V A C system Circulation Fan Variable speed 127 CFM Log Set Ceramic fibre 7 per set Vent System Minimum 4 B Vent or listed gas fuel vent liner GAS PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at test pres sures over 1 2 psig 3 45 kPa POLICY FOR SOLID FUEL BURNING AND FACTORY BUILT FIREPLACES The FPI U31 2 may be installed and vented
50. read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYS
51. screen door to the unit by securing 4 screws to the Left and Right Side Trims NOTE When mounting the full screen door to the unit the inside flange of the side trims are to fit over the inner side of the unit flange and NOT next to the outer side of the unit flange Inside flange of Side Trim goes over the inner side of the unit flange 15 INSTALLATION 4 Install Spring Hinges on the Left and Right Side of the bottom of the 7 Install the Left and Right Side Screen Doors in the fully open position firebox using 2 screws per hinge by placing over top of the hinges on the full screen door Hinge 5 Place Bottom Frame near hinge Flip hinge over Bottom Frame and secure with 3 screws Hinge Location Bottom Frame 8 Close screen doors lt gt SN NOTE If you find that the doors do not align properly adjust the hinges on the door s by loosening them and adjust accordingly 6 The Top Frame is held in place by friction fit if the frame needs to be adjusted bend the bracket accordingly Top rime Q 16 FPI U31 2 Gas Fireplace Insert INSTALLATION HAMPTON CAST 5 Connectthe ON OFF switch wires by taking the black and red wires FACEPLATE INSTALLATION with the blue female ends thru the hole provided and connecting them to the ON OFF switch NOTE Do not install Cast Faceplate when unit is installed into a Zero Clearance Unit 6 Connect the fan switch wires by taking the black
52. stments and when it fits properly then tighten down the screws Hearth Trim Option Hearth Trim is an option that can be used to finish off the installation when the bottom of the fireplace is higher than the hearth or to raise the fire place Attach the Hearth Trim to the bottom of the faceplate side panels with the screws provided See Diagram 1 3 Using the connectors provided join the left side trim with the ON OFF switch to the top trim Diagram 2 Connect the right side trim to the top trim 4 Place the trim on the assembled faceplate panels aligning the wire connections from the switches with the notch on the left side panel 5 Connect the fan switch wires by taking the black and red wires with the male ends in 12 Rear View Trim Assembly Diagram 2 the grey harness and connect them with the wire connectors from the fan speed control 6 Connect the ON OFF switch wires by taking the black and red wires with the female ends and connect them to the ON OFF switch 7 Tuck the wires into the faceplate to keep them away from the insert using the clip provided Attach the clip to the rear of the faceplate to ensure that the wires do not touch the side of the unit Diagram 3 8 The power cord should be run behind the faceplate panel ON OFF switch Fan Speed Switch Rear View wires to ON OFF switch wires to Fan switch connectors connection Self adhesive wire clip Diagr
53. t 402 560 P 402 562 P 910 028 910 029 910 190 904 702 904 240 904 593 904 390 904 345 402 526 402 512 910 034 910 035 402 935 402 572 Burner Assembly amp Log Set Description Valve Assembly NG Valve Assembly LP Robertshaw Valve Nat Gas Robershaw Valve LP Piezo Ignitor and nut Valve Heat Shield Fibre Washer Pilot Bracket Burner Orifice Nat Gas 37 Burner Orifice Nat Gas 40 High Altitude Burner Orifice LP 52 Burner Orifice Nat Gas 53 High Altitude Grate Assembly Burner Assembly NG LP Pilot Assembly NG 3 flame convertible top Pilot Assemby LP 3 flame convertible top Burner Shroud Cover Firebox Base Valve Tray Log Set Ember Package Not available as a replacement part 26 FPI U31 2 Gas Fireplace Insert PARTS LIST Part Bay Door 102 103 106 107 108 110 111 112 400 988 940 315 P 936 243 940 314 P 902 183 402 905 402 906 904 196 910 424 910 426 402 956 402 958 Bay amp Flush Front Assembly Description Bay Door c w Black Trims Glass Retainer Side Glass Retainer Front Side Glass Gasket Adhesive Backing Center Glass Bay Brick Panel Standard Bay Brick Panel Standard Brown Bay Brick Panel Standard Red Door Trim 1 Round Magnet Extension Knob Pilot ON OFF Extension Knob Flame HI LOW Gold Trim Bay Front Steel Trim Bay Front FPI U31 2 Gas Fir
54. tection from extreme heat is very important Run wires from the fireplace to that location use Thermostat Wire Table 2 Connect the wires as per the wiring diagram above FPI U31 2 Gas Fireplace Insert CAUTION Do not connect the millivolt re mote control wires to the 120V wires 3 Install 3AAAalkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label at 15 minutes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the glass door is in place Never operate the appliance with the door glass
55. ur for three 3 years from date of purchase Simpson Dura Vent venting components Direct Vent units are covered by Simpson Dura Vent Inc warranty Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your FPI product FPI will not be liable for results or costs of workmanship from unauthor ized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without t

Recoton/Advent U31-NG2 User's Manual

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