Razor Scooter E300 User's Manual
Contents
1. ride time Charger LED Light 1 Plug the charger into a wall outlet If the lights on charger do not light up check the power to the outlet If necessary try a different outlet PRE RIDE CHECKLIST To ensure long battery life never store the product in freezing or below freezing temperatures Freezing will permanently damage the battery Run time Up to 40 minutes of continuous ride time Run time may vary depending on riding conditions climate and or proper maintenance Constant stopping and starting may shorten Average battery life for a properly maintained unit is approx 250 charge discharge cycles 2 Turn scooter power switch OFF before charging Plug the charger into the charger port on the electric scooter A WARNING Rechargeable batteries are only to be charged under adult supervision Always disconnect your scooter from the charger before cleaning with damp cloth Note If your charger does not look like the one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED light to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in over charge protection to prevent battery from being over charged Charger may get warm during2. Estimated Assembly and Set Up Time Allow up to 10 minutes for assembly not including initial charge time Allow up to 12 hours for initial charge see page 5 for charging information 3 Charger Note Charger design may vary from one shown Brake Lever Twist Grip Throttle Valve Extender inside grip Port End Seat E300S Only PRODUCT I D CODE 1 Handlebar Stem 2 Battery Tray 3 Charger 4 UPC Side of Box not shown 1 Handlebar Stem On Off Switch Charger Port Reset Button Collar Clamp Limiter Front Fork Control Module Required Tools Valve Extender Located in right handlebar grip 5 mm Allen Wrench Included Two 2 4 mm Allen Wrenches Only Included with E300S 8 mm 10 mm 16 mm Wrenches Not Included Phillips Screwdriver Only Included with E3005 Bicycle style tire pump for Schrader valve tires with pressure gauge Not Included Need Help Visit our website for replacement parts product support and a list of authorized service centers at Www razor com or call toll free 866 467 2967 Monday Friday 8AM 5PM Pacific Time Please have the product I D code located on the white label on your product or back of charger available for better assistance ASSEMBLY AND SET UP Q Attaching the Handlebars Tools required 5 mm Allen wrench A 1 Loosen the collar clamp and slide it upward With a twisting motion push and twis
3. OQ Razor aaj SERIES OWNER S MANUAL Read and understand this entire manual before riding DO NOT RETURN TO STORE NOTE Manual illustrations are for demonstration purposes only illustrations may not reflect exact appearance of actual product Specifications subject to change without notice Please have your 19 digit product I D code ready before contacting Razor for warranty assistance and or replacement parts Product I D Code o oon vi 07 12 CONTENTS Safety Warnings Before You Begin Assembly and Set Up US2Ql oooococciccccocicccciccicccccccinnno 3 4 Charging Battery Pre Ride Checklist o oo oooccccccccnnnnos 5 SAFETY WARNINGS Repair and Maintenance Troubleshooting GUIAE ooooooccconioccccococccccoconcnoconancncnonancnnns Heci Scooter Pasionaria 10 Wan aD eeraa aor Medex ENA 12 WARNING Riding an electric scooter does present potential risks and caution is required Like any riding product an electric scooter has inherent hazards associated with its use for example falling off or riding it into a hazardous situation Like any riding product electric scooters can and are intended to move and it is therefore of course possible to lose control or otherwise get into dangerous situations Both children and adults responsible for supervising them must recognize that if such things occur a rider can be seriously injured or die even when using safety eq
4. e Secure the unit under repair e Exercise caution around exposed parts e Read the instructions e Remove Charger Plug e Turn the power switch off A Adjusting the Brakes Tools required 10 mm wrench 1 To adjust the brake cable tension thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 2 If the brake is too tight or too loose use a 10 mm open wrench to loosen the nut for additional adjustment on the brake cable Securely tighten the nut when finished A Chain and Rear Tire Replacement Tools required Phillips screwdriver 10 mm wrench two 2 8 mm wrenches and two 2 16 mm wrenches Disassembly 2 With a 10 mm wrench loosen the brake cable anchor bolt and disconnect the cable 3 With two 2 8 mm wrenches remove the cable guide bracket from the frame and brake plate Keep the bolt washers and nuts together 1 With a Phillips screwdriver loosen the 3 screws and remove the chain guard 4 With two 2 16 mm wrenches loosen the axle locknuts Push down and remove wheel from the frame Remove chain from rear sprocket A WARNING The brake is capable of skidding the rear tire and throwing an unsuspecting rider Practice in an open area free from obstacles until you are familiar with the brake function Avoid skidding to a st
5. e or leak Do not dispose of a lead acid battery in your regular household trash The incineration land filling or mixing of sealed lead acid batteries with household trash is prohibited by law in most areas Return exhausted batteries to a federal or state approved lead acid battery recycler or a local seller of automotive batteries If you live in Florida or Minnesota it is prohibited by law to throw away lead acid batteries in the municipal waste stream UA Charger The charger supplied with the electric scooter should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the product must not be charged until it has been repaired or replaced Use ONLY the charger supplied with this product or a recommended replacement specified by Razor U Wheels Wheels and drive system are subject to normal wear and tear It is the responsibility of the user to periodically inspect wheels for excess wear and adjust and replace drive train components as required Replacement Parts For the complete selection of replacement parts visit www razor com U Repair Centers For a list of authorized Razor repair centers e Check online at www razor com e Call 866 467 2967 for the center nearest you A WARNING fa battery leak develops avoid any contact with leaking acid and place the damaged battery in a plastic bag Refer to the disposal instructions at left If acid comes into contact
6. g and into the small hole in the side of Tighten the locknuts on the rear axle the anchor bolt Position the cable to the original location as Test the brake to verify proper function indicated by the slight cable kink and tighten securely before riding Readjust as needed 10 Replace the chain guard Right Side Throttle u gt z 2 9 5 Spacer Turn power switch OFF before conducting any maintenance procedures A Washer Front Tire Replacement Fork Tools required Two 2 16 mm wrenches 9 3 Washer 9 2 Spring Washer 9 1 16 mm Locknut Middle 9 6 Front Axle Bolt Left Side Brake 9 5 Spacer 9 4 Washer Fork 1 Using two 2 16 mm wrenches loosen the 9 3 Washer front axle bolts by turning the wrenches counter clockwise Remove wheel and install replacement 9 2 Spring Washer wheel Note the sequence of hardware 9 1 16 mm Locknut REPAIR AND MAINTENANCE U Battery Care and Disposal Do not store in freezing or below freezing temperatures To properly maintain your battery and ensure maximum battery life carefully read the Charging the Battery section on page 5 of this owner s manual E PY X pay CONTAINS SEALED LEAD ACID BATTERIES BATTERIES MUST BE RECYCLED Disposal Your Razor product uses sealed lead acid batteries which must be recycled or disposed of in an environmentally safe manner Do not dispose of a lead acid battery in a fire The battery may explod
7. il the charger has been repaired or replaced Use only with the recommended charger Use caution when charging The charger is not a toy Charger should be operated by an adult Do not operate charger near flammable materials Unplug charger and disconnect from scooter when not in use Do not exceed charging time Always disconnect from the charger prior to wiping down and cleaning your scooter with damp cloth FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS INCREASES RISK OF SERIOUS INJURY USE WITH APPROPRIATE CAUTION AND SERIOUS ATTENTION TO SAFE OPERATION BEFORE YOU BEGIN Remove contents from box Remove the foam separators that protect the components from damage during shipping Inspect the contents of the box for scratches in the paint dents or kinked cables that may have occurred during shipping Because the scooter is 95 percent assembled and packed at the factory there should not be any problems even if the box has a few scars or dents A WARNING DO NOT USE NON RAZOR PARTS WITH YOUR RAZOR ELECTRIC SCOOTER The scooter has been built to certain Razor design specifications The original equipment supplied at the time of sale was selected on the basis of its compatibility with the frame fork and all other parts Certain aftermarket parts may or may not be compatible and will void your warranty MAKE SURE POWER SWITCH IS TURNED OFF BEFORE CONDUCTING ANY ASSEMBLY OR MAINTENANCE PROCEDURES
8. may cause uncontrolled rider actions or reactions Never allow more than one person at a time to ride the scooter Do not ride at night or when visibility is limited Never use near steps or swimming pools Do not allow hands feet hair body parts clothing or similar articles to come in contact with moving parts wheels or drivetrain chain while the motor is running Never use headphones or a cell phone to talk or text when riding Never hitch a ride with a vehicle Do not ride your scooter in wet or icy weather and never immerse the scooter in water as the electrical and drive components could be damaged by water or create other possibly unsafe conditions Never risk damaging surfaces such as carpet or flooring by use of an electric scooter indoors PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled elbow pads and kneepads A helmet may be legally required by local law or regulation in your area A long sleeved shirt long pants and gloves are recommended Always wear athletic shoes lace up shoes with rubber soles never ride barefooted or in sandals and keep shoelaces tied and out of the way of the wheels motor and drive system USING THE CHARGER The charger supplied with the electric scooter should be regularly examined for damage to the cord plug enclosure and other parts In the event of such damage the scooter must not be charged unt
9. op as this can cause you to lose control and or damage the rear tire Note Rear wheel hardware sequence 17 1 lt AT 2 AE 174 87215 Left Side Brake 17 1 Locknut 17 2 Spring Washer 17 3 Washer thick Frame 17 4 Washer thin 17 5 Brake Plate 17 6 Spacer Middle 17 9 Rear Axle Bolt Right Side Throttle 17 7 Spacer 17 8 Washer plate cut Frame 17 3 Washer thick 17 2 Spring Washer 17 1 Locknut Need Help Visit our website for replacement parts product support and a list of authorized service centers at www razor com or call toll free 866 467 2967 Monday Friday 8AM 5PM Pacific Time Please have the product I D code located on the white label on your product or back of charger available for better assistance 6 REPAIR AND MAINTENANCE Cable Guide Bracket Reassembly Nut 5 Install the chain onto the rear 6 Verify chain is properly 7 Install the cable guide wheel sprocket Slip wheel axle installed on each sprocket and bracket to the frame and brake into the frame slots See rear wheel tensioner is correctly positioned plate using bolt washers and hardware sequence on prior page at the bottom of the chain nut Do not tighten Push the chain tensioner down to create slack in chain Hand tighten rear axle locknuts Note Front wheel hardware i sequence 8 Thread the brake cable through the brake adjuster barrel 9 Tighten the cable guide bracket bolt through the large sprin
10. ot wrap around the steering tube or handlebar Sharp bends or twisting of the brake cable can cause the brakes to malfunction A WARNING Failure to remove the valve extender after inflating will cause the inner tube and or adapter to be severed by the rear drive sprocket Note If you lose the valve extender contact customer service or one can be purchased at almost any auto parts store A WARNING Do not over inflate as this could damage tire or wheel Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your electric scooter tires first make sure the pressure gauge is working then use very short bursts to inflate to the correct PSI If you inadvertently over inflate the tire release the excess pressure immediately ASSEMBLY AND SET UP U Attaching the Seat E300S Only Tools required Two 2 4 mm Allen wrenches and Phillips screwdriver 1 Attach the seat to the seat 2 Remove the four screws on 3 Place the seat post on the post with two 2 4 mm Allen the middle of the deck with the deck and secure using the same wrenches See note below 4mm Allen wrench and the 4 screws Phillips screwdriver Note Do not completely tighten at this time Adjust the seat tilt approximately level to the ground or slightly tilted depending on your personal preference Tighten securely The seat tilt adjustment
11. powered top speed of this scooter will be approximately 15 mph 24 kmh which can be affected by conditions such as rider weight inclines tire inflation and battery charge level Avoid excessive speeds that can be associated with downhill rides Maintain a hold on the handlebars at all times Do not touch the brakes or motor on your scooter when in use or immediately after riding as these parts can become very hot Ride defensively Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Be careful to avoid pedestrians skaters skateboards scooters bikes children or animals who may enter your path and respect the rights and property of others The electric scooter is intended for use on flat dry surfaces such as pavement or level ground without loose debris such as sand leaves rocks or gravel Wet slick bumpy uneven or rough surfaces may impair traction and contribute to possible accidents Do not ride your scooter in mud ice puddles or water Watch out for potential obstacles that could catch your wheel or force you to swerve suddenly or lose control Avoid sharp bumps drainage grates and sudden surface changes Do not attempt or do stunts or tricks on your electric scooter The scooter is not made to withstand abuse from misuse such as jumping curb grinding or any other type of stunts Racing stunt riding or other maneuvers also enhance risk of loss of control or
12. should not move when riding U Starting the Scooter To start unit turn on power switch and twist throttle with both hands on the handlebar Q Stopping the Scooter To stop unit release the throttle and apply the brake until the unit comes to a complete stop Note As an additional safety feature the scooter is designed Ni to cut power to the motor when the hand brake is applied NA pp a Need Help Visit our website for replacement parts product support and a list of authorized service centers at Www razor com or call toll free 866 467 2967 Monday Friday 8AM 5PM Pacific Time Please have the product I D code located on the white label on your product or back of charger available for better assistance 4 CHARGING BATTERY A Charging the Battery Charge the battery prior to use e Initial charge time 12 hours e Recharge time up to 12 hours even if the light turns green Recommended maximum charging time is 24 hours e Always charge the battery immediately after riding e Fully charge battery before storing for extended periods of time e Unplug charger from the wall outlet when not in use e Failure to recharge battery periodically may result in a battery that will not accept a charge e Make sure scooter power switch is turned OFF when unit is not in use If the power switch is left on for an extended period of time the battery may reach a stage at which it will no longer hold a charge
13. t to slide the steering tube onto the fork QO Inflating the Tires 20 N 2 With the front wheel pointed straight ahead and the handle bars square to the front wheel tighten the clamp as shown Tighten securely Tires are inflated when shipped but they invariably lose some pressure between the point of manufacturing and your purchase Always inflate tires to the correct PSI before first time use Rear Tire 1 Use the valve extender located inside the end of the right handlebar grip Front Tire 2 Open the round cover located on the chain cover by sliding the cover upward Align the opening in the drive sprocket with the valve stem Thread the valve extender completely onto the valve stem and attach the pump Inflate to the PSI indicated on the tire sidewall 4 Using a bicycle tire pump equipped for a Schrader valve inflate the front tire to the PSI indicated on the sidewall of the tire 3 Remove valve extender immediately after inflating and close the round cover Note Make sure the cables wires are out of the way before inserting the stem in the fork A WARNING Failure to properly tighten the collar clamp may allow the handlebars to dislodge while riding and may cause you to lose control and fall When correctly tightened the handlebars will not rotate out of alignment with the front wheel under normal circumstances Note The cable and wire assembly from the handlebar must n
14. tructions and to be able to understand the hazards inherent in scooter use should not use or be permitted to use products inappropriate for their abilities Persons with heart conditions head back or neck ailments or prior surgeries to these areas of the body or pregnant women should be cautioned not to operate such products DO NOT EXCEED THE WEIGHT LIMIT OF 220 Ibs 100 kg Rider weight does not necessarily mean a person s size is appropriate to fit or maintain control of the scooter CHECK AND MAINTAIN SCOOTER CONDITIONS Before use check to confirm that any and all chain guards or other covers and guards are in place and in serviceable condition Check that the brake is functioning properly and that tires are inflated properly and have sufficient tread remaining The scooter should be maintained and repaired in accordance with the manufacturer s specifications using only the manufacturer s authorized replacement parts and should not be modified from the manufacturer s original design and configuration ACCEPTABLE RIDING PRACTICES AND CONDITIONS Always check and obey any local laws or regulations which may affect the locations where the electric scooter may be used Keep safely away from cars and motor vehicle traffic at all times and only use where allowed and with caution Do not activate the speed control on the hand grip unless you are on the scooter and in a safe outdoor environment suitable for riding The normal
15. uipment and other precautions RIDE AT YOUR OWN RISK AND USE COMMON SENSE WARNING PARENTAL AND ADULT RESPONSIBILTY AND SUPERVISION IS NECESSARY Because products like electric scooters can and do present potential hazards plainly associated with their use it is well recognized THE NEED FOR EXERCISE OF PARENTAL RESPONSIBILITY IN SELECTING RIDING PRODUCTS APPROPRIATE TO THE AGE OF A CHILD OR PARENTAL SUPERVISION IN SITUATIONS IN WHICH CHILDREN OF VARIOUS AGES MAY HAVE ACCESS TO THE SAME RIDING PRODUCTS IS IMPORTANT Not every product is appropriate for every age or size of child and different age recommendations are found within this category of product which are intended to reflect the nature of the hazards and the expected mental or physical ability or both of a child to cope with the hazards The recommended rider age is 13 and older Any rider unable to fit comfortably on the scooter should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Keep this product away from small children and remember that it is intended for use only by persons who are at a minimum completely comfortable and competent while operating the scooter Persons with any mental or physical conditions that may make them susceptible to injury impair their physical dexterity or mental capabilities to recognize understand and follow safety ins
16. urer warranties this product to be free of manufacturing defects for a period of 90 days from date of purchase This Limited Warranty does not cover normal wear and tear tires tubes or cables or any damage failure or loss caused by improper assembly maintenance or storage or use of the Razor electric scooter This Limited Warranty will be void if the product is ever e used in a manner other than for recreation or transportation e modified in any way e rented The manufacturer is not liable for incidental or consequential loss or damage due directly or indirectly to the use of this product Community Design No 130919 0001 U S Design Patent D497 397 S U S Design Patent D513 629 S Canadian Design Registration No 105673 Printed in China for Razor USA LLC PO Box 3610 Cerritos CA 90703 Copyright O 2003 2012 Razor USA LLC All rights reserved RAZOR and the Razor Logo Design are among the registered trademarks of Razor USA LLC in the United States and or select foreign countries 12 nO Razor does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased For your records save your original sales receipt with this manual and write the serial number below 07 2012
17. use This is normal for some chargers and is no cause for concern If your charger does not get warm during use It does not mean that it is not working properly A warnine Battery charge can deplete over time Periodically recharge battery when not in use Brake Check the brakes for proper function When you squeeze the lever the brake should provide positive braking action Make sure that brakes are not rubbing Frame Fork and Handlebars Check for cracks or broken connections Although broken frames are rare it is possible for an aggressive rider to run into a curb or wall and wreck bend or break a frame Get into the habit of inspecting your scooter on a regular basis Tires Periodically inspect the tires for excess wear and regularly check the tire pressure Re inflate as necessary Hardware L Check all parts such as nuts bolts cables fasteners etc to ensure they are secure and assembled correctly If the unit is damaged do not ride Reference Safety Warnings on page 1 of this manual Insurance Ww Laws and Regulations Always check and obey any local laws or regulations Do not assume that your existing insurance policies necessarily provide coverage for scooter use Check with your insurance company for information regarding insurance Turn power switch OFF before beginning repair or maintenance e Contact Razor customer service if unsure about any repair or maintenance
18. with skin or eyes flush with cool water for at least 15 minutes and contact a physician A WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash your hands after handling Need Help Visit our website for replacement parts product support and a list of authorized service centers at Www razor com or call toll free 866 467 2967 Monday Friday 8AM 5PM Pacific Time Please have the product D code located on the white label on your product or back of charger available for better assistance 8 Unit s should be turned off and fully charged prior to doing any Troubleshooting NOTE All troubleshooting steps should be performed by an adult only TROUBLESHOOTING GUIDE Problem Possible Cause Solution Does Not Work Out Of The Box Loose connection s Check for loose connections wires No Longer Works Loose connection s Check for loose connections wires Charger not working Tripped reset button Battery will not hold a charge Check power to wall outlet and or try a different outlet Check lights on charger Plugged into wall Green Plugged into wall amp unit Red Charging Charging Complete Green No lights Replace Charger Secure unit turn the power switch on and with no weight on the unit lift up back end and apply the throttle If motor engages Replace Battery The reset button will trip if the motor is overloaded An excessive overload may be caused for e
19. xample by too heavy a rider too steep a hill etc Wait a few seconds then press reset button Correct riding conditions to prevent overload If motor does not engage but makes a clicking sound Replace battery if motor does not engage no clicking sound Replace Control Module Short Ride Time Runs Slow Rider weight Low tire pressure Riding conditions Battery not fully charged Old damaged battery Improper battery maintenance Brake is dragging Do not exceed 220 lbs maximum weight limit Tires will lose pressure over time Verify correct air pressure Use only on flat dry surfaces Avoid inclines and areas with heavy debris Charge unit for a full 12 hrs Secure unit turn the power switch on and with no weight on the unit lift up back end and apply the throttle If motor engages Replace Battery Charge battery periodically when not in use Do not store unit in freezing or below freezing temperatures Freezing will permanently damage the battery and greatly reduce ride time Refer to Page 5 Charging the Battery Check the brake cable has 2 3 mm of slack at lever Cables should NOT be wrapped around the handlebar stem Adjust brake cable slack according to page 6 instructions Runs Intermittently Loose connection s Check the wires around the throttle and for other possible loose connections Replace throttle Need Help Visit our website for replacement parts product support and a list of authori
20. zed service centers at Www razor com or call toll free 866 467 2967 Monday Friday 8AM 5PM Pacific Time Please have the product D code located on the white label on your product or back of charger available for better assistance 9 E300 E300S SCOOTER PARTS Keep your scooter running for years with genuine Razor parts Visit our website or e mail us for more information on spare part availability Specifications subject to change without notice 1 Handlebar Grip right left 8 Front Fork 17 Rear Wheel Complete 1 1 Handlebar End Cap 9 Front Wheel Complete See page 6 for hardware sequence 1 2 Valve Extender See page 7 for hardware sequence 18 Chain Tensioner 2 Single Speed Twist Grip Throttle 1E Control odd 19 Chain 2 1 Sleeve 11 Battery Tray 20 Chain Guard 3 Handlebar Stem 12 Reset Button 21 Battery 2x 12V 7Ah 4 Brake Lever Assembly 13 On Off Switch 22 Battery Bracket 5 Collar Clamp 14 Charger Port 23 Deck Plate with Grip Tape 6 Headset upper lower 15 Motor 24V 250W 24 Seat Post with Seat E300S only 7 Limiter and Cover 16 Kickstand E300S Only SB 1918 CALIFORNIA DECLARATION YOUR INSURANCE POLICIES MAY NOT PROVIDE COVERAGE FOR ACCIDENTS INVOLVING THE USE OF THIS SCOOTER ELECTRIC RIDE ON PRODUCT TO DETERMINE IF COVERAGE IS PROVIDED YOU SHOULD CONTACT YOUR INSURANCE COMPANY OR AGENT WARRANTY Razor Limited Warranty The manufact
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