Raypak R405 User's Manual
Contents
1. 350080F 29 Burner Orifice Pro 57 Sea Level 350083F 13 350083F 19 350083F 24 350083F 29 5 B Burner Tray w o Manifold w o burners 005265F 005266F 005267F 005268F c CONTROLS 1 C AGS 135 Auto Gas Shut Off Red Epoxy 600892B 600892B 600892B 600892B 2 C High Limit 140 Black Epoxy 600893B 600893B 600893B 600893B 3 C P C BoardControl IID Units 005241F 005241F 005241F 005241F 6 C Fuse PC Board IID Units 005384F 005384F 005384F 005384F 4 C Thermostat Control MV Units Mechanical 003346F 003346F 003346F 003346F 5 C Temperature Sensor IID Units 005299B 005299B 005299B 005299B G GAS VALVE 1 G Combination Valve Nat MV 003898F 003898F 003898F 003898F Combination Valve Pro MV 003899F 003899F 003899F 003899F Combination Valve Nat IID 003900F 003900F 003900F 003900F Combination Valve Pro IID 004306F 004306F 004306F 004306F H HEAT EXCHANGER 1 H Heat Exchange Assy Cast Iron Complete 005244F 005245F 005246F 005247F Heat Exchange Assy Brass Complete 005248F 005249F 005250F 005251F 2 H Inlet Outlet Header CI 003759F 003759F 003759F 003759F Inlet Outlet Header BR 003760F 003760F 003760F 003760F 3 H Return Header CI 002450F 002450F 002450F 002450F Return Header BR 002451F 002451F 002451F 002451F 4 H Tube Bundle 005252F 005253F 005254F 005255F 5 H Heat Exchanger Tube 1 005256F 005257F 005258F 005259F 6 H Baffle Kit 8 005260F 005261F 005262F 005263F 7 H Bolt Kit 001303F 001303F 001303F 001303F 8 H Header Gasket 9 800014B 800014B 8002. Front Control Panel 005394F 005395F 005396F 005397F 13 S Base Shield Not Shown 008558F 008559F 008560F 008561F 14 S Weather Shield 009524F 009525F 009526F 009527F Vv VENTING 1 V Indoor Stack Kit Includes inner adapter panel 006696 006697 006698 006699 2 V Stack Adapter 008895F 008896F 008897F 008898F 3 V Pagoda Top 007990 007991 007992 007993 CONVERSION KITS 185B 265B 335B 405B Gas Conversions Nat to Pro MV Pilot 004690B 004690B 004692B 004692B Pro to Nat MV Pilot 005319F 005319F 005320F 005320F Nat to Pro IID Pilot N A N A N A N A Pro to Nat IID Pilot N A N A N A N A Gas conversions are to be done only by a qualified agency www raypak com Registered Quality Management System
3. 004817B 004817B Ignition Control IID Pro 004818B 004818B 004818B 004818B 13 P Pilot MTG Bracket MV 306693 306693 306693 306693 14 P Pilot MTG Bracket IID 306692 306692 306692 306692 15 P Lighter Tube MV Units Only 062996 062996 062996 062996 16 P Pilot Tube 004078F 004078F 004078F 004078F 17 P Hi Tension Wire IID 002654B 002654B 002654B 002654B Hi Tension Wire IID with Pilot Electrode 007864F 007864F 007864F 007864F 18 P Pilot Shield 307223 307223 307223 307223 R REFRACTORY 1 R Refractory Common Left amp Right 005282F 005282F 005282F 005282F 2 R Refractory Uncommon Front amp Rear 005283F 005284F 005285F 005286F 4 R Refractory All 012192F 012193F 012194F 012195F 3 R Refractory Retainer Kit 005287F 005288F 005289F 005290F S SHEETMETAL 1 S Jacket Top Louvered 005303F 005304F 005305F 005306F 2 S Flue Collector 005307F 005308F 005309F 005310F 3 S Door Assy 005315F 005316F 005317F 005318F 4 S Access Panel Set 3 Pcs 005277F 005277F 005277F 005277F 5 S Side Panel Right 005300F 005300F 005300F 005300F 6 S Side Panel Left 005301F 005301F 005301F 005301F 7 S Side Panel Cap 005302F 005302F 005302F 005302F 8 S Rear Panel Kit 2 Pcs 005278F 005279F 005280F 005281F 9 S Sub Base for Combustible Flooring 005182 005183 005184 005185 10 S High Limit Cover 005294F 005294F 005294F 005294F 11 S Poolstat Cover Lock 005198 005198 005198 005198 12 S Up
4. 014B 800014B 9 H Unitherm Governor 062234B 062234B 062234B 062234B 10 H U G Retainer Spring 850254 850254 850254 850254 11 H Bypass Valve 062235B 062235B 062235B 062235B 12 H Bypass Spring 850252 850253 850253 850253 13 H Drain Valve 500719 500719 500719 500719 14 H Sensor Well 003765F 003765F 003765F 003765F 15 H Well Retaining Clip 300203 300203 300203 300203 16 H Inlet amp Outlet Flange 003766F 003766F 003766F 003766F 17 H Flange Gasket 1 1 2 Connections 062236B 062236B 062236B 062236B Flange Gasket 2 Connections 800080B 800080B 800080B 800080B 18 H Rear Drain Plug amp Cover 005264F 005264F 005264F 005264F J CONTROL BOX 1 J Ignition Control IID Nat 004817B 004817B 004817B 004817B Ignition Control IID Pro 004818B 004818B 004818B 004818B 2 J Transformer 120 240 24V 006736F 006736F 006736F 006736F 3 J Rocker Switch MV Units 006872F 006872F 006872F 006872F 4 J Rocker Switch IID Units 650903 650903 650903 650903 FOR ALTITUDES ABOVE 2 000 FEET LEVEL CONSULT THE FACTORY WARNING The Hydraulic conditions or water chemistry that caused the tube bundle to fail have very likely also damaged the bypass valve and Unitherm Governor We recommend you replace the Unitherm Governor and inspect the bypass assembly Failure to do so could cause premature failure of this replacement part CALL OUT DESCRIPTION 185 265 335 405 M MISCELLANEOUS COMPONENTS 1 M Pressur
5. CATALOG NO 9100 553 P o o L Effective 03 28 07 M oD D E LS R bi TH RO U G H R405 Replaces 02 06 07 MODEL TYPE RP2100 DATE OF MANUFACTURE 11 01 93 THROUGH 10 31 98 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE RAYPAK RESERVES THE RIGHT TO SUBSTITUTE DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS FOR DETAILED INSTRUCTIONS SEE HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST CATALOG NO 9001 10 Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 TLIDG 805 278 5300 Fax 800 872 9725 Litho In U S A 6 M OPTIONAL OPTIONAL OPTIONAL Honeywell IID Honeywell MV Robertshaw IID Robertshaw MV CALL OUT DESCRIPTION 185 265 335 405 B BURNER TRAV 1 B Burner Tray w Burners Sea Level 005213F 005214F 005215F 005216F Burner Tray w o Burner Sea Level 005217F 005218F 005219F 005220F Burner Tray w Gas Valve Nat Millivolt 005221F 005222F 005223F 005224F Burner Tray w Gas Valve Pro Millivolt 005225F 005226F 005227F 005228F Burner Tray w Gas Valve Nat IID 005229F 005230F 005231F 005232F Burner Tray w Gas Valve Pro IID 005233F 005234F 005235F 005236F 2 B Burner Spacer Hold Down Kit 005237F 005238F 005239F 005240F 3 B Burner 301210 13 301210 19 301210 24 301210 29 4 B Burner Orifice Nat 51 Sea Level 350080F 13 350080F 19 350080F 24
6. e Switch 062237B 062237B 062237B 062237B 2 M Pressure Switch Tube Assembly 005392F 005392F 005392F 005392F 3 M Thermostat Knob 1 800303 800303 800303 800303 4 M Knobstop 1 006886F 006886F 006886F 006886F 5 M Thermal Fuse 005899F 005899F 005899F 005899F 6 M PRV 125 PSI Optional 008091F 011912F 011912F 011912F 7 M Deliming Kit 052871F 052871F 052871F 052871F 8 M Wire Harness Millivolt 005269F 005269F 005269F 005269F Wire Harness IID 005270F 005270F 005270F 005270F 9 M LED s 2 green 2 red N A N A N A N A 10 M Control Panel Millivolt 005291F 005291F 005291F 005291F 11 M Control Panel IID Includes Switch Decal 005292F 005292F 005292F 005292F 12 M Thermostat Shaft Millivolt 800307 800307 800307 800307 13 M Thermostat Shaft IID 800304 800304 800304 800304 14 M CPVC Adapter 005393F 005393F 005393F 005393F P PILOT 1 P Pilot Nat MV 600525B 600525B 600525B 600525B Pilot Pro MV 600575B 600575B 600575B 600575B 3 P Pilot Nat IID 002003F 002003F 002003F 002003F Pilot Pro IID 002003F 002003F 002003F 002003F 5 P Pilot Orifice Nat MV 003901F 003901F 003901F 003901F Pilot Orifice Pro MV 003902F 003902F 003902F 003902F 7 P Pilot Orifice Nat IID 003903F 003903F 003903F 003903F Pilot Orifice Pro IID 004308F 004308F 004308F 004308F 9 P Pilot Generator MV 600019B 600019B 600019B 600019B 12 P Ignition Control IID Nat 004817B 004817B
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