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Quadra-Fire CUMBGAP-MBK User's Manual

1. Page 20 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Masonry Chimney Liner Cont d Wood Stud 2 in 51mm Clearance from chimney wall Fireclay liner 5 8 in 16mm Minimum or Equivalent NOSA NALL SS S Se VEE Y YASSI AA CA Eai AQAA a ee or Equivalent Thimble Assembly 12 in 305mm of brick separation between clay liner and combustibles Figure 21 1 A WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appli ance For assistance or additional information consult a qualified installer service agency or your dealer ADDITIONAL REQUIRED PARTS FOR REAR INSTALLATION e Baffle Diverter Shipped with appliance located inside firebox e Horizontal Flue Heat Shield Part HTSHLD 7006 Not sup plied must be purchased from your local authorized dealer NOTE Optional Fire Screen Part SCR 7006 can only be used in FULL Vertical installations C Installing Chimney Components Chimney Connector Single wall connector or stove pipe This must be at least 24 gauge mild steel or 26 gauge blue steel The sections must be attached to the appliance and to each other with the crimped male end pointing toward the stove All joints including the connection at the flue collar should be secured with 3 sheet metal screws Make sure
2. 152mm diameter listed DOUBLE WALL air insulated connector pipe with UL103 HT listed factory built Class A chimney or a masonry chimney Mobile Home must be equipped with a spark arrestor Max Depth Min Width 48 1219 55 1397 48 1219 57 1448 48 1219 61 1549 26 660 15 381 16 406 N A 28 711 15 381 18 457 N A Min Height 72 1829 72 1829 72 1829 N A N A Front Door Side Door USA Side Door Canada 12 305 10 5 267 25 635 12 305 10 5 267 25 635 Double Wall USA Double Wall Canada N A N A N A N A 44 1118 44 1118 N A N A REAR VENT INSTALLATIONS IN A MASONRY FIREPLACE OR THROUGH THE VALL HORIZONTAL FLUE HEAT SHIELD PART HTSHLD 7006 REQUIRED ON REAR VENT INSTALLATIONS Six inch 6 152mm diameter listed double wall air insulated connector pipe with UL103 HT listed factory built Class A chimney or a masonry chimney Mobile Home must be equipped with a spark arrestor Additional specifications include a MAXIMUM 10 254mm MANTEL WIDTH and the following clearances Double Wall USA N A 12 305 27 686 27 686 17 5 445 17 5 445 N A N A Double Wall Canada N A 12 305 27 686 27 5 699 17 5 445 18 457 N A N A N A N A USA or Canada Single or Double Wall Pipe 31 787 mantel N A 39 991 ceiling N A 39 991 ceiling N A N A N A USA or Canada Single or Double Wall Pipe 24 610 mante N A with metal shield spaced 1 25mm away from bottom mantel surface HEAR
3. Hearth Requirement 0 ceee 11 12 Section 9 Maintaining amp Servicing Appliance Calculating Alternate Floor Protection A General Maintenance amp Cleaning tilde 32 33 Mate rial cccccccsccssecesteeesseeesneeees 12 B Appliance Inspection Routine 34 Reversible Flue Collar amp Horizontal C Firebrick Inspection amp Replacement 34 Flue Heat Shield ccecesseseesseeeseee 13 D Glass Replacemert seoveeeenneennnaes 34 Baffle Diverter ccccscsssssesseeeseeesees 14 15 E Baffle Removal amp Installation 35 Leg Leveling System ccccccceeees 16 F Quick Reference Maintenance Guide 36 Side Fuel Loading Door Lockin F Mechanism ROR te 16 Section 10 Troubleshooting 37 OUTSIDE AIT coser 17 g Optional Blower Installation 17 Section 11 Reference Material A Exploded Drawings 38 Chimney Requirements B Service Parts amp Accessories 39 41 Venting Component 0 ce 18 a A casa arated Aa Reena taR F Chimney Systems ccccceeceeeeeeeeee 18 21 Onat MOM ANO Meisias ieseni Installing Chimney Components 21 Chimney Termination Requirements 22 2710 3 RUIG irena 22 November 5 2010 7006 188G Page 3 Cumberland Gap Wood Stove QUADRA FIRE Listing and Code Approvals D BTU amp Efficiency Specifications EPA Certified Efficiency BTU Output 11 200 t
4. In this stage e Wood is heated to a temperature high enough to evapo rate the moisture present in all wood e Wood will reach the boiling point of water 212 F and will not get any hotter until the water is evaporated This process takes heat from the coals and tends to cool the appliance Fire requires three things to burn e Fuel Air e Heat If heat is robbed from the appliance during the drying stage the new load of wood has reduced the chances for a good clean burn It is always best to burn dry seasoned firewood When the wood isn t dry you must open the air controls and burn at a high burn setting for a longer time to start it burning The heat generated from the fire should be warming your home and establishing the flue draft not evaporating the mois ture out of wet unseasoned wood resulting in wasted heat 2 Second Stage In the secondary stage wood gives off flammable gases which burn above the fuel with bright flames During this stage of burning The flames must be maintained and not allowed to go out to ensure the cleanest possible fire e Ifthe flames tend to go out it is set too low for your burn ing conditions 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove The Primary Air Slide Control located under the ashlip ad justs the burn rates Figure 27 1 3 Final Stage The final stage of burning is the charcoal stage This occurs when th
5. Mantel Fuel door side Fuel Door Non fuel side door side IF SIDE FUEL LOADING DOOR IS NOT USED G Ceiling B 2 e Must remain in the locked position at all times e Use clearances for non fuel side door for both sides MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS In Inches amp Millimeters NOTE All A C and F Dimensions are to the inside diameter of the flue collar TOP VENT VERTICAL A Single Wall USA Single Wall Canada Double Wall USA Double Wall Canada D2 E1 E2 F1 8 457 16 5 419 16 5 419 18 457 16 5 419 18 457 16 406 11 279 16 406 28 711 15 381 18 457 11 279 18 457 1 1 1 20 508 21 5 546 56 5 1435 N A 19 483 24 533 F2 G H 56 5 1435 N A 56 5 1435 56 5 1435 N A N A HORIZONTAL WITH MINIMUM 2FT 609mm VERTICAL OFF STOVE TOP Note Horizontal must be with 2ft 609mm vertical and NOT directy off stove Single Wall USA 13 5 343 12 305 Single Wall Canada 13 5 343 12 305 Double Wall USA 11 279 9 5 241 Double Wall Canada 11 279 9 5 241 27 686 27 686 27 686 27 686 27 686 17 432 28 711 17 432 27 686 17 432 28 711 17 432 17 432 18 457 17 432 18 457 N A N A N A N A N A N A N A 1 1 1 N A N A N A N A N A 42 5 1080 10 5 267 42 5 1080 10 5 267 39 991 8 203 39 991 8 203 ALCOVE Six inch 6
6. increase combustion air 12 Installation shall be in accordance with the Manufacturers Home amp Safety Standard HUD CFR 3280 Part 24 Spark Arrestor Cap Storm Collar Roof Flashing Joist Shield Firestop Listed Chimne i i y Outside Air Kit Connector Figure 23 1 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAIN TAINED Do NOT cut through e Floor joist wall studs or ceiling trusses e Any supporting material that would affect the structural integrity Asphyxiation Risk NEVER INSTALL IN A SLEEPING ROOM Consumes oxygen in the room November 5 2010 7006 188G Page 23 Cumberland Gap Wood Stove QUADRA FIRE Appliance Set Up A Door Handle Assemblies All Doors e Install washer on door handle shaft e Slide door handle through door Right Front amp Side Doors e Install additional spacing washer s as needed e Install bushing door latch and locknut Caution Do not overtighten locknut Door handle needs to move smoothly Left Front Door e Install locking pin and locknut Securely tighten locknut This handle assembly is stationary All Doors e Insert fiber door handle with threads going into door handle shaft Turn handle clockwise until tight Left Handle Assembly is Stationary Locking Pin Washer p Door on Handle ae Sha
7. 23 Appliance Certifications ccce 4 Mobile Home Approved ia keieriiachreieien a tetatarana tres 4 Section 7 Appliance Set Up Glass Specifications ies coseeeseneeesnes 4 A Door Handle Assembly c scee0 24 BTU amp Efficiency Specifications 4 B Blower Speed Adjustment 0 24 Getting Started l Section 8 Operating Instructions Design Installation amp Location A Overfiring Your Appliance 4 25 Considerations EE TA 5 B Wood Selection amp Storage 25 26 Fire Safety MAASENANAANAARANAN ANNARA ANENANNANENNERANAN 5 C Burning ProceSS cccccccsseeesseeeees 26 27 Negative Pressure E 6 D Combustible Non Combustible Flue Draft Considerations 7 Material seicsctssscacscvsnantaiensnascvanversaneveds 27 Venting Systems ie E AN E oa 7 E Air GOmtrolS seccina 27 Tools and Supplies Needed 7 F Heat Output SettingS 0ccee 28 Inspect Appliance amp Components G Burn Rates ccccceessseeesessteeeeeeeeees 28 and Pre Burn Check List 7 H Building A Fire cscsscsssssssssssssseeeeeseeeen 28 Typical Stove System 8 Blower Operating Instructions 29 i J Opacity Smoke 29 Dimensions amp Clearances K Clear A waite AE 30 ni a e 7 L Frequently Asked Questions 30 Clearances tO COMBUSUBIGS ssia 0 M Correct Baffle amp Blanket Position 31 Installation Consideration p ETATER i
8. Figure 14 1 Straight end to the back Cut end to the front Figure 14 2 Page 14 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Baffle Diverter is shipped inside firebox Page 15 BENDING TEMPLATE STRAIGHT END Lay the flat diverter on the template with the cut ends at the bottom of the tem HAND BEND 1 Bend the diverter to match the same degree bend as in the template HAND BEND 2 Bend the diverter 90 to complete the process Place diverter on tem plate to confirm the bends match the template Straight End AA WARNING Fire Risk Required on all rear horizontal installations Excessive smoke or flame spillage into the room may occur 7006 188G Cumberland Gap Wood Stove QUADRA FIRE E Leg Leveling System 1 Thread Allen bolts through nuts until flush Figure 16 1 The Allen bolts and nuts are included in the component pack inside the appliance firebox 2 Slide assembled nuts and bolts into slots on legs with the nuts on the bottom Figure 16 2 Use a 5 32 Allen wrench to adjust legs up and down to desired level Figure 16 3 SS Figure 16 1 Figure 16 3 Bolt fully extended F Side Fuel Loading Door Locking Mechanism The side fuel loading door is shipped locked in place Figure 16 4 You must first de
9. NA NA NA NA 3999 8 267 203 203 203 203 Exception Non combustible floor ic protections must extend beneath Non fuel the flue pipe when installed with 4 781 Minimum lt gt Lasot side horizontal venting and extend 2 In Canada Must bem minimum 18 450mm in in front of oth fuel lo loading 51mm beyond each side doors and 8 200mm on both sides and back Mfg by 2010 2011 2012 Jan Feb Mar Apr May June Jul t Oct Ci ii U S ENVIRONMENTAL PROTECTION AGENCY veartHsHoME O O O G 0 0 0 d 0 a a od iil IF Date cc 1445 N Highway Colville WA 9911 N DEM A i a www quadrafire com 7006 186G Page 2 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Safety Alert Key e DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury e WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury e CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury e NOTICE Indicates practices which may cause damage to the fireplace or to property Section 1 DOD gt 2 Section 2 A QmmMOO W H Section 3 A B Section 4 A B Tm O G H Section 5 mOO W gt TABLE OF CONTENTS Listing and Code Approvals Section 6 Mobile Home 0 0 00
10. during a high burn measured 6 inches 152mm above the top of the appliance after one hour of operation at each burn setting NOTE These are guidelines only and may vary somewhat for individual installations E Venting Systems The venting system consists of a chimney connector also known as stove pipe and a chimney These get extremely hot during use Temperatures inside the chimney may exceed 2000 F 1100 C in the event of a creosote fire To protect against the possibility of a house fire the chimney connector and chimney must be properly installed and maintained An approved thimble must be used when a connection is made through a combustible wall to a chimney Achimney support package must be used when a connection is made through the ceiling to a prefabricated chimney These accessories are absolutely necessary to provide safe clearances to combustible wall and ceiling material Follow venting manufacturer s clearances when installing venting system WARNING Asphyxiation Risk DO NOT CONNECT THIS UNIT TO A CHIM NEY FLUE SERVICING ANOTHER APPLI ANCE DO NOT CONNECT TO ANY AIR DISTRIBU TION DUCT OR SYSTEM May allow flue gases to enter the house F Tools And Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Non Combustible Sealant Material Gloves Framing Square Electric Drill amp Bits 1 4 Reciprocating saw P
11. in cooler climates n Windward we Multi level Roofs Recommended Outside Air Intake on windward side Figure 6 1 Inside heated space Marginal Location Wind loading possible Location NOT recommended Too close to tree Below adjacent structure Lower roof line Avoid outside wall S N NOT recommended Outside Air Intake on leeward side bs Page 6 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove D Flue Draft Considerations Location of the appliance and chimney will affect perfor mance As shown in Figure 6 1 on page 6 the chimney should Be installed through the warm space enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire e Penetrate the highest part of the roof This minimizes the affects of wind turbulence and down drafts e Consider the appliance location in order to avoid floor and ceiling attic joists and rafters Exterior conditions such as roof line surrounding trees prevailing winds and nearby hills can influence stove performance Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your flue problem To be sure that your appliance burns properly the chimney draft static pressure should be approximately 04 inch water column W C during a low burn and 10 inch W C
12. venting and extend 2 inches 51mm beyond each side SIDE FUEL DOOR LOCKED SHUT Front Fuel loading door 39 1 8 994mm Minimum I r 8 200mm 16 406mm from fuel loading door USA 34 5 8 879mm Minimum Figure 11 1 200mm 8 450mm 18 CANADA 1089mm 42 7 8 Minimum Figure 11 2 BOTH FUEL DOORS ACCESSIBLE t 406mm from fuel loading 39 1 8 994mm Minimum Fuel loa Front Br mr ot 200mm Minimum 16 406mm from fuel loading door USA lt 44 7 8 1140mm Minimum gt Figure 11 3 Mininum 450mm f 18 from F fuel loading 1371mm 54 Minimum Mininum 450mm 18 from fuel loading door _ 1295mm 51 Minimum _ Figure 11 4 November 5 2010 7006 188G Page 11 Cumberland Gap Wood Stove QUADRA FIRE A Hearth Protection Requirements Cont d SIDE FUEL DOOR LOCKED SHUT USA ONLY Figure 12 2 B Calculating Alternate Floor Protection Material Thermal Conductivity k value The k value indicates the amount of heat in BTU s that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree F of temperature difference from one side of the material to the other The LOWER the k factor means less heat is being cond
13. 035 Door Handle Right 20 Brick Set rt 9 0 01 1 14 L 4 118 20 2 Brick Assembly Complete Set Pkgof19 BRICK 7006 sid Brick 9 x 4 1 2 x 1 1 4 w Hole see diagram Briok 6 3 4 x 4 12 Pay 7Rea Brick 6 1 2 x 4 1 4 angled see diagram Qty 2Req ss Brick Uncut Must specilfy size when ordering Pkg of 6 832 3040 Additional service part numbers appear on following page Page 40 7006 188G November 5 2010 QUADR FIR Service Parts Cumberland Gap Beginning Manufacturing Date Jan 2004 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed qer Stocked in this manual may be ordered from an authorized dealer at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Matte Black 7006 026 ooo Component Pack Includes Baff e Diverter and Instructions 2 Leg Leveling Nuts amp 2 Bolts Touch Up Paint Owners Manual amp Warranty Card Porcelain Mahogany 7006 044 Beran Bate Required on al Horizontal nstaatione 7006201 P Leveling assembly OOOO o oo SS ECT e ee esasy 0 Gasket Rope 1M Field Gutto Size 10FtLengn e3416 v C feses o ooa oo O e a T e a T ramsor o s e S E a Side Door Hinge Assemby Ooo ooo O Speed Control Only Reog oono Ov ACCESSORIES e S O T e E e Hori
14. 1 2 inches 114mm below minimum clearance specified by chimney connector man ufacturer NFPA 211 minimum vertical clearance of 18 inches 457mm from chimney connector and ceiling or minimum recommended by chimney connector manufac turer Figure 19 1 Instructions 1 Open inside wall at proper height for the chimney con nector to entry the masonry chimney Figure 19 1 2 Entry hole to masonry chimney must be lined with an 8 inch 203mm minimum diameter clay liner or equiva lent secured with refractory mortar 3 Construct a 17 inch x 17 inch 432mm x 432mm outside dimension frame from 2 x 2 framing lumber to fit into wall opening Inside opening of frame should be no less than 14 inch x 14 inch 356mm x 356mm Figure 19 1 4 Attach the wall spacer to the chimney side of the frame 5 Nail the frame into the wall opening The spacer should be on the chimney side 6 Insert the section of the solid insulated chimney into the outer wall of the masonry chimney 7 Tightly secure the length of the solid insulated chimney with the wall band to the masonry chimney 8 Insert a section of chimney connector into the chimney Make sure it does not protrude past the edge of the clay chimney liner inside the chimney 9 Seal the end of the chimney connector to the clay liner with refractory mortar 10 Install trim collar around the sold pack chimney section ceiling 13 5 below ceiling to top of opening or top
15. 51mm Clearance Through Eave _ 4 l l 10 Stove Insulated T l l I Wall Support l l Trim Collar 1 0n Inside Wall Spacer on Outside Wall Flashing we Combustible i l Ceiling f Fl Insulated T Chimney Connector AN Combustible Wall Floor Protector Sf Refer to Clearances to Combustibles N y Figure 18 1 Prefabricated Exterior Chimney B Chimney Systems Prefabricated Metal Chimney e Must be minimum 6 inch 152mm diameter ID high temperature chimney listed to UL 103 HT 2100 F or ULC S629M e Must use components required by the manufacturer for installation e Must maintain clearances required by the manufacturer for installation e Refer to manufacturers instructions for installation NOTE In Canada when using a factory built chimney it must be safety listed Type UL103 HT 2100 F CLASS A or conforming to CAN ULC S629M STANDARD FOR 650 C FACTORY BUILT CHIMNEYS ADDITIONAL REQUIRED PARTS FOR REAR INSTALLATION Baffle Diverter Shipped with appliance located inside firebox e Horizontal Flue Heat Shield Part HTSHLD 7006 Not sup plied m
16. 60 more BTUs than soft woods e Hard woods require more time to season burn slower and are harder to ignite Soft woods require less time to dry burn faster and are easier to ignite e Start the fire with softwood to bring the appliance up to operating temperature and to establish draft e Add hardwood for slow even heat and longer burn time Hard woods Oak Maple Apple Birch Poplar Aspen Alder Soft woods Douglas Fir Pine Spruce Cedar Processed Solid Fuel Fire Logs e NOT permitted for use in this appliance November 5 2010 7006 188G Page 25 Cumberland Gap Wood Stove QUADRA FIRE Moisture The majority of the problems appliance owners experience are caused by trying to burn wet unseasoned wood e Wet unseasoned wood requires energy to evaporate the water instead of heating your home and e Causes evaporating moisture which cools your chimney accelerating formation of creosote Fire Risk Do NOT burn wet or green wood W Store wood in dry location Stack wood so both ends are exposed to air Wet unseasoned wood can cause accumulation of creosote Seasoned Wood e Cut logs to size e Split to 6 inches 152 mm or less in diameter e Air dry to a moisture content of not more than 20 Soft wood about nine months to dry Hard wood about eighteen months to dry NOTICE Seasoning time may vary depending on drying conditions Storing Wood Steps
17. Load Wood Stove Ending Manufacturing Date Active CUMBGAP MBK 1 04 to Active CUMBGAP PMH 1 04 to Active CUMBGAP PCR 4 04 to 11 06 CUMBGAP PGR 2 04 to 2 05 CUMBGAP PMB 2 04 to 7 05 11 Part number list on following page Page 38 10 19 10 7006 188G November 5 2010 QUADRA IR Service Parts Cumberland Gap Beginning Manufacturing Date Jan 2004 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed eS Stocked in this manual may be ordered from an authorized dealer at Depot ITEM DESCRIPTION COMMENTS PARTNUMBER Matte Black 7006 153MBK 3 Top Must Specify color 3 4 Flue Transition Assembly 7006 019 P Gasket Rope 1 4 Field Cut to Size 10 Ft Length 834 1460 5 Back Sied Se Matte Black 7006 223MBK 6 Face Must Specify color 7oo6 223P0R Gasket 7 16 Field Cut to Size Face amp Door 10 Ft Length 844 6730 Matte Black 7006 152MBK 7 Side Left Must Specify color 7006 152F0R _ Matte Black 7006 155MBK 8 Door Left 7006 155OR Gasket 7 16 Field Cut to Size Face amp Door 10 Ft Length 844 6730 9 Ceramic Fiber Blanket 1 2 Thick 832 3390 10 Baffe Board ss SRV7006 167 12 Manifold Tube Set TUBES 7006 Man
18. Materials in a Vertical Tube Furnance at 750 C and UL763 shall be considered non combustible materials Non Combustible Sealant Material Sealants which will not ignite and burn Rutland Inc Fireplace Mortar 63 Rutland 76R Nuflex 304 GE RTV106 or GE RTB116 or equivalent E Air Controls Start Up Air System The combustion air enters at the rear of the firebox through the rear air tubes This air supply is controlled by the Start up Air Control For more air push control IN for less air pull control OUT Primary Air System The primary air enters below the ash catcher and is directed to the upper front of the firebox near the top of the glass door and to the lower front of firebox This preheated air sup plies the necessary fresh oxygen to mix with the unburned gases helping to create secondary tertiary and quaternary combustions This air is regulated by the Primary Air Slide Control For more primary air slide control LEFT for less air slide control RIGHT VADRA FIRE 9 Primary Air Start Up Air Slide Control Control Figure 27 1 Primary Slide Control OPEN SLIDE LEFT Start Up Air Control OPEN PUSH IN CLOSE SLIDE RIGHT CLOSE PULL OUT A WARNING Fire Risk e ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE FUELING OR WHEN USING THE FIRESCREEN OPERATING WI
19. and chimney once every two months during heating season e Remove creosote to reduce risk of chimney fire e Ignited creosote is extremely HOT Fire Risk Do not use chimney cleaners or flame colorants in your appliance Will corrode pipe Maintaining amp Servicing Your Appliance 2 Ash Removal System ARS Operating and Cleaning e Frequency Weekly when in constant operation or as needed e By Homeowner CAUTION injury Risk e Gloves recommended e Ash coals can remain extremely hot for several days 1 The stove and ashes must be completely cooled down before using the Ash Removal System The hinged door will open from the right hand side Pull ash pan out carefully 2 Clean ash down through the ash removal system grate into the drawer below If there are large pieces in the ashes you can remove the grate before brushing the ash into the drawer 3 Be sure to replace the grate before operating the stove Remember to leave 1 4 to 1 2 inch 6 13mm of ash on the firebox floor to act as a natural grate allowing air to flow freely underneath wood 4 Replace ash pan and close ash door handle Dispose of the ashes following the directions on page 33 Ash Doo Handle Swings open Figure 32 1 Do not allow ashes to build up in the ashpan until they reach the grate This will lead to premature deterioration of the grate and mak
20. container Remove ceramic blanket amp baffle together 3 With a 3 16 Allen wrench remove the front manifold tube retainer bolts on the air channel under the end of the front tube Figure 35 1 NOTE Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them 4 To remove manifold tube slide the tube to one side until one end is out of its hole Then while lifting that end of the fiber board baffle pull tube up over the air channel and out of hole at the other end 5 Slide fiber board baffle forward to front of stove and straight out through door Figure 35 2 6 To install the fiber board baffle repeat steps 2 through 4 in reverse 7 The front manifold tube is shorter than the back two It is IMPORTANT that they are replaced in the correct position or your stove will not operate properly 8 Be sure the fiber board baffle and ceramic blanket are fully pushed back into position and the blanket is down flat The front of the blanket should be flush with the front of the baffle Baffle Board uit ct Gale sh se _ om a a v EAEI Diasa Push baffle board up slightly to llow room to turn the handle Figure 35 2 November 5 2010 7006 188G Page 35 Cumberland Gap Wood Stove QuaprRa FiRE F Quick Reference Maintenance Guide CAUTION Allow the appliance to completely cool down before performing any cleaning or maintenance Baffle amp Bla
21. to ensure properly seasoned wood e Stack wood to allow air to circulate freely around and through woodpile e Elevate wood pile off ground to allow air circulation underneath e Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split e Wood whole or split should be stacked so both ends of each piece are exposed to air More drying occurs through the cut ends than the sides e Store wood under cover to prevent water absorption from rain or snow Avoid covering the sides and ends completely Fire Risk Do NOT store wood e In front of the appliance e In space required for loading or ash removal C Burning Process In recent years there has been an increasing concern about air quality Much of the blame for poor air quality has been placed on the burning of wood for home heating In order to improve the situation we at Quadra Fire have developed cleaner burning wood appliances that surpass the requirements for emissions established by our governing agencies These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform NOTICE Improper operation can turn any wood appli ance into a smoldering environmental hazard 1 Kindling or First Stage It helps to Know a little about the actual process of burning in order to understand what goes on inside the appliance The first stage of burning is called the kindling stage
22. to follow the minimum clearances to combustibles Where passage through the wall or partition of combustible construction is desired in Canada the installation shall conform to CAN CSA B365 Factory built listed chimney connector vented A listed connector vented must be used when installing this unit in a mobile home The listed connectors must conform to each other to ensure a proper fit and seal Flue Gas Direction Secure pipe sections with a minimum of 3 screws Figure 21 2 Chimney Connector Stove Pipe i Fire Risk Follow Chimney Connector Manufacturer s Instructions for Proper Installation ONLY use connector e Within the room between appliance and ceiling or wall Connector shall NOT pass through e Attic or roof space e Closet or similar concealed space e Floor or ceiling Maintain minimum clearances to combustibles November 5 2010 7006 188G Page 21 Cumberland Gap Wood Stove QUADRA FIRE D Chimney Termination Requirements NOTE Follow manufacturer s instructions for clearance securing Chimney performance may vary flashing and terminating the chimney Trees buildings roof lines and wind conditions affect e Must have an approved and Listed cap performance e Must not be located where it will become plugged Chimney height may need adjustment if smoking or overdraft occurs by snow or other material e Must terminate at least 3 feet 91cm above th
23. unit 1 After the coals have completely cooled remove all old brick and ash from unit and vacuum out firebox 2 Remove new brick set from box and lay out to the diagram shown in the instructions that come with the replacement brick set 3 Lay bottom bricks in unit 4 Install rear bricks on the top of the bottom bricks Slide top of bricks under clip on back of firebox wall and push bottom of bricks back 5 Install side bricks Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit Use Part 832 0550 when ordering individual brick Provide brick dimension or copy the page in the Service Parts List showing the brick dia gram mark the desired brick and take it to your authorized dealer D Glass Replacement 1 Ensure that the fire is out and the appliance is cool to the touch 2 Protect a table or counter top with padding or towels Protect your hands and wear gloves to prevent injury 3 Remove the door with the broken glass by lifting the door up and off of the hinges 4 Lay door face down on a table or counter making sure the door handle and fiber handle hangs over the edge so the door lays flat on a soft surface 5 Remove the screws from each glass retainer and remove the glass If screws are difficult to remove soak with penetrating oil first 6 Center the glass with edges evenly overlapping the opening in the door i e same space
24. 30 000 BTU hr e Close Start Up Air Control after 5 to 15 minutes open the Primary Air Control 1 4 inch to 1 inch 3 Medium Low Burn Rate 10 000 to 15 000 BTU hr 6 e Close Start Up Air Control after 5 to 15 minutes open the Primary Air Control 1 8 inch to 1 4 inch 4 Low Burn Rate Below 10 000 BTU hr e Close Start Up Air Control after 5 to 15 minutes Gradu ally close down sliding to the right the Primary Air Slide T Control making sure to maintain flames in the stove You must maintain flames during the first few hours of a low burn to avoid excessive air pollution 8 NOTE These are approximate settings and will vary with type of wood or chimney draft Due to altitude and other environmental circumstances this operational information is a guideline only Risk of extreme temperatures e Do not operate with Start Up Air Control in the open position in excess of 15 minutes e Prolonged operation with the Start Up Air Control in the open position may cause the combustible materials around the stove to exceed safe temperature limits Place several wads of crushed paper on the firebox floor Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum Lay small dry sticks of kindling on top of the paper Open Start Up Air Control and Primary Air Slide Control fully After 5 to 15 minutes when the fire is well established gently pull Start Up Air Control forward until re
25. EVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials e Keep clothing furniture draperies and other flammable materials away A WARNING Fire Risk For use with solid wood fuel only Other fuels may overfire and generate poisonous gases i e carbon monoxide HEARTHGSGHOME www quadrafire com 7006 188G technologies November 5 2010 Cumberland Gap Wood Stove QUADRA FIRE Congratulations and Welcome to the Quadra Fire Family Hearth amp Home Technologies welcomes you to our tradition of yet we are old fashioned when it comes to craftsmanship Each excellence In choosing a Quadra Fire appliance you have our unit is meticulously fabricated and surfaces are hand finished for assurance of commitment to quality durability and performance lasting beauty and enjoyment Our pledge to quality is completed as each model undergoes a quality control inspection This commitment begins with our research of the market including 9 Hay P Voice of the Customer contacts ensuring we make products that We wish you and your family many years of enjoyment in the will satisfy your needs Our Research and Development facility Warmth and comfort of your hearth appliance Thank you for then employs the world s most advanced technology to ach
26. TH MOUNT SIDE DOOR MUST BE LOCKED CLOSED Single Wall USA 18 457 10 254 22 559 31 787 N A Single Wall Canada 18 457 10 254 22 559 31 787 N A N A NIA N A N A N A N A N A N A N A N A NOTE Optional Fire Screen Part SCR 7006 can only be used in FULL Vertical installations Page 10 7006 188G November 5 2010 see page 6 for stove clearances QUADRA FIRE Cumberland Gap Wood Stove Installation Considerations A Hearth Protection Requirements FLOOR PROTECTOR Floor protector must be non combustible material extending beneath heater and to the front sides rear as indicated The floor must be a minimum of 1 2 inch 26mm thickness k value 0 84 R value 0 59 non combustible or otherwise adequately protected from radiant heat given off by the unit and from sparks and falling embers A layer of thin brick or ceramic tile over a combustible floor is not sufficient See Alternate Floor Pro tection on page 12 In USA installations it is necessary to install a non combustible floor protector at least 16 inches in front and 8 inches to both sides of the fuel loading doors See excep tion below In Canada similar floor protection must be provided 18 inches 450mm in front and 8 inches 200mm from the sides and rear of the stove See exception below EXCEPTION Non combustible floor protections must extend beneath the flue pipe when installed with horizontal
27. TH THE DOOR PARTLY OPEN CAN CAUSE e HOT EMBERS OR SPARKS TO FALL OUT e FLAMES AND SMOKE MAY BE DRAWN OUT FROM FIREBOX OPENING November 5 2010 7006 188G Page 27 Cumberland Gap Wood Stove QUADRA FIRE F Heat Output Settings H For maximum operating efficiency with the lowest emissions follow these operating procedures 1 Regardless of desired heat output when loading stove burn it with both air controls wide open for 5 to 15 min Building A Fire Before lighting your first fire make certain that the baffle and blanket are correctly positioned They should be resting against the rear support utes 2 Regulate burn rate heat output by using the Primary Air There are many ways to build a fire The basic principle Slide Control center under ashcatcher The Start Up is to light easily ignitable tinder or paper which ignites the Air Control on the right is used for initial start up and fast burning kindling which in turn ignites the slow burning reloading firewood Here is one method that works well 3 Heat output settings are listed below following 5 to 15 1 minutes of burning with controls wide open see 1 above 4 Burndry well seasoned wood G Burn Rates 1 High Burn Rate Maximum Heat 30 000 BTU hr e Close Start Up Air Control after 5 to 15 minutes fully open 4 slide all the way to the left the Primary Air Slide Control 2 Medium High Burn Rate 15 000 to
28. UADRA FIRE Cumberland Gap Non Catalytic Front Side Load Wood Heater Models CUMBGAP MBK CUMBGAP PMH Owner s Manual Installation and Operation Tested and Portland Listed by Oregon USA c US OMNI Test Laboratories Inc CAUTION DO NOT DISCARD THIS MANUAL e Important operating Read understand and Leave this manual with and maintenance instructions included operation AX WARNING If the information in these instructions is not followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance e Do not overfire If heater or chimney connector glows you are overfiring Overfiring will void your warranty e Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire Installation and service of this appliance should be performed by qualified personnel Hearth amp Home Technologies recommends NFI certified professionals or technicians supervised by an NFI certified professional Wood Energy Technical Training CERTIFIED follow these instructions for safe installation and party responsible for use and operation HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns Do not touch glass until it is cooled N
29. a mobile home installation Use only double wall connector pipe Dura Vent DVL Selkirk metalbestos DS or Security DL double wall connector or any listed double wall connector pipe 5 In Canada this appliance must be connected to a 6 inch 152mm factory built chimney conforming to CAN ULC 629M STANDARD FOR FACTORY BUILT CHIMNEYS 6 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home 7 Maintain clearance to combustibles 8 Floor protection requirements must be followed precisely 9 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure NOTE Offsets from the vertical not exceeding 45 are allowed per Section 905 a of the Uniform Mechanical Code UMC Offsets greater than 45 are considered horizontal and are also allowed providing the horizontal run does not exceed 75 of the vertical height of the vent Construction clearance and termination must be in compliance with the UMC Table 9C This installation must also comply with NFPA 211 NOTE Top sections of chimney must be removable to allow maximum clearance of 13 5 feet 411cm from ground level for transportation purposes 10 Burn wood only Other types of fuels may generate poisonous gases e g carbon monoxide 11 If unit burns poorly while an exhaust blower is on in home i e range hood
30. and a good coalbed is established The blower may be turned on approximately 30 minutes after a good coalbed is established 2 High burn setting The blower may be left on through out the burn at your desired setting 3 Medium burn settings The blower should be left off until a good burn is established then turned on at your desired setting 4 Low burn setting The blower tends to cool off the stove Leave blower off until burn is well established Then turn on at your desired rate 5 The highest blower speed is obtained by turning the speed control on and then adjusting counterclockwise towards OFF as far as possible without turning the blower off For alow blower speed turn the control knob clockwise as far as possible J Opacity Smoke Opacity is the measure of how cleanly your appliance is burning Opacity is measured in percent e 100 opacity is when an object is totally obscured by the smoke column from a chimney and e 0 opacity means that no smoke column can be seen As you become familiar with your appliance you should peri odically check the opacity This will allow you to know how to burn as nearly smoke free as possible goal of 0 opacity WARNING The outside surfaces of this unit will become extremely hot during use If this appliance is in a high traffic area or children may be near it is recommended that you purchase a decorative bar rior to go in front of the appliance Always kee
31. bly Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Use commerical oven cleaner on heavier deposits Remove all residue of oven cleaner or will permanently stain glass on next firing Refer to maintenance instructions November 5 2010 7006 188G Page 33 Cumberland Gap Wood Stove QUADRA FIRE B Appliance Inspection Routine e Frequency Every 2 months at the same time the chim ney and chimney connector are inspected e By Homeowner Check for e Cracks in glass Door handle smooth cam operation e Baffles are in correct placement Baffle for warpage e Firebrick for cracks broken or crumbly e Door gasket Dollar bill test Place a dollar bill between the stove and the door and then shut the door If you can pull the dollar bill out replace the door gasket e Glass frame for loose screws C Inspect Firebrick amp Replacement Instructions Frequency After each ash removal e By Homeowner Replace the firebrick if they become crumbly and or if there is a 1 4 inch 6 35mm gap between the bricks The firebox is lined with firebrick which has exceptional in sulating properties Do not use a grate simply build a fire on the firebox floor Do not operate appliance without firebrick Ensure that the firebricks are correctly positioned and that the firebox does not contain any broken brick prior to operat ing the
32. cide where you are locating your stove and determine if you meet the minimum required clearances from combustibles for loading wood into the firebox from the side door If you do not meet the clearances found on page10 leave the door locked in place If you unlock the door without meeting the minimum required clearances YOU WILL VOID YOUR WARRANTY AND ASSUME ALL RESPONSIBILITIES If you meet the minimum clearances follow the instructions to unlock the door If in the future you decide to relocate your stove again determine if you meet the mimimum required clearances to combustibles in the new location If you do not you are required to lock the door shut and it must remain locked at all times Instructions To Unlock Side Fuel Door 1 Open front door 2 Using a 5 32 Allen wrench remove the bolt from the locking bracket Figure 16 4 3 Save the bracket and bolt for potential future use Figure 16 4 Page 16 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove G Outside Air Kit Installation Included in Kit 2 cable ties oustide air termination cap mounting screws Discard the remaining parts items Needed for Installation 4 in 102mm diameter flex pipe in the length as required for your installation Phillips screwdriver Silicone sealant Drills and saws necessary for cutting holes thr
33. e Liner or Chimney cause the glass to darken and produce excessive Equivalent Connector creosote Chimney Section 2 It is recommended that a chimney with a larger diameter Trim Collar than 6 inches 152mm be relined Wall Band The oversized flue can cause poor performance and Masonry Chimney Constructed to NFPA 211 contribute to the accumulation of creosote 3 Have the chimney cleaned before the stove is installed Figure 20 1 Solid Pack Chimney with Metal Supports and operated as a Thimble Cont d The following bullets list the more critical requirements for a properly constructed chimney chinney neldnt Mise ana min e The masonry wall of the chimney if brick or modular This product was designed for and tested on a 6 inch block must be a minimum of 4 inches 102mm nominal 152mm chimney 12 to 14 feet 420 480cm high includes thickness siove neigh measured fromthe pane Grneappianceia me 4 A chimney of rubble stone must be at least 12 inches top of the chimney not including chimney cap The further 305mm thick your stack height or diameter varies from this configuration the possibility of performance problems exists e The chimney must have afire clay flue liner or equivalent with a minimum thickness of 5 8 inch 16mm and must i i i O Chimney height may need to be increased by 2 3 per be installed with refractory mortar each 1000 feet above sea level Itis not recommend
34. e roof and at least 2 feet 61cm above any portion of the roof within 10 feet 305cm e Must be located away from trees or other struc tures E 2 10 3 Rule These are safety requirements and are not meant to assure proper flue draft Less than 10 ft 305cm 3 ft 91cm Minimum 10 ft 305cm To Nearest Roofline 3 ft 91cm Minimum Lee Pitched Roof Figure 22 1 10 ft 305cm or more Less than 10 ft 305cm Wall or Parapet j 2 ft 61cm Minimum 3 ft 91cm Minimum 3 ft 91cm Minimum 7 m A Figure 22 2 Flat Roof Page 22 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Mobile Home Installation You must use a Quadra Fire Outside Air Kit Part 831 1780 for installation in a mobile home 1 An outside air inlet must be provided for combustion See page 17 for installation information 2 Appliance must be secured to the mobile home structure by bolting the pedestal through hearth pad and into floor 3 Appliance must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 Appliance must be installed with an approved UL103 HT ventilated chimney connector UL103 HT chimney and terminal cap with spark arrestor Never use a single wall connector stove pipe in
35. e Shield with 2 of the screws removed in Step 1 and secure in place 7 Follow instructions for placing the Baffle Diverter on pages 14 amp 15 8 Placecasttop onthe unit See Figure 13 3 for completed view Remove cast top Remove bolts and rotate flue collar Discard heat shield Rear Heat Shield o Remove 4 screws and set rear shield amp screws aside Figure 13 1 Horizontal Flue Heat Shield o Figure 13 3 Completed View November 5 2010 7006 188G Page 13 Cumberland Gap Wood Stove QUADRA FIRE D Baffle Diverter REQUIRED ON ALL HORIZONTAL INSTALLATIONS Baffle Diverter 1 Open both doors e Packed inside the firebox vif l 2 Hold the diverter in a vertical position with the straight Shipped flat from the factory edge going in first and then rotate it to the inside of the e Use the template on page 15 to bend the baffle diverter firebox as you slide the bent diverter over the ceramic into the proper position blanket Figure 14 1 3 Place in position as shown in Figure 14 2 below The front edge of the diverter will rest on the front edge of A NANNING the manifold chamber in a flush position The back Fire Risk edge will butt up against the back slanted corner Required on all rear horizontal installations 4 Repeat for other side Excessive smoke or flame spillage into the room may occur
36. e flammable gases have been mostly burned and only charcoal remains This is a naturally clean portion of the burn The coals burn with hot blue flames e Itis very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood e Itis best to open the Primary Air Control and the Start Up Air Controls before reloading This livens up the coal bed and reduces excessive emissions opacity smoke e Open door slowly so that ash or smoke does not exit ap pliance through opening e Break up any large chunks and distribute the coals so that the new wood is laid on hot coals Air quality is important to all of us and if we choose to use wood to heat our homes we should do so responsibly We need to learn to burn in the cleanest way possible al lowing us to continue using our wood appliances for many years to come D Combustible Non Combustible Materials e Combustible Material Material made of or surfaced with wood compressed paper plant fibers plastics or any material capable of igniting and burning whether flame proofed or not plastered or unplastered Non Combustible Material Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of
37. e it difficult to empty the ash pan WARNING Fire risk Injury risk Make sure ash removal system door Air leakage may cause e Over fire condition e Flame and or smoke spillage e Wood to burn too fast Do not operate with ash pan door open or with ash pan removed Page 32 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove 3 Disposal of Ashes e Frequency When ash is within 1 3 4 in 44mm of firebox lip e By Homeowner Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Fire Risk Disposal of Ashes Ashes should be placed in metal container with tight fitting lid Do not place metal container on combustible surface Ashes should be retained in closed container until all cinders have thoroughly cooled 4 Cleaning Plated Surfaces e Frequency Prior to first burn and then as desired By Homeowner Clean all the fingerprints and oils from plated surfaces BEFORE firing the appliance for the first time If not cleaned properly before lighting your first fire the oils can cause permanent markings on the plating After the plating is cu
38. ed to use offsets or elbows at altitudes above 4000 feet above sea An equivalent liner must be a listed chimney liner system level or when there are other factors that affect flue draft or other approved material e Since an oversized flue contributes to the accumulation A WARNING of creosote the size of the flue should be checked to determine that it is not too large for the insert rire Risk e The chimney should also be checked to ensure it meets Inspection of Chimney the minimum standard of the National Fire Protection Chimney must be in good condition Association NFPA Standard 211 Meets minimum standard of NFPA 211 Factory built chimney must be 6 inch 152mm UL103 HT e A chimney support package must be used when a connection is made through the ceiling to a factory built chimney e An approved thimble and chimney support package A WARNING are absolutely necessary to provide safe clearances to A combustible wall and ceiling material Asphyxiation Risk e DO NOT CONNECT THIS UNIT TO A CHIM NOTICE n Canada the installation shall conform to NEY FLUE SERVICING ANOTHER APPLI CAN CSA B365 ANCE e DO NOT CONNECT TO ANY AIR DISTRIBU rae ai ee d a AA a NOTICE Check with your local building authorities and or consult the National Fire Protection Association May allow flue gases to enter the house NFPA 211 NOTE Optional Fire Screen Part SCR 7006 can only be used in FULL Vertical installations
39. er Firebrick is designed to protect your firebox After ashes are removed inspect the firebrick and replace firebricks that are crumbling cracked or broken Keep door and glass gasket in good shape to maintain good burn times on a low burn setting To test place a dollar bill between the stove and door and then shut the door If you can pull the dollar out remove one washer from door handle behind latch cam and try again If you can still pull it out replace the door gasket Check the glass frame for loose screws to pre vent air leakage Check glass for cracks Check the door latch for proper adjustment This is very important especially after the door rope has formed to the stove face Check door handle for smooth cam operation Note These are generic drawings and may not represent your specific model Page 36 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove 1 0 Troubleshooting Guide With proper installation operation and maintenance your woodstove will provide years of trouble free service If you do experience a problem this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken Start Fire Problems Possible Cause Solution S O Can not get fire started Excessive smoke or spillage Not enough kindling paper or no Use dry kindling more paper Arrange kindling amp Burns too slowly kindling paper wood for a
40. etcal Retna 115 VAC L2 Amps aaa Double Wall Canada Ce 7 25 635 28 711 15 381 18 457 11 279 18 457 14 356 21 533 56 5 1435 N A T Route power cord away from unit Do not route cord under or in front of appliance DANGER Risk of electrical shock Disconnect power supply HORIZONTAL WITH MINI 609mm VERTICAL OFF STOVE TOP boe aevo HS atie bal Single Wall USA 13 5 343 12 305 27 686 27 686 17 432 17 432 eplace glass only with 5mm ceramic available from your dealer q Do notuse grate or elevate fire Build wood fire directly on firebrick Single Wall Canada 13 5 343 12 305 27 686 8 711 17 432 18 457 2 7 43 Do not overfire if heater or chimney connector glows you are f Double Wall USA 11 279 9 5 241 27 686 27 686 17 432 overfiring Operate only with the fuel loading door closed Open only to f Double Wall Canada 11 279 9 5 241 27 686 28 686 17 432 add fuel to the fire Optional Fire Screen Part SCR 7006 can only be used in full vertical installations SEE MANUAL FOR OTHER CONFIGURATIONS FLOOR PROTECTION Both fuel loading doors accessible Side fuel loading door locked shut Floor protector must be 1 2 Cy minimum thickness k value 0 84 R value 0 59 non combustible material or equivalent extending beneath heater and to front sides rear as Mi indicated on the diagram E NA NA NA N A 42 5 1080 10 5 267 5 NA NA NA NA 425 1080 10 17 457 NA NA NA NA 3999 8 18 457
41. ft Wy y 0 0 0 Hl A Gi RE Door j ZZ Latch Re Z tp L Bushing D 4J oci Pa Pi Nut Washer Handle Fiber Handle Figure 24 2 Right Front Door Figure 24 3 Side Door B Adjusting The Blower Speed Control If Necessary The blower speed control for this unit is adjusted at the factory and normally does not require further adjustment NOTE When the speed control is turned clockwise it will click on to high speed Turn the speed control clockwise to decrease the speed At full clockwise the blower should blow gently but should not stop 1 With the stove plugged in turn the speed control knob to slow full clockwise 2 With a small screwdriver adjust the blower speed by turning the adjustment mechanism through the hole on the side of the speed control 3 Adjust the speed so the blower runs slowly but does not stop Turn clockwise to slow the blower and counterclockwise to increase the speed Page 24 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Operating Instructions A Over Firing Your Appliance Fire Risk Do not over fire Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your stove DO NOT Use flammable liquids Overload with wood Burn trash or large amounts of scrap lumber Permit too much air to the fire e e e e 1 Symptoms of Over Firing Symptom
42. fully assembling all components Operating appliance without legs attached if supplied with unit Do NOT Overfire If appliance or chimney connector glows you are overfiring mobile home installation Any such action that may cause a fire hazard C Glass Specifications This stove is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer Quadra Fire is a registered trademark of Hearth amp Home NOTE Hearth amp Home Technologies manufacturer of Technologies this appliance reserves the right to alter its products their specifications and or price without notice Page 4 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Getting Started A Design Installation amp Location Considerations B Fire Safety Consideration must be given to To provide reasonable fire safety the following should be Safety given serious consideration i Convenience 1 Install at least one smoke detector on each floor of Traffic flow your home to ensure your safety They should be Chimney and chimney connector required located away from the heating appliance and close Itis a good idea to plan your installation on pa
43. ieve Choosing Quadra Fire the optimum operation of our stoves inserts and fireplaces And NOTE Clearances may only be reduced by means approved by the regulatory authority having jurisdiction LABEL IS LOCATED ON THE BACK OF THE STOVE CAUTION orv IN OPERATION DO NOT TOUCH KEEP CHLDREN AND CLOTHING ANAY CONTACT MAY CAUSE SKIN BURNS KEEP FURNISHINGS AND OTHER COMBUSTIBLE MATERIAL FAR ANAY FROMTHE APPLIANCE SEE NAMEPLATE AND INSTRUCTIONS ae QUADRA IRE Cumberland Gap 007 Serial Number Report 061 S 55 2 UL 1482 UL737 ULC S627 00 LISTED ROOM HEATER SOLID FUEL TPE ALSO FOR VENTESPECIFICATIONS DSEINIMOBICE HOMES UM SHUD For Use with SINGLE WALL Six inch 6 152mm diameter fhinimum 24 MSG black or blued steel connector pipe with a listed solig EVENT HOUSE RES factory built UL103 HT Class A chimney suitableffor use with solid fuels or a masonry chimney and the referenced clearances Install and use only in accordance wth manufacturer s OOQUBLE WALL Six inch 6 152mm diamter listed double wall air insulated connector pipe with listed installation and operating instructions Corgiact local building or Je L103 5 x aoa Model Name fire officials about restrictions and installfifion inspections in factory built UL103 HT Class A chimney or a masonry a A your area Do not obstruct the space benegh heater In Canada must comply with Standard CAN ULC S629 M87 for Maa degree Factory built chimneys WARNING F
44. ifold Clip Screws Pkg of 4 832 0661 2 ermont wmatspooyoner ait esr Porcelain Manogary 7006 156POR __ 14 Door Right Must Specify color Matte Black 7006 164MBK Porcelain Mahogany 7006 154POR 45 ArsDoorAssembly O O TOO foo SSS Gasket Rope 3 8 Field Gutto Sze 10FtLengn sRv7ooo134 C T HanaeashRemovalSysem TO foso SS EOE A Matte Black 7006 151MBK 17 Side Right Must Specify color Ss Porcelain Mahogany 7006 151POR Matte Black 7006 157MBK 18 Ashlip Side Must Specify color O Porcelain Mahogany 7006 157POR ooo Additional service part numbers appear on following page November 5 2010 7006 188G Page 39 QUADRA IR Service Parts Cumberland Gap Beginning Manufacturing Date Jan 2004 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed Stocked in this manual may be ordered from an authorized dealer at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Matte Black 7006 031MBK Ss 19 Side Door Assembly Must specify color Porcelain Mahogany 7006 031PMH Gasket Door 1 2 Field Cut to Size 10 Ft 834 4170 Screw Flat Head Philips 8 32 x 1 2 Pkg of 10 832 0860 P Screw Pan Head Philips 8 32 x 3 8 Pkg of 40 225 0500 40 Matte Black 7006 225MBK P Side Door Must specify color Door Handle Left moo OO 7006
45. ing EPA Components Covered Parts Labor Wood Pellet Wood Coal Electric Venting All parts and material except as 1 Year x x x x x x X covered by Conditions Exclusions and Limitations listed Igniters electronic components and glass sorai E E Factory installed blowers N Oo ae oaeee 3years V Jx V Firepots and burnpots 5years 1yr T Jx x Castingsandbaffes Manifold tubes 10 1 year X Burners logs and refractory ears Limited re 3 years X X X X X Firebox and heat exchanger Lifetime e ieee ee l Se beyond warranty period See conditions exclusions and limitations on next page 4021 645B 04 02 09 Page 42 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove WARRANTY CONDITIONS This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor A list of HHT authorized dealers is available on the HHT branded websites This warranty is only valid while the HHT appliance remains at the site of original installation Contact your installing dealer for warranty service If the installing dealer is unable to provide necessary parts contact the nearest HHT authorized dealer or supplier Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product Check with your dealer in advance for any costs to you when arranging a warranty call Trave
46. ir movement Not enough heat output Check for restricted termination cap Check for blockage of outside air kit if installed Check for flue blockage Pre warm flue before starting fire refer to Building Not enough air for fire to ignite a Fire Section Check for adequate vent height refer to Chimney Height Section Open window below the appliance towards the wind Wood condition is too wet too Use dry seasoned wood refer to Seasoned Wood large Section Bed of coals not established Start with paper amp kindling to establish bed of before adding wood coals refer to Building a Fire Section Flue blockage such as birds Have chimney inspected for creosote and cleaned nests or leaves in termination by acertified chimney sweep cap Down draft or negative pressure Do not use exhaust fans during start up refer to Competition with exhaust Negative Pressure Section devices Open window below the appliance towards the wind Fire burns too fast Mix in hardwood Extremely dry or soft wood Mix in less seasoned wood after fire is established refer to Wood Fuel Section Check for correct vent height too much vertical height creates overdrafting Check location of vent termination refer to Chimney Termination Requirement Section Overdrafting November 5 2010 7006 188G Page 37 QUADRA IQ Service Parts Cumberland Gap i i Beginning Manufacturing Date Jan 2004 Non Catalytic Front Side
47. is is normal We recommend that you open a window until the odor dissipates and paint is cured NOTE Stove should be run full open for 15 minutes a day to keep air passages clean Page 28 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove A WARNING Fire Risk DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE Oll Do NOT burn treated wood or wood with salt driftwood e May generate carbon monoxide if burn material other than wood May result in illness or possible death f Fire Risk Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity DO NOT USE GASOLINE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER Keep all such liquids well away from the heater while it is in use Combustible materials may ignite CAUTION Odors and vapors released during initial operation e Curing of high temperature paint e Open windows for air circulation Odors may be irritating to sensitive individuals NOTE e Build fire on brick firebox floor e Do NOT use grates andirons or other methods to support fuel It will averserly affect emissions l Optional Blower Operating Instructions 1 Initial cold start up Leave blower off until your stove is hot
48. l and shipping charges for parts are not covered by this warranty WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts that are subject to normal wear and tear during the warranty period These parts include paint wood pellet and coal gaskets firebricks grates flame guides and the discoloration of glass Minor expansion contraction or movement of certain parts causing noise These conditions are normal and com plaints related to this noise are not covered by this warranty Damages resulting from 1 failure to install operate or maintain the appliance in accordance with the installation instructions operating instructions and listing agent identification label furnished with the appliance 2 failure to install the appliance in accordance with local building codes 3 shipping or improper handling 4 improper opera tion abuse misuse continued operation with damaged corroded or failed components accident or improperly incorrectly performed repairs 5 en
49. le place ment is not covered by warranty Operate the wood burning appliance with the baffle in the correct position only Not doing so could result in e Reduced efficiency e Overheating the chimney e Overheating the rear of the firebox e Poor performance Ensure correct baffle placement and replace baffle com ponents if damaged or missing These are generic drawings and may not represent your specific model CORRECT POSITION Back of Firebox Ceramic Blanket SF pL Baffle Board Ceramic Blanket and Baffle Board MUST be in contact with the back of the firebox and even with each other in the front Figure 31 1 INCORRECT POSITIONS Se Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the Baf fle Board in the front Back of Firebox Ceramic Blanket O N SRA J Baffle Board Ceramic Blanket is bunched up at the back of the firebox and NOT even with the Baffle Board in the front Figure 31 2 November 5 2010 7006 188G Page 31 Cumberland Gap Wood Stove QUADRA FIRE A General Maintenance 1 Creosote Chimney Cleaning e Frequency Every 2 months during heating season or as recommended by a certified chimney sweep more frequently if chimney exceeds or is under 12 14 ft measured from base of appliance By Certified Chimney Sweep 1 Remove all ash fr
50. liers Hammer Phillips Head Screwdriver Flat Blade Screwdriver Plumb Line Level Tape Measure Framing Material Safety Glasses 1 2 in 3 4 in length 6 or 8 self drilling screws need 3 per pipe section connection G Inspect Appliance amp Components and Pre Burn Check List As Place the appliance in a location near the final installation area and follow the procedures below 2 Open the appliance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for shipping damage Contact your dealer if any irregularities are noticed 3 A safety warnings have been read and followed a This Owner s Manual has been read 5 Floor protection requirements have been met 6 Venting is propery instaled 7 The proper clearances from the appliance and chimney to combustible materials have been met The masonry chimney is inspected by a professional and is clean or the factory built metal chimney is installed according to the manufacturer s instruc tions and clearances lg The chimney meets the required minimum height aod All labels have been removed from the glass door Ee A power outlet is available nearby if installing optional blower assembly Fire Risk Inspect appliance and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT ins
51. ling cracking and discoloration of steel or enamel finishes The appliance is subjected to prolonged periods of dampness or condensation There is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation LIMITATIONS OF LIABILITY The owner s exclusive remedy and HHT s sole obligation under this warranty under any other warranty express or implied or in contract tort or otherwise shall be limited to replacement repair or refund as specified above In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance Some states do not allow exclusions or limitation of incidental or consequential damages so these limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE 4021 645B 04 02 09 November 5 2010 7006 188G Page 43 UADRA FIRE CONTACT INFORMATION Hearth amp Home Technologies 1445 North Highway Colville WA 99114 Division of HNI INDUSTRIES Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer log onto
52. nce include e Exhaust fans kitchen bath etc e Range hoods e Combustion air requirements for furnaces water heaters and other combustion appliances e Clothes dryers e Location of return air vents to furnace or air condi tioning e Imbalances of HVAC air handling system e Upper level air leaks e Recessed lighting e Attic hatch opening e Duct leaks To minimize the affects of negative air pressure the follow ing must be considered e Install the outside air kit Install the intake on the side of the house towards prevailing winds during the heating season e Ensure adequate outdoor air is supplied for combus tion appliances and exhaust equipment e Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance e Avoid installing the appliance near doors walkways or small isolated spaces e Recessed lighting should be of sealed can design attic hatches weather stripped or sealed and attic mounted ductwork and air handler joints and seams taped or sealed WARNING Asphyxiation Risk e Negative pressure can cause spillage of combustion fumes soot and carbon mon oxide e Appliance needs to draft properly for safety Recommended Location Recommended Location Above peak Above peak SS Marginal Location Below peak Location NOT recommended Not the highest point of the roof Wind loading possible e Insulated exterior chase
53. nket Frequency a aren MONTHLY or After Every Cord of Wood Blan YEARLY or After Every 4 Cords of Wood Chimney System Firebrick amp Ash Removal WEEKLY or After Every 25 Loads of Wood Door amp Glass Assemblies WEEKLY or After Every 25 Loads of Wood Door Handle K WEEKLY Latch a SS or A a a After Every 25 EF M Spacing Washers Loads of Wood EVERY 2 MONTHS or After Every 4 Cords of Wood Start the first inspection after the first 2 months of use or if performance changes and adjust your schedule accordingly Maintenance is required for safe operation and must be performed to maintain your warranty Baffle and blanket placement is critical to heat output efficiency and overall life of the unit Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat Inspect baffle for cracks Vacuum the blower impellers The chimney and chimney cap must be inspect ed for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14 16 ft 4 3m 4 8m measured from bottom of appliance This will prevent pipe blockage poor draft and chimney fires Always burn dry wood to help prevent cap blockage and creosote build up Ashes must be cool before you can dispose of the ashes in a non combustible contain
54. o 44 300 depending on climate zone Fue Cord Wood A Appliance Certification Laboratory Type Standard UL1482 UL737 ULC S627 00 and UM 84 HUD Mobile Home Approved NOTE This installation must conform with local codes In the absence of local codes you must comply with the UL1482 UL737 UM 84 HUD and NPFA211 in the U S A and the ULC S627 00 and CAN CSA B365 Installation Codes in Canada A WARNING The Quadra Fire Yosemite Wood Stove meets the U S Environmental Protection Agency s 1990 particulate emis sion standards Fire Risk Hearth amp Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance B Mobile Home Approved e This appliance is approved for mobile home installa tions when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceil ing and walls must be maintained The appliance must be properly grounded to the frame of the mobile home with 8 copper ground wire and use only listed double wall connector pipe Outside Air Kit part 831 1780 must be installed in a Modification of the appliance Installation other than as instructed by Hearth amp Home Technologies Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without
55. of opening is a min of 4 5 below min clearance specified by connector mfg 1 5 2x2 framing stud 2 0 min air clearance 1 0 min air clearance Minimum18 0 NFPA 211 17 0 OD 14 0 IDgo I Center of Hole Thimble Include depth of hearth pad Figure 19 1 Fire Clay Flue Liner with Airspace Masonry Trim Collar Chimney Wall Spacer Chimney Section with 2 inch 51mm Clearance to Combustibles Wall Band to Secure Chimney Section Wood Studs Used for Framing Spaced 2 inch 51mm clearance from Masonry Chimney Connector Figure 19 2 Solid Pack Chimney with Metal Sup ports as a Thimble Fire Risk Do NOT pack insulation or other combustibles between spacers ALWAYS maintain specified clearances around venting and spacers Install spacers as specified Failure to keep insulation or other material away from vent pipe may cause fire November 5 2010 7006 188G Page 19 Cumberland Gap Wood Stove QUADRA FIRE Masonry Chimney Liner Min Chimney Clearance to Wall Spacer and Min Clearance For optimal performance masonry chimneys used to vent Combustibles 2 inch 51mm 2 inch 51mm this appliance should be 1 inch 25mm Air 1 Lined with a 6 inch 152mm stainless steel liner Chimney Flue Space to Chimney Liner aE Section e Installations into a clay flue without a stainless steel Fireclay liner may reduce draw which affects performanc
56. om the firebox and extinguish all hot embers before disposal Allow the appliance to cool completely It is also recommended that before each heating season the entire system be professionally inspected cleaned and repaired if necessary 2 Close the door tightly and proceed with sweeping the chimney 3 Sweep the collected ashes into the ash removal box and empty Clean out the remaining ashes from firebox 4 Open top loading door and vacuum out Inspection Inspect the system at the appliance connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom Formation and Need For Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a newly started or a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote creates an extremely hot fire which may damage the chimney or even destroy the house The chimney connector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred If creosote or soot has accumulated it should be removed to reduce the risk of a chimney fire 4 WARNING Fire Risk Prevent creosote buildup e Inspect chimney connector
57. or Mobile Homes Do notfinstall in a sleepin 7 room An outside combustion air inlet mit be provided and MOBILE HOME Use double wall pipe by Dura Yent DVL Kirk Metalbestos DS or Security DL double wall unrestricted while unit is in use The strugfural integrity of the connector pipe Must be equipped with a spark arrestoM Apply double wall clearances below when installing unit Mobile home floor ceiling and walls must maintained The v stove needs to be properly grounded to thaframe of the mobile MINIMUM CLEARANCES TQ oi BUS N LE MATERIALS In Inches amp Millimeters home Components required for mobil home installation Outside Air Kit Part Number 831 1780 NOTE All A C and 4F D sions are to the inside diameter of the flue collar Refer to manufacturer s instructions a i local codes for f TOP VENT VERTICAL A B C C D1 De Ei E2 Fi F2 H precautions required for passing clg mney through a o x AN AET 24 5 4410 16 5 410 ANEN ANENA 6 6 4425 N A Testing Lab amp i A a A combustible wall or ceiling and maximum a ial I 1 Inspect and clean chimney frequently Under Certain Conditions of Sj z 4 Use isdie Buildup May Occur Rapidi Single Wall Canada 13 330 1 2 271 27 686 18 457 18 457 16 5 419 18 457 20 508 21 5 546 56 5 1435 N A Do not connectthis unity a chimney serving another appliance Double Wall USA 12 305 10 635 26 660 15 381 16 406 11 279 16 406 14 356 19 483 56 5 1435 N A Report Number Pre
58. ord under or in front of appliance Adjust the blower speed control to the desired speed REAR SHIELD ___ BLOWER SPEED CONTROL Figure 17 2 BLOWER MOUNTING FLANGE REAR SHIELD Figure 17 3 November 5 2010 7006 188G Page 17 Cumberland Gap Wood Stove QUADRA FIRE Chimney Requirements A Venting Components Chimney Connector It is also known as flue pipe or stove pipe The chimney connector joins the stove to the chimney It must be a6 inch 152mm minimum diameter 24 gauge mild steel black or 26 gauge blued steel or an approved air insulated double wall venting pipe Thimble A manufactured or site constructed device installed in combustible walls through which the chimney connector passes to the chimney It is intended to keep the walls from igniting Site constructed thimbles must meet NFPA 211 Standards Prefabricated must be suitable for use with selected chimney and meet UL103 Type HT Standards Follow instructions provided by the manufacturer for manufactured thimbles for masonry chimney and prefabricated chimneys Chimney The chimney can be new or existing masonry or prefabricated and must meet the following minimum requirements specified in Section 5B l Combustible Outside Wall pied a 2 51mm Chimney Pipe Clearance 1 1 Chimney it Listed Chi Connector aac ree Listed Cap Maintain 2
59. ough the wall or flooring in your home Remove all materials from packing box 2 Mount the flex flange with pipe fitting extending out over the intake air opening at the rear of stove using the four mounting screws supplied with kit 3 Cuta 4inch 102mm minimum hole in the floor or wall to accommodate outside air piping Use 4 inch 102mm metal flex or rigid piping to directly connect outside air to the unit or into vented crawl space Do not put flex into a non vented crawl space If using flex tubing attach cable ties to secure tubing at both ends Use the supplied termination cap with a rodent screen Seal between the floor or wall and the pipe with silicone to prevent moisture penetration NOTE If you plan to install the optional blower AND the outside air kit complete installation of the outside air kit FIRST A i SSS OUTSIDE AIR TERMINATION CAP foram rodent screen OUTSIDE AIR INTAKE Figure 17 1 BLOWER MOUNTING FLANGE Installation Of Optional Blower The blower is shipped fully assembled and ready for installation Remove 3 phillips head screws from rear of stove Using the phillips head screws attach blower to lower rear of stove as shown Plug blower cord into a grounded outlet Do not remove ground prong from plug Route power cord to avoid heat from the stove or other damage Do not route c
60. p children away while it is operating Do not let anyone operate this appliance unless they are familiar with these operation instructions November 5 2010 7006 188G Page 29 Cumberland Gap Wood Stove QUADRA FIRE K Clear Space e Do NOT place combustible objects within 4 ft 1 2 m of the front of fireplace Figure 30 1 AW WARNING Y Fire Risk e Do not place combustible objects within 48 inches in front of the appliance High temperatures may ignite clothing furniture or draperies Maintain 4 ft 1 22m clearance to combustible in front of appliance Figure 30 1 Clear Space L Frequently Asked Questions ISSUES SOLUTIONS Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound produced by a furnace or heating duct This noise does not affect the operation or longevity of the appliance Whirring sound The blower may produce a whirring sound which increases in volume as the speed is increased Page 30 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove M Correct Baffle amp Blanket Placement WARNING Fire Risk Firebox damage due to improper baff
61. per using exact to the sleeping areas Follow the smoke detector measurements for clearances and floor protection before manufacturer s placement and installation instructions actually beginning the installation If you are not using an and be sure to maintain regularly existing chimney place the appliance where there willbe a 2 A conveniently located Class A fire extinguisher to clear passage for a factory built listed chimney through the contend with small fires resulting from burning embers caungandtoot 3 A practiced evacuation plan consisting of at least two We recommend that a qualified building inspector and your escape routes insurance company representative review your plans before and after installation If this appliance is in an area where children may be near it is recommended that you purchase a decorative barrier to go a Evacuate the house immediately in front of the appliance Remember to always keep children b Notify fire department away while it is operating and do not let anyone operate this appliance unless they are familiar with these operating instructions 4 Aplan to deal with a chimney fire as follows In the event of a chimney fire r y Fire Risk CAUTION Hearth amp Home Technologies disclaims any responsibility for and the warranty will be Check building codes prior to installation voided by the following actions e Installation MUST comply with local regional state and Installation and u
62. pport eed ae Listed Chimney jj Ceiling Support Chimney Connector Outside Air Termination Cap Airtight Cleanout Door Chimney Attic Insulation Combustible hield Ceiling g mee i Specified Clearance Joists _ 4 SSS 7 1 Ceiling Chimney Connector Support To Stove Combustible Wall Refer to Clearances to Floor Protector Combustibles Figure 8 3 Interior Prefabricated Chimney Page 8 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Dimensions and Clearances A Appliance Dimensions NOTE Flue Collar size is 6 inch 152mm diameter ID FRONT VIEW TOP VIEW 26 7 8 16 0 683mm 406mm 3 16 3mm re EY a l SIDE VIEW SIDE VIEW WITH FUEL DOOR 22 7 8 581mm A 12 20 3 16 513mm ide 16 5 8 cdi 28 3 16 716mm 27 11 16 25 0 635mm cosmm 27 11 16 703mm OQ T KI TIl j e 6 9 16 o 167mm 4 3 16 L17 3 4 451mm 8 11 16 omm be 27 15 16 710mm November 5 2010 7006 188G Page 9 Cumberland Gap Wood Stove QUADRA FIRE B Clearances To Combustibles UL And ULC E1 Non fuel G Ceiling Max Mantel Depth 10 254mm G
63. red the oils will not affect the finish and little maintenance is required Wipe clean as needed CAUTION Do not use polishes with abrasives It will scratch plated surfaces 5 Glass Cleanin e Frequency As desired e By Homeowner Clean glass with a non abrasive glass cleaner Abrasive cleaners may scratch and cause glass to crack If the deposits on the glass are not very heavy normal glass cleaners work well Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner After using an oven cleaner itis advisable to remove any residue with a glass cleaner or soap and water Oven cleaner left on during the next firing can permanently stain the glass and damage the finish on plated metal surfaces Aportion of the combustion air entering the firebox is deflected down over the inside of the door glass This air flow washes the glass helping to keep smoke from adhering to its surface When operated at a low burn rate less air will be flowing over the glass and the smokey relatively cool condition of a low fire will cause the glass to become coated Operating the appliance with the Primary Air Control all the way open for 15 20 minutes should remove the built up coating CAUTION Handle glass assembly with care When cleaning glass e Avoid striking scratching or slamming glass e Do NOT clean glass when hot Glass Assem
64. right to alter its products Floor protection must extend length of flue and 2 inches 51mm beyond each side of pipe shaded area USA Required CANADA Recommended 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove B Reversible Flue Collar and Horizontal Flue Heat Shield Tools Required Phillips head screwdriver 3 8 and 7 16 wrench The flue collar is reversible for either a top or rear venting installation The appliance is shipped with the flue collar in the top vent position REQUIRED PARTS FOR REAR INSTALLATION e Baffle Diverter Shipped with appliance located inside firebox e Horizontal Flue Heat Shield Part HTSHLD 7006 Not sup plied must be purchased from your local authorized dealer Converting Collar For Rear Vent Installation and Installing Required Horizontal Flue Shield 1 Lift off cast top Remove 4 Phillips head screws from the heat shield Discard heat shield and save the screws Figure 13 1 2 Remove 4 Phillips head screws from the rear shield 2 on each side lift shield off and set aside Figure 13 1 3 Remove 1 bolt from each side of the flue collar and retrieve nuts attached to bolts Use 3 8 and 7 16 wrenches Figure 13 1 4 Turn vent to horizontal position Inspect sealant to ensure a leak free application Re attach bolts Figure 13 1 Re attach the rear heat shield 6 Attach required accessory Horizontal Flu
65. s of over firing may include one or more of the following e Chimney connector or appliance glowing e Roaring rumbling noises e Loud cracking or banging sounds e Metal warping e Chimney fire 2 What To Do if Your Stove is Over Firing e Immediately close the door and air controls to reduce air supply to the fire e If you suspect a chimney fire call the fire department and evacuate your house e Contact your local chimney professional and have your stove and stove pipe inspected for any damage e Do not use your stove until the chimney professional informs you it is safe to do so Hearth amp Home Technologies WILL NOT warranty stoves that exhibit evidence of over firing Evidence of over firing includes but is not limited to e Warped air tube e Deteriorated refractory brick retainers e Deteriorated baffle and other interior components B Wood Selection and Storage A WARNING FIRE RISK DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL e DO NOT USE CHEMICALS OR FLUIDS TO START A FIRE e Do NOT burn treated wood or wood with salt driftwood e May generate carbon monooxide if burn material other than wood May result in illness or possible death Hardwood vs Softwood Your appliance performance depends on the quality of the firewood you use e Seasoned wood contains about 8 000 BTUs per pound e Hard woods are more dense than soft woods e Hard woods contain
66. s or workmanship during the applicable warranty period HHT will at its option repair or replace the covered components HHT at its own discretion may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself The maximum amount recoverable under this warranty is limited to the purchase price of the product This warranty is subject to conditions exclusions and limitations as described below WARRANTY PERIOD Warranty coverage begins on the date of installation In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced in the following table The term Limited Lifetime in the table below is defined as 20 years from the beginning date of warranty coverage for gas appliances and 10 years from the beginning date of warranty coverage for wood pellet and coal appliances These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions Warranty Period Period HHT Manufactured Appliances and Vent
67. se of any damaged appliance national codes and regulations Modification of the appliance Consult insurance carrier local building fire officials or Installation other than as instructed by Hearth amp Home authorities having jurisdiction about restrictions installation Technologies inspection and permits Installation and or use of any component part not approved by Hearth amp Home Technologies Operating appliance without fully assembling all components A WARNING Operating appliance without legs attached if supplied with unit Asphyxiation Risk Do NOT Overfire If appliance or chimney connector glows you are overfiring DO NOT CONNECT THIS UNIT TO A CHIM NEY FLUE SERVICING ANOTHER APPLI Any such action that may cause a fire hazard ANCE e DO NOT CONNECT TO ANY AIR DISTRIBU TION DUCT OR SYSTEM May allow flue gases to enter the house Fire Risk Do not operate appliance before reading and understanding operating instructions Failure to operate appliance properly may cause a house fire November 5 2010 7006 188G Page 5 Cumberland Gap Wood Stove QUADRA FIRE C Negative Pressure Draft is the pressure difference needed to vent appliances successfully Considerations for successful draft include e Preventing negative pressure e Location of appliance and chimney Negative pressure results from the imbalance of air avail able for the stove to operate properly Causes for this imbal a
68. sistance is felt Do not allow control to spring back into the open position Make sure that no matches or other combustibles are in the immediate area of the stove Be sure the room is adequately ventilated and the flue unobstructed Light the paper in the stove NEVER light or rekindle stove with kerosene gasoline or charcoal lighter fluid the results can be fatal Once the kindling is burning quickly add several full length logs 3 inches 76mm or 4 inches 102mm in diameter Be careful not to smother the fire Stack the pieces of wood carefully near enough to keep each other hot but far enough away from each other to allow adequate air flow between them When ready to reload the stove add more logs Large logs burn slowly holding a fire longer Small logs burn fast and hot giving quick heat Adjust the Start Up Air Control and Primary Air Slide Con trol the more you close down slide right the Primary Air Slide Control the lower and slower the fire will burn The more you open slide left the Primary Air Slide Control the more heat will be produced The Start Up Air Control is only used for the first 5 to 15 minutes As long as there are hot coals repeating steps 7 and 8 will maintain a continuous fire throughout the season NOTE The special high temperature paint that your stove is finished with will cure as your stove heats You will notice an odor and perhaps see some vapor rise from the stove surface th
69. tall substitute components Report damaged parts to dealer November 5 2010 7006 188G Page 7 Cumberland Gap Wood Stove QUADRA FIRE H Typical Stove Systems Stove system with masonry chimney consists of Figure 8 1 e Stove e Chimney Connector stove pipe e Thimble e Masonry Chimney e Hearth Pad Floor Protection Stove system with prefabricated metal chimney consists of Figures 8 2 and 8 3 e Stove e Chimney Connector stove pipe e Thimble for exterior chimney e Firestops e Insulations Shields e Storm Collar and Flashing e Termination Cap e Hearth Pad Floor Protec tion Combustible Outside Wall Listed Chimney Pip 1 Chimney i Connector 2 51mm Clearance Listed Cap Maintain 2 51mm Clearance Through Eave I To Stove Trim Collar on Inside Wall Spacer on Outside Wall Combustible Ceiling f Chimney Connector Combustible Wall Floor Protector Refer to Clearances to Combustibles Figure 8 2 Exterior Prefabricated Chimney Listed Chimney Insulated T l Spark Arrestor Cap Concrete Cap a Cc Rafter 1 in 25mm es With Firestop gt aie E Combustible Wall Thimble 12 in 305mm Of Brick Fireclay Flue Liner With Air Space e Outside Air Rear Vent 1 Listed Cap i Maintain 2 51mm 1 Clearance l l l Storm Collar i Flashing l 7 Wall Su
70. top and bottom left and right sides 7 Replace the glass retainers Be careful not to cross thread the screws 8 Tighten each retainer just a few turns until each is secured Check again for centering of glass in door frame Continue to tighten each retainer alternately a few turns at a time until the glass is snug DO NOT OVERTIGHTEN 9 Replace the door on the appliance Quadra Fire stoves are equipped with ceramic super heat resistant glass which can only be broken by impact or misuse Do not slam stove door or impact the glass When closing door make sure that logs do not protrude against the glass Inspect glass regularly If you find a crack or break immediately put the fire out and return the door to your dealer for replacement of glass before further use A WARNING Handle glass with care Inspect the gasket to ensure it is Glass g undamaged Assembly Do NOT strike slam or scratch glass Do NOT operate appliance with glass amp door assembly removed Do NOT operate with glass cracked broken or scratched Fire Risk Injury Risk Use only glass specified in manual e DO NOT REPLACE with any other material Glass breakage will occur Page 34 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove E Baffle Removal amp Installation 1 Remove all ash from firebox and extinguish all hot embers before disposal into a metal
71. ucted through the non combustible material to the combustible material beneath it The k value of a mate rial must be equal or smaller then the required k value to be acceptable BTU inch foot hour F Thermal Resistance R value The R value is a measure of a material s resisteance to heat transfer R value is convenient when more than one material is used since you can add the R values together whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through the non combustible ma terial to the combustible material beneath it The R value of a material must be equal or larger then the required R value to be acceptable Converting k to R Divide 1 by k and multiply the results times the thickness in inch es of the material R 1 k x inches of thickness Converting R to k Divide the inches of thickness by R k inches of thickness R Calculatons Example Floor protection requires k value of 0 84 and 3 4 inch thick Alternative material has a k value of 0 6 and is 3 4 inch thick Divide 0 6 by 75 k value of 0 80 This k value is smaller than 0 84 and therefore is acceptable HORIZONTAL VENTING NOTE e Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY lllustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Hearth amp Home Technologies reserves the
72. ust be purchased from your local authorized dealer Chimney Attic Listed Cap Insulation Combustible Shield Ceiling Joists Specified i X Clearance i Ceiling Chimney Connector j Support To Stove Maintain 2 51mm Clearance Storm Collar Flashing Ceiling S t rye ete Combustible Wall Chimney Connector Refer to Clearances to Combustibles Floor Protector Figure 18 2 Prefabricated Interior Chimney Page 18 7006 188G November 5 2010 QUADRA FIRE Cumberland Gap Wood Stove Thimble Site constructed for masonry chimney installation Components e Aminimum length of 12 inches 305mm longer for thicker walls of solid insulated factory built chimney length con structed to UL 103 Type HT 6 inch 152mm inside diam eter Chimney needs to extend a minimum of 2 inches 51mm from the interior wall and a minimum of 1 inch 25mm from the exterior wall e Wall spacer trim collar and wall band to fit solid pack chimney selected e Minimum 8 inch 203mm diameter clay liner section if not already present in chimney and refractory mortar Air Clearances e Masonry chimney clearance must meet NFPA 211 mini mum requirement of 2 inches 51mm to sheet metal sup ports and combustibles Minimum of 1 inch 25mm clearance around the chimney connector Top of wall opening is a minimum of 13 1 2 inches 343mm from ceiling or 4
73. vironmental conditions inadequate ventilation negative pressure or drafting caused by tightly sealed constructions insufficient make up air supply or handling devices such as exhaust fans or forced air furnaces or other such causes 6 use of fuels other than those specified in the operating instructions 7 installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT 8 modification of the appliance not expressly authorized and approved by HHT in writing and or 9 interruptions or fluctuations of electrical power supply to the appliance Non HHT venting components hearth components or other accessories used in conjunction with the appliance Any part of a pre existing fireplace system in which an insert or a decorative gas appliance is installed HHT s obligation under this warranty does not extend to the appliance s capability to heat the desired space Informa tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application Consider ation must be given to appliance location and configuration environmental conditions insulation and air tightness of the structure This warranty is void if The appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals Over firing can be identified by but not limited to warped plates or tubes rust colored cast iron bubb
74. www quadrafire com CAUTION DO NOT DISCARD THIS MANUAL e Important operating Read understand and Leave this manual with and maintenance follow these instructions party responsible for instructions included for safe installation and use and operation operation Seep We recommend that you record the following pertinent information for your CUMBERLAND GAP WOOD STOVE Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes This product may be covered by one or more of the following patents United States 5341794 5263471 6688302 7216645 7047962 or other U S and foreign patents pending HEARTHGHOME technologies Page 44 7006 188G November 5 2010
75. zontal Heat Shield Required on al Horzonialinsiatatods Hrshuo zoos v oseni O Oo ono OO Front Cover ooo o o S PE ousaearconarassemoy OOOO o P omens O OOOO o a Rear Channel 436 7020 Rear Cover Plate 436 7030 Side Channels 436 7010 FASTENERS Avk Rivnut Repair Kit 1 4 20 amp 3 8 16 Rivnut Tools RIVNUT REPAIR bo olt Hex Head 1 4 20 X 1 ut Locking Door Handle ut Ser Flange Small 1 4 20 crew Flat Head Philips 8 32 X 1 2 crew Pan Head Philips 10 32 X 3 8 crew Pan Head Philips 8 32 X 3 4 crew Pan Head Philips 8 32 X 3 8 225 0500 40 Screw Sheet Metal 8 X 1 2 S Grip n November 5 2010 7006 188G Page 41 Cumberland Gap Wood Stove QUADRA FIRE C Warranty Policy Hearth amp Home Technologies Inc LIMITED LIFETIME WARRANTY Hearth amp Home Technologies Inc on behalf of its hearth brands HHT extends the following warranty for HHT gas wood pellet coal and electric hearth appliances that are purchased from an HHT authorized dealer WARRANTY COVERAGE HHT warrants to the original owner of the HHT appliance at the site of installation and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture After installation if covered compo nents manufactured by HHT are found to be defective in material

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