ProForm PFSY92080) User's Manual
Contents
1. 5 16 Nylon Jamnut 25 O 3 8 Nylon Jam Nut 78 VE _ 3 8 Locknut 8 x 1 Black Screw 7 10 3 4 Black agan 91 SI Ny cm tera Tek Sorow 4 x 9 4 Sew CUM 1 4 x 1 3 4 Screw 49 AAA AAA 5 16 x 2 1 2 Carriage Bolt 22 5 16 x 1 Bolt 48 ANAT 4 OM 5 16 x 2 1 2 Bolt 45 5 16 x 2 3 4 Bolt 60 Part List Model No PFSY92080 R1198A Key No 60 00 4 00 0 Qty Description Top Frame Butterfly Upright Press Upright Press Base Stabilizer Leg Lever Bumper 8 x 1 Black Screw Butterfly Base Locking Knob Ankle Strap Butterfly Seat Frame Press Frame Seat Plastic Sleeve Butterfly Backrest Frame Top Weight 1 4 x 3 4 Screw 3 8 x 2 3 4 Bolt Weight Bumper 3 8 x 2 3 4 Carriage Bolt Nylon Jamnut 5 16 x 2 1 2 Carriage Bolt Weight Guide 2 Square Inner Cap 5 16 Nylon Jamnut Weight Support Bracket Pad Tube Leg Lever Foam Roller Pulley Plate 5 8 x 1 2 Bushing Handgrip 3 4 Round Inner Cap 3 1 2 Pulley Press Seat Frame Press Seat Upright Press Backrest Frame Weight Pin 1 2 Plain Nut Backrest 3 8 x 5 Bolt 1 x 2 Inner Cap Cable Trap 5 16 x 2 1 2 Bolt Right Press Arm Left Press Arm 5 16 x 1 Bolt 1 4 x 1 3 4 Screw 3 8 Nylon Locknut 1 2 Nylon Locknut2. Locking the Leg lever For some exercises the Leg Lever 29 must be locked in position To do this tighten the Locking Knob 9 located underneath the Leg Lever into the welded nut underneath the Butterfly Seat Frame 11 Locking Knob 9 Adjusting the Position of the Press Backrest for Row Exercises Unscrew the handle on the Adjustment Knob 99 until it is loose Pull out the handle as far as it will go and tilt the Press Backrest 41 in or out to the desired position Release the handle and let the Knob snap into one of the adjustment holes in the bracket on the Press Backrest Frame 88 Tighten the handle fully 21 Adjusting the Weight System for Row Exercises To set up the weight system for row exercises pull down on the Press Arm Locking Pin 98 Push the Press Arms 46 47 towards the weight stack and release the Locking Pin so it snaps into one of the holes in the Cable Frame 57 Next adjust the Press Backrest 41 as described earlier in this section Weight Resistance Chart This chart shows the approximate weight resistance at each station Top refers to the 10 Ibs top weight The other numbers refer to the 10 Ibs weight plates Note The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guide
3. IY 41 Press two 3 4 Round Inner Caps 34 into each Pad Tube 28 Crm NGAME Insert one Pad Tube 28 into the Butterfly Seat Frame 11 Slide a Foam Roller 80 onto each end of the Pad Tube ZNS y NY Insert the other Pad Tube 28 into the Leg Lever 29 Slide a Foam Roller 30 onto each end of the Pad Tube Miscellaneous Assembly 42 Identify the Left Shroud 96 which is the one with a large chart showing a number of exercises Bracket Attach the Left Shroud 96 to the indicated brackets on the Top Frame 1 with two 10 x 3 4 Black Screws 91 two 10 Flat Washers 92 two 10 Lock Washers 94 and two 10 Plain Nuts 93 Do not tighten the Plain Nuts yet 43 Attach the Left Shroud 96 to the indicated bracket on the Stabilizer 5 with two 8 x 3 4 Tek Screws 95 NASS Go back and tighten the Plain Nuts used in the previ ous step Fasten the Right Shroud 56 not shown on the other side of the unit in the same manner 17 44 The decal shown below has been attached to the home gym system in the two locations shown If a decal is missing or illegible please call our customer hotline at the number on the front cover to order a replacement decal Apply the new decal in the appropriate location e Misuse of this product may result in serious i
4. x 1 Bolt 48 and two 5 16 Nylon Jamnuts 25 Do not overtighten the last Nylon Jamnut it must be easy to turn the Cable from side to side 30 The Low Cable 72 is the only remaining Cable It is approximately 216 long and it has a ball on one end and a closed loop on the other Locate the end of the Low Cable 72 with the ball Place the Low Cable in the groove of the Pulley 87 that has been pre attached to the Leg Lever 29 While holding the Cable in place mount a 5 16 x 2 1 2 Bolt 45 and a Plastic Spacer 83 in the indi cated hole Secure the Bolt with a 5 16 Nylon Locknut 68 Make sure the Low Cable is between the Pulley and the Plastic Spacer Do not overtighten the Nylon Locknut the Plastic Spacer must be easy to rotate 13 31 32 33 34 Wrap the Low Cable 72 around a 3 1 2 Pulley 35 in the direction shown Slide the Pulley and a Cable Trap 44 onto a 3 8 x 4 3 4 Bolt 65 Slide the Bolt into the indicated hole in the bracket on the Butterfly Upright 2 Thread a 3 8 Nylon Locknut 50 a cou ple of turns onto the Bolt to prevent it from sliding out during the following steps ac KA ccm Wrap the Low Cable 72 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley 35 and a Cable Trap 44 to the lowest of the two holes in the Pulley Plates 81 hang ing from the High Cable 73 Secure the Pulle
5. Key No 52 53 Qty Description Support Plate 5 16 Flat Washer 3 8 x 3 1 2 Bolt 3 8 Flat Washer Right Shroud Cable Frame Foam Handle 1 2 x 9 1 2 Bolt 5 16 x 2 3 4 Bolt Lat Bar 3 8 x 2 Bolt Weld Cover Weight Tube Bumper 3 8 x 4 3 4 Bolt Weight Cover Chain 16 5 16 Nylon Locknut Cable Clip Row Bar 1 4 Flat Washer Low Cable High Cable 3 8 x 2 1 2 Bolt 3 4 Dome Cap Round Weight Insert Weight Tube 3 8 Nylon Jamnut V Pulley Right Butterfly Arm Left Butterfly Arm Butterfly Foam Pad Plastic Spacer Long Cable Trap 3 8 x 2 1 4 Bolt 3 4 Retaining Ring Low Pulley 1 Round Inner Cap 5 16 x 6 1 2 Bolt 3 8 x 1 1 2 Buttonhead Screw 10 x 3 4 Black Screw 10 Flat Washer 10 Plain Nut 10 Lock Washer 8 x 3 4 Tek Screw Left Shroud Butterfly Cable Press Arm Locking Pin Adjustment Knob 1 1 2 Flat Washer Long Adjustment Knob User s Manual Note indicates a non illustrated part Specifications are subject to change without notice
6. 12 27 Locate the Butterfly Cable 97 It is approximately 58 long and it has a closed loop on both ends Attach one end of the Butterfly Cable 97 to the indi cated bracket on the Left Butterfly Arm 81 with a 5 16 x 1 Bolt 48 and two 5 16 Nylon Jamnuts 25 Do not overtighten the last Nylon Jamnut it must be easy to turn the Cable from side to side Wrap the Butterfly Cable 97 around a V Pulley 79 in the direction shown Attach the V Pulley and a Long Cable Trap 84 to the bracket see inset drawing on the Butterfly Upright 2 with a 3 8 x 2 1 4 Bolt 85 and a 3 8 Nylon Jamnut 78 Make sure the Long Cable Trap is oriented as shown 28 Dis assemble the second set of Pulley Plates 31 Wrap the Butterfly Cable 97 around one of the 3 1 2 Pulleys 35 in the direction shown Attach the 3 1 2 Pulley 35 and a Cable Trap 44 to the Pulley Plates 31 with a 3 8 2 Bolt 62 anda 3 8 Nylon Locknut 50 29 See drawing 29a Wrap the Butterfly Cable 97 around a V Pulley 79 in the direction shown Attach the V Pulley and a Long Cable Trap 84 to the indicated bracket on the Butterfly Upright 2 with a 3 8 x 2 1 4 Bolt 85 and a 3 8 Nylon Jamnut 78 Make sure the Long Cable Trap is oriented as shown See drawing 29b Attach the end of the Butterfly Cable 97 to the indicated bracket on the Right Butterfly Arm 80 with a 5 16
7. 3 8 x 2 Bolt 62 Remove the Cable Trap 44 and Pulley 35 from the Pulley Plates 31 Re attach the Pulley and Cable Trap to the appropriate adjustment hole in the Pulley plates Note Begin by moving only one Pulley in one set of Pulley Plates If the Cables are still too loose move one more Pulley and keep doing this until the Cables are tight Note If a Cable tends to slip off the Pulleys often the Cable may have become twisted Remove the Cable and re install it If the Cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 23 1 Round Inner Cap 88 3 4 Round Inner Cap 34 Ne 1 3 4 Square Inner Cap 21 3 4 Retaining Ring 86 3 4 Dome Cap 75 5 8 x 1 2 Bushing 32 a V4 Cable Clip 69 1 x 2 Inner Cap 43 2 Square Inner Cap 24 Part Identification Chart Model No PFSY92080 3 8 Flat Washer 55 1 1 2 Flat Washer 100 10 Flat Washer 92 Ob 1 2 Nylon Locknut 51 1 2 Plain Nut 40 OON 5 16 Nylon Locknut 68 5 16 Flat Washer 53 Q 1 4 Flat Washer 71 Ol 10 Lock Washer 94 OE 10 Plain Nut 93
8. Uprights Insert two 5 16 x 2 1 2 Bolts 45 with two 5 16 Flat Washers 53 through the holes in the Top Frame 1 and the bracket on the Butterfly Upright 2 Hand tighten a 5 16 Nylon Locknut 68 unto each Bolt Do not tighten the Nylon Locknuts yet Insert two 5 16 x 2 3 4 Bolts 60 through the holes in the Support Plate 52 through the Top Frame 1 and the bracket on the Press Upright 3 Hand tight en a 5 16 Nylon Locknut 68 unto each Bolt Do not tighten the Nylon Locknuts yet 10 11 12 13 Attach the upper ends of the Weight Guides 23 to the welded bushing underneath the Top Frame 1 with a 5 16 x 6 1 2 Bolt 89 and a 5 16 Nylon Locknut 68 Tighten the Nylon Locknut fully Slide the Press Seat Upright 37 onto the 5 16 x 2 1 2 Carriage Bolts 22 in the Press Base 4 Hand tighten a 5 16 Nylon Locknut 68 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Insert two 5 16 x 2 1 2 Carriage Bolts 22 through the bracket on the Press Seat Upright 37 and through the holes in the Press Upright 3 Slide a 5 16 Flat Washer 53 onto each Bolt Hand tighten a 5 16 Nylon Locknut 68 onto each Bolt Do not tighten the Nylon Locknuts yet Press a 2 Square Inner Cap 24 into the Butterfly Seat Frame 11 Slide the Butterfly Seat Frame onto the 5 16 x 2 1 2 Carriage Bolts 22 in the Butterfly Base 8 Hand tighten
9. a 5 16 Nylon Locknut 68 onto each Carriage Bolt Insert two 5 16 x 2 3 4 Bolts 60 through the brack et on the Butterfly Seat Frame 11 and through the holes in the Butterfly Upright 2 Orient the Support Bracket 27 as shown in the drawing the horizontal arm of the bracket must be on the side facing away from you in the drawing and slide it onto the Bolts Hand tighten a 5 16 Nylon Locknut 68 onto each Bolt Tighten all Nylon Locknuts used in steps 6 through 12 Arm Assembly Press Arm Assembly Locate and open the parts bag labeled ARM ASSEMBLY Press a 2 Square Inner Cap 24 into the top of each arm on the Press Frame 12 Lubricate the 1 2 x 9 1 2 Bolt 59 Slide the Cable Frame 57 in between the arms of the Press Frame 12 Slide both the Cable Frame and the Press Frame onto the Top Frame 1 and align the holes in all three parts Note This may be a tight fit Attach the Cable Frame and the Press Frame to the Top Frame with the 1 2 x 9 1 2 Bolt and a 1 2 Nylon Locknut 51 Do not overtighten the Nylon Locknut it must be easy to pivot the Press Frame and Cable Frame 59 Lubricate 14 15 16 Press a 2 Square Inner Cap 24 into the lower end of each Press Arm 46 and 47 Press a 1 Round Inner Cap 88 into the side of each Press Arm Identify the Right Press Arm 47 It has a Locking P
10. amp Fitness Inc Part No 151251 H03915 AC R1298A Printed in Canada 1998 ICON Health amp Fitness Inc Trouble shooting and Maintenance Inspect and tighten all parts each time you use the home gym system Replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents Tightening the Cables Woven cable the type of cable used on the home gym system can stretch slightly when it is first used If there is slack in the Cables before resistance is felt the Cables should be tightened D To tighten the Cables insert the Weight Pin 39 between the third and the fourth Weight counting from the top See Changing the Weight Setting on page 20 for instructions on moving the Weight Pin 0 comm 7 Loosen the 1 2 Plain Nut 40 securing the bolt at the end of the High Cable 73 Tighten the bolt a couple of turns into the Weight Tube 77 until the Cables feel tighter Tighten the Plain Nut to prevent the bolt from turn ing AN NG ng Note This drawing shows the Shroud removed for clarity The Shroud does not have to be removed to tighten the Cables MALAY AN WW OQ 2 I Additional slack can be removed by moving one or both of the 3 1 2 Pulleys 35 attached to one or both sets of Pulley Plates 31 To move one Pulley unscrew the 3 8 Nylon Locknut 50 and the
11. be adjusted Refer to the exercise chart mounted on the shroud to see how the home gym system should be set up for each exercise IMPOR TANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct start ing position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced Changing the Weight Setting To change the weight setting of the weight stack insert a Weight Pin 39 under the desired Weight 26 Be sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting of the weight stack can be changed from 10 pounds to 150 pounds in increments of 10 pounds Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 22 to find the approxi mate amount of resistance at each weight station Note The shrouds are removed for clarity The shrouds do not have to be removed to change the weight setting Adjusting the Position of the Butterfly Backrest Unscrew the handle on the Adjustment Knob 99 until it is loose Pull out the handle as far as it will go and slide the Butterfly Backrest 41 in or out to the desired posi tion Release the handle and let the Knob snap into one of the adjustment holes in the Butt
12. PRO FORM Model No PFSY92080 Serial No The serial number is found in the location shown below Write the USER S MAN UAL serial number in the space above QUESTIONS As a manufacturer we are committed to providing complete customer satisfaction If you have questions or if there are missing or damaged parts we will guarantee complete satisfac tion through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER s HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Sik Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu PATENT PENDING al for future reference Table of Contents Important Precautions a 2 SK ie ae EE Ba I te eae 2 Before YOu Begin isa gak ee eR Sia ee na a GED 505505 dha deat en hae 3 ASSOMDIY cities dues a atte ag ae dad tier Onda ac 40 Steal aaa ae hoe Renae wad 4 2 19 AUSTEN A IN elite A Meh oS EE Seki D A I OR A at ga ind 20 Weight Resistance Chart aaa ete 22 Trouble shooting and Maintenance 23 Ordering Replacem
13. d to end and make sure they rest in the grooves of all Pulleys and that both the Cables and the Pulleys move smoothly Unscrew the cable bolt at the end of the High Cable 73 from the Weight Tube 77 Thread the 1 2 Plain Nut 40 partway onto the cable bolt Slide a 1 1 2 Flat Washer 100 onto the cable bolt Tighten the cable bolt into the threaded hole in the Weight Tube 77 Note The cable bolt is the pri mary means for tightening the three Cables 72 73 97 Thread the bolt into the Weight Tube until all Cables are tight and rest firmly in the grooves of all Pulleys See page 23 for further information on tightening the Cables When all Cables 72 73 97 are tight tighten the 1 2 Plain Nut 40 onto the 1 1 2 Flat Washer 100 on top of the Weight Tube 77 Insert the Weight Pin 39 into one of the holes between the Weights 26 Seat Assembly Locate and open the parts bag labeled Seat Assembly Attach one Seat 13 to the brackets on the Butterfly Seat Frame 11 with four 1 4 x 3 4 Screws 17 15 Cable Bolt 40 100 77 6 IN 0 ORF LX AOL 6 ZK UL WAY J NAAN AWW M2 7 38 Attach one Backrest 41 to the Butterfly Backrest Frame 15 with two 1 4 x 3 4 Screws 17 Unscrew the handle on the Adjustment Knob 99 until it is loose Pull out the handle a
14. em to tip The home gym system is designed to be used by only one person at a time Always wear athletic shoes for foot protec tion when exercising Never release the press arm butterfly arms leg lever lat bar row bar or ankle strap while weights are raised The weights will fall with great force Always disconnect the lat bar row bar or ankle strap from the home gym system when performing an exercise that does not use these attachments The home gym system is intended for home use only Do not use the home gym system in a commercial rental or institutional setting WARNING Before beginning this or any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product Before You Begin Thank you for selecting the versatile PROFORM 920 Home Gym System The PROFORM 920 offers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the PROFORM 920 will help you to achieve the results you want For your benefit read this manual carefully before using the PROFORM 920 Home Gym System If you have additional q
15. en a 5 16 Nylon Locknut 68 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Note The Butterfly Upright 2 must be oriented as shown with the bracket pointed towards the center of the unit 7 Position two Weight Bumpers 19 over the indicated holes in the Stabilizer 5 Insert both Weight Guides 23 through the Weight Bumpers 19 and the holes in the Stabilizer 5 See the inset drawing Press two Round Weight Inserts 76 into the indicated holes in each Weight 26 Make sure the large pin groove is pointed downward as shown Large Pin Groove Slide all of the included Weights 26 onto the two Weight Guides 23 Make sure the Weights are ori Holes on ented correctly The holes must be turned this side towards the Press Upright 3 as shown 8 Press the Weight Tube Bumper 64 into the end of the Weight Tube 77 Lubricate the insides of the holes in the Top Weight 16 Slide the Weight Tube 77 with the pre attached Top Weight 16 onto the Weight Guides 23 The Weight Tube will slide into the hole in the center of the Weights 26 9 Press a 2 Square Inner Cap 24 into each end of the crossbar on the Top Frame 1 00 5 Place the Top Frame 1 on top of the two Uprights 2 and 3 in the direction shown Align the holes in the Top Frame with the holes in the brackets on the
16. ent Parts eee Back Cover Limited Warranty s 4 tee Ai iad dat Sa tin Ned AGG A No gees ate aaa a ates Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly Important Precautions W AR N N G To reduce the risk of serious injury read the following important a precautions before using the home gym system 8 Keep children under the age of 12 and pets away from the home gym system at all times it is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions Keep hands and feet away from moving parts Read all instructions in this manual and in the accompanying literature before using the home gym system If you feel pain or dizziness at any time while exercising stop immediately and begin cool ing down Use the home gym system only on a level surface Cover the floor or carpet beneath the home gym system for protection Inspect and tighten all parts often Replace any worn parts immediately Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys Always stand on a foot plate when perform ing an exercise that could cause the home gym syst
17. erfly Backrest Frame 15 not shown Tighten the handle fully Attaching the Lat Bar or Row Bar to the High Pulley Station Attach the Lat Bar 61 to the High Cable 73 with a Cable Clip 69 For some exercises the Chain 67 should be attached between the Lat Bar and the High Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exer cise to be performed The Row Bar 70 can be attached in the same manner 20 Attaching the Lat Bar Row Bar or Ankle Strap to the Low Pulley Station Attach the Lat Bar 61 to the Low Cable 72 with a Cable Clip 69 For some exercises the Chain 67 should be attached between the Lat Bar and the Low Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exer cise to be performed The Row Bar 70 and Ankle Strap 10 can be attached in the same manner Adjusting the Height of the Press Seat To adjust the height of the Press Seat 13 Unscrew the handle on the Adjustment Knob 99 until it is loose Pull out the handle as far as it will go and slide the Press Seat 13 up or down to the desired position Release the han dle and let the Knob snap into one of the adjustment holes in the Press Seat Frame 36 Tighten the handle fully
18. es 23 Wrap the High Cable around a 3 1 2 Pulley 35 in the direction shown Slide the 3 1 2 Pulley 35 onto a 3 8 x 5 Bolt 42 Slide a Cable Trap 44 onto the Bolt Slide the Bolt into the welded tube on the Cable Frame 57 Thread a 3 8 Nylon Jamnut 78 a couple of turns onto the 3 8 x 5 Bolt 42 to prevent it from sliding out during the following steps Feed the bolt at the end of the High Cable 73 through the indicated bracket on the Press Upright 3 from the direction shown Slide a 3 1 2 Pulley 35 into the bracket on the Press Upright 3 and wrap the High Cable 73 around the Pulley The Cable must rest in the groove of the Pulley Attach the 3 1 2 Pulley 35 to the bracket on the Press Upright 3 with a 3 8 x 2 Bolt 62 and a 3 8 Nylon Locknut 50 Remove the 3 8 Nylon Jamnut 78 attached to the 3 8 x 5 Bolt 42 in step 20 Wrap the High Cable 73 around a 3 1 2 Pulley 35 in the direction shown Slide the 3 1 2 Pulley 35 and a Cable Trap 44 onto the 3 8 x 5 Bolt 42 that was inserted into the welded tube on the Cable Frame 57 in step 20 Secure the Pulley 35 and Cable Trap 44 with a 3 8 Nylon Jamnut 78 Note Before you tighten the 3 8 Nylon Jamnut make sure the High Cable 73 rests in the grooves of both of the Pulleys 35 attached to the Cable Frame 57 Make sure both Cable Traps 44 are oriented as shown in this s
19. in 98 mounted on the upper end Attach the Right Press Arm 47 to the Press Frame 12 with two 3 8 x 2 3 4 Bolts 18 and two 3 8 Nylon Locknuts 50 Attach the Left Press Arm 46 in the same manner Note The terms right and left are used in reference to a person sitting on the Seat facing away from the weight stack Make sure both Press Arms are oriented as shown Tighten the Nylon Locknuts fully Leg Lever Assembly Attach the Leg Lever 29 to the Butterfly Seat Frame 11 with a 3 8 x 2 3 4 Bolt 18 and a 3 8 Nylon Jamnut 21 Butterfly Arm Assembly Press a 2 Square Inner Cap 24 into both ends of each Butterfly Arm 80 and 81 Wet the lower end of each Arm with soapy water Slide a Butterfly Foam Pad 82 onto the lower end of each Arm 17 18 Lubricate both axles on the Top Frame 1 Identify the Right Arm 80 and the Left Arm 81 by noting the position of the welded bracket A on each Arm Arm identification is very important for this step Place a Weld Cover 63 on top of the Right Butterfly Arm 80 in the location shown Slide the Right Butterfly Arm onto the right axle Note Be careful not to confuse the Right and Left Arm Make sure the upper end of the Right Arm is behind the indicated bracket B on the Top Frame Tap a 3 4 Retaining Ring 86 and a 3 4 Dome Cap 75 onto the right axle To do this place the Retaining Ring on to
20. iving Yourself a Good Start Before you begin the assembly process itself take the time to complete the steps outlined here Clearing the Workspace Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed Important Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage Identifying Parts To help you identify the small parts used in assem bly we have included a PART IDENTIFICATION CHART located in the center of this manual Place the chart on the floor or work table and use it to quickly identify different parts as you open the pack ages for each step Note Some small parts may have been pre attached for shipping If a part is not in the parts bag check to see if it has been pre attached Orienting Parts As you assemble this product be sure that all parts are oriented as shown in the drawings Tightening of Parts Tighten all parts as you assemble them unless instructed to do otherwise Lining Up the Tools Assembly requires the following tools not included Two 2 adjustable wre
21. nches One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet e Lubricant such as grease or petroleum jelly and soapy water e Tape such as clear tape or masking tape Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches The Four Stages of the Assembly Process Frame Assembly You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment The seats and all moving parts will later be attached to the frame Arm Assembly Completes the press and butterfly arms that you operate while you are exercising Cable Assembly Completes the cables and pulleys that connect the moving arms with each other and with the weights This ties the different parts together and makes the equipment function as a unit Seat Assembly Completes the seats and backrests that support your body while you are exercising Frame Assembly Before beginning make sure that you have read and understood the information on page 4 Locate and open the parts bag labeled FRAME ASSEMBLY Press a 2 Square Inner Cap 24 into each end of the Stabilizer 5 Insert two 3 8 x 2 3 4 Carriage Bolts 20 up through the holes in the Stabilizer and place it flat on the floor Press a 2 Square Inner Cap 24 into the end of the Butterfly Base 8 Insert four 5 16 x 2 1 2 Carriage Bol
22. njury Read user s manual and follow all warnings and operating instruc tions prior to use Do not allow children on or around machine Replace label if damaged illegible or removed 45 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 20 of this manual Before using the home gym system pull each cable a few times to make sure that the cables move smooth ly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used If there is any slack in the cables you will need to remove the slack by tightening the cables See TROUBLE SHOOTING AND MAINTENANCE on page 23 18 Cable Diagram The Cable Diagrams below show the proper routing of the Butterfly Cable 97 the High Cable 73 and the Low Cable 72 The numbers show the correct route for each cable Make sure the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the weight system High Cable 73 a BON lt a Low Cable 72 Cable ID Chart SA 72 0 1 eo The instructions below describe how each part of the home gym system can
23. p of the inverted Dome Cap and tap the Cap onto the axle with a rubber mallet Make sure the teeth on the Retaining Ring 86 bend toward the Dome Cap 75 as shown in the inset drawing Attach the Left Butterfly Arm 81 in the same man ner Cable Assembly Locate and open the parts bag labeled Cable Assembly and Pulleys For Cable identification and routing during steps 18 36 refer to the Cable Diagram and Cable ID Chart on page 19 Identify the High Cable 73 It is approximately 163 long and it has a ball on one end and a bolt on the other Wrap the end of the High Cable 73 with the ball around a 3 1 2 Pulley 35 Attach the 3 1 2 Pulley to the indicated hole on the Top Frame 1 with a 3 8 x 3 1 2 Bolt 54 two 3 8 Flat Washers 55 and a 3 8 Nylon Jamnut 78 Make sure the High Cable 73 is between the 3 1 2 Pulley 35 and the welded pin not visible in the drawing on the Top Frame 1 10 Lubricate 19 20 21 22 Wrap the High Cable 73 around a 3 1 2 Pulley 35 in the direction shown Slide the 3 1 2 Pulley 35 onto a 3 8 x 5 Bolt 42 Slide a Cable Trap 44 onto the Bolt Slide the Bolt into the indicated hole in the Top Frame 1 Thread a 3 8 Nylon Locknut 50 a couple of turns onto the Bolt to prevent it from sliding out during the following steps Route the High Cable 73 in between the two Weight Guid
24. s Arm Press Lower Pulley Upper Butterfly Weight Row Leg Ext Pulley Arms Plates Ibs Ibs Ibs Ibs 2 3 4 5 6 7 8 9 Ordering Replacement Parts To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information 1 The MODEL NUMBER of the product PFSY92080 2 The NAME of the product PROFORM 920 Home Gym System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached at the center of this manual Limited Warranty ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and mate rial under normal use and service conditions for a period of ninety 90 days from the date of purchase This warranty extends only to the original purchaser ICON s obligation under this warranty is limited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which war ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre autho rized by ICON This warranty does not extend
25. s far as it will go and slide the Butterfly Backrest Frame 15 into the slot in the Butterfly Upright 2 Release the handle and let the Knob snap into one of the adjustment holes on the Butterfly Backrest Frame Tighten the handle fully 39 Attach one Seat 13 to the Press Seat Frame 36 with four 1 4 x 3 4 Screws 17 Unscrew the handle on the Adjustment Knob 99 until it is loose Pull out the handle as far as it will go and slide the Press Seat Frame 36 into the slot in the Press Seat Upright 37 Release the handle and let the Knob snap into one of the adjustment holes on the Press Seat Frame Tighten the handle fully 40 Attach one Backrest 41 to the Press Backrest Frame 38 with two 1 4 x 1 3 4 Screws 49 and two 1 4 Flat Washers 71 Attach the Press Backrest Frame 38 to the indicated hole in the Press Seat Upright 37 with a 3 8 x 2 3 4 Bolt 60 and a 3 8 Nylon Locknut 50 Do not overtighten the Nylon Locknut it must be easy to pivot the Backrest Frame Unscrew the handle on the Long Adjustment Knob 101 until it is loose Pull out the handle as far as it will go and slide the bracket on the Press Backrest Frame 38 into the slot in the Press Upright 3 Release the handle and let the Knob snap into one of the adjustment holes in the bracket Tighten the han dle fully 16 Dn lt Q UUM ANI
26. tep and in step 20 11 23 Remove the 3 8 Nylon Locknut 50 attached to the 3 8 x 5 Bolt 42 in step 19 Wrap the High Cable 73 around a 3 1 2 Pulley 35 in the direction shown Slide the 3 1 2 Pulley 35 and a Cable Trap 44 onto the 3 8 x 5 Bolt 42 that was attached to the Top Frame 1 in step 19 Secure the Pulley and Cable Trap with a 3 8 Nylon Locknut 50 Note Before you tighten the 3 8 Nylon Locknut make sure the High Cable 73 rests in the grooves of both of the Pulleys 35 attached to the Top Frame 1 Make sure both Cable Traps 44 are oriented as shown in this step and in step 19 24 Dis assemble the pre assembled Pulley Plates 31 Wrap the High Cable 73 around one of the removed 3 1 2 Pulleys 35 in the direction shown Attach the 3 1 2 Pulley 35 and a Cable Trap 44 to the Pulley Plates 31 with a 3 8 x 2 Bolt 62 anda 3 8 Nylon Locknut 50 25 Wrap the High Cable 73 around a 3 1 2 Pulley 35 in the direction shown Attach the 3 1 2 Pulley 35 to the bracket on the Top Frame 1 with a 3 8 x 2 Bolt 62 and a 3 8 Nylon Locknut 50 26 Thread the bolt at the end of the High Cable 73 a couple of turns into the top of the Weight Tube 77 This is to prevent the High Cable from falling down during the following steps It will be permanently attached in step 36
27. to any product or damage to a product caused by or attribut able to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental purposes or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss loss of property loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential dam ages of whatsoever nature Some states do not allow the exclusion or limitation of incidental or consequen tial damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 PROFORM is a registered trademark of ICON Health
28. ts 22 up through the Butterfly Base 8 and secure the bolt heads with pieces of tape to prevent them from falling out Place the Butterfly Base 8 on the floor with the holes in the mounting bracket over the Carriage Bolts 20 in the Stabilizer 5 Press a 2 Square Inner Cap 24 into the end of the Press Base 4 Mounting Insert four 5 16 x 2 1 2 Carriage Bolts 22 up Bracket through the holes in the Press Base 4 and secure the bolt heads with tape Place the Press Base 4 on the floor with the holes in the mounting bracket over the Carriage Bolts 20 in the Stabilizer 5 Note The mounting bracket on the Press Base 4 must be on top of the mounting bracket on the Butterfly Base 8 Insert two 3 8 x 2 3 4 Bolts 18 through the holes in the mounting brackets on the Press Base 4 and Butterfly Base 8 and through the holes in the Stabilizer 5 Tighten four 3 8 Nylon Locknuts 50 onto the four Bolts 18 and 20 in the mounting brackets and Stabilizer 5 5 Slide the Press Upright 3 onto the indicated 5 16 x 2 1 2 Carriage Bolts 22 in the Press Base 4 Tighten a 5 16 Nylon Locknut 68 onto each Carriage Bolt Bracket Note The Press Upright 3 must be leaning towards the center of the unit with the two brackets oriented as shown 6 Slide the Butterfly Upright 2 onto the indicated 5 16 x 2 1 2 Carriage Bolts 22 in the Butterfly Base 8 Hand tight
29. uestions please call our ASSEMBLED DIMENSIONS Height 79 in Width 38 in Length 91 in Butterfly Arms Backrest Seat Station Shroud Covering Weight Stack Foot Plate Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is PFSY92080 The serial number can be found on a decal attached to the PROFORM 920 Home Gym System see the front cover of this manual Please use the drawing below to familiarize your self with the major parts and how they fit together Q Na High Pulley BS Station Locking Pin Press Arm Backrest Adjustment Knob Assembly Note This introduction will save you more time than it takes to read it Making Things Easier for Yourself Everything in this manual is designed to ensure that the assembly of our products can be complet ed successfully by anyone However it is impor tant to recognize that your new equipment is a sophisticated product with many small parts The assembly process will take time possibly several hours Most people find that by setting aside plen ty of time and by deciding to make the task enjoyable assembly will go smoothly You may want to complete the process over a couple of evenings G
30. y and Cable Trap with a 3 8 x 2 Bolt 62 and a 3 8 Nylon Locknut 50 Make sure the Cable Trap is oriented as shown and that it is mounted between the Pulley Plates Remove the 3 8 Nylon Locknut 50 that was thread ed onto the 3 8 x 4 3 4 Bolt 65 in step 31 Wrap the Low Cable 72 around a 3 1 2 Pulley 35 in the direction shown Slide the Pulley and a Cable Trap 44 onto the 3 8 x 4 3 4 Bolt 65 Secure the Pulley with a 3 8 Nylon Locknut 50 Make sure both Cable Traps attached to the 3 8 x 4 3 4 Bolt 65 are oriented as shown in this step and in step 31 Wrap the Low Cable 72 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley and a Cable Trap 44 to the I plates 31 hanging from the Short Cable 97 Secure the Pulley and Cable Trap with a 3 8 x 2 Bolt 62 and a 3 8 Nylon Locknut 50 Make sure the Cable Trap is oriented as shown and that it is mounted between the Pulley Plates 14 35 36 37 Attach the closed loop at the end of the Low Cable 72 to the Support Bracket 27 on the Butterfly Upright 2 with a 5 16 x 1 Bolt 48 and a 5 16 Nylon Locknut 68 Note On the closed loop the Cable is attached on one side while the other side is flat see the inset drawing Make sure the flat side of the closed loop is facing the Support Bracket Important Follow all three Cables from en
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