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Powerware UPS Sidecar 9390 User's Manual

1. UPS SIDECAR TOP ENTRY CONDUIT LANDING FOR AC e 7 p EE ER ir ds j NE i biE b IESU EZI P 98 lt alt ES L Ze Ex h iz 15 P 9 4 VIEW INPUT AND OUTPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES UPS SIDECAR BOTTOM ENTRY CONDUIT LANDING FOR AC BOTTOM VIEW 160 KVA UPS INPUT AND OUTPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201546 5 SHEET 2013 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware
2. PEE d 599559995 SHEHHEHOH P 28 5983 T Bd 9 O QO 9 NEUTRAL 9 eje o4 gt o L wf AC OUTPUT TO a CRITICAL LOAD 20009045 SEE SHEET 33 of 34 FOR DETAILS 9 9 eee 2000004 A AC INPUT FROM UPM 2 9 SHEET 33 of 34 FOR DETAILS d d cba GROUND KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION NOTE 1 Metal shields covering wiring terminals must be removed to access terminals 2 80 40 must be wired as 80 50 3 160 100 must be wired as 160 120 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 419 of 34 REVISION D DATE 063006 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION 000090099 000090099 0909099909099 2000090099 00000990090 0900099090909
3. lt 660 3 h 26 01 418 8 1481 5 18 9 1 1 m I LE TA 1614 57 163 5 130 11 IF zd to RO pu 1 40 1 6 25 45 15 88 1 1 00 5 5 63 00 q ib I 86 b 3 39 5 24 pd i dh 52 282 11 10 381 E 15 001 2 418 18 821 12 18 q 629 24 16 614 26 535 162 30 00 o 9 181 15 31 01 40 KVA AND 80 KVA UPS WITH SIDECAR Dimensions are in millimeters inches 26 96 oo CONDUIT ENTRY PLATES X 680126 11 TOP VIEW 1X CONDUIT ENTRY PLATE TYPICAL TOP AND BOTTOM 1614 571 X 680026 77 BOTTOM VIEW DESCRIPTION UPS SIDECAR DIMENSIONS DRAWING 164201546 8 SHEET 2 of 4 REVISION B DATE 992107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 69 INSTALLATION INFORMATION A 70 LESS 1874 mL 13 8 le Ee S d os s 56 50 m
4. olo EL UD NEUTRAL eee ot lt TERMINAL TB1 AC OUTPUT TO OI I Er CRITICAL LOAD o O o 9 o O oi v A B C SHEET 34 of 34 SYSTEM LOAD FEE FOR DETAILS BREAKER SLB OP TIONAL SLB 9 90 MODULE OUTPUT a BREAKER 1 MOB 1 9990909 00599 o MODULE OUTPUT ac BREAKER 2 MOB 2 i INPUT FROM UPM 2 2020909 SEE SHEET 33 of 34 FOR DETAILS ah pa um 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION WITH SLB GROUND NOTE 1 Metal shields covering wiring terminals must be removed to DESCRIPTION BOWER TERMINAL LOCATIONS access terminals DRAWING NO SHEET 2 80 40 must be wired as 80 50 164201546 6 20 0194 3 160 100 must be wired as 160 120 REVISION p 963006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 49 INSTALLATION INFORMATION 40 20 40 30 40 40 K
5. UPS SIDECAR ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES TOP VIEW e e di 18 h a 0 Ip dh d ce a E UPS SIDECAR BOTTOM ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES BOTTOM VIEW 80 KVA UPS DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO 164201546 5 SHEET 10f3 REVISION A DATE 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com A 27 INSTALLATION INFORMATION
6. Ja a z S GROUND 40 40 KVA 208 208V PARALLEL REDUNDANT CONFIGURATION NOTE Metal shields covering wiring terminals DESCRIPTION POWER TERMINAL LOCATIONS must be removed to access terminals DRAWING NO 164201546 6 SHEET 13 ot34 REVISION E DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION 0009090000 0009000000 HHHEHHHEH ja m fil lt NEUTRAL TERMINAL TB1 E AC OUTPUT TO CRITICAL LOAD WITHOUT SLB 159 lt A B C 3 SEE SHEET 31 of 34 7h FOR DETAILS MODULE OUTPUT gt BREAKER 1 MOB 1 MODULE OUTPUT gt BREAKER 2 MOB 2 AC INPUT FROM UPM 2 A B C SEE SHEET 31 of 34 FOR DETAILS Ja a a GROUND 80 40 80 50 80 60 80 80 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION DESCRIPTION NOTE Metal shields covering wiring terminals POWER TERMINAL LOCATI
7. OPTIONAL 99906909 P AC INPUT TO BYPASS Ob SEE SHEET 28 of 34 80805027 FOR DETAILS BYPASS INPUT e s3 BREAKER OPTIONAL 999090 800059 BYPASS SWITCH MBP kooocos 2060 6 MAINTENANCE ISOLATION SWITCH MIS AC OUTPUT TO CRITICAL LOAD 9090909 gt SEE SHEET 27 of 34 FOR DETAILS E 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 480 480 MAINTENANCE BYPASS CONFIGURATION WITH BIB AND RIB OPTIONS NOTE 1 Metal shields covering wiring terminals must be removed to DESCRIPTION POWER TERMINAL LOCATIONS access terminals DRAWING NO SHEET 164201546 10 of 34 2 80 40 must be wired as 80 50 REVISION IUE 3 160 100 must be wired 160 120 i C 062806 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com A 39 INSTALLATION INFORMATION A 40 TERMINAL 1 NEUTRAL V MODULE OUTPUT E BREAKER 1 MOB 1 599999999 o 0000909009090
8. Ler 58 1 51 22 LSB RA REL 5 LSS LSS LSS a a 221 LSS Sa EM Laas LSS SS SSS Saas LLL 222 221 RD lt ILL SSS LS P C LSS a a 2 4 SS m Eum 2222 22 23 LSS SSS 2 2229 LSS SSS RI Ss SSS S53 EL Maan gt gt s jp n a aa aan Sere E nY mm n 2 2 2 2 SBS RI SSS Tn 5 SSS FA R M SSS RET SSS gt s Rm 5 pam SSS FF LSB SSS m EL SSS 2 Run n ja Sasa SS SSS LSS SS SIDECAR BATTERY CABINET 160 kVA UPS CABINET TYPICAL MAINTENANCE BYPASS OR STANDALONE PARALLEL REDUNDANT CONFIGURATION DESCRIPTION TyPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR DRA
9. o 5 a _ r _ n mu a uA Lm _ ma RM M1 LL Lm f man ee o La mn _ Lm mn man mn M La pn ea ma lt ee o _ aaa n L a mn PN PN PM aa PN RM La mn ma L mg a SSS LL mA ma man mn L _ ma P S RM LR ma rs i o UPM 1 UPM 2 Figure 2 2 Typical Line up and Match Parallel Redundant System 80 kVA System Shown 2 4 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLING THE UPS SIDECAR 1 Verify that the UPM 1 is properly installed and secured Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for installation instructions 2 OnUPM 1 if not already removed remove the screw securing the bottom of the UPS Sidecar front panel see Figure 2 1 on page 2 3 Lift up the panel and remove UPM 1 if not already removed remove
10. gt NEUTRAL OfO 9 AC OUTPUT TO CRITICAL 9 9 99 LOAD WITHOUT SLB n B C TERMINAL TB1 SEE SHEET 32 of 34 FOR DETAILS SYSTEM LOAD BREAKER 1 SLB 1 AC OUTPUT TO CRITICAL OPTIONAL LOAD WITH SLB A B C SEE SHEET 30 of 34 FOR DETAILS 3630 MODULE OUTPUT al BREAKER 1 MOB 1 ru 92096 p MODULE OUTPUT gt INPUT FROM 2 2 2 A 626926 lt SEE SHEET 32 of 34 Lerner P FOR DETAILS H 120 100 120 120 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION NOTE 1 Metal shields covering wiring DESCRIPTION BOWER TERMINAL LOCATIONS terminals must be removed to DRAWING NO SHEET 164201546 6 18 of 34 2 80 40 must be wired as 80 50 REVISION DATE 062006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 47 INSTALLATION INFORMATION A 48 TERMINAL 1 MODULE OUTPUT BREAKER 1 MOB 1 MODULE OUTPUT BREAKER 2 MOB 2 80 40 80 50 80 60 80 80
11. 903 8 1481 5 35 6 1 1 1 CONDUIT ENTRY PLATE P 226 8 9 X 718 28 3 H CONDUIT ENTRY PLATE q 1614 511 X 680126 771 163 5 ied VIEW 130 11 q 8 4 Bg V Lt J 40 1 6 24 3 1 0 5 88 7X M 6 0 V 133 5 2 k CONDUIT ENTRY PLATE i AND BOTTOM n 11624 57 X 68026 77 381 to 115 01 or 418 18 8 4 BOTTOM VIEW 629 24 8 L 674 26 535 762 30 0 9 786 3 31 0 12 11 50 X 15 88 62 SLOT 8X 120 KVA AND 160 KVA UPS DESCRIPTION UPS SIDECAR DIMENSIONS WITH SIDECAR SIDEC DRAWING NO 1645015468 SHEET 4of4 Dimensions are in millimeters inches REVISION A DATE 931505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 71 INSTALLATION INFORMATION This page intentionally left blank A 72 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com 164201586
12. 4 4 Figure 4 2 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 480 480V with Optional RIB 4 5 Figure 4 3 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 208 208V and 80 40 80 50 80 60 80 80 and 120 100 and 120 120 kVA 480 480V with MBP and MIS 4 6 Figure 4 4 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 208 208V and 80 40 80 50 80 60 80 80 and 120 100 and 120 120 kVA 480 480V with Optional RIB 4 7 gue 4 5 UPS Sidecar Controls Bypass 80 40 80 50 80 60 80 80 kVA 208 208V and 160 100 160 120 and 160 160 kVA 480 480V with and 5 4 8 Figure 4 6 UPS Sidecar Controls Bypass 80 40 80 50 80 60 80 80 kVA 208 208V and 160 100 160 120 and 160 160 kVA 480 480V with Optional RR 4 9 Figure 4 7 UPS Sidecar Controls Parallel Redundant 40 20 40 30 40 40 kVA 480 480V with MOBs and Optional SLB 4 10 Figure 4 8 UPS Sidecar Controls Parallel Redundant 40 20 40 30 40 40 kVA 208 208V and 80 40 80 50 80 60 80 80 and 120 100 and 120 120 kVA 480 480V with MOBs and Optional SLB 4 11 Figure 4 9 UPS Sidecar Controls Parallel Redundant 80 40 80 50 80 60 80 80 kVA 208 208V and 160 100 160 120 a
13. 4 lt _ MAINTENANCE ISOLATION SWITCH MIS F SEE SHEET 24 of 34 FOR DETAILS 120 100 120 120 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION NOTE Metal shields covering wiring terminals must be removed to access terminals DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 4 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 33 INSTALLATION INFORMATION AC INPUT TO BYPASS A B C 00009000900 0009000900 WAU SEE SHEET 23 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD A B C SEE SHEET 23 of 34 FOR DETAILS BYPASS INPUT BREAKER BIB MAINTENANCE BYPASS SWITCH MBP MAINTENANCE ISOLATION SWITCH MIS 40 20 40 30 40 40 KVA 208 208V AND 80 40 80 50 80 60 80 80 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION WITH OPTIONAL BIB NOTE 1 Metal shields covering wiring terminals must be removed to access
14. m m m 00900009009 56602 b ch J 40 20 40 30 40 40 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION AC OUTPUT TO CRITICAL LOAD B SHEET 29 of 34 FOR DETAILS MODULE OUTPUT BREAKER 2 MOB 2 AC INPUT FROM UPM 2 A B C SEE SHEET 29 of 34 FOR DETAILS GROUND DESCRIPTION BOWER TERMINAL LOCATIONS NOTE Metal shields covering wiring terminals must be removed to access terminals DRAWING NO 164201546 6 SHEET 11 of 34 REVISION DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION TERMINAL 1 NEUTRAL 000000000 000000000 000000000 09000000009 000000000 000000000 000000000 000000000 IIT 5 je P AC OUTPUT TO CRITICAL LOAD B SHEET 30 of 34 MODULE OUTPUT BREAKER 1 MOB 1 ole o d FOR DETAILS SYSTEM LOAD BREAK ER SLB OPT
15. a SHEET 27 of 34 FOR DETAILS MAINTENANCE BYPASS SWITCH MBP 9990909 Los OH MAINTENANCE ISOLATION SWITCH MIS AC OUTPUT TO CRITICAL LOAD 2920209 A B C gt Tol iol lo SEE SHEET 27 of 34 FOR DETAILS 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION NOTE 1 Metal shields covering wiring terminals must be removed to DESCRIPTION POWER TERMINAL LOCATIONS access terminals DRAWING NO SHEET 164201546 34 2 80 40 must be wired as 80 50 REVISION aana DATE pele 3 160 100 must be wired as 160 120 C 062806 A 38 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 00990009909 AC INPUT TO UPS T 01 U oO 9 99e 9 SEE SHEET 28 of 34 FOR DETAILS E RECTIFIER INPUT I BREAKER RIB
16. DESCRIPTION SCRIPTION POWER TERMINAL LOCATIONS REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION NOTE Metal shields covering wiring terminals must be removed to gain access to terminals p u m 959599595 000000000 E AC INPUT TO UPS RECTIFIER eo SEE SHEET 22 of 34 a RECTIFIER INPUT FOR DETAILS P BREAKER RIB ee poor OPTIONAL P 0 AC INPUT TO BYPASS eo hoon B gt olelo SEE SHEET 21 of 34 Ee FOR DETAILS OPTIONAL P h o K30 o m MAINTENANCE SWITCH MIS t BYPASS SWITCH MBP M o o ld AC OUTPUT TO Ae CRITICAL LOAD SEE SHEET 21 of 34 FOR DETAILS ree X P dh H 40 20 40 30 40 40 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION WITH BIB AND RIB OPTIONS DESCRIPTION POWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 2 of 34 REVISION D DATE 092107 EATON
17. vens 208 208 208 208 208 EJ AC Input to Maintenance Bypass without BIB or RIB or dual feed with BIB and RIB AMPS 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or kcmil EB each Number per Phase Minimum Conductor Size AWG or kcmil m iy i a EB Number per Phase each AC Input to Optional RIB 3 Phases 1 Ground AMPS Minimum Conductor Size or kcmil reti EB each Number per Phase AC Output to Critical Load Full Load Current AMP 3 Phases 1 Neutral if required E 1 Ground Minimum Conductor Size AWG or kcmil 2 0 2 0 4 0 250 2 0 each d 1 1 1 1 2 Number per Phase NOTE Callout letters and C to drawing 164201546 3 sheets 1 of 11 50f 11 and 9 of 11 AC Input to Maintenance Bypass single feed with BIB or single feed with BIB and RIB AMPS 3 Phases 1 Neutral if required 1 Ground DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 SHEET 4 of 40 REVISION D DATE 092107 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com A 17 INSTALLATION INFORMATION Table C INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9390 UPS Sidecar Maintenance Bypass 480 480V Units Rating 50 60 Hz O WI W W Basic Unit Basic Unit Rating
18. J3 TWISTED PAIR 1234567890 DESCRIPTION INTERFACE AND CONTROL WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201546 7 SHEET 4 of 4 REVISION p 062006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION A 68 100 3 27 57 660 3 26 00 29 56 656 9 97 25 86 750 9 FRONT VIEW Dimensions are in millimeters inches i E s 1874 73 18 1 0 5 s 142 3 162 5 60 30 00 946 6 31 21 RIGHT SIDE VIEW 40 kVA and 80 kVA UPS WITH SIDECAR DESCRIPTION UPS SIDECAR DIMENSIONS DRAWING 164201546 8 SHEET 1 of 4 REVISION B DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION
19. 6 42 4 975 6 50 Slotted DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 SHEET Gor 0 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION Table K UPS Sidecar 1 1 Parallel Redundant Power Cable Terminations 120 100 120 120 480 480V Size of Pressure Tightening Torque Type Terminal Function Function Termination Nm Ib in Screw 1 44 350 kcmil 20 3 180 3 16 Hex 1 44 350 kcmil 3 16 Hex Phase C 1 4 350 kcmil 3 16 Hex AC Output to Critical Load Phase 1 246 500 kcmil 1 2 Hex without SLB Phase 1 6 500 kcmil 1 2 Hex 1 1 1 1 AC Input from UPM2 to Phase A MOB 2 standalone Phase B installation Phase C 6 500 kcmil 1 2 Hex AC Output to Critical Load Phase 4 350 kcmil 3 16 with SLB Phase 1 4 350 kcmil 3 16 Hex Phase C 4 350 3 16 Neutral Neutral 8 6 250 kcmil 5 16 Hex Ground Ground 4 14 1 0 3 Slotted Table L UPS Sidecar 1 1 Parallel Redundant Power Cable Terminations 80 40 80 50 80 60 80 80 208 208V Size of Pressure Tightening Torque Type Terminal Function Function Termination Nm Ib in Screw AC Input from 2 to 2 0 250 kcmil 1 275 5 16 He
20. SINGLE FEED JUMPER REMOVE FOR AC INPUT TO BYPASS A E6 E7 E8 gt C AC OUTPUT TO CC DUAL FEED BREAKER RIB DUAL FEED C CN BYPASS INPUT BREAKER BIB MAINTENANCE ae BYPASS SWITCH RECTIFIER MBP BATTERY CONVERTER pe poems a 4 E5 was M 2 if MAINTENANCE ISOLATION SWITCH MIS INVERTER a i T4 Powerware 9390 UPS CABINET UPS Sidecar MAINTENANCE BYPASS WITH BIB AND RIB 80 40 80 50 80 60 80 80 kVA 480 480V 1 Remove jumper for dual feed 2 For 80kVA 480 480V dual feed move BIB wires from E1 22 to E6 E7 E8 3 If the load requires a neutral a bypass neutral feeder must be supplied NOTE CRITICAL LOAD DESCRIPTION UPS SIDECAR ONELINE DRAWINGS DRAWING NO 164201546 3 SHEET REVISION DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION Co Co BATTERY 1 TN UPM 1 E6 UPS Sidecar CABINET oo EZ 2 E12
21. 5 The basic environmental requirements for operation of the UPS Sidecar are Ambient Temperature Range 0 407 32 104 F Recommended Operating Range 20 25 68 77 Maximum Relative Humidity 9596 noncondensing DESCRIPTION BHYSICAL FEATURES AND REQUIREMENTS DRAWING NO 164201546 2 SHEET 1 of 1 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com 5 INSTALLATION INFORMATION AC INPUT TO UPS Mta E E2 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E RECTIFIER BATTERY CONVERTER OOo __ 4 5 INVERTER 1 Ta j E7 E8 E12 5 K3 MAINTENANCE ISOLATION SWITCH KN MIS Powerware 9390 UPS CABINET DIGIT NOTE 1 of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the UPS Sidecar bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the UPS Sidecar 2 Remove jumper for dual feed 3 If the load requires a neutral a bypass neutral feeder must be supplied AC INPUT TO BYPASS Ay E6 E7 E8 MAINTENANCE BYPASS SWITCH gt E9 E10 E11 CRITICAL
22. Table D INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9390 UPS Sidecar 1 1 Parallel Redundant 208V eR sns L7 m LLL M and Bypass Input VOLTS 208 s VOLTS 208 208 208 208 AC Input from UPM Full Load Current for each Module AMPS 3 Phases 1 Neutral if required 1 Ground For customer supplied wiring in a standalone installation refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for wire size Wiring for line up and match installation is factory supplied AC Output to Critical Load Full Load Current AMPS 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or kcmil ME p Number per Phase each NOTE Callout letter D maps to drawing 164201546 3 sheet 11 of 1 Table E INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9390 UPS Sidecar 1 1 Parallel Redundant 480V Trt Rating 50 60 Hz Basic Unit Rating ES Ges 59 100 120 kVA NOS 2 GS 2 Input and Bypass Input VOLTS 480 480 480 480 480 480 480 Output VOLTS 480 480 480 480 480 480 480 AC Input from UPM Full Load Current for each Module AMPS 120 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size for each Module Number per Phase for each Module Minimum Conductor Size for each For customer supplied wiring in a standalone installation refer to the applicabl
23. gt TO m INVERTER ES EIG EU CRITICAL LOAD 1 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT OR HIGHER UPS Sidecar MAINTENANCE BYPASS WITH BIB CONFIGURATION 120 100 AND 120 120 kVA 480 480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT B OR HIGHER NOTE 1 Remove jumper for dual feed 2 If the load requires a neutral a bypass neutral feeder must be supplied DESCRIPTION UPS ONLINE ONELINE DRAWINGS DRAWING 164201546 3 REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS E6 E7 a BYPASS INPUT BREAKER BIB SEE NOTE 1 DUAL FEED Ki joe K5 MAINTENANCE BYPASS SWITCH RECTIFIER CONVERTER Mb 4 5 MAINTENANCE ISOLATION SWITCH MIS C E9 E10 E11 T 0 INVERTER mie CRITICAL LOAD 1 Powerware 9390 UPS CABINET DIGIT OR HIGHER UPS Sidecar MAINTENANCE BYPASS WITH BIB CONFIGURATION 160 100 160 120 and 160 160 kVA 480 480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT B OR HIGHER NOTE 1 Move bypass contactor wires to bypass terminals for dual feed DESCRIPTION UPS SIDECAR ON
24. 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS A B C vu a NANGIN SEE SHEET 23 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD F OSOSSy SEE SHEET 23 of 34 FOR DETAILS a a BL BYPASS SWITCH MBP Cag TIN No 3989 lt _ MAINTENANCE 5 ISOLATION SWITCH MIS L S AN 18 40 20 40 30 40 40 KVA 208 208 AND 80 40 80 50 80 60 80 80 480 480V MAINTENANCE BYPASS CONFIGURATION NOTE 1 Metal shields covering wiring terminals must be removed to access terminals 2 80 40 must be wired as 80 50 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING 164201546 6 SHEET 3 of 34 REVISION D DATE 992107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS A B C Di jan m o 00090090009 __ SEE SHEET 24 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD MAINTENANCE BYPASS SWITCH MBP
25. FUSE FUSE N RECTIFIER STATIC SWITCH MOB 1 MOB 2 BATTERY CONVERTER 2 9 INVERTER FUSE C E4 BATTERY SLB BREAKER OPTIONAL O A AC Input to UPS Rectifier dual feed Y OUTPUT TO CRITICAL LOAD E9 E10 E11 5 E1 2 E6 BATTERY E CABINET E3 SEE NOTE 2 E8 E12 FUSE FUSE RECTIFIER STATIC Y CONVERTER gm INVERTER FUSE E4 E5 BREAKER B AC Input to UPS Rectifier single feed and Bypass single and dual feed DC Input from Battery D Output to Critical Load Overcurrent Protection Provided by Others TYPICAL PARALLEL REDUNDANT SYSTEM 1 1 CONFIGURATION NOTE 1 UPM and system bypass input feeds must come from the same source DESCRIPTION 2 Remove jumper for dual feed UPS SIDECAR ONELINE DRAWINGS 3 If the load requires a neutral a bypass DRAWING 164201546 3 SHEET 41 of 14 neutral feeder must be supplied 5 REVISION A DATE 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION Table B INPUT OUTPUT Ratings amp External Wiring Requirements for Powerware 9390 UPS Sidecar Maintenance Bypass 208 208V m oe e and Bypass Input 208 208 208 KEN 2
26. Ss REL 53 LSS SSS S o ann LSS LSS SSS ja m SS SS pa SSS o o o o oo 55 s 6 e cc RD AT FT BATTERY CABINET 80 kVA UPS CABINET 1 80 kVA UPS CABINET 2 BATTERY CABINET TYPICAL LINE UP AND MATCH PARALLEL REDUNDANT CONFIGURATION DESCRIPTION TYPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR DRAWING NO 164201546 1 SHEET 3 of 3 REVISION A DATE 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION 1 The UPS Sidecar equipment operating environment must meet the weight requirements shown in the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 plus 150 pounds for the UPS Sidecar Size requirements are shown in Drawing 164201546 8 starting on page 68 2 Do not tilt cabinets more than 10 during handling 3 Dimensions are in millimeters inches 4 The clearances required around the UPS Sidecar cabinet are shown in Table A Table A UPS Sidecar Clearances From Top of Cabinet Minimum clearance over the UPS Sidecar is 457 2 mm 18 for ventilation From Front of Cabinet 914 4 mm 36 working space From Back of Cabinet None Required From Right Side of Cabinet None Required
27. 0 60 80 80 480 480V 3 16 Hex Terminal Function AC Input to Maintenance Bypass Bypass Input with Optional BIB Terminal Block Rectifier Input with Optional RIB Terminal Block AC Output to Critical Load Table H UPS Sidecar Maintenance Bypass Power Cable Terminations Function Phase A Size of Pressure Termination 4 350 kcmil Tightening Torque Nm Ib in 20 0 177 Type Screw Phase B 4 350 kcmil 20 0 177 Phase C Phase A 4 350 kcmil 14 2 0 20 0 177 13 5 120 Phase B 14 2 0 13 5 120 Phase C Phase A 14 2 0 14 2 0 13 5 120 14 2 0 13 5 120 Phase Phase 14 2 0 14 2 0 13 5 120 13 5 120 14 2 0 177 177 120 120 120 13 5 120 120 120 120 120 13 5 120 Phase 14 2 0 120 100 120 120 480 480 13 5 120 Terminal Function Bypass Input with Optional BIB Terminal Block Rectifier Input with Optional RIB Terminal Block AC Input to Maintenance Bypass AC Output to Critical Load Terminal Block Function Phase A Size of Pressure Termination 6 500 kcmil Tightening Torque Nm Ib in 56 5 500 Type Screw 1 2 Hex Phase B 6 500 kcmil 56 5 500 1 2 Hex Phase C Phase A 6 500 kcmil 6 500 k
28. 164201586 Rev www powerware com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 208 208V AND 80 40 80 50 80 60 80 80 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION MOB INPUT AND LOAD OUTPUT TERMINAL DETAIL C 4 PHASE A TB OUTPUT e TO CRITICAL LOAD C PHASE C 95050 MOB 2 gt 9 5 br br tol hg 95050 iL PHASE C AC INPUT PHASE B FROM UPM 2 PHASE A DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 221 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 120 100 120 120 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION MOB INPUT AND LOAD OUTPUT TERMINAL DETAIL lt PHASE A gt AC OUTPUT lt PHASE B TO CRITICAL LOAD PHASE L E 29069 o 9 6 9 9 MOB 2 49 0 0 PHASE C
29. Ground 4 14 1 0 Slotted Table N UPS Sidecar 1 1 Parallel Redundant Power Cable Terminations 40 20 40 30 40 40 480 480V Terminal Function AC Input from UPM2 to MOB 2 standalone installation AC Output to Critical Load without SLB Terminal Block AC Output to Critical Load with SLB Function Phase A Size of Pressure Termination 14 3 0 Tightening Torque Nm Ib in 5 6 50 Type Screw Slotted Phase B 14 3 0 Slotted Phase C Phase A 14 3 0 14 2 0 Slotted 3 16 Hex Phase B 14 2 0 3 16 Hex Phase C Phase A 14 2 0 14 3 0 3 16 Hex Slotted Phase B i i 1 1 14 3 0 Slotted Phase C 1 14 3 0 Slotted Neutral Neutral 4 414 1 0 Slotted Ground Ground 2 14 1 0 Slotted DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 SHEET g of10 REVISION E DATE 092107 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION 15 Table O lists the maximum rating for rectifier input circuit breakers and Table P lists the maximum rating for bypass input circuit breakers Table O Maximum UPS Sidecar Rectifier Input Circuit Breaker R
30. S PHASE OBORO 5 q 9 MBP 5 5 D 2H q eJ he 68680 n PHASE TB gt OUTPUT PHASE B TO CRITICAL LOAD E PHASEC gt DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 24 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 53 INSTALLATION INFORMATION 120 100 120 120 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION INPUT AND LOAD OUTPUT TERMINAL DETAIL PHASEA TB lt INPUT TO BYPASS PHASE AC INPUT PHASE B TO UPS RECTIFIER 2680 B ers 08080 lt lt PHASEA 15 gt AC OUTPUT PHASE B TO CRITICAL LOAD PHASE Es DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 25 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerwar
31. UPSKVA kVA UPSKVA 20 30 30 and Bypass Input VOLTS 480 480 E E KEH 480 480 480 Output VOLTS 480 480 480 480 480 480 480 480 480 AC Input to Maintenance Bypass without BIB or RIB or dual feed with BIB and RIB AMPS 3 Phases 1 Neutral if required 1 Ground single feed with BIB and RIB AMPS 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or Number per Phase each AC Input to Optional RIB 3 Phases 1 Ground Minimum Conductor Size AWG or kcmil Number per Phase each 4 di m Minimum Conductor Size AWG or kcmil e 1 0 4 0 4 0 Number per Phase each AC Input to Maintenance Bypass single feed with BIB or ie 1 0 4 0 4 0 AC Output to Critical Load Gunem 24 36 48 72 120 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size AWG or kcmil 6 4 4 2 1 1 0 4 0 4 0 each 1 1 1 1 1 1 1 1 Number per Phase NOTE Callout letters and map to drawing 164201546 3 sheets 1 of 11 2 of 11 3 of 11 4 of 11 5 of 11 6 of 11 7 of 11 8 of 11 and 9 of 11 DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 TET 20110 REVISION D DATE 061507 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION
32. E T N Powerware Powerware 9390 UPS Sidecar Installation and Operation Manual For use with 40 80 kVA and 100 160 kVA UPS Models IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the equipment and save this manual for future reference Consignes de s curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS CE MANUEL CONTIENT DES CONSIGNES DE SECURITE IMPORTANTES Eaton and Powerware are registered trademarks of Eaton Corporation or its subsidiaries and affiliates Copyright 2004 2007 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Table of Contents 1 Introduction costa ect ee ee re eee ee ee et To Sa dr desee NE ye Ae a SSS 1 253 Using This Manual Led p LYS ot ed 13 Conventions Used in This Manual TAS Safety Warnings isset tees et ae bb eee andes tec oet um el d te ete a 15 For More Information 16 Getting Help Section Installation 2 Installing the UPS Sidecar eR RE YR ERE ERE aud 2 1 Install
33. MOB 2 AUX 2 CONTACT NO 10 e amp MOB 2 AUX 2 CONTACT COMMON NOTE 1 Alarm displays as Building Alarm 2 on the UPS Control Panel Display Screen unless the alarms are programmed to display the alarm functional name 2 Use twisted pair wires for each alarm input and common DESCRIPTION INTERFACE AND CONTROL WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO SHEET 164201546 7 2 of 4 REVISION D DATE 063006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION BackUp Control Pull Chain Wiring Terminations From To UPM 1 TB2 1 Bldg Alm 2 UPS Sidecar TB1 5 MOB 1 Aux 2 NO UPM 2 TB2 1 Bldg Alm 2 UPS Sidecar TB1 9 MOB 2 Aux 2 NO UPM 1 TB2 2 Bldg Alm Common UPM 2 TB2 2 Bldg Alm Common UPS Sidecar TB1 6 MOB 1 Aux 2 Common UPS Sidecar TB1 10 MOB 2 Aux 2 Common UPM 1 TB2 1 Bldg Alm 2 UPM 1 2 3 Byp UPM 1 TB2 2 Bldg Alm 2 Common UPM 1 TB2 4 Byp Common UPM 2 TB2 1 Bldg Alm 2 UPM 2 TB2 2 Bldg Alm 2 Common TWISTED PAIR TB1 110 2 O 210 3 O 3 O 4 O 4 O 5 O 5 OF 6 O 6 CX 710 710 8 O 8 O 9 O 10 10 CX TB2 TWISTED PAIR UPM 2 TB2 3 Byp UP
34. SEA DESCRIPTION UPS SIDECAR ONELINE DRAWINGS 2 Remove jumper for dual feed 3 If the load requires a neutral a bypass DRAWING NO 164201546 3 SHEET 2 of 11 neutral feeder must be supplied REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO UPS See EA AC INPUT TO BYPASS 1 2 SINGLE FEED JUMPER REMOVE FOR DUAL FEED E6 E7 E8 E12 5 KN E RECTIFIER BATTERY CONVERTER ELES INVERTER t ISOLATION SWITCH MIS E6 E7 E8 MAINTENANCE BYPASS SWITCH MBP 5 E9 E10 E11 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT B OR HIGHER NOTE 1 A minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the UPS Sidecar bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the UPS Sidecar 2 Remove jumper for dual feed 3 If the load requires a neutral a bypass neutral feeder must be supplied UPS Sidecar AC OUTPUT oh TO CRITICAL LOAD MAINTENANCE BYPASS CONFIGURATION 120 100 AND 120 120 kVA 480 480V WITH UP
35. AC INPUT PHASE B FROM UPM 2 PHASE A DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 32 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION TERMINAL DETAIL PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C O U U 60605 1 A 2090909 w on 1 U 1 U 2 A 20809809 O IO GENE PHASE C AC INPUT PHASE B FROM UPM 2 PHASE A DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING 164201546 SHEET 33 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION SLB OUTPUT TERMINAL DETAIL PHASE A AC OUTPUT PHASE B TO CRITICA
36. Indicates the circuit breaker is in the On position OFF Indicates the circuit breaker is in the Off position PHASE The word phase RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center P e o 4 2 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION 4 4 UPS Sidecar Controls Figure 4 1 through Figure 4 8 identify and show the location of the controls on the Powerware 9390 UPS Sidecar operation manual listed in paragraph 1 5 and have thorough knowledge of UPS operation before attempting NOTE fead the operation sections of this manual the applicable Powerware 9390 installation and to operate any of the UPS Sidecar controls The UPS Sidecar can contain the following controls Maintenance Bypass Configuration e Maintenance Bypass Switch Standard Maintenance Isolation Switch Standard Bypass Input Breaker Optional Rectifier Input Breaker Optional Parallel Redu
37. 1083 4 50 3 762 2 0 142 11 2 0 30 0 5 9 862 6 1 134 01 FRONT VIEW RIGHT SIDE VIEW 120 KVA AND 160 KVA UPS WITH SIDECAR DESCRIPTION UPS SIDECAR DIMENSIONS DRAWING NO 164201546 8 SHEET 30f 4 REVISION A DATE 031505 Dimensions are in millimeters inches EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION
38. Configuration Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for parallel theory of operation 3 2 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com Chapter 4 4 1 4 2 UPS Sidecar Features Controls and Operation UPS Sidecar Standard Features Options 4 1 1 4 2 1 The UPS Sidecar has many standard features that provide cost effective and consistently reliable power distribution The descriptions provide a brief overview of the UPS Sidecar controls and standard and optional features Maintenance Bypass Configuration A Maintenance Bypass switch MBP in combination with the Maintenance Isolation switch MIS can be used to completely isolate the UPS during service The UPS can be serviced or replaced without interrupting power to critical systems Parallel Redundant Configuration Module Output Breakers 1 and 2 enable two UPS modules to be paralleled together for redundancy An optional System Load Breaker provides output control to the critical load for the whole system Customer Interface The UPS Sidecar uses one UPS building alarm input for Maintenance Bypass Switch Monitoring The building alarm is used to detect when the Maintenance Bypass switch is closed and the system is on bypass Installation Features The UPS Sidecar is factory installed to the side of the UPS cabinet Power wiring can be routed
39. Remove the screw securing the bottom of the UPS Sidecar front panel Lift up the panel and remove Verify that the UPS Sidecar circuit breakers and switches are set as follows MBP MIS CLOSED BIB if installed CLOSED RIB if installed CLOSED Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel Start the UPS in Normal mode according to the instructions in the operation chapter of the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 Transferring the UPS to Maintenance Bypass CAUTION Only trained personnel familiar with the operation of this equipment should transfer loads Failure to follow this transfer sequence may cause loss of power to loads or overload protection devices to activate CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities gt Press the CONTROLS pushbutton on the main menu bar The System Controls screen appears Press the BYPASS pushbutton on the System Controls menu bar The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source If the bypass source is not available the power processor remains on and an alarm sounds Verify that the BYPASS status indicator is illuminated indicating the UPS is operating in Bypass mode Press the gt pushbutton on the System Controls screen to display System
40. TERMINAL DETAIL PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE C AC OUTPUT TERMINAL BLOCK 9 Qu Sy US 8 7 2 2 C 9 PHASE A AC INPUT FROM UPM 2 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 1642015466 SHEET 29 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 208 208V AND 40 20 40 30 40 40 KVA 480 480V AND 80 40 80 50 80 60 80 80 KVA 480 480V AND 120 100 120 120 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION SLB OUTPUT TERMINAL DETAIL PHASE A AC OUTPUT PHASE B TO CRITICAL LOAD PHASE PUSH TO TRIP SLB C 65696 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 30 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual
41. UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 208 208V AND 80 40 80 50 80 60 80 80 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION INPUT AND LOAD OUTPUT TERMINAL DETAIL m CREER 4 PHASE AC INPUT C lt PHASEB BYPASS WITH BIB C lt PHASE C PHASE A AC INPUT TO PHASE B PYPASS PHASE WITHOUT BIB 9 q B Gsm NG a ee 4 PHASE A TB gt h AC OUTPUT 8 PHASE B TO CRITICAL gt LOAD dp 4 PHASE C PECES DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 SHEET 23 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 120 100 120 120 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION INPUT AND LOAD OUTPUT TERMINAL DETAIL PHASE A AC INPUT PHASEB TO BYPASS
42. by the manufacturer of such equipment parts or materials and are not included as part of this Warranty Batteries are not warranted by Eaton THIS WARRANTY IS THE END USER S SOLE REMEDY AND IS EXPRESSLY IN LIEU OF AND THERE ARE NO OTHER EXPRESSED OR IMPLIED GUARANTEES OR WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PURPOSE WHICH ARE EXPRESSLY DISCLAIMED LIMITATION OF LIABILITY In no event shall Eaton be liable for any indirect incidental special or consequential damages of any kind or type whatsoever or based on any claim or cause of action however denominated Eaton shall not be responsible for failure to provide service or parts due to causes beyond Eaton s reasonable control In no case will Eaton s liability under this Warranty exceed the replacement value of the Warranted Items END USER S OBLIGATIONS In order to receive the benefits of this Warranty the End User must use the Product in a normal way follow the Product s user s guide and protect against further damage to the Product if there is a covered defect OTHER LIMITATIONS Eaton s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it including interest charges if any During such time as Eaton has not received payment of any amount due to it for the Product in accordance with the contract terms under which the Product is sold Eaton shall have no obligation under this Warranty Als
43. cabinet optional components and accessory installation instructions including site preparation planning for installation and wiring and safety information Detailed illustrations of cabinets and optional accessories with dimensional and connection point drawings are provided UPS operation including UPS cabinet controls functions of the UPS standard features and optional accessories procedures for starting and stopping the UPS and information about maintenance and responding to system events Communication capabilities of the UPS system Visit www powerware com or contact your Eaton service representative for information on how to obtain copies of these manuals 1 6 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 6 INTRODUCTION Getting Help If help is needed with any of the following Scheduling initial startup Regional locations and telephone numbers e A question about any of the information in this manual Aquestion this manual does not answer Please call the Eaton Help Desk for Powerware products at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 7 INTRODUCTION This page intentionally left blank 1 8 EATON Powerware 9390 UPS Sidecar Instal
44. kit Secure the large nut on the UPM 2 hinge Continue to paragraph 2 4 2 4 Screw ae and Four Washers Existing from Kit Screw UPM 1 UPS Sidecar gt lt UPM 2 Small Flat Bracket from Kit EA cd 9 Top View with Small Bracket UPM 1 UPS Sidecar gt lt UPM 2 Large Angle Bracket from Kit Pp Existing Hinge M4 Screws from Kit Nut from Kit Front View with Large Angle Bracket Figure 2 3 UPM 1 to UPM 2 Joining Brackets EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLING THE UPS SIDECAR 2 4 2 Installing Line up and Match Parallel Redundant Power Wiring NOTE Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes or remove knockouts see Drawing 164201546 5 starting on page A 27 NOTE Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet wiring information and conduit and terminal locations CAUTION Specified wiring and the MOB and SLB breakers for the UPS Sidecar are rated for parallel redundant service only DO NOT use as a parallel capacity system 1 Verify the UPS system is turned off and all power sources are removed Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1
45. notes and new terms where they are defined Screen type represents information that appears the screen or LCD Icon Description Information notes call attention to important features or instructions In this manual the term UPS refers only to the UPS cabinet and its internal elements The term UPS system refers to the entire power protection system the UPS cabinet the battery cabinet the UPS Sidecar and options or accessories installed The term ine up and match refers to cabinets that are physically attached to the UPS and the wiring between them is internal The term standalone refers to cabinets that are not physically attached to the UPS and are wired with external customer supplied wiring EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 5 INTRODUCTION 14 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS Sidecar Please read all instructions before operating the equipment and save this manual for future reference The UPS Sidecar is designed for industrial or computer room applications and contains safety shields behind the front panel However the UPS system is a sophisticated power system and should be handled with appropriate care This UPS system contains LETHAL VOLTAGES All repairs and service
46. should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS The UPS system contains its own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS Sidecar in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use Ensure all power is disconnected before performing installation or service CAUTION Never dispose of batteries in a fire Batteries may explode when exposed to flame e Keep the UPS Sidecar front panel installed to protect personnel from dangerous voltages inside the unit Do not operate the UPS system close to gas or electric heat sources The operating environment should be maintained within the parameters stated in this manual e Keep surroundings uncluttered clean and free from excess moisture Observe all DANGER CAUTION and WARNING notices affixed to the inside and outside of the equipment 1 5 For More Information Refer to the Powerware 9390 UPS 40 80 Installation and Operation Manual or the Powerware 9390 UPS 100 160 kVA Installation and Operation Manual for the following additional information UPS
47. the screws securing the internal safety shield panel and remove the panel to gain access to the terminals 4 Remove the field kit from the bottom of the UPS Sidecar and retain for later use 5 Roll UPM 2 to an area near the right hand side of UPM 1 6 Open remove doors internal safety shield panels and cosmetic covers as required according to the instructions contained in the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 7 Remove the knockouts as required on the bottom right side inside panel of the UPM 1 UPS Sidecar see Drawing 164201546 5 sheet 3 of 3 on page 29 8 Remove the knockouts on the bottom left side inside panel of UPM 2 Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for the location of the knockout plug 9 Install the nylon grommets from the field kit around the holes left after removing the knockouts 10 Push UPM 2 toward the right side of UPM 1 until the doors are flush with each other 11 If not already installed mount the hanger brackets to the top right side of the UPM 2 using M4 screws see Drawing 164201546 5 sheet 3 of 3 on page A 29 12 If not already installed hang the side panel on the hanger brackets and align with the front and rear of the UPM 2 13 Secure UPM 2 in position Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for installati
48. through the top or bottom of the cabinet with connections made to easily accessible terminals Parallel redundant modules can be installed in ne up and match or standalone configurations Line up and match cabinets are wired through the side panels of the units Expansion The UPS Sidecar supports custom configurations and scalability to adapt to changing and future power and distribution needs See paragraph 4 2 for available options Contact your sales representative for information about any of these available options Bypass Input Breaker BIB Maintenance bypass configurations have an optional BIB for single feed and dual feed systems The BIB provides a single point of input power control to the UPS and easily removes power from the UPS for servicing EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 4 1 UPS SIDECAR FEATURES CONTROLS AND OPERATION 4 2 2 Rectifier Input Breaker RIB Maintenance bypass configurations have an optional RIB for dual feed systems The RIB provides a single point of rectifier input power control to the UPS and easily removes power from the UPS for servicing 4 2 3 System Load Breaker SLB Parallel redundant configurations with an optional SLB are available to control the output to the critical load for the whole system 43 Symbols The following are examples of symbols used on the UPS Sidecar to alert you to important information ON
49. 0 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com 4 5 UPS SIDECAR FEATURES CONTROLS AND OPERATION 4 6 H B B o n BREAKER INTERLOCK B o 19 Maintenance Bypass MBP Switch MBP Interlock Plate O n 4 Maintenance Isolation Switch MIS Mis B o on H Figure 4 3 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 208 208V and 80 40 80 50 80 60 80 80 kVA and 120 100 and 120 120 kVA 480 480V with MBP and MIS EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION H o On B C lt Optional Rectifier Input RIB Breaker RIB BREAKER INTERLOCK o B Optional Bypass Input Breaker BIB B Maintenance Bypass Switch MBP Interlock Plate Maintenance Isolation Switch MIS H oh Figure 4 4 UPS Sidecar Con
50. 16 Hex 3 8 Hex 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C Phase A 2 0 250 kcmil 2 0 500 kcmil 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Table J UPS Sidecar 1 1 Parallel Redundant Power Cable Terminations 40 20 40 30 40 40 208 208V and 80 40 80 50 80 60 80 80 480 480V Terminal Function AC Input from UPM2 to MOB 2 standalone installation AC Output to Critical Load without SLB Terminal Block AC Output to Critical Load with SLB Function Phase A Size of Pressure Termination 4 350 kcmil Tightening Torque Nm Ib in 20 3 180 Type Screw Phase B 4 350 kcmil 20 3 180 Phase C Phase A 4 350 kcmil 14 2 0 20 3 180 13 5 120 Phase B 14 2 0 13 5 120 Phase C Phase A 14 2 0 4 350 kcmil 13 5 120 20 3 180 3 16 Hex Phase B 4 350 kcmil 20 3 180 3 16 Hex Phase C 4 350 kcmil 20 3 180 3 16 Hex Neutral 80 480 Neutral 4 14 1 0 50 Slotted Neutral 40 208 Neutral 8 6 250 kcmil 5 16 Ground Ground 2 14 1 0
51. 5 for shutdown instructions 2 If not already removed remove the screw securing the bottom of the UPS Sidecar front panel see Figure 2 1 on page 2 3 Lift up the panel and remove 3 If not already removed remove the screws securing the internal safety shield panel and remove the panel to gain access to the terminals 4 An 2 to UPM 2 wiring harness is supplied inside the UPM 1 UPS Sidecar Route the harness through the knockout in the side of the cabinets to the UPM 2 output terminals 5 Connect phase A B and C and Neutral power wiring from MOB 2 to UPM 2 6 Route the output cables to the UPS Sidecar output terminals See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 7 Connect phase A B and C and Neutral power wiring from the UPS Sidecar output terminals to the critical load 8 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 9 If wiring interface connections proceed to paragraph 2 4 5 otherwise proceed to Step 10 10 When all wiring is complete reinstall the internal safety shield panels removed in previous steps 11 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 2 7 INSTALLING T
52. 9 000000000 5959995985 2559599999 2959595995 000000000 SEE SHEET 25 of 34 FOR DETAILS AC INPUT TO BYPASS eieiel 5 3030 SEE SHEET 25 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD gt ep SEE SHEET 25 of 34 FOR DETAILS RECTIFIER INPUT BREAKER RIB a BYPASS INPUT BREAKER BIB MAINTENANCE BYPASS SWITCH MBP MAINTENANCE ISOLATION SWITCH MIS 120 100 120 120 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION WITH BIB AND RIB OPTIONS NOTE Metal shields covering wiring terminals must be removed to access terminals DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 1642015466 SHEET 8 of 34 REVISION C DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 559999999 m m m 00000909000 JOO h AC INPUT TO BYPASS
53. AILS AC INPUT TO BYPASS A B C SEE SHEET 26 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD A B C SEE SHEET 26 of 34 FOR DETAILS QOOOO0000 000009000 00009090900 je o RECTIFIER INPUT BREAKER RIB BYPASS INPUT BREAKER BIB MAINTENANCE BYPASS SWITCH MBP MAINTENANCE ISOLATION SWITCH MIS 40 20 40 30 40 40 KVA 208 208V AND 80 40 80 50 80 60 80 80 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION WITH BIB AND RIB OPTIONS NOTE 1 Metal shields covering wiring terminals must be removed to access terminals 2 80 40 must be wired as 80 50 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 7 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO RECTIFIER A B C m RR of 94 559999999 095959595 0959599995 255599999
54. Controls Screen 2 Press the PM OFF pushbutton on the System Controls menu bar The PM status indicates SHUTDOWN The input and output contactors open the battery breaker or disconnect is tripped and the power module is turned off The bypass source supplies the critical load EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 4 13 UPS SIDECAR FEATURES CONTROLS AND OPERATION eee Power is present inside the UPS cabinets 6 Remove the screw securing the bottom of the UPS Sidecar front panel Lift up the panel and remove 7 Close the MBP 8 Slide the interlock plate to the left 9 Open the MIS 10 Open the BIB and RIB if installed 11 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel 4 5 3 Transferring the UPS from Maintenance Bypass CAUTION Only trained personnel familiar with the operation of this equipment should transfer loads Failure to follow this transfer sequence may cause loss of power to loads or overload protection devices to activate CAUTION In Bypass mode the critical load is not protected from commercial power interruptions and abnormalities 1 Remove the screw securing the bottom of the UPS Sidecar front panel Lift up the panel and remove 2 Close the BIB and RIB if installed 3 Verify that the UPS is operating and is in Bypass mode Refer to the applicable Powerware 9390 install
55. ELINE DRAWINGS 2 If the load requires a neutral a bypass DRAWING NO 164201546 3 SHEET g of 14 neutral feeder must be supplied EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT AC INPUT TO UPS TO BYPASS B A Y E1 E2 SINGLE FEED E6 E7 E8 REMOVE FOR DUAL FEED Q RECTIFIER INPUT BREAKER RIB C CUN BYPASS INPUT BREAKER BIB ELI K5 MAINTENANCE BYPASS SWITCH RECTIFIER 4 5 __ ISOLATION SWITCH MIS C coureur 9 10 11 TO INVERTER CRITICAL LOAD TE Powerware 9390 UPS CABINET UPS Sidecar MAINTENANCE BYPASS WITH BIB AND RIB 40 20 40 30 40 40 208 208V 120 100 120 120 kVA 480 480V and 160 100 160 120 160 160 kVA 480 480V NOTE 1 Remove jumper for dual feed 2 If the load requires a neutral bypass PFSCP PTON UPS SIDECAR ONELINE DRAWINGS neutral feeder must be supplied DRAWING 164201546 3 5 9 of 11 REVISION C DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO UPS
56. HE UPS SIDECAR 2 4 3 Standalone Parallel Redundant Installation Use this procedure to install separately located UPMs see Figure 2 4 UPM 1 has the Sidecar installed The UPS Sidecar is a factory installed integral part of the standard UPS cabinet lt UPS Sidecar UPM 1 UPM 2 Figure 2 4 Typical Standalone Parallel Redundant System 80 kVA System Shown 1 Verify that the UPM 1 is properly installed and secured Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for installation instructions 2 Verify that the UPM 2 is properly installed and secured Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for installation instructions 3 Continue to paragraph 2 4 4 2 8 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLING THE UPS SIDECAR 2 4 4 Installing Standalone Parallel Redundant Power Wiring NOTE Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes or remove knockouts see Drawing 164201546 5 starting on page A 27 NOTE Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet wiring information and conduit and terminal locations CAUTION Specified wiring and the MOB
57. IONAL NG Ne MODULE OUTPUT o hoo BREAKER 2 2 e S 53 9 3 4 AC INPUT FROM 2 SHEET 29 of 34 FOR DETAILS PF on L GROUND 8 40 20 40 30 40 40 480 480 PARALLEL REDUNDANT CONFIGURATION WITH SLB NOTE Metal shields covering wiring terminals must be removed to access terminals DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 12 of 34 REVISION E DATE 92107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 41 INSTALLATION INFORMATION A 42 TERMINAL 1 gt MODULE OUTPUT gt BREAKER 1 MOB 1 MODULE OUTPUT gt BREAKER 2 MOB 2 40 20 40 30 ae 9 NEUTRAL 9 o o AC OUTPUT TO CRITICAL LOAD WITHOUT SLB g B 259 31 34 FOR DETAILS INPUT FROM UPM 2 A B C SEE SHEET 31 of 34 FOR DETAILS
58. IT AT B OR HIGHER DESCRIPTION UPS SIDECAR ONELINE DRAWINGS DRAWING NO 164201546 3 SHEET 4 of11 REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION E6 E7 E8 AC INPUT TO BYPASS Ay BYPASS SWITCH C AC OUTPUT TO gt CRITICAL LOAD E9 E10 E11 iN BYPASS INPUT JUMPER BREAKER BIB REMOVE FOR DUAL FEED K5 RECTIFIER CONVERTER oN E4 E5 MAINTENANCE ISOLATION SWITCH MIS gt INVERTER 1 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT or UPS Sidecar MAINTENANCE BYPASS WITH BIB CONFIGURATION 40 20 40 30 40 40 80 40 80 50 80 60 AND 80 80 kVA 208 208V AND 480 480V WITH UPS SERIAL NUMBER SEVENTH DIGIT OR NOTE 1 Remove jumper for dual feed 2 If the load requires a neutral a bypass neutral feeder must be supplied DESCRIPTION UPS SIDECAR DRAWINGS DRAWING NO 164201546 3 SHEET 5 of 44 REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www
59. If input or output neutrals are required for Maintenance Bypass configurations wire the neutrals to the neutral terminals located inside the UPS cabinet For Maintenance Bypass configurations wire grounds to the ground terminals located inside the UPS cabinet 12 40 20 kVA and 40 30 kVA parallel systems must be wired for 40 40 kVA DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 1642015464 REVISION C DATE 061507 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION Table F UPS Sidecar Maintenance Bypass Power Cable Terminations 40 20 40 30 40 40 480 480V Terminal Function AC Input to Maintenance Bypass or Optional BIB AC Input to Optional RIB AC Output to Critical Load Table G UPS Sidecar Maintenance Bypass Power Cable Terminations 40 20 40 30 40 40 208 208V and 80 40 80 50 8 Function Phase A Size of Pressure Termination 14 2 0 Tightening Torque Nm Ib in 18 5 120 Type Screw 3 16 Hex Phase B 14 2 0 18 5 120 3 16 Hex Phase C Phase A 14 2 0 14 3 0 18 5 120 3 16 Hex Phase B 14 3 0 Phase C Phase A 14 3 0 14 2 0 5 6 5 6 5 6 13 5 120 3 16 Hex Phase B 14 2 0 13 5 120 3 16 Hex Phase C 14 2 0 13 5 120
60. L LOAD PHASE C SLB DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 34 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 1 Use Class 1 wiring methods as defined by the NEC for control wiring The wire should be rated at 600 volts 1A minimum and 12 AWG maximum Use twisted pair wires for each input and common All control wiring is customer supplied 2 When installing auxiliary contact control wiring between the UPS Sidecar and a remotely located UPM 2 interface terminals conduit must be installed between the UPM and the UPS Sidecar Install the control wiring in separate conduit from the power wiring 3 Alarms display as Building Alarm 1 and Building Alarm 2 on the UPS Control Panel Display Screen unless the alarms are programmed to display the alarm functional name 4 Refer to Table the following sheets of this drawing Drawing 164201546 6 sheet 11 of 34 through sheet 20 of 34 and to Chapter 2 for customer interface and control wiring for parallel redundant configurations Table TB1 Terminals 1 1 Parallel Redundant Configuration UPS Sidecar Terminal TB1 Description Not U
61. LOAD C AC OUTPUT TO UPS Sidecar MAINTENANCE BYPASS CONFIGURATION 80 40 80 50 80 60 AND 80 80 kVA 208 208V AND 480 480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A OR B DESCRIPTION UPS SIDECAR ONELINE DRAWINGS DRAWING NO 164201546 3 SHEET 4 ofll REVISION C DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION AC INPUT AC INPUT TO UPS TO BYPASS E1 E2 SINGLE FEED E E E6 E7 E8 JUMPER k REMOVE FOR DUAL FEED BYPASS SWITCH CONVERTER 4 BED MAINTENANCE ISOLATION SWITCH MIS C C coureur Em E9 E10 E11 INVERTER A CRITICAL LOAD Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH NOTE 1 Aminimum of two separate feeds with MAINTENANCE BYPASS CONFIGURATION upstream feeder breakers or one feed 120 100 AND 120 120 kVA 480 480V win two upstream feeder breakers 160 100 160 120 AND 160 160 kVA 480 480V be provided one for the UPS and one for the UPS Sidecar bypass input WITH UPS SERIAL NUMBER SEVENTH DIGIT AT A use one feed or a single feeder breaker to supply both the UPS and the UPS
62. M 2 2 4 Byp Common SPLICE AN Oa N OOO OOOO COT E o 1 1 2 2 3 3 4 JUMPERS 4 JUMPERS 5 O 5 0 6 O 6 O 7 O 7 O 8 O 9 O 9 O 10 910 UPM 1 UPS SIDECAR UPM 2 1 1 PARALLEL REDUNDANT DESCRIPTION INTERFACE AND CONTROL WIRING CONFIGURATION INSTALLATION NOTES AND BACKUP CONTROL TERMINAL LOCATIONS PULL CHAIN WIRING DRAWING 164201546 7 SHEET 3 of 4 REVISION D DATE 063006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION Module Output Breaker Monitoring Wiring Terminations From To UPM 1 Can Bridge Card J3 1 Bldg Alm UPS Sidecar TB1 3 MOB 1 Aux 1 NC UPS Sidecar TB1 4 MOB 1 Aux 1 Common UPM 2 Can Bridge Card J3 1 Bldg Alm UPS Sidecar TB1 7 MOB 2 Aux 1 NC UPM 1 Can Bridge Card J3 2 Bldg Alm Common UPM 2 Can Bridge Card J3 2 Bldg Alm Common 210 O 4 5 O 6 O 710 8 O 9 O O TB TB AN Oa N CAN CARD J3 TWISTED PAIR 12345678910 Q 20000000 UPM 1 1 1 PARALLEL REDUNDANT CONFIGURATION MOB MONITORING WIRING UPS SIDECAR UPS Sidecar 1 8 MOB 2 Aux 1 Common TB OOOO s s sipi s SI
63. N D DATE 063006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION d 599595995 00000009009 eue 00000909000 BREA e ole eh E12 Q NEUTRAL OfO 9 e o TERMINAL TB1 ja 199 AC OUTPUT CRITICAL LOAD ogojo SYSTEM LOAD Tm SEE SHEET 30 of 34 BREAKER 1 SLB 1 FOR DETAILS MODULE OUTPUT gt BREAKER 1 MOB 1 MODULE OUTPUT gt B BREAKER 2 MOB 2 AC INPUT FROM UPM 2 2 cum m A B C SEE SHEET 31 of 34 FOR DETAILS H GROUND 40 20 40 30 40 40 KVA 208 208V PARALLEL REDUNDANT CONFIGURATION W SLB NOTE 1 Metal shields covering wiring DESCRIPTION BOWER TERMINAL LOCATIONS terminals must be removed to DRAWING NO SHEET 164201546 6 16 of 34 2 80 40 must be wired as 80 50 REVISION DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 45 INSTALLATION INFORMATION A 46 TERMINAL 1 SYSTEM LOAD BREAKER 1 SLB 1 MODULE OUTPUT
64. NSTALLATION NOTES DRAWNGNO 464201546 4 Bre REVISION DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 23 INSTALLATION INFORMATION A 24 Table M UPS Sidecar 1 1 Parallel Redundant Power Cable Terminations 160 100 160 120 160 160 kVA 480 480V Terminal Function AC Input from UPM2 to MOB 2 standalone installation AC Output to Critical Load without SLB AC Output to Critical Load with SLB Function Phase A Size of Pressure Termination 2 0 250 kcmil 2 0 500 kcmil Tightening Torque Nm Ib in 1 275 Type Screw 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C Phase A 2 0 250 kcmil 2 0 500 kcmil 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C Phase A 2 0 250 kcmil 2 0 500 kcmil 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C 2 0 250 kcmil 2 0 500 kcmil 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 16 Hex 3 8 Hex Neutral Neutral 8 6 250 kcmil 5 16 Ground
65. ONS must be removed to access terminals DRAWING NO 164201546 6 SHEET 14 of 34 REVISION E DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com 43 INSTALLATION INFORMATION A 44 TERMINAL 1 MODULE OUTPUT gt BREAKER 1 MOB 1 MODULE OUTPUT 2 2 NEUTRAL 0009000009 0000000009 00009000009 0000090090909 op 000000900 0000000999 0000000900 00900000009 eea P AC OUTPUT TO CRITICAL LOAD WITHOUT SLB EF T 3080 Monn 9090 b P 09080 lt P SEE SHEET 32 of 34 FOR DETAILS AC INPUT FROM UPM 2 A B C SEE SHEET 32 of 34 FOR DETAILS GROUND 120 100 120 120 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION NOTE Metal shields covering wiring terminals DESCRIPTION BOWER TERMINAL LOCATIONS must be removed to access terminals DRAWING NO 164201546 6 SHEET 15 0734 REVISIO
66. PS SIdecdr saa ote ex RR e rt pibe oue Ca eU 48 Product Specifications suae ees LR esu MB SCC Re em 6 Installation Information b RR EDEN EGER REIR EE EH ii EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com List of Figures Figure 1 1 Powerware 9390 UPS 40 80 kVA with UPS Sidecar 1 2 Figure 1 Powerware 9390 UPS 100 160 kVA with UPS 5 1 3 Figure 2 1 80 KVA UPS with URS SIUBEGE u t n hunt ete te e ee Dee pt Aw Kh ded bs Wee 2 3 Figure 2 2 Typical Line up and Match Parallel Redundant System 80 System 5 2 4 Figure 2 3 UPM 1 to UPM 2 Joining 5 2 4 4 32 2 6 Figure 2 4 Typical Standalone Parallel Redundant System 80 kVA System Shown 2 8 Figure 3 1 Path of Current Through the UPS Sidecar UPS Mode 3 1 Figure 3 2 Path of Current Through the UPS Sidecar in Maintenance Bypass Mode 3 2 Figure 4 1 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 480 480V with MIS
67. S SERIAL NUMBER SEVENTH DIGIT AT OR HIGHER DESCRIPTION UPS SIDECAR ONELINE DRAWINGS DRAWING NO 164201546 3 SHEET 3 of 11 REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO UPS Et E2 SEE NOTE 2 DUAL FEED 7 12 E RECTIFIER BATTERY CONVERTER 4 E5 nn INVERTER 1 Ta KN Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT HIGHER NOTE 1 minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the UPS Sidecar bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and the UPS Sidecar 2 Move bypass contactor wires to bypass terminals for dual feed 3 If the load requires a neutral a bypass neutral feeder must be supplied AC INPUT TO BYPASS Ay E6 E7 E8 MAINTENANCE BYPASS SWITCH MBP 5 MAINTENANCE ISOLATION SWITCH MIs OUTPUT gt TO E9 E10 E11 CRITICAL LOAD K3 UPS Sidecar MAINTENANCE BYPASS CONFIGURATION 160 100 160 120 AND 160 160 kVA 480 480V WITH UPS SERIAL NUMBER SEVENTH DIG
68. VA 208 208V and 80 40 80 50 80 60 80 80 kVA and 120 100 and 120 120 kVA 480 480V with MOBs and Optional SLB EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com 4 11 UPS SIDECAR FEATURES CONTROLS AND OPERATION B H o op n n qr E o ZEE Optional System Load Breaker SLB SLB cm a B Module Output Breaker 1 MOB 1 n Module Output Breaker 2 MOB 2 n o 1 _ Figure 4 9 UPS Sidecar Controls Parallel Redundant 80 40 80 50 80 60 80 80 kVA 208 208V and 160 100 160 120 and 160 160 kVA 480 480V with MOBs and Optional SLB 4 12 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION 4 5 UPS Sidecar Operation Maintenance Bypass Configuration 4 5 1 4 5 2 Using the UPS when a UPS Sidecar is Installed NOTE Before starting the UPS with the UPS Sidecar verify all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to confirm the installation was successful and the UPS operates properly gt
69. VA 480 480V UPS SIDECAR MAINTENANCE BYPASS CONFIGURATION INPUT AND LOAD OUTPUT TERMINAL DETAIL PHASE A AC INPUT PHASE B TO BYPASS PHASE BYPASS INPUT TERMINAL BLOCK Al lalla 999 a TERMINAL O O PHASE A OUTPUT TO CRITICAL PHASE B LOAD PHASE G DESCRIPTION BOWER TERMINAL LOCATIONS SHEET 21 of 34 DRAWING 464201546 6 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 480 480V UPS SIDECAR MAINTENANCE BYPASS CONFIGURATION RECTIFIER INPUT TERMINAL DETAIL PHASE 1 RIB 9 9 PHASE A PHASE TO UPS RECTIFIER DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 22 of 34 REVISION D DATE 092107 EATON Powerware 9390
70. WING 164201546 1 SHEET 2 of 3 REVISION A DATE 931505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION A 4 SIDECAR pe a PEN mau ka uz SSS SSS SSS LSS SSS Sass SSS SSSR SSS SSS LLL pa m IL SSS ae LSB RM Rm jng S 71 S mL LR LSS n R LSS SSS SS a REM SSSR pa A Rm amp S ps 9 Kaanan A 9 RE SS SS Rm gt E O m Sa LSS LSS mL Sess ELE LRL Ss x LSS SS SS REM SSS ae 9 SS LLL SSS E pa M S s LRL SS Sa EL SS SSS SSS AN LSB
71. _______ 5 1 1 9599995999 295595999 295595999 595995999 o 955595508 595999599 595999999 595999599 000000000 22129 ojlo _ NEUTRAL A E 3 Jas AC OUTPUT TO CRITICAL LOAD WITH SLB 8050 _____ l SEE SHEET 30 of 34 FOR DETAILS 0560460 6 070 MODULE OUTPUT gt a AC INPUT FROM UPM 2 BREAKER 2 MOB 2 C SEE SHEET 31 of 34 X P FOR DETAILS H 80 40 80 50 80 60 80 80 KVA 480 480V PARALLEL REDUNDANT CONFIGURATION W SLB NOTE 1 Metal shields covering wiring terminals must be removed to access terminals 2 80 40 must be wired as 80 50 DESCRIPTION TERMINAL LOCATIONS DRAWING 164201546 6 SHEET 47 of 34 REVISION DATE 061507 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 0000900000 OOOO00000 LILILILILILILILILI 00000000 0000090000 000900000 LICICICICICIEICIET 00000090900
72. and SLB breakers for the UPS Sidecar are rated for parallel redundant service only DO NOT use as a parallel capacity system CAUTION Parallel system wiring length should be in accordance with the parallel drawings found in the appendix of the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 Correct wire length ensures approximate equal current sharing when in Static Bypass mode 1 Verify the UPS system is turned off and all power sources are removed Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for shutdown instructions 2 If not already removed remove the screw securing the bottom of the UPS Sidecar front panel see Figure 2 1 on page 2 3 Lift up the panel and remove 3 If not already removed remove the screws securing the internal safety shield panel and remove the panel to gain access to the terminals 4 Route and connect output cables from UPM 2 to MOB 2 in the UPM 1 UPS Sidecar See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 5 Connect phase and C and Neutral power wiring from UPM 2 to 2 6 Route the output cables to the UPS Sidecar output terminals See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 7 Connect phase A B and C and Neutral power wiring from the UPS Sidecar output ter
73. atings 2 Input Voltage Rating UPS Sidecar Model arrsa al 208V 480V 80 Rated 175A 100 Rated 150A 80 Rated 225A 100A 100 Rated 175A 80 Rated 250A 125A 100 Rated 200A 80 Rated 350A 150A 100 Rated 300A 125A m 8096 Rated 200A 100 Rated 150A 80 Rated 225 100 Rated 175 80 Rated 300A 100 Rated 250A Table P Maximum UPS Sidecar Bypass Input Circuit Breaker Ratings Input Voltage Rating UPS Sidecar Model 208V 480V 80 Rated 175A 100 Rated 150A nik 80 Rated 225A 100A 100 Rated 175A Tm 8096 Rated 250A 125A 100 Rated 200A 80 Rated 350A 150A 100 Rated 300A 125A mm 80 Rated 200A 100 Rated 150A 8096 Rated 225A 100 Rated 175 80 Rated 300 100 Rated 250A CAUTION To reduce the risk of fire connect only to a circuit provided with maximum input circuit breaker current ratings from Table O in accordance with the NEC ANSI NFPA 70 DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 SHEET 9 of 10 REVISION C DATE 062206 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 16 The MIS and SLB breakers on the 80 kVA 120 kVA and 160 kVA UPS Sidecars are adjustable trip breakers and are set to maximum at the factory During installation these breakers must be adjusted for the site requir
74. ation Plan and Unpacking 2 2 Preliminary Installation Information 23 UPS Sidecar Installation Maintenance Bypass Configuration 2 3 1 nstalling the UPS Cabinet with UPS Sidecar 2 2 2 3 2 nstalling Maintenance Bypass Power Wiring 4 0 24 UPS Sidecar Installation Parallel Redundant Configuration 2 4 1 Line up and Match Parallel Redundant 2 2 2 2222 2 4 2 nstalling Line up and Match Parallel Redundant Power Wiring 2 4 3 Standalone Parallel Redundant Installation 22222 2 2 2 4 4 nstalling Standalone Parallel Redundant Power Wiring 2 2 4 5 Installing UPS Sidecar Interface 5 2 5 pues sees e MANE ue Gre Bem aS 2 6 Completing the Installation Checklist Section Operation 3 Understanding Operation 31 Maintenance Bypass Configuration 3 1 1 UPS MOGG Sar d aye aera ales toate 3 1 2 Maintenance Bypass Mode with UPS Sidecar 32 Parallel Redundant Configuration 4 UPS Sid
75. ation and operation manual listed in paragraph 1 5 4 Close the MIS 5 Slide the interlock plate to the NORMAL position 6 Open the MBP 7 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel 8 Transfer the UPS to Normal mode by pressing the CONTROLS pushbutton on the main menu bar The System Controls screen appears 9 Press the NORMAL pushbutton on the System Controls menu bar The UPS transfers to Normal mode If the power processor is not available the system remains on bypass and an alarm sounds 10 The UPS is now operating in Normal mode and the NORMAL status indicator is illuminated 4 14 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION 4 6 UPS Sidecar Operation Parallel Redundant Configuration 1 Remove the screw securing the bottom of the UPS Sidecar front panel Lift up the panel and remove 2 Verify that the UPS Sidecar circuit breakers are set as follows Module Output Breaker 1 MOB 1 CLOSED Module Output Breaker 2 MOB 2 CLOSED System Load Breaker SLB if installed CLOSED 3 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel 4 Start the UPS in Normal mode according to the Multiple Module Parallel Operation instructions in the operation chapter of the applicable Powerware 9390 installation and oper
76. ation manual listed in paragraph 1 5 4 7 Maintaining the UPS Sidecar The UPS Sidecar maintenance is the same as the UPS Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for maintenance instructions 4 8 Product Specifications The UPS Sidecar specifications are the same as the UPS Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for product specifications EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com 4 15 UPS SIDECAR FEATURES CONTROLS AND OPERATION This page intentionally left blank 4 16 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev www powerware com Chapter 5 Warranty Limited Factory Warranty Three Phase Powerware UPS Products WARRANTOR The warrantor for the limited warranties set forth herein is Eaton Electrical Inc a Delaware Corporation Eaton LIMITED WARRANTY This limited warranty this Warranty applies only to the original end user the End User of the Powerware Three Phase UPS Products the Product and cannot be transferred This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End User LIMITED WARRANTY PERIOD The period covered by this Warranty for Product installed and currently located in the fifty 50 United States and the District of Columbia is
77. cmil 56 5 500 56 5 500 1 2 Hex 1 2 Hex Phase B 6 500 kcmil 56 5 500 1 2 Hex Phase C Phase A 6 500 kcmil 4 350 kcmil 56 5 500 1 2 Hex Phase B 4 350 kcmil Phase C Phase A 4 350 kcmil 6 500 kcmil 56 5 500 1 2 Hex Phase B 6 500 kcmil 56 5 500 1 2 Hex Phase C 6 500 kcmil 56 5 500 1 2 Hex DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 164201546 4 SHEET 5 ot40 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 21 INSTALLATION INFORMATION A 22 Table UPS Sidecar Maintenance Bypass Power Cable Terminations 80 40 80 50 80 60 80 80 208 208V and 160 100 160 120 160 160 480 480V Terminal Function AC Input to Maintenance Bypass or Optional BIB AC Input to Optional RIB AC Output to Critical Load Function Phase A Size of Pressure Termination 2 0 250 kcmil 2 0 500 Tightening Torque Nm Ib in 1 275 Type Screw 5 16 Hex 3 8 Hex Phase B 2 0 250 kcmil 2 0 500 kcmil 5 16 Hex 3 8 Hex Phase C Phase A 2 0 250 kcmil 2 0 500 kcmil 2 0 250 kcmil 2 0 500 kcmil 5
78. com INSTALLATION INFORMATION HANGER BRACKET LOCATIONS SECURED WITH SCREWS INSIDE PANEL INTER CABINET WIRING ACCESS KNOCKOUTS REMOVE KNOCKOUTS AS REQUIRED TO ROUTE WIRES BETWEEN CABINETS INSTALL NYLON Het GROMMET AFTER REMOVAL OF KNOCKOUTS RIGHT SIDE VIEW DESCRIPTION CONDUIT AND WIRE ENTRY LOCATIONS REVISION A DATE 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION terminals MAINTENANCE ISOLATION SWITCH MIS OUTPUT TO QUE CRITICAL LOAD 22 A B O SEE SHEET 21 of 34 FOR DETAILS Vos P dB H om 2 eh H 599999990 00099090000 o of h aca P AC INPUT TO BYPASS BYPASS A B gt SEE SHEET 21 of 34 gt 98 FOR DETAILS BYPASS INPUT BREAKER BIB OPTIONAL MAINTENANCE BYPASS SWITCH MBP 40 20 40 30 40 40 KVA 480 480V NOTE Metal shields covering wiring terminals must be removed to gain access to MAINTENANCE BYPASS CONFIGURATION WITH BIB OPTION
79. d operation The information in this manual is divided into the sections and chapters listed At a minimum Chapters 1 2 and 4 should be examined Read through each procedure before beginning the procedure Chapter 1 Introduction provides a brief description of the UPS Sidecar description of the content of each chapter text conventions used in the manual safety warnings and reference information Section Installation e Chapter 2 Installing the UPS Sidecar describes how to install and wire the UPS Sidecar Section Operation Chapter 3 Understanding Operation provides information on how the UPS Sidecar works Chapter 4 UPS Sidecar Features Controls and Operation describes the standard and optional UPS Sidecar features the UPS Sidecar controls and how to use the UPS Sidecar Appendix A Installation Information contains important information on wiring requirements and recommendations and important diagrams of the cabinets mechanical details and electrical access Warranty provides the Eaton warranty for this product EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 3 INTRODUCTION Conventions Used in This Manual This manual uses these type conventions Bold type highlights important concepts in discussions key terms in procedures and menu options talic type highlights
80. decar Controls Bypass 80 40 80 50 80 60 80 80 kVA 208 208V and 160 100 160 120 and 160 160 kVA 480 480V with Optional BIB and RIB EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com 4 9 UPS SIDECAR FEATURES CONTROLS AND OPERATION o B H o B 3 m 2 B Optional System Load Breaker SLB SLB m Module Output Breaker 1 0 Module Output Breaker 2 MOB 1 2 MOBi MOB2 ES OB n B H zx o m Figure 4 7 UPS Sidecar Controls Parallel Redundant 40 20 40 30 40 40 kVA 480 480V with MOBs and Optional SLB 4 10 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION H on B B o B lt Optional System Load 51 Er n B m Module Output Breaker 1 1 MOBI lo OH B m Module Output Breaker 2 2 H of Figure 4 8 UPS Sidecar Controls Parallel Redundant 40 20 40 30 40 40 k
81. e Module Powerware 9390 installation and operation manual listed in paragraph 1 5 for wire Number per Phase for each Module size Wiring for line up and match installation is factory supplied AC Output to Critical Load Full Load Current 3 Phases 1 Neutral if required 1 Ground Minimum Conductor Size Number per Phase NOTE 1 Callout letter D maps to drawing 164201546 3 sheet 11 of 11 NOTE 2 40 20 kVA and 40 30 kVA parallel systems must be wired same as a 40 40 kVA DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO 1642015464 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com A 19 INSTALLATION INFORMATION Read and understand the following notes while planning and performing the installation 1 Refer to national and local electrical codes for acceptable external wiring practices 2 Material and labor for external wiring requirements are to be provided by designated personnel CAUTION Specified wiring and the MOB and SLB breakers for the UPS Sidecar are rated for parallel redundant service only DO NOT use as a parallel capacity system CAUTION Parallel system wiring length should be in accordance with the parallel drawings found in the appendix of the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 Correct wire leng
82. e com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 208 208V AND 80 40 80 50 80 60 80 80 KVA 480 480V UPS SIDECAR MAINTENANCE BYPASS CONFIGURATION RECTIFIER AND BYPASS INPUT TERMINAL DETAIL TB TB TB PHASEA PHASE B OO PHASEC PHASEA PHASEB OO PHASE C PHASE PHASE B OO PHASE C AC INPUT TO BYPASS AC OUTPUT TO CRITICAL LOAD AC INPUT TO RECTIFIER DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 26 of 34 REVISION D DATE 092107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V UPS SIDECAR MAINTENANCE BYPASS CONFIGURATION RECTIFIER AND BYPASS INPUT TERMINAL DETAIL PHASE A AC INPUT PHASE B TO BYPASS U U Ogee E on cen
83. ecar Features Controls and Operation 41 UPS Sidecar Standard Features 4 1 1 Maintenance Bypass Configuration 4 1 2 Parallel Redundant Configuration 4 1 3 Customer Interface 4 1 4 nstallation Features 4 1 5 Expansion 2 2 DOS itor OE ee m ed ts fice ERE DE aes qa 4 2 1 Bypass Input Breaker BIB 4 2 2 Rectifier Input Breaker RIB 4 2 3 System Load Breaker SLB 12 3 3 a EAR ga fea 44 UPS Sidecar Controls EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 1 1 4 1 5 1 6 1 6 1 7 2 1 2 1 2 1 2 1 2 1 2 4 2 4 2 7 2 8 2 9 2 10 2 10 2 10 3 1 3 1 3 1 3 2 3 2 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 1 4 2 4 2 4 2 4 3 TABLE OF CONTENTS 45 UPS Sidecar Operation Maintenance Bypass Configuration 4 5 1 Using the UPS when a UPS Sidecar is Installed 4 5 2 Transferring the UPS to Maintenance 4 4 5 3 Transferring the UPS from Maintenance 46 UPS Sidecar Operation Parallel Redundant Configuration 44 the U
84. ements using the dial on each breaker The MIS and SLB breakers on the 40 kVA UPS Sidecar are non adjustable 17 The continuous current Ir values for the corresponding lettered adjustment setting marked on the MIS and SLB breakers are listed in Table Q Table Q MIS and SLB Continuous Current Ir Settings Breaker Setting 80 kVA Continuous Current Ir 120 kVA Continuous Current Ir 160 kVA Continuous Current Ir 208V 480V 208V 480V 250 100 N A 250 300 125 N A 300 350 150 N A 350 400 160 N A 175 N A 200 N A 225 N A A B C D E F G H 250 N A DESCRIPTION BOWER WIRING INSTALLATION NOTES DRAWING NO SHEET 164201546 4 10 of 10 REVISION B DATE 063006 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION d B if TEED 5 Y NEP 8 ETF
85. erware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 3 1 UNDERSTANDING OPERATION 3 1 2 Maintenance Bypass Mode with UPS Sidecar An MBP is used to safely supply utility power to the critical load during periods of UPS maintenance or repairs The bypass source supplies the commercial AC power to the load directly When the is closed the load is wrapped around the UPS while power is still supplied to the load by the UPS through the MIS The MIS is then opened isolating the UPS from the Bypass power source The UPS can be safely shut down and power removed from the UPS without interrupting power to the critical load If the optional BIB and RIB are installed the BIB and RIB are opened to remove power from the UPS Otherwise external upstream breakers are used to remove power The UPS now can be serviced or replaced safely The critical load is not protected while the UPS is in Maintenance Bypass mode Figure 3 2 shows the path of electrical power through the UPS Sidecar when operating in Maintenance Bypass mode AC INPUT AC INPUT TO UPS TO BYPASS RIB OPTIONAL TO UPS RECTIFIER INPUT BIB OPTIONAL TO UPS BYPASS INPUT FROM UPS OUTPUT OUTPUT TO CRITICAL LOAD UPS SIDECAR MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 3 2 Path of Current Through the UPS Sidecar in Maintenance Bypass Mode 3 22 Parallel Redundant
86. ing the internal safety shield panel and remove the panel to gain access to the terminals 4 Tolocate the appropriate terminals and for wiring and termination requirements see Drawing 164201546 7 starting on page A 64 and refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet terminal locations 5 Route and connect the MOB monitoring auxiliary contact wiring from the UPS Sidecar to the UPMs 6 Route and connect the CAN and backup control pull chain auxiliary contact wiring from the UPS Sidecar to the UPMs 7 When all wiring is complete reinstall the safety shield panels removed in previous steps 8 Reinstall the UPS Sidecar front panel and secure with screw at the bottom of the panel Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page 5 1 become void This service is offered as part of the sales contract for the UPS system Contact service in advance usually a two week notice is required to reserve a preferred startup date 2 6 Completing the Installation Checklist 9 2 10 The final step in installing the UPS Sidecar is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Completing all items listed on the checklist will ensure a smooth installation Make a copy of the Installati
87. ion and Operation Manual e 164201586 Rev www powerware com Section Il Operation Chapter 3 3 1 Understanding Operation The UPS Sidecar can be configured for either maintenance bypass or parallel redundant operation Maintenance Bypass Configuration 3 1 1 TO UPS RECTIFIER INPUT TO UPS BYPASS INPUT FROM UPS OUTPUT UPS Mode When the Maintenance Bypass switch MBP is open and the Maintenance Isolation switch MIS is closed conditioned and protected power from the UPS is routed through the MIS to the critical load If the optional Bypass Input Breaker BIB is installed power is supplied to the UPS through the BIB and the UPS rectifier and bypass input terminals are jumpered together If the optional BIB and Rectifier Inout Breaker RIB are installed the UPS rectifier is supplied power through the RIB and the UPS bypass is supplied power through the BIB for a dual feed system a single feed system the BIB and RIB input terminals are jumpered together and power is supplied to the UPS rectifier and bypass input terminals from a single source Figure 3 1 shows the path of electrical power through the UPS Sidecar when operating in UPS mode AC INPUT AC INPUT TO UPS TO BYPASS RIB OPTIONAL OPTIONAL OUTPUT TO CRITICAL LOAD UPS SIDECAR D KO MAIN POWER FLOW IN UPS MODE MAIN POWER FLOW IN MAINTENANCE BYPASS MODE Figure 3 1 Path of Current Through the UPS Sidecar in UPS Mode EATON Pow
88. lation and Operation Manual 164201586 Rev www powerware com Section Installation Chapter 2 Installing the UPS Sidecar 2 1 Installation Plan and Unpacking Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for installation planning and unpacking 2 2 Preliminary Installation Information Installation should be performed only by qualified personnel Refer to the following while installing the UPS Sidecar Appendix A contains installation drawings and additional installation notes Dimensions are in millimeters and inches The conduit landing plates are to be removed to add conduit landing holes or remove knockouts as required Plate material is 16 gauge steel 1 5 mm 0 060 thick Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet installation wiring information and conduit and terminal locations 2 3 UPS Sidecar Installation Maintenance Bypass Configuration 2 3 1 2 3 2 Installing the UPS Cabinet with UPS Sidecar The UPS Sidecar is a factory installed integral part of the standard UPS cabinet Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet installation Installing Maintenance Bypass Power Wiring NOTE Remove the UPS Sidecar top or bottom conduit landing plate to drill or punch conduit holes
89. minals to the critical load 8 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 9 If wiring interface connections proceed to paragraph 2 4 5 otherwise proceed to Step 10 10 When all wiring is complete reinstall the internal safety shield panels removed in previous steps 11 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 2 9 INSTALLING THE UPS SIDECAR 2 4 5 25 lnitial Startup Installing UPS Sidecar TB1 Interface Connections NOTE When installing control wiring such as Pull Chain MOB auxiliary contacts to the UPS Sidecar interface terminals conduit must be installed between the the UPS cabinet or device and the UPS Sidecar if wiring cannot be run through line up and match cabinets Install the control wiring in separate conduit from the power wiring 1 Verify the UPS system is turned off and all power sources are removed Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for shutdown instructions 2 If not already removed remove the screw securing the bottom of the UPS Sidecar front panel see Figure 2 1 on page 2 3 Lift up the panel and remove 3 lf not already removed remove the screws secur
90. nd 160 160 kVA 480 480V with MOBs Optional S B 4 12 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com iii LIST OF FIGURES This page intentionally left blank iv EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com Chapter 1 1 1 Configurations Introduction Eatone Powerwaree 9390 UPS Sidecar is designed for use with the Powerware 9390 80 kVA 208 208V and 480 480V and 160 kVA 480 480V three phase uninterruptible power systems UPSs The UPS Sidecar provides maintenance bypass or tie cabinet functions with the following custom configurable features enabling adaptation and expansion without costly electrical rework Maintenance Bypass Configuration Maintenance Bypass MBP and Maintenance Isolation MIS breakers enable power to completely bypass the UPS power module The UPS module can then be safely serviced or replaced without interrupting power to critical systems An optional Bypass Input Breaker BIB and Rectifier Input Breaker RIB provide a single wiring point input to the UPS and a convenient method for removing power from the UPS when using the maintenance bypass to supply the load Parallel Redundant Configuration Module Output Breakers MOBs 1 and 2 enable two UPS modules to be paralleled together for redundancy An optional System Load Breaker SLB pr
91. ndant Configuration Module Output Breaker 1 Standard Module Output Breaker 2 Standard System Load Breaker Optional EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 4 3 UPS SIDECAR FEATURES CONTROLS AND OPERATION BREAKER INTERLOCK lt Interlock Plate Maintenance Isolation lt Maintenance Bypass Switch MIS Switch on e e e o laj Figure 4 1 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 480 480V with MBP and MIS 4 4 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION o H Optional Rectifier Input Breaker RIB Optional Bypass Input lt Interlock Plate Maintenance Isolation E Maintenance Bypass Switch MIS i a gt Switch o o o n o H Figure 4 2 UPS Sidecar Controls Bypass 40 20 40 30 40 40 kVA 480 480V with Optional BIB and RIB EATON Powerware 939
92. nternal safety shield panels removed in previous steps 16 Reinstall the UPS Sidecar front panel and secure with the screw at the bottom of the panel 2 2 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLING THE UPS SIDECAR lt Front Panel UPS Cabinet gt n lt UPS Sidecar 5 5 x Front Panel FI Attaching Screw Figure 2 1 80 kVA UPS with UPS Sidecar EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 2 3 INSTALLING THE UPS SIDECAR 24 UPS Sidecar Installation Parallel Redundant Configuration The method used to install the UPS Sidecar depends on the type of installation being undertaken The UPS Sidecar be installed as a or standalone system To install a ine up and match parallel redundant system continue to paragraph 2 4 1 To install standalone parallel redundant system proceed to paragraph 2 4 3 2 4 1 Line up and Match Parallel Redundant Installation Use this procedure to install uninterruptible power module UPM 2 adjacent to UPM 1 see Figure 2 2 UPM 1 has the Sidecar installed The UPS Sidecar is a factory installed integral part of the standard UPS cabinet Sidecar
93. o during such time the period of this Warranty shall continue to run and the expiration of this Warranty shall not be extended upon payment of any overdue or unpaid amounts COSTS NOT RELATED TO WARRANTY The End User shall be invoiced for and shall pay for all services not expressly provided for by the terms of this Warranty including without limitation site calls involving an inspection that determines no corrective maintenance is required Any costs for replacement equipment installation materials freight charges travel expenses or labor of Eaton representatives outside the terms of this Warranty will be borne by the End User OBTAINING WARRANTY SERVICE In the USA call the Eaton Customer Reliability Center 7x24 at 800 843 9433 Outside of the USA call your local Eaton sales or service representative or call the Eaton Customer Reliability Center in the USA at 919 870 3028 For comments or questions about this Limited Factory Warranty write to the Customer Quality Representative 3301 Spring Forest Road Raleigh North Carolina 27616 USA EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 5 1 WARRANTY This page intentionally left blank 5 2 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com Appendix Installation Information The information in this appendix will help during the planning and installation of the UPS Sideca
94. on U U 1 e e O MIS n n O IO EN PHASE C AC OUTPUT PHASE B TO CRITICAL LOAD PHASE A DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING 164201546 6 SHEET 27 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 80 40 80 50 80 60 80 80 KVA 208 208V AND 160 100 160 120 160 160 KVA 480 480V UPS SIDECAR MAINTENANCE BYPASS CONFIGURATION RECTIFIER AND BYPASS INPUT TERMINAL DETAIL PHASE A AC INPUT PHASE B TO UPS RECTIFIER PHASE Ol II U U RIB 71000009 I I PHASE A AC INPUT PHASE B TO BYPASS PHASE Ie S U U BIB DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 28 of 34 REVISION DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION 40 20 40 30 40 40 KVA 480 480V UPS SIDECAR PARALLEL REDUNDANT CONFIGURATION MOB INPUT AND LOAD OUTPUT
95. on Checklist before filling it out and retain the original After the installation is complete a service representative will be able to verify the operation of the UPS system and commission it to support the critical load The service representative cannot perform any installation tasks other than verifying software and operating setup parameters Service personnel may request a copy of the completed Installation Checklist to verify all applicable equipment installations have been completed NOTE The Installation Checklist MUST be completed prior to starting the UPS system for the first time EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLING THE UPS SIDECAR Installation Checklist All conduits and cables are properly routed to the UPS Sidecar All power cables are properly sized and terminated UPS Sidecar auxiliary contact signal wiring is connected from the UPS Sidecar to the UPMs A ground conductor is properly installed Adequate workspace exists around the UPS Sidecar and other cabinets Adequate lighting is provided around all UPS system equipment Startup and operational checks are performed by an authorized Eaton Customer Service Engineer EATON Powerware 9390 UPS Sidecar Installation and Operation Manual e 164201586 Rev E www powerware com 2 11 INSTALLING THE UPS SIDECAR Notes 2 12 EATON Powerware 9390 UPS Sidecar Installat
96. on instructions NOTE Two cabinet joining brackets are provided in the field kit for securing each cabinet at the top and bottom A small flat bracket joins the top of the cabinets and a larger angle bracket joins the cabinets at the bottom The small flat bracket is attached to the cabinet tops first 14 Remove the left hand screw from the top door hinge on UPM 2 15 Locate the small flat bracket four washers and 4 screw from the field kit Align the holes in the small flat bracket over the hole in the top of the UPS Sidecar attached to UPM 1 and the door hinge screw hole on UPM 2 Use the four washers between the bracket and the top of the UPS Sidecar to match the thickness of hinge on UPM 2 Secure the bracket to the UPS Sidecar using the MA screw and to the hinge on UPM 2 using the screw removed in Step 14 see Figure 2 3 16 Locate the large angle bracket M4 screws and large nut from the field kit Place one end of the bracket over the bolt on the bottom side of the lower left hand hinge on UPM 2 and loosely secure the bracket to the hinge with the large nut see Figure 2 3 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 2 5 INSTALLING THE UPS SIDECAR 17 18 19 Align the holes in the other end of the bracket with the holes in the bottom right hand side of the UPS Sidecar attached to UPM 1 see Figure 2 3 Secure the bracket with M4 screws from the field
97. or remove knockouts see Drawing 164201546 5 starting on page A 27 NOTE Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet wiring information and conduit and terminal locations NOTE If input or output neutrals are required wire the neutrals to the neutral terminals located inside the UPS cabinet NOTE Wire grounds to the ground terminals located inside the UPS cabinet 1 Verify the UPS system is turned off and all power sources are removed Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for shutdown instructions 2 If not already removed remove the screw securing the bottom of the UPS Sidecar front panel see Figure 2 1 Lift up the panel and remove EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 2 1 INSTALLING THE UPS SIDECAR 3 If not already removed remove the screws securing the internal safety shield panel and remove the panel to gain access to the terminals NOTE f a Bypass Input Breaker is not installed a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the UPS Sidecar bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and Sidecar 4 If wiring a single feed system with or without a Rectifier Inp
98. ovides output control to the critical load for the whole system The UPS Sidecar is attached to and directly integrated with the UPS cabinet and has safety shields behind the removable front panel for hazardous voltage protection The UPS Sidecar matches the UPS cabinet in style and color Figure 1 1 shows the Powerware 9390 UPS 40 80 kVA with the UPS Sidecar and Figure 1 2 shows the Powerware 9390 UPS 100 160 kVA with the UPS Sidecar The following UPS Sidecar configurations are possible UPS Sidecar with MBP and MIS e UPS Sidecar with MBP MIS and BIB UPS Sidecar with MBP MIS BIB and RIB UPS Sidecar with MOB 1 and 2 UPS Sidecar with MOB 1 MOB 2 and SLB EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 1 INTRODUCTION 1 2 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INTRODUCTION p Figure 1 2 Powerware 9390 UPS 100 160 with UPS Sidecar EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 1 3 INTRODUCTION 1 2 Using This Manual This manual describes how to install and operate the Powerware 9390 UPS Sidecar Read and understand the procedures described in this manual to ensure trouble free installation an
99. powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS AX N SNG BYPASS INPUT DUAL FEED 2 K5 MAINTENANCE BYPASS SWITCH RECTIFIER O MBP BATTERY CONVERTER 4 5 __ d MAINTENANCE ISOLATION SWITCH MIS C gt TO INVERTER EDIN CRITICAL LOAD 1 Powerware 9390 UPS CABINET SERIAL NUMBER SEVENTH DIGIT AT A UPS Sidecar MAINTENANCE BYPASS WITH BIB CONFIGURATION 120 100 AND 120 120 kVA 480 480V 160 100 160 120 AND 160 160 kVA 480 480V WITH UPS SERIAL NUMBER SEVENTH DIGIT AT 2 If the load requires a neutral a bypass s neutral feeder must be supplied DRAWING 164201546 3 SHEET 60111 REVISION B DATE 062806 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS E6 E7 E8 CUN 55 BREAKER BIB SINGLE FEED JUMPER REMOVE FOR DUAL FEED 5 MAINTENANCE BYPASS SWITCH RECTIFIER CONVERTER 1ce a E4 E5 O 4 7 MAINTENANCE ISOLATION SWITCH MIS C C
100. r This appendix contains the following drawings 164201546 1 164201546 2 164201546 3 164201546 4 164201546 5 164201546 6 164201546 7 164201546 8 Typical Powerware 9390 UPS System with UPS Sidecar Physical Features and Requirements UPS Sidecar Oneline Drawings Power Wiring Installation Notes Conduit and Wire Entry Locations Power Terminal Locations Interface and Control Wiring Installation Notes and Terminal Locations UPS Sidecar Dimensions EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION SIDECAR SSS SSS SSS LSS LSS LSS SSS HESS SSS SSBB SSS LSS SSS SSS u na nn w E SSS SSS SSS Sa SSS LSS SSS SSS Em o o 9 o 872 520 EX BATTERY CABINET 80 kVA UPS CABINET TYPICAL MAINTENANCE BYPASS OR STANDALONE PARALLEL REDUNDANT CONFIGURATION DESCRIPTION TyPICAL POWERWARE 9390 UPS SYSTEM WITH UPS SIDECAR DRAWING NO SHEET 164201546 1 1 of 3 REVISION A DATE 031505 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION
101. sed Not Used MOB 1 Aux 1 Contact NC Contacts used to indicate whether UPS Sidecar MOB 1 is closed Contacts are open when MOB 1 1 Aux 1 Contact Common lis closed MOB 1 Aux 2 Contact NO Contacts used for backup control pull chain for MOB 1 Aux 2 Contact Common parallel operation MOB 2 Aux 1 Contact NC Contacts used to indicate whether UPS Sidecar MOB 2 is closed Contacts are open when MOB 2 2 Aux 1 Contact Common lis closed MOB 2 Aux 2 Contact NO Contacts used for backup control pull chain for MOB 2 Aux 2 Contact Common parallel operation 2 3 4 5 6 7 8 9 DESCRIPTION INTERFACE AND CONTROL WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO 164201546 7 SHEET 1014 D DATE 063006 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com INSTALLATION INFORMATION UPS SIDECAR TERMINAL TB1 FOR PARALLEL REDUNDANT CONFIGURATIONS 1 e NOT USED e S NOT USED e 1 1 qd MOB 1 AUX 1 CONTACT COMMON d S MOB 1 AUX 2 CONTACT TB e qd MOB 1 AUX 2 CONTACT COMMON e d S MOB 2 AUX 1 CONTACT NC e 2 AUX 1 CONTACT COMMON qd
102. stallation including the trickle charge of batteries no later than the date indicated on the packaging b shipping and delivery of the Product if shipping is FOB Factory c neglect accident fire flood lightning vandalism acts of God Customer s neglect abuse misuse misapplication incorrect installation d repair or alteration not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent or e improper testing operation maintenance adjustment or any modification of any kind not authorized in writing by Eaton personnel or performed by an authorized Eaton Customer Service Engineer or Agent This Warranty is not valid a unless an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA performs startup and commissioning of the Product b if the Product is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in the USA or Agent outside of the USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Product located outside of the fifty 50 United States or the District of Columbia Any equipment parts or materials included in the Product and not manufactured by Eaton are warranted solely
103. terminals 2 80 40 must be wired as 80 50 DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 5 of 34 REVISION D DATE 992107 EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO BYPASS A B C n SEE SHEET 25 of 34 FOR DETAILS AC OUTPUT TO CRITICAL LOAD wx n A B C SEE SHEET 25 of 34 FOR DETAILS BYPASS INPUT BREAKER BIB MAINTENANCE BYPASS SWITCH MBP MAINTENANCE ISOLATION SWITCH MIS 120 100 120 120 KVA 480 480V MAINTENANCE BYPASS CONFIGURATION WITH OPTIONAL BIB NOTE Metal shields covering wiring terminals must be removed to access terminals DESCRIPTION BOWER TERMINAL LOCATIONS DRAWING NO 164201546 6 SHEET 6 of 34 REVISION C DATE 062806 EATON 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev www powerware com INSTALLATION INFORMATION AC INPUT TO UPS INPUT RECTIFIER A B C SEE SHEET 26 of 34 FOR DET
104. th ensures approximate equal current sharing when in Static bypass mode 3 For external input wiring use 90 C copper wire See the appropriate column in Table B through Table E Wire sizes are based on using the specified breakers 4 Wire ampacities are chosen from Table 310 16 of the NEC Input wire is 90 C specification 5 Bypass Input Breaker is not installed a minimum of two separate feeds with upstream feeder breakers or one feed with two upstream feeder breakers must be provided one for the UPS and one for the UPS Sidecar bypass input DO NOT use one feed or a single feeder breaker to supply both the UPS and Sidecar 6 Refer to Section of this manual for installation instructions 7 Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for UPS cabinet wiring requirements and conduit and terminal locations 8 Refer to the applicable Powerware 9390 installation and operation manual listed in paragraph 1 5 for parallel system power and control wiring requirements 9 Terminals are UL and CSA rated at 90 C Refer to Table through Table for power cable terminations Drawing 164201546 6 starting on page A 30 shows the location of the power cable terminals inside the UPS Sidecar cabinet 10 Per NEC article 300 20 all three phase conductors must be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors 11
105. trols Bypass 40 20 40 30 40 40 kVA 208 208V and 80 40 80 50 80 60 80 80 kVA and 120 100 and 120 120 kVA 480 480V with Optional BIB and RIB EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com 4 7 UPS SIDECAR FEATURES CONTROLS AND OPERATION BREAKER INTERLOCK I o lt 5 Na Maintenance Isolation gt Switch MIS Figure 4 5 UPS Sidecar Controls Bypass 80 40 80 50 80 60 80 80 kVA 208 208V and Maintenance Bypass Switch MBP 160 100 160 120 and 160 160 kVA 480 480V with MBP and MIS EATON Powerware 9390 UPS Sidecar Installation and Operation Manual 164201586 Rev E www powerware com UPS SIDECAR FEATURES CONTROLS AND OPERATION B H On B Optional Rectifier Input Breaker RIB B BREAKER oF INTERLOCK Optional Bypass Input O B lt Maintenance Bypass Switch Maintenance Isolation gt Switch MIS B o Jo ofp Figure 4 6 UPS Si
106. twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage and 90 days from the date of Product startup for labor coverage The period covered by this Warranty for Product installed and currently located outside of the fifty 50 United States and the District of Columbia is twelve 12 months from the date of Product startup or eighteen 18 months from the date of Product shipment whichever occurs first for parts coverage WHAT THIS LIMITED WARRANTY COVERS The warrantor warrants that the Powerware three phase UPS electronics Eaton built accessories and Powerware built battery cabinets individually and collectively the Warranted Items are free from defects in material and workmanship If in the opinion of Eaton a Warranted Item is defective and the defect is within the terms of this Warranty Eaton s sole obligation will be to repair or replace such defective item including by providing service parts and labor as applicable at the option of Eaton The Warranted Item will be repaired or replaced onsite at the End User s location or such other location as determined by Eaton Any parts that are replaced may be new or reconditioned All parts replaced by Eaton shall become the property of Eaton WHAT THIS LIMITED WARRANTY DOES NOT COVER This Warranty does not cover any defects or damages caused by a failure to properly store the Product before in
107. ut Breaker continue to Step 5 if wiring a dual feed system with an RIB proceed to Step 8 5 Route the bypass input cables to the UPS Sidecar bypass terminals See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 6 Connect phase A B and C bypass input power wiring from the source to the bypass terminals on the UPS Sidecar 7 Proceed to Step 12 8 Disconnect the single feed jumpers between BIB 1 3 5 terminals and RIB 1 3 5 terminals 9 Route the bypass and rectifier input cables to the UPS Sidecar bypass and rectifier input terminals See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 10 Connect phase A B and C bypass input power wiring from the source to the bypass terminals on the UPS Sidecar 11 Connect phase A B and C power wiring from the source to the UPS rectifier input terminals on the UPS Sidecar 12 Route the output cables to the UPS Sidecar output terminals See Drawing 164201546 6 starting on page A 30 for UPS Sidecar wiring access information and terminal locations 13 Connect phase A B and C and Neutral power wiring from the UPS Sidecar output terminals to the critical load 14 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 15 When all wiring is complete reinstall the i
108. x MOB 2 standalone 2 0 500 kcmil 3 8 installation Phase B 20 250 komil 5 16 Hex 2 0 500 kcmil 3 8 Hex 2 0 250 kcmil 5 16 Hex 2 0 500 kcmil 3 8 2 0 250 kcmil 5 16 2 0 500 kcmil 3 8 2 0 250 kcmil 5 16 2 0 500 kcmil 3 8 2 0 250 kcmil 5 16 2 0 500 kcmil 3 8 Hex 2 0 250 kcmil 5 16 2 0 500 kcmil 3 8 2 0 250 kcmil 5 16 2 0 500 kcmil 3 8 2 0 250 kcmil i 5 16 Hex 2 0 500 kcmil i 3 8 Hex Neutral Neutral 8 6 250 5 5 16 Ground Ground 4 14 1 0 Slotted Phase A Phase C AC Output to Critical Load without SLB Phase AC Output to Critical Load with SLB Phase A Phase B Phase Conduit is to be sized to accommodate one neutral conductor the same size as the phase conductor and one 8 AWG ground conductor If two neutral conductors or an oversized neutral conductor are to be installed size the conduit to accommodate the extra wire or size All Powerware 9390 products can accommodate a double sized neutral External UPS Sidecar rectifier and bypass input overcurrent protection is not provided by this product but is required by codes Refer to Table B through Table E for wiring requirements DESCRIPTION BOWER WIRING I

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