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Powerware 500VA User's Manual

1. 40 95 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 13 Safety Warnings 1 5
2. e Advertencias de Seguridad 14 INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES ESTE MANUAL CONTIENE INSTRUCCIONES DE SEGURIDAD IMPORTANTES Este SIE contiene VOLTAJES MORTALES Todas las reparaciones y el servicio t cnico deben ser efectuados SOLAMENTE POR PERSONAL DE SERVICIO TECNICO AUTORIZADO No hay NINGUNA PARTE OUE EL USUARIO PUEDA REPARAR dentro del SIE ADVERTENCIA e Este SIE contiene su propia fuente de energia las bater as Los recept culos de salida pueden transmitir corriente el ctrica aun cuando el SIE no est conectado a un suministro de corriente alterna c a No retire o desenchufe el cable de entrada mientras
3. Turn the bypass switch to the LINE position Measure the voltage to the protected equipment at the load distribution panel or the UPS protected receptacles for your equipment and verify that it is correct Turn the bypass switch to the UPS position and verify the voltage to the protected equipment is still correct Turn the bypass switch back to the LINE position Reinstall the bypass switch and UPS front cover panels Turn the UPS ON OFF switch to the OFF position Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Phase Chech 16 Turn off the DC switch if applicable according to your UPS model 500 VA 3 1 kVA If you have an external battery cabinet s with a DC switch turn the switch to the OFF position 4 3 7 kVA If you have an external battery cabinet s with a DC switch turn the switch to the OFF position If you do not have an external battery cabinet s unlock the UPS front cover panel using the FERRUPS key and remove the front cover panel Locate the DC switch behind the front cover panel Turn the DC switch to the OFF position 10 18 kVA If you have an external battery cabinet s with a DC switch turn the switch to the OFF position 17 Reinstall the UPS front cover panel 18 Turn the AC disconnect switch to the OFF position 19 If the UPS will not be operated immediately leave the bypass switch in the LINE position and turn on your protected eguipm
4. MANUEL CONTIENT DES CONSIGNES DE S CURIT IMPORTANTES Cet onduleur contient des TENSIONS MORTELLES Toute op ration d entretien et de r paration doit tre EXCLUSIVEMENT CONFIEE A UN PERSONNEL QUALIFIE AGREE AUCUNE PIECE REPARABLE PAR L UTILISATEUR ne se trouve dans l onduleur AVERTISSEMENT Cet onduleur renferme sa propre source d nergie batteries Les prises de sortie peuvent tre sous tension m me lorsque l onduleur n est pas branch sur le secteur Ne pas retirer le cordon d alimentation lorsque l onduleur est sous tension sous peine de supprimer la mise la terre de l onduleur et du mat riel connect Pour r duire les risques d incendie et de d charge lectrique installer l onduleur uniquement l int rieur dans un lieu d pourvu de mat riaux conducteurs ou la temp rature et l humidit ambiantes sont contr l es La temp rature ambiante ne doit pas d passer 40 C Ne pas utiliser proximit d eau ou dans une atmosph re excessivement humide 95 95 maximum Afin d tre conforme aux normes et r glements internationaux de c blage le courant de fuite la terre de la totalit du mat riel branch sur la sortie de l onduleur ne doit pas d passer 1 5 mA Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings ATTENTION e Les batteries peuvent pr senter un risque de d charge lectrique ou de br lure par des c
5. UPS Ot UPS UPS M UPS UPS UPS H 40 C UPS 95 co Safety Warnings Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI QUESTO MANUALE CONTIENE IMPORTANTI ISTRUZIONI DI SICUREZZA PERICOLO la TENSIONE contenuta i
6. Complete the phase check as described in Chapter 8 Phase Check Continue to the startup section in the Powerware FERRUPS FE OFE UPS 500 VA 18kVA User s Guide Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com CHAPTER 2 SAFETY WARNINGS Read the following precautions before you install the UPS IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries Please read all instructions before operating the eguipment and save this manual for future reference This UPS contains LETHAL VOLTAGES All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY There are NO USER SERVICEABLE PARTS inside the UPS e This UPS contains its own energy source batteries The output receptacles may carry live voltage even when the UPS is not connected to an AC supply Do not remove or unplug the input cord when the UPS is turned on This removes the safety ground from the UPS and the equipment connected to the UPS Toreduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 409C 1049F Do not operate near water or excessive humidity 9596 max To comply with international standards and wiring regulations
7. As baterias podem apresentar o risco de choque el trico ou queimaduras provenientes de alta corrente de curto circuito Observe as instru es adequadas Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos e Nunca jogue as baterias no fogo porque h risco de explos o no He
8. between the UPS and the batteries and others may have an external DC switch FE QFE 4 3 18 kVA models also have a DC switch behind the front cover panel Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 55 Battery Cabinet Installation Installing and Connecting the Batteries 1 Use the battery installation diagram that came with your UPS batteries and cabinet as you follow the steps below Place the battery cabinet or rack as close as possible to the FERRUPS UPS If the batteries will be further from the unit than the standard cables allow contact your service representative or your local distributor for assistance The battery cabinet or rack should be well ventilated and away from direct sunlight or other heat source Ensure that the floor is level and can support the weight of the batteries the cabinet or rack and any other necessary eguipment Your Powerware sales coordinator can tell you the size and weight of external batteries The temperature should be below 77 F 25 C for the best battery performance Batteries will be less efficient at temperatures below 65 F 18 C High temperatures will reduce battery life Typically at about 95 F 35 C battery life will be half of what it would be at a normal temperature of 77 F 25 C At about 113 F 45 C battery life will be one fourth of normal The batteries should be as close as possible to the UPS to reduce DC wirin
9. fiamme Viktig Sikkerhetsinformasion Denne UPS en inneholder LIVSFARLIGE SPENNINGER All reparasjon og service m kun utfores av AUTORISERT SERVICEPERSONALE BRUKERE KAN IKKE UTFORE SERVICE PA NOEN AV DELENE i UPS en Denne UPS en har en egen energikilde batterier Stikkontaktene kan vaere str mf rende selv om UPS en ikke er tilsluttet en vekselstramforsyning Stramforsyningskabelen m ikke fjernes eller trekkes ut n r UPS en er p slik at ikke sikkerhetsjordingen fjernes fra UPS en og det utstyret som er forbundet med den For redusere fare for brann eller elektriske stat bar denne UPS en installeres i et innendgrs miljg med kontrollert temperatur og luftfuktighet som er fritt for ledende forurensende stoffer Romtemperaturen m ikke overskride 40 C Den m ikke brukes i naerheten av vann eller ved meget hey luftfuktighet 95 maks Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 11 Safety Warnings Alt utstyr som er forbundet med utgangen av denne UPS en m ikke ha en sterkere total lekkasjestrgm enn 1 5 milliampere for v re i overensstemmelse med internasjonale standarder og forkablingsbestemmelser FORSIKTIG e Batterier kan for rsake elektriske st t eller forbrenning p grunn av h y kortslutningsstr m F lg instruksene Batterier m fjernes p korrekt m te Se lokale forskrifter vedr rende krav om fjerning av batterier e Ka
10. find the torque value for these batteries check the battery terminal type then use Figure 23 to find the torque value for that terminal type Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 59 Battery Cabinet Installation 2 Sguare Torgue to 17 in Ib or 1 9 Nm BAT 0058 10 11 o gt Modified Sguare Torgue Screw Posts Torgue to to 35 in Ib or 3 9 Nm 85 in Ib or 9 6 Nm BAT 0065 BAT 0071 Figure 23 Battery Terminal Types Connect the battery cables between batteries as shown in the battery installation diagram Do not connect the cables between battery strings or between the UPS and the batteries yet If you are only using one string of batteries go to step 11 If you are connecting more than one battery string connect the positive cables as shown in the battery installation diagram Next use the voltmeter to check the DC voltage between the negative terminals of the strings The measured voltage should be less than three volts If it is more than three volts correct any wiring errors before you go on Use the cables provided to connect the negative battery terminals of the battery strings as shown in the battery installation diagram If the battery cabinet has a DC switch the DC switch has been installed at the factory To connect external batteries to your UPS follow the instructions for your model FE or 500 VA 3 1 kVA If your bat
11. the total equipment connected to the output of this UPS must not have an earth leakage current greater than 1 5 milliamperes Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings CAUTION Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by gualified service personnel knowledgeable of batteries and reguired precautions Keep unauthorized personnel away from batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE SIKKERHEDSANVISNINGER Denne UPS indeholder LIVSFARLIG H JSP NDING Alle reparationer og vedligeholdelse bor kun udfgres af en AUTORISERET SERVICETEKNIKER Ingen af UPS ens indvendige dele kan repareres af brugeren ADVARSEL Denne UPS indeholder egen energiforsyning batterier Udgangsnetstikkene kan lede stram selv n r UPS en ikke er tilsat en AC energikilde e Netledningen m ikke fjernes og stikket m ikke tr kkes ud mens UPS en er teendt Dette fjerner sikkerhedsjorden fra UPS en og fra det udstyr der er sat til nstall r denne UPS i et temperatur og fugtighedskon
12. 51 129 5 cm 30 76 5 cm 32 81 5 cm Figure 2 Battery Cabinet Dimensions Table 4 Bypass Switch Dimensions Dimensions See Figure 3 Model A B C D E BPE 01 12 30 5 cm 6 15 2 cm 13 33 0 cm 10 25 4 cm 3 7 6 cm BPE 02 16 40 6 cm 8 20 3 cm 17 43 2 cm 12 30 5 cm 7 17 8 cm BPE 04 and BPE 05 17 43 2 cm 12 30 5 cm 18 45 7 cm 16 40 6 cm 9 22 9 cm 18 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Setup b Em B E o UPS UPS AC BYPASS SWITCH DISCONNEGT SWITCH BYPASS SI DISCONNECT SWITCH UPS OFF aa ON ON le q ore q une T yes gas C A C ss o D D BPE 01 BPE 02 04 and 05 Figure 3 Bypass Switch Dimensions Equipment Clearances All cabinet sizes require the following clearances to allow for servicing and adeguate ventilation Table 5 Clearances for the UPS and Battery Cabinets Dimensions see Figure 4 Sides G Front H Top I Back J 36 91 5 cm 36 91 5 cm 12 30 5 cm 4 10 0 cm NOTE A minimum clearance of 4 10 cm is reguired on the sides front and back and 12 30 5 cm above the UPS for proper ventilation NOTE For 4 3 18 kVA models with an internal bypass swi
13. am TE 4 amp 4 CHAPTER 3 SETUP This chapter explains the reguirements for setting up the UPS UPS battery cabinet and bypass switch dimensions Equipment clearances Location requirements Moving the UPS and batteries Storage and operating environment Dimensions Table 1 FERRUPS FE OFE 500 VA 3 1 kVA Dimensions Dimensions See Figure 1 UPS Model Height A Width B Depth C 500 VA 700 VA and 850 VA 12 30 5 cm 10 25 5 cm 21 25 54 0 cm 1 15 kVA and 1 4 kVA 15 1 38 5 cm 15 2 39 0 cm 20 2 51 5 cm 1 8 KVA 2 1 KVA and 3 1 KVA 21 2 54 0 cm 15 25 39 0 cm 22 9 58 5 cm Figure 1 UPS Dimensions Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 17 Setup Table 2 FERRUPS FE OFE 4 3 18 kVA Dimensions Dimensions See Figure 1 Height D Width E Depth without Depth with Internal UPS Model Internal Bypass F Bypass Switch F 4 3 kVA and 5 3 kVA 29 5 75 0 cm 15 5 39 5 cm 25 63 5 cm 33 84 0 cm 7 kVA 10 KVA 12 5 kVA and 18 kVA 36 5 93 0cm 19 48 5 cm 32 81 5 cm 40 102 0 cm Table 3 Battery Cabinet Dimensions Dimensions See Figure 2 Model Height Width Depth ASY 0468 12 25 31 5 cm 15 75 40 0 cm 28 5 72 5 cm ASY 0386 37 94 0 cm 19 48 5 cm 32 81 5 cm ASY 0387 49 124 5 cm 15 38 5 cm 32 81 5 cm ASY 0385 and ASY 0685
14. and tighten all connections securely Use copper wire and the appropriate wire size for the current See Figure 7 for sample terminal strip labels BOTH SWITCHES SHOWN IN OFF POSITION INSTALLATION TO BE PERFORMED BY A GUALIFIED ELECTRICIAN ds BPE 01 ALL GROUNDS TIED THROUGH DIN MOUNTING RAIL AND ARE BONDED TO CHASSIS GROUND 10111112 L1 N L1 OJO 919 Z Oje OI AC TO UPS PROTECTED AC LINE INPUT LOADS AC FROM AC TO UPS OUTPUT UPS INPUT BOTH SWITCHES SHOWN IN OFF POSITION INSTALLATION TO BE PERFORMED BY A QUALIFIED BPE 02 ELECTRICIAN BPE 04 and BPE 05 ALL GROUNDS TIED THROUGH DIN MOUNTING RAIL AND ARE BONDED TO CHASSIS GROUND O 2 61718 9 10 11 11 12 12 13 14 15 O ojo 208V 240V INPUTS N 112 N L1L2 N L1 L2 L1L2 120V 277V INPUTS NC L1 N NCL1 N NC L1 N L1N 220 230 240 50 Hz AC TO UPS AC FROM AC TO PROTECTED VAS OM AC LINE INPUT INPUT Figure 7 External Bypass Switch Terminal Strip Labels 9 Using the installation wiring diagram wire the UPS terminal strip and complete the AC wiring NOTE Terminal strip connections should be exactly as shown in the installation wiring diagram to ensure proper phasing Good ground connections are necessary to reduce electrical noise and ensure safe operation of the UPS and the loa
15. connectors Attempting to alter wiring can cause injury Replace batteries with the same number and type of batteries as originally installed in the UPS To replace the batteries 1 Use the same number and type of battery To ensure continued superior performance of your UPS and to maintain proper charger operation you must replace the batteries in the UPS or its battery cabinets or racks with the same number of batteries These batteries must be the same type as the original batteries valve regulated low maintenance The replacement batteries should have the same voltage and ampere hour rating as the original batteries 2 Remove the ground from the battery terminal If your local or national code requires you to ground either battery terminal remove the connection from the terminal to ground or earth before you work on the batteries If any battery terminal is inadvertently grounded remove the source of the ground Contacting any part of a grounded battery can cause a risk of electric shock An electric shock will be less likely if you disconnect the grounding connection before you work on the batteries Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 63 Battery Cabinet Installation 3 Handle used batteries with care Assume that old batteries are fully charged Use the same precautions you would use when handling a new battery Do not short battery terminals or the batt
16. el SIE se encuentre encendido Esto suprime la descarga a tierra de seguridad del SIE y de los equipos conectados al SIE Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings Para reducir el riesgo de incendio o de choque el ctrico instale este SIE en un lugar cubierto con temperatura y humedad controladas libre de contaminantes conductores La temperatura ambiente no debe exceder los 40 C No trabaje cerca del agua o con humedad excesiva 95 m ximo e Para cumplir con los est ndares internacionales y las normas de instalaci n la totalidad de los equipos conectados a la salida de este SIE no debe tener una intensidad de p rdida a tierra superior a los 1 5 miliamperios PRECAUCION e Las bater as pueden presentar un riesgo de descargas el ctricas o de guemaduras debido a la alta corriente de cortocircuito Preste atenci n a las instrucciones correspondientes e Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para conocer los requisitos pertinentes e Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone a la llama S kerhetsf reskrifter VIKTIGA S KERHETSF RESKRIFTER SPARA DESSA F RESKRIFTER DENNA BRUKSANVISNING INNEHALLER VIKTIGA S KERHETSF RESKRIFTER Denna UPS enhet inneh ller LIVSFARLIG SP NNING ENDAST AUKTORISERAD SERVICEPERSONAL f r utf ra reparationer eller serv
17. has completed and tested the connection to the proper power source Verify that the bypass switch is in the OFF position At the UPS AC input service panel turn on the input power to the UPS and the bypass switch Turn on the AC disconnect switch The AC LINE indicator on the UPS illuminates NOTE The AC LINE indicator does not illuminate for FE models with serial numbers 25000 and greater until the UPS ON OFF switch is turned to the ON position 5 If your UPS has a DC switch turn on the switch according to the UPS model 500 VA 3 1 kVA Most units do not have a DC switch on the UPS or external battery cabinet s If the external battery cabinet has a DC switch turn the switch to the ON position 4 3 7 kVA If you have an external battery cabinet s with a DC switch turn the switch to the ON position If you do not have an external battery cabinet s unlock the UPS front cover panel using the FERRUPS key and remove the front cover panel Locate the DC switch behind the UPS front cover panel If there is a precharge button next to the switch press it for a few seconds Turn the DC switch to the ON position and reinstall the UPS front cover panel Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 65 Phase Chech 66 10 18 kVA If you have an external battery cabinet s with a DC switch turn the switch to the ON position Turn the UPS ON OFF switch to the ON position T
18. how to use this manual for your UPS installation Plug Receptacle Installation Only a few sections in this manual are required for installing plug receptacle models Be sure to read all safety warnings before installing the UPS as stated in Chapter 2 Safety Warnings Complete Chapter 3 Setup for setting up the location of the UPS If you purchased an external battery cabinet an electrician must wire the battery to the UPS as described in Chapter 7 Battery Cabinet Installation Continue to the startup section in the Powerware FERRUPS FE OFE UPS 500 VA 18kVA User s Guide Hardwired Installation Most of the sections in this manual are reguired for the electrician to install the hardwired models Be sure to read all safety warnings before installing the UPS as stated in Chapter 2 Safety Warnings Complete Chapter 3 Setup for setting up the location of the UPS Chapter 4 Electrical Installation describes the electrical reguirements for hardwiring the UPS Continue to either Chapter 5 External Bypass Switch Installation or Chapter 6 Internal Bypass Switch Installation depending on the the type of bypass switch being installed Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 1 Introduction If you purchased an external battery cabinet see Chapter 7 Battery Cabinet Installation for wiring connections
19. 0 70 100 10A 25 30 40 70 80 125 20 30 35 60 70 100 20A 30 35 40 70 90 125 25 35 35 60 80 110 50 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Internal Bypass Switch Installation Notes 2 amp 7 UPS WITH ISOLATED INTERNAL BYPASS SWITCH AND AC DISCONNECT Ts LOAD DISTRIBUTION PANEL LLI E ma E i DC TO UPS Jara EHH md gt X 2 2 Ink AC LINE INPUT EXTERNAL BATTERIES BUILDING GROUNDING ELECTRODE OR PROTECTIVE EARTH SYSTEM 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 19 FE 4 3 18 kVA UPS with Internal Bypass Switch Table 25 Minimum Recommended Circuit Breakers for 240 Vac Charger 4 3 kVA 5 3 kVA 10 kVA 12 5 kVA 18 kVA Standard 20 25 35 50 70 100 10A 20 30 35 60 70 100 20A 25 35 35 60 80 110 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 51 Internal Bypass Switch Installation Notes 2 amp 7 LOAD DISTRIBUTION PANEL UPS WITH ISOLATED INTERNAL BYPASS SWITCH AND AC DISCONNECT DC TO UPS AC TO LOADS EXTERNAL BUILDING GROUNDING BATTEHIES ELECTRODE OR PROTECTIVE EARTH SYSTEM OFE 50 Hz 220 230 or 240 Vac Input and Output FE 60 Hz 220 Vac Input and Output For FE 6
20. 0 Hz 220 Vac use only a BBM switch Figure 20 FE or OFE 4 3 18 kVA UPS with Internal Bypass Switch Table 26 Input Current Size Overcurrent Protection According To Local Code Voltage Charger 4 3 kVA 5 3 kVA 7 kVA 10 kVA 12 5 kVA 18 kVA 60 Hz Standard 17A 21A 27 MA 53A 81A RR 10A 18A 23A 28A 49A 60A 85A 20A 20A 25A 30A 52A 65A 89A 50 Hz Standard 19A 21A 27 43A 55A 81A 220 Vac 10A 22A 23A 28A 46A 58A 84A 20A 23A 25A 29A 51A 63A 89A 50 Hz Standard 18A 20A 26A MA 53A 78A 230 Vac 10A 20A 22 27 MA 56A 81A 20A 21A 24 28 49 60A 85A 50 Hz Standard 17A 19A 24 39A 51A 75A NR 10A 19A 21A 26A 43A 54A 78A 20A 20A 23A 27 ATA 58A 82A 52 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Li AU CHAPTER 7 BATTERY CABINET INSTALLATION 9 NOTE If you have an optional Floor Saver battery cabinet see the Floor Saver instructions that came with your FERRUPS UPS Only qualified service personnel such as a licensed electrician should perform the electrical installation Risk of electrical shock CAUTION Full voltage and current are always present at the battery terminals The batteries used in this system can produce dangerous voltages extremely high currents and a risk of electric shock They may cause severe injury if the terminals are shorted together or to ground earth You must be extremely careful to avoid elec
21. 0 MBB or BBM Figure 17 on page 49 4 3 7 kVA only 208 or 240 120 208 or 120 240 MBB or BBM Figure 18 on page 50 For 208V use BBM only 208 or 480 source 120 240 MBB or BBM Figure 19 on page 51 240 input 220 220 BBM Figure 20 on page 52 4 318 kVA 50 Hz 220 230 or 240 220 230 or 240 MBB or BBM Figure 20 on page 52 With a step up or step down transformer Contact your service representative for a single phase installations that do not have the same input and output voltage or b split phase installations that reguire 220 Vac Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 45 Internal Bypass Switch Installation 2 Review the installation wiring diagram and applicable notes to find the proper circuit breaker size for your installation In the U S see Table 22 to size the wire In other areas use 75 C copper wire and size according to the local code Table 22 Recommended Wire Sizes Input Circuit Breaker Size 759C Copper Wire Size 15A 20A 12 AWG 3 3 mm 25A 30A 10 AWG 5 3 mm 35A 40A 45A 50A 8 AWG 8 4 mm 60A 6 AWG 13 3 mm 70A 80A 4 AWG 21 2 mm 90A 100A 3 AWG 26 7 mm 110A 2 AWG 33 6 mm 125A 1 AWG 42 1 mm 150A 1 0 AWG 53 5 mm FOR U S INSTALLATIONS READ THIS IMPORTANT NOTE This table lists the AWG and mm wire size for each circuit breaker size shown on the wiring diagrams The minimum recommended cir
22. 0 VA 18 kVA Installation Guide Rev A www powerware com Battery Cabinet Installation NOTE If you have an external DC disconnect switch between the UPS and batteries see the instructions that came with your disconnect switch 8 Clean the cable and battery post terminal before you make the battery connection Apply a thin coating of high temperature conductive grease on the post and cable terminals to slow corrosion If you use a nonconductive grease like petroleum jelly do not apply any grease before you make the connections Instead make the connection first then torgue it to the torgue values shown below for your battery After you have made the connection apply a coating of the nonconductive grease to the hardware at the battery terminals When you make battery terminal connections use the torgue wrench to tighten the battery terminal connections securely For most batteries you can find out what torgue value to use by finding the battery number BAT XXXX on the top of the battery Then use Table 28 to find the torgue value for that battery Table 28 Battery Torgue Value Battery Type Torgue BAT 0046 Torque to 65 in Ib 7 3 Nm BAT 0048 Torque to 65 in Ib 7 3 Nm BAT 0050 Torque to 75 in Ib 8 4 Nm BAT 0053 Torque to 40 in Ib 4 5 Nm BAT 0103 Torque to 40 in Ib 4 5 Nm BAT 0122 Torque to 65 in Ib 7 3 Nm Other batteries do not have a battery number on the top To
23. 20 Vac Input and Output OR FE 1 15 3 1 KVA only 60 Hz 220 Vac Input and Output with single voltage output For 220 Vac use only a BBM switch Figure 8 FE or 500 VA 3 1 kVA UPS with External Bypass Switch Table 11 Minimum Recommended Circuit Breakers for 60 Hz 120 Vac Charger 500 VA 700 VA and 850 VA 1 15 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA Standard 15 15 15 20 25 35 15A 20 20 40 45 50 Table 12 Input Current for 50 Hz 120 Vac Size Overcurrent Protection According to Local Code Voltage and Charger 500VA 700VA 850VA 1 15 14kVA 18kVA 21kA 3 1 120V Standard Charger 4 4A 5 8A 7 0A 84A 11A 15A 16A 24A 120V 15A Charger 8 9A 11A 12A 13A 14A 27 28 35A Table 13 Input Current for 60 Hz 220 Vac Size Overcurrent Protection According to Local Code 60 Hz Voltage 1 15 kVA 1 4 kVA 1 8 2 1 kVA 3 1 kVA 220V Standard Charger 4 6A 5 8A 7 8A 94A 12A 220V 15A Charger 7A 8A 15A 17A 21A 36 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com External Bypass Switch Installation BUILDING LOAD SERVICE DISTRIBUTION A EXTERNAL BYPASS SWITCH EL WITH AC DISCONNECT UBS 19 UPS OUTPUT x 151413 12 O O o o o o olololo 9 2 N afte 8 LOADS FR pea s ele er TILL D oiojojoi oll oTo IP A 2 7777 L2 L1 1 1112 TA Pe 111 AC OUTPUT
24. 40 grounded center tapped neutral output Do not use a buck boost transformer Notes 2 amp 7 BUILDING SERVICE UPS WITH ISOLATED INTERNAL BYPASS SWITCH AND AC DISCONNECT DC TO UPS AC TO LOADS EXTERNAL BUILDING GROUNDING BATTERIES ELECTRODE OR PROTECTIVE EARTH SYSTEM 60 Hz 120 Vac Input 120 Vac Output Figure 17 FE 4 3 7 UPS with Internal Bypass Switch Table 23 Minimum Recommended Circuit Breakers for 120 Vac Charger 4 3 kVA 5 3 kVA 7 KVA Standard 40 50 70 10A 45 60 70 20A 50 60 70 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com 49 Internal Bypass Switch Installation BUILDING SERVICE Notes 2 amp D LOAD UPS WITH ISOLATED INTERNAL BYPASS DISTRIBUTION SWITCH AND AC DISCONNECT PANEL DC TO UPS BEME ni 444 LA N X1p nen I FORDS O O For 208 VAC output only Do EXTERNAL not place any BATTERIES loads between BUILDING GROUNDING LEN Only sev ELECTRODE OR PROTECTIVE EARTH SYSTEM 60 Hz 208 Vac or 240 Vac Input 120 208 Vac or 120 240 Vac Output For 208 Vac use only a BBM switch Figure 18 FE 4 3 18 kVA UPS with Internal Bypass Switch Table 24 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac 240 Vac Charger 4 3 5 3 1 10 12 5 18 43 5 3 1 10 12 5 18 KVA WA kVA kVA KVA kVA kVA kVA Standard 25 30 40 60 80 110 20 25 35 5
25. A UPS with External Bypass Switch Table 20 Input Current Size Overcurrent Protection According To Local Code Voltage Charger 4 3kVA 5 3 kVA 7 KVA 10 KVA 12 5 KVA 18 KVA 60 Hz Standard 17A 21A 27A MA 53A 81A i 10A 18A 23A 28A 49A 60A 85A 20A 20A 25A 30A 52A 65A 89A 50 Hz Standard 19A 21A 27 4 55A 81A 220 Vac 10A 22A 23A 28A 46A 58A 84A 20A 23A 25A 29A 51A 63A 89A 50 Hz Standard 18A 20A 26A MA 53A 78A 230 Vac 10A 20A 22A 27 MA 56A 81A 20A 21A 24 28A 49A 60A 85A 50 Hz Standard 17A 19A 24A 39A 51A 75A PNG 10A 19A 21A 26A 43A 54A 78A 20A 20A 23A 27 ATA 58A 82A Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 43 External Bypass Switch Installation 44 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com CHAPTER 6 INTERNAL BYPASS SWITCH INSTALLATION Only qualified service personnel such as a licensed electrician should perform the hardwired installation Risk of electrical shock CAUTION Before you install the bypass switch verify that the bypass switch and the AC disconnect switch are in the OFF position 1 Identify the installation wiring diagram that applies to your FERRUPS see Table 21 Table 21 Internal Bypass Switch Wiring Diagrams Model Frequency UPS Input Voltage UPS Output Voltage Bypass Switch Type Wiring Diagram FE 4 3 18 kVA 60 Hz 120 12
26. AC INPUT BUILDING GROUNDING CH ELECTRODE OR PROTECTIVE EARTH UPS SYSTEM 60 Hz 208 Vac or 240 Vac Input 120 208 Vac or 120 240 Vac Output For 208 Vac use only a BBM switch Figure 9 FE 500 VA 3 1 UPS with External Bypass Switch available EXTERNAL BATTERIES Table 14 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac 240 Vac Charger 500VA 14kVA 1 8kVA 21kVA 31kVA 500VA 1 4kVA 1 8kVA 21kVA 3 1 kVA Standard 15 15 15 20 15 15 15 15 15A 15 20 25 30 15 20 20 25 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 37 External Bypass Switch Installation Note 4 Note 11 Note 2 gt Es BUILDING EXTERNAL BYPASS SWITCH WITH AC DISCONNECT LOAD DISTRIBUTION PANEL AC FROM UPS OUTPUT AC TO UPS INPUT i Note 10 TO LOADS dd gt CABINET GROUND 8 GROUNDING ELECTRODE AC OUTPUT AC INPUT EXTERNAL BATTERIES 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 10 FE 500 3 1 kVA UPS with External Bypass Switch Table 15 Minimum Recommended Circuit Breakers for 240 Vac gt Charger 500 VA 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA Standard 15 15 15 15 15A 15 20 20 25 38 Powerware FERRU
27. ALLISIA J NNITTEIT Kaikki korjaukset ja huollot on j tett v VAIN VALTUUTETUN HUOLTOHENKIL N TOIMEKSI UPS ei sis ll MIT N K YTT J N HUOLLETTAVIA OSIA VAROITUS e T m UPS sis lt oman energial hteen akuston Ulostuloliittimiss voi olla j nnite kun UPS ei ole liitettyn verkkoj nnitteeseen l poista tai irrota sis ntulojohtoa kun UPS on kytkettyn T m poistaa turvamaadoituksen UPS laitteesta ja siihen liitetyst laitteistosta e V hent ksesi tulipalon ja s hk iskun vaaraa asenna t m UPS sis tiloihin joissa l mp tila ja kosteus on s dett viss ja joissa ei ole virtaa johtavia ep puhtauksia Ymp rist n l mp tila ei saa ylitt 40 C l k yt l hell vett ja v lt kosteita tiloja 95 maksimi e Kansainv liset normit ja johdotusm r ykset vaativat ett kaikkien t m n UPS laitteen ulostulokytkent jen yhteinen maavuotovirta ei ylit 1 5 milliampeeria mA 6 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings Akusto saattaa aiheuttaa s hk iskun tai sytty tuleen Jos akusto kytket n oikosulkuun Noudata asianmukaisia ohjeita Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi l koskaan heit akkuja tuleen Ne voivat r j ht Consignes de s curit CONSIGNES DE SECURITE IMPORTANTES CONSERVER CES INSTRUCTIONS
28. FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 41 External Bypass Switch Installation BUILDING SERVICE PANEL WITH AC DISCONNECT AC TO UPS INPUT AC FROM UPS OUTPUT EXTERNAL BYPASS SWITCH LOAD DISTRIBUTION PANEL e BUILDING GROUNDING AC INPUT ELECTRODE OR PROTECTIVE EARTH STE UPS AC OUTPUT ESTI olo 60 Hz 208 or 480 Source 240 Vac Input 120 240 Vac Output with Transformer Figure 14 FE 4 3 18 kVA UPS with External Bypass Switch Table 19 Minimum Recommended Circuit Breakers for 240 Vac EXTERNAL BATTERIES Charger 4 3 kVA 5 3 kVA 10 kVA 12 5 kVA 18 kVA Standard 20 25 35 50 70 100 10A 20 30 35 60 70 100 20A 20 35 35 60 80 110 42 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com External Bypass Switch Installation BUILDING SERVICE PANEL LOAD DISTRIBUTION PANEL EXTERNAL BYPASS SWITCH WITH AC DISCONNECT AC TO AC FROM UPS INPUT UPS OUTPUT 5 BUILDING GROUNDING ELECTRODE OR PROTECTIVE EARTH SYSTEM OFE 50 Hz 220 230 or 240 Vac Input and Output OR FE 60 Hz 220 Vac Input and Output For FE 60 Hz 220 Vac use only a BBM switch Figure 15 FE or OFE 4 3 18 kV
29. INPUT AC OUTPUT BUILDING GROUNDING LE ELECTRODE OR PROTECTIVE EARTH UPS 60 Hz 120 Vac Input 120 Vac Output loeloe E EXTERNAL BATTERIES Figure 12 FE 4 3 7 kVA UPS with External Bypass Switch Table 17 Minimum Recommended Circuit Breakers for 120 Vac Charger 4 3 kVA 5 3 kVA 7 kVA Standard 40 50 70 10A 45 60 70 20A 50 60 70 40 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com External Bypass Switch Installation EXTERNAL BYPASS SWITCH WITH AC DISCONNECT AC FROM UBS INEUT UPS OUTPUT nes For 208 VAC output only Do not place any loads between L2 N Only 88V available EI 1 2 S INPUT AC OUTPUT BUILDING GROUNDING AE ELECTRODE OR OTO PROTECTIVE EARTH UPS oc oc SYSTEM 60 Hz 208 Vac or 240 Vac Input 120 208 Vac or 120 240 Vac Output For 208 Vac use only a BBM switch Figure 13 FE 4 3 18 kVA UPS with External Bypass Switch N AC EXTERNAL BATTERIES Table 18 Minimum Recommended Circuit Breakers for 208 Vac or 240 Vac 208 Vac 240 Vac Charger 4 3 5 3 1 10 12 5 18 43 5 3 1 10 12 5 18 KVA kVA kVA kVA KVA kVA kVA kVA kVA Standard 25 30 40 60 80 110 20 25 35 50 70 100 10A 25 30 40 70 80 125 20 30 35 60 70 100 20A 30 35 40 70 90 125 25 35 35 60 80 110 Powerware FERRUPS
30. POWERWARE FERRUPS FE OFE UPS Installation Guide 500 VA 18 kVA 50 and 60 Hz POWERWARE FERRUPS FE OFE UPS Installation Guide 500 VA 18 kVA 50 and 60 Hz www powerware com Class A EMC Statements FCC Part 15 NOTE This eguipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the eguipment is operated in a commercial environment This eguipment generates uses and can radiate radio freguency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be reguired to correct the interference at his own expense ICES 003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES 003 Cet appareil num rique de la classe A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada For Users in Germany We hereby certify that the uninterruptible power system QFE 500 VA 700 VA 850 VA 1 15 kVA 1 4 1 8 2 1 3 1 kVA 4 3 5 3 kVA 7 kVA 10 12 5 kVA and 18 kVA complies with the RFI suppression requirements of Vfg 243 1991 and Vfg 46 1992 The G
31. PS FE OFE UPS 500 VA 18 Installation Guide Rev A www powerware com BUILDING SERVICE PANEL I N L1 L l l BUILDING GROUNDING ELECTRODE OR PROTECTIVE EARTH SYSTEM External Bypass Switch Installation LOAD DISTRIBUTION EXTERNAL BYPASS SWITCH WITH AC DISCONNECT AC TO AC FROM UPS INPUT UPS OUTPUT CABINET GROUND GROUNDING ELECTRODE D o o 5 L ug LU La I pel AC INPUT OUTPUT T CD EXTERNAL UPS BATTERIES 50 Hz 220 230 or 240 Vac Input and Output Figure 11 OFE 500 VA 3 1 kVA UPS with External Bypass Switch Table 16 Input Current Size Overcurrent Protection According To Local Code Voltage Charger 500VA 700 VA 850 115kVA 14kVA 18kVA 21kA 31kVA 220Vac Standard 2 6A 3 9A 4 4A 4 9A 5 7A 7 9A 82A 3A 15A 4 6 0A 6 5A 7 0A 7 8A 14A 15A 9A 230Vac Standard 25 3 8A 4 2 4 6 5 4 7 5 7 8A 2A 15A 4 6A 5 9A 6 3A 6 7A 75A 14A 14A 8A 240Vac Standard 24A 3 5A 4 0A 44A 5 2 7 2 74A 2A 15A 4 6A 5 7 6 2 6 6A 74A 14A 14A 9A Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 39 External Bypass Switch Installation BUILDING SERVICE PANEL LOAD DISTRIBUTION PANEL EXTERNAL BYPASS SWITCH WITH AC DISCONNECT AC TO AC FROM UPS INPUT UPS OUTPUT 0 0 o Z AC
32. Shut off the UPS before disconnecting the cable See Battery Cabinet Installation on page 53 for external battery cabinet installation NOTE 9 UPS output circuits must be installed in dedicated conduit and not shared with other electrical circuits NOTE 10 The load fuse or circuit breaker should be sized to match the load current reguirements NOTE 11 For 208 Vac use a step up transformer For 480 Vac use a step down transformer Use an isolation transformer with a 120 240 grounded center tapped neutral output Do not use a buck boost transformer NOTE 12 For 120 208 240 models connect X1 on the UPS to L1 on the bypass switch for 208 Vac connect the bypass switch L2 to the UPS XT1 for 240 Vac connect the bypass switch L2 to the UPS XT2 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 35 External Bypass Switch Installation Note 2 _ Note 9 EXTERNAL BYPASS SWITCH WITH AC DISCONNECT AC TO AC FROM UPS INPUT UPS OUTPUT u 4 5 6 11213 ojojo ojojo 4L N L1 gt AC TO LOADS CABINET GROUND BUILDING LOAD SERVICE DISTRIBUTION PANEL Le gt GEE ug 12 11 N AC INPUT AC OUTPUT EXTERNAL BATTERIES UPS BUILDING GROUNDING ELECTRODE OR PROTECTIVE EARTH SYSTEM OFE 50 Hz 120 Vac Input and Output OR FE 60 Hz 1
33. UPS by plugging the removable DC connector into the matching connector on the back of the UPS If the battery cabinet has a DC switch turn the switch to the ON position FE or OFE 4 3 18 kVA Make sure the UPS DC Switch is in the OFF position then find the battery cables that you will connect between the UPS and the batteries Connect the cables to the UPS first to do this strip 0 5 1 3 cm of insulation from the end of the negative and positive cables Next connect the negative cable to the negative terminal on the UPS terminal strip then connect the positive cable to the positive terminal on the UPS terminal strip Tighten the terminal connections securely Now go to the batteries Find the positive and negative cables that come from the UPS and strip 0 5 1 3 cm of insulation from the end of each cable Insert the positive cable into the positive terminal at the back of the battery cabinet Next connect the negative cable to the negative terminal at the back of the battery cabinet Tighten the terminal connections securely Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 61 Battery Cabinet Installation NOTE If you have an external DC disconnect switch see the instructions that came with your disconnect switch Now turn the DC ON OFF switch on the battery cabinet s to the ON position Leave th
34. ata guando il gruppo statico di continuit non collegato con una fonte di alimentazione a corrente alternata Non rimuovere n scollegare il cavo di ingresso guando il gruppo statico di continuit acceso poich in tal modo si disattiverebbe il collegamento a terra di sicurezza del gruppo statico di continuit e dell apparecchiatura ad esso collegata Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings Perridurre il rischio di incendio o di scossa elettrica installare il gruppo statico di continuit in un ambiente interno a temperatura ed umidit controllata privo di agenti contaminanti conduttivi La temperatura ambiente non deve superare i 409C Non utilizzare l unit in prossimit di acqua o in presenza di umidit eccessiva 8596 max e Per conformit con gli standard internazionali e con le norme in merito al cablaggio tutta l apparecchiatura collegata con l uscita del gruppo statico di continuit non deve avere una corrente di dispersione di terra superiore a 1 5 milliampere ATTENZIONE Le batterie possono presentare rischio di scossa elettrica o di ustioni provocate da alta corrente dovuta a corto circuito Osservare le apposite istruzioni Le batterie devono essere smaltite in modo corretto Per i requisiti di smaltimento fare riferimento alle disposizioni locali Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte alle
35. batteries so these slots are not blocked Some larger batteries must sit with the longest battery dimension in the same direction as the longest shelf dimension These batteries will partly block the cooling slots However if you place the batteries next to the outside edge of the shelf to leave as much space between the batteries as possible there will be plenty of air flow for cooling Never install the batteries in an air tight enclosure 6 All FE and QFE models with external batteries use a fuse in the external battery cabinet The external battery cabinet fuse protects the battery cables The battery installation diagram shows the fuse type and position A system DC fuse is inside the UPS Connect the DC fuse s as shown in the battery installation diagram The fuse may be on the terminal strip 7 Find the battery cable assembly that connects to the UPS If you have a removable DC plug at the UPS end note that this end of the cables does not go through the conduit or connect to it Do not connect the external battery cables to the UPS at this time but pull them through the conduit from the UPS to the rack or cabinet Do not connect the cables to the batteries or cabinet terminals yet If you have more than one external battery cabinet find the battery cable assembly that will connect the battery cabinets Pull the cables through the conduit that you installed between the cabinets 58 Powerware FERRUPS FE OFE UPS 50
36. cuit breaker sizes for each model and voltage application are listed on the wiring diagrams Conductor sizes shall be no smaller than the 75 C wire size based on the ampacities given in Table 310 16 of the National Electrical Code ANSI NFPA 70 1999 and article 220 All circuit conductors including the neutral and equipment grounding conductors must be the same size ampacity wire Code may reguire a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local code reguirements 3 Remove the screws in the lower part of the bypass switch front cover and remove the lower cover panel Remove the knockouts or plugs in the bottom of the bypass switch for AC Line Input AC from UPS Output and AC to the UPS load 4 Install the conduit adapters AC Input and AC Output conductors must be run through separate pieces of conduit UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits 46 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Internal Bypass Switch Installation CAUTION To prevent electrical shock or damage to your eguipment verify that the AC input is OFF at the service panel and the bypass and AC disconnect switches are in the OFF position before you connect any wires to the bypass switch terminal strip 5 Find the terminal strip inside the bypass swi
37. d Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 33 External Bypass Switch Installation 10 If your UPS does not have an external battery cabinet s continue to Phase Check on page 65 If your UPS has an external battery cabinet s continue to Battery Cabinet Installation on page 53 Installation Wiring Diagrams for External Bypass Switches 34 O The following notes are referenced in the external bypass switch wiring diagrams Figure 8 through Figure 15 To determine which diagram is correct for your site see Table 9 on page 29 NOTE 1 The customer must provide input overcurrent protection as stated in NEC Section 240 21 or local codes Size the protection device according to local code reguirements NOTE 2 The UPS bypass switch AC disconnect must be installed within sight of the UPS To properly install complete the phase check starting on page 65 NOTE 3 The customer must provide and install this ground connection according to NEC Sections 250 20 d 250 30 250 62 and 250 64 or local reguirements This grounding electrode conductor must be at least 48 AWG 8 36 mm per NEC table 250 66 If the UPS input circuit conductors are larger than 8 AWG 8 36 mm Powerware reguires the grounding electrode conductor to be the same size ampacity as the largest UPS input circuit conductor Refer to NEC Section 110 3 b Conduit is not considered an acceptable gro
38. e UPS Remove and save the sticker in the lower right corner of the UPS front cover panel with the Powerware logo Use a 2 Phillips screwdriver to loosen but not remove the screw Slide the UPS front cover panel forward until it is completely off the UPS FE or OFE 4 3 18 kVA Remove the screws on the UPS side panels using a Phillips screwdriver Loosen but do not remove the three Phillips screws on the bar across the top of the UPS Slide the top of the UPS side panels out Lift the panels to remove them 6 Remove the knockouts in the UPS rear panel for AC Input and AC Output If your UPS has a separate battery cabinet also remove the knockout for DC 7 Install the conduit adapters AC Input and AC Output conductors must be run through separate pieces of conduit UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits CAUTION To prevent electrical shock or damage to your eguipment verify that the AC input is OFF at the service panel and the bypass and AC disconnect switches are in the OFF position before you connect any wires to the bypass switch terminal strip 32 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com External Bypass Switch Installation 8 Find the terminal strip inside the bypass switch Using the label on the back of the switch s lower front cover panel wire the terminal strip
39. e UPS DC switch in the OFF position 12 Use the meter to check for proper nominal DC voltage at the UPS end of the cable Make sure the polarity agrees with the markings on the UPS battery terminals Table 29 Nominal Battery Voltage Models Nominal Battery Voltage 500 VA 700 VA 850 VA 1 15 kVA and 1 4 kVA 12 Vdc FE 500 VA 700 VA and 850 VA 24 Vdc QFE 1 8 kVA 2 1 KVA 3 1 KVA 4 3 KVA 5 3 kVA and 7 kVA 48 Vdc FE 1 15 KVA 1 4 KVA 1 8 KVA 2 1 KVA 3 1 KVA 4 3 KVA 5 3 KVA and 7 kVA FE and 10 kVA 12 5 kVA and 18 kVA 120 Vdc After you have checked the DC voltage turn the DC switch on the battery cabinet s to the OFF position 13 Complete the phase check beginning on page 8 62 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Battery Cabinet Installation Replacing the Batteries CAUTION Only gualified service personnel such as a licensed electrician should perform the battery installation Risk of electrical shock Consider all warnings cautions and notes before replacing batteries Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries e ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or
40. easurement Output bto6 Vac 8to9 Vac BPE 02 BPE 04 or BPE 05 AC from UPS Measurement AC Line Input Measurement Output 7 to 8 Vac 11 to 12 Vac 6to 7 Vac 10to 11 Vac 6 to 8 Vac 10 to 12 Vac 60 Hz 208 or 240V only 9 Ifthe bypass switch is a Break Before Make type skip this step and proceed to Step 10 If the bypass switch is a Make Before Break type verify that the AC voltages from the UPS and the AC line input are in phase Measure the voltage between the following points on the terminal strip These measurements must be no more than 100 Vac if they are call your service representative Internal Bypass Switch X1 to L1 Vac X2 to 123 Vac 60 Hz 208 or 240V only External Bypass Switch BPE 01 6 to 9 Vac External Bypass Switch BPE 02 BPE 04 or BPE 05 7 to 11 Vac 8 to 12 Vac 60 Hz 208 or 240V only Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com 67 Phase Chech 10 Measure the AC voltage between the following points on the 11 12 13 14 15 68 terminal strip This reading must be no more than 1 Vac if it is call your service representative Internal Bypass Switch N AC to UPS Load to N AC Line Input Vac External Bypass Switch BPE 01 5108 Vac External Bypass Switch BPE 02 BPE 04 or BPE 05 6 to 10 Vac 8to 12 Vac 60 Hz 208 or 240V only 60 Hz 120V or 50 Hz 220 230 240V
41. eee sa 19 Location Requirements me c to dere e Y de v t en 20 Storage and Operating Environment 21 Electrical Installation 23 Byp ss SWItCDBS nat terde kai yp a ene Bf 24 External Bypass Switch Installation 29 Installation Wiring Diagrams for External Bypass Switches 34 Internal Bypass Switch Installation 45 Installation Wiring Diagrams for Internal Bypass Switches 48 Battery Cabinet Installation 53 Before Installing the Batteries Y FY II III 54 Installing and Connecting the Batteries 56 Replacing the Batteries 63 Recyclingithe Used Battery ans cette eti a ea sas asa hana 64 Phase Check us See 65 Table of Contents ii Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com CHAPTER 1 INTRODUCTION The Powerware FERRUPS uninterruptible power system UPS is available in plug receptacle or hardwired models The plug receptacle models have an input plug and receptacles on the rear panel The hardwired models have terminal strips that an electrician has to wire to AC input See the following sections for steps on
42. ent 20 The eguipment will not be protected by the UPS until you start up the UPS and turn the bypass switch to the UPS position Refer to the startup section in the Powerware FERRUPS FE OFE UPS 500 VA 18 kVA User s Guide Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 69 Phase Chech 70 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com
43. erman Postal Service was notified that the equipment is being marketed The German Postal Service has the right to retest the equipment and verify compliance Hiermit wird bescheinigt da die unterbrechungsfreie Stromversorgung 500 VA 700 VA 850 VA 1 15 kVA 1 4 kVA 1 8 kVA 2 1 kVA 3 1 kVA 4 3 kVA 5 3 kVA 7 kVA 10 kVA 12 5 kVA and 18 kVA in bereinstimmung mit den Bestimmungen der Vfg 243 1991 und Vfg 46 1992 funkentst rt ist Der Deutschen Bundespost wurde das Inverkehrbringen dieses Ger tes angezeigt und die Berechtigung zur berpr fung der Serie auf Einhaltung der Bestimmung einger umt Powerware reserves the right to change specifications without prior notice Powerware is a registered trademark of Powerware Corporation Copyright 2002 Powerware Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Powerware Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com Introduction cia ASAS aus serie 1 Plug Receptacle Installation 1 Hardwired Installation s gt canina bus as tere Ret te remi dee e NE ran fn Y Fyd 1 Safety Warnings 3 SUPE aa a 17 DIMENSIONS IT 17 EquipmentiClearances ss isin at set eoe meet oe Deed Pd Sn
44. ery string with a cable or tool when you disconnect the batteries See Recycling the Used Battery on page 64 for proper disposal Recycling the Used Battery Contact your local recycling or hazardous waste center for information on proper disposal of the used battery Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is reguired Refer to your local codes for disposal reguirements Do not open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic N CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact Pb your local recycling or hazardous waste center 64 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com CHAPTER 8 PHASE CHECK After all hardwired connections are complete including external battery cabinets if applicable complete the phase check using the following steps You will need an AC voltmeter for the phase check CAUTION 4 Before operating the bypass switch use the following procedure to check the wiring for correct installation To prevent damage to the load turn off the main circuit breaker in the load service panel or verify that the load cannot receive power from the UPS 1 Confirm that an electrician
45. ev A www powerware com 53 Battery Cabinet Installation e Align the cables on the battery terminals so that the cable lug will not contact any part of the cabinet even if the battery is moved Keep the cable away from any sharp metal edges e Install the battery cables so they cannot be pinched by the battery cabinet or UPS doors e Make sure the fuse is positioned so that it will not contact any cabinet parts or other battery posts if the batteries should move Make sure that there is enough clearance when the cabinet door closes Battery cabinet chassis ground or earth must be connected to the UPS chassis ground or earth If you use conduit this ground conductor must be routed in the same conduit as the battery conductors e Where conductors may be exposed to physical damage protect the conductors in accordance with ANSI NFPA 70 1993 e If you are replacing batteries or repairing battery connections follow the procedure in the Powerware FERRUPS FE OFE UPS 500 VA 18kVA User s Guide to shut off your UPS and remove both AC and DC input power Before Installing the Batteries b4 The following items are reguired for battery installation Use only tools with insulated handles Torque wrench calibrated in inch pounds or Newton meters Petroleum jelly or conductive grease Brush to apply petroleum jelly or conductive grease to terminals Pliers 9 extension Standard and Phillips screwdrivers Vo
46. g costs and improve battery performance NOTE If you are installing the batteries in a place where there may be seismic activity you should anchor the UPS and battery cabinets to the floor Anchoring kits are available from Powerware Wherever conductors may be exposed to physical damage you must protect the conductors in accordance with National Electrical Code ANSI NFPA 70 1993 This includes battery cables between the UPS and the battery cabinet and cables between battery cabinets if you have more than one We suggest routing battery cables through flexible conduit For models with a removable DC plug at the UPS end of the cables we suggest routing the cables through the conduit to within about 12 30 5 cm of the UPS because the connector or plug does not connect to flexible conduit Install flexible conduit for battery cables according to local or national code 56 Powerware FERRUPS FE OFE UPS 500 VA 18 Installation Guide Rev A www powerware com Battery Cabinet Installation 4 The battery cabinet ground or earth must be connected to the UPS chassis ground or earth You must make a good connection to the battery cabinet chassis ground or earth If the battery cabinet has a terminal strip you can make the ground connection at the terminal strip ground or earth lug inside the cabinet If not you can make the ground connection at one of the screws on the battery cabinet to ensure a good connection rem
47. he switch is located on the back of the 500 VA 3 1 kVA models and on the front of the 4 3 18 kVA models The load should still be disconnected at this time After a short startup test the READY indicator blinks for a few seconds and then remains illuminated The UPS is ready to supply output power Turn the bypass switch to the UPS position Use an AC voltmeter to measure voltages on the terminal strip inside the bypass switch cabinet refer to the label on the back of the switch s lower front cover panel for the terminal numbers Record your measurements in the following chart according to the type of bypass switch installed The voltages in the first column should be nearly egual to the voltages in the second column If the values differ by more than a few volts check the terminal strip connections and correct any wiring problems CAUTION If the AC input voltage is 208V measure 88 Vac between the AC output terminals Internal Bypass Switch 6 and 7 or 6 and 8 External Bypass Switch N and X1 or N and X2 DO NOT connect any 120V LOAD to the 88V terminals Internal Bypass Switch AC to UPS Load Measurement AC Line Input Measurement X1 to X2 Vac L1 to L2 Vac N to X1 Vac N to 1 Vac N to X2 Vac N to L1 Vac Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com Phase Chech External Bypass Switch BPE 01 AC from UPS Measurement AC Line Input M
48. ice Det finns inga delar som ANVANDAREN KAN UTF RA SERVICE P inuti UPS enheten Denna UPS enhet har en egen energik lla batterier De utg ende kontakterna kan vara str mf rande n r UPS enheten inte r ansluten till en v xelstr mk lla e Ta aldrig bort n tsladden UPS enheten r p slagen Detta tar bort skyddsjordningen fr n b de UPS enheten och den anslutna utrustningen Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com 15 Safety Warnings e Minska risken f r brand eller elektriska st tar genom att installera denna UPS enhet inomhus d r temperatur och luftfuktighet r kontrollerade och d r inga ledande f roreningar f rekommer Omgivande temperatur f r ej verstiga 40 C Anv nd inte utrustningen n ra vatten eller vid h g luftfuktighet max 95 96 e F r att verensst mma med internationell standard och installationsf reskrifter f r inte den totala utrustning som anslutits till uttagen p denna UPS enhet ha l cksstr m som verstiger 1 5 milliampere VIKTIGT e Batterierna kan ge elektriska st tar eller br nnskador fr n h g kortslutningsstr m F lj till mpliga anvisningar e Batterierna m ste avyttras enligt anvisningarna i lokal lagstiftning e Anv nda batterier f r aldrig br nnas upp De kan explodera 16 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com ip q
49. ler than the 75 C wire size based on the ampacities given in Table 310 16 of the National Electrical Code ANSI NFPA 70 1999 and article 220 All circuit conductors including the neutral and equipment grounding conductors must be the same size ampacity wire Code may require a larger AWG size than shown in this table because of temperature number of conductors in the conduit or long service runs Follow local code reguirements 3 Mount the bypass switch within sight of the UPS If you do not have a Powerware bypass switch with an AC disconnect switch or the fuse box or panel is out of sight you must install a separate disconnect switch next to the UPS Remove the screws in the lower part of the bypass switch front cover and remove the lower cover panel Remove the knockouts or plugs in the bottom of the bypass switch for AC Line Input AC to UPS Input AC from UPS Output and AC to the UPS load Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 31 External Bypass Switch Installation CAUTION To prevent electrical shock or damage to your eguipment verify that the UPS ON OFF switch is in the OFF position before you remove the UPS front cover panel The circuit breaker or disconnect switch must be turned off at the AC input service panel 5 Remove the UPS front cover panel according to the UPS model FE or 500 VA 3 1 kVA Remove the 4 Phillips grounding screw on top of th
50. lt ohm meter Hammer 7 16 socket wrench Electrical tape Ratchet Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com Battery Cabinet Installation Table 27 Nominal DC Battery Voltage Models Nominal Battery Voltage 500 VA 700 VA 850 VA 1 15 kVA and 1 4 kVA 12 Vdc FE 500 VA 700 VA and 850 VA 24 Vdc OFE 1 8 kVA 2 1 3 1 4 3 kVA 5 3 kVA and 7 kVA 48 Vdc FE 1 15 KVA 1 4 KVA 1 8 KVA 2 1 KVA 3 1 KVA 4 3 KVA 5 3 KVA and 7 kVA FE and 10 kVA 12 5 kVA and 18 kVA 120 Vdc The battery cable or wire used is 1 AWG 42 11 mm for all applications with the following exceptions 18 models use 41 0 53 49 mm battery cables If the batteries must be some distance from the UPS you may need to install larger battery cables between the battery cabinets and the UPS Using long cable runs and larger diameter cables may reguire modifications inside the UPS call your service representative if you did not order the longer larger diameter cable with the UPS The UPS must have a DC disconnect switch or a removable plug so you can disconnect external batteries from the UPS FE QFE 500 VA 3 1 models have a removable plug at the UPS the battery cabinet may also have a DC switch Most FE QFE 4 3 18 kVA models have a DC switch at the battery cabinet However some may have a removable plug at the cabinet or
51. n questo gruppo statico di continuit LETALE Tutte le operazioni di riparazione e di manutenzione devono essere effettuate ESCLUSIVAMENTE DA PERSONALE TECNICO AUTORIZZATO All interno del gruppo statico di continuit NON vi sono PARTI RIPARABILI DALL UTENTE AVVERTENZA e Questo gruppo statico di continuit contiene una fonte di energia autonoma le 10 1o ue UPS 1 5 va batterie Le prese di uscita possono condurre tensione energizz
52. ng staan wanneer de UPS niet op een wisselstroom voeding is aangesloten e Verwijder de ingangsnoer niet of haal de stekker van de ingangsnoer er niet uit terwijl de UPS aan staat Hierdoor zou de UPS en uw aangesloten apparatuur geen aardebeveiliging meer hebben Teneinde de kans op brand of elektrische schok te verminderen dient deze UPS in een gebouw met temperatuur en vochtigheidregeling te worden ge nstalleerd waar geen geleidende verontreinigingen aanwezig zijn De omgevingstemperatuur mag 40 C niet overschrijden Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid max 95 Om aan de internationale normen en bedradingsvoorschriften te voldoen mag de gehele apparatuur die op de uitgang van deze UPS is aangesloten geen aardlekstroom van meer dan 1 5 milliamp re hebben al Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com Safety Warnings OPGELET e Batterijen kunnen gevaar voor elektrische schok of brandwonden veroorzaken als gevolg van un hoge kortsluitstroom Volg de desbetreffende aanwijzingen op e De batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften e Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen Tarkeita Turvaohjeita T RKEIT TURVAOHJEITA SUOMI S ILYT N M OHJEET _ N T M OPAS SIS LT T RKEIT TURVAOHJEITA VAARA T m UPS sis lt HENGENVAAR
53. nternal or External Make Before Break MBB or Break Before Make BBM Verify that the UPS input and output voltages are what is reguired for your application Does the input voltage for the UPS at the AC service panel match the input voltage in Step 1 Does the output voltage in Step 1 match the output voltage of the eguipment you are using with the UPS o NOTE The FERRUPS provides single phase power only 4 If you answered NO to either guestion in Step 3 contact your service representative or your local distributor for assistance Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 23 Electrical Installation Bypass Switches Bypass switches are available in two types external a separate cabinet that is wall mounted or internal attached to the back of the UPS The bypass switch has three positions as described in Table 6 Table 6 Bypass Switch Positions Switch Position Description LINE Connects the load directly to AC input power and disconnects UPS output AC input power is still connected to the UPS input OFF Disconnects the load from the UPS output power and AC input power UPS Connects the UPS output to the load NOTE In all three positions AC input power is still connected to the input terminals inside the UPS once the UPS is installed Use the AC disconnect switch located on the right side of the bypass switch to disconnect AC input p
54. ourts circuits de haute intensit Prendre les pr cautions n cessaires Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAHREN DIESES HANDBUCH ENTHALT WICHTIGE SICHERHEITSANWEISUNGEN Die USV f hrt lebensgef hrliche Spannungen Alle Reparatur und Wartungsarbeiten sollten nur von Kundendienstfachleuten durchgef hrt werden Die USV enth lt keine vom Benutzer zu wartenden Komponente ACHTUNG Diese USV ist mit einer eigenen Energieguelle Batterie ausgestattet An den Ausgangssteckdosen kann auch dann Spannung anliegen wenn die USV nicht an einer Wechselspannungsguelle angeschlossen ist Das Eingangskabel nicht entfernen oder abziehen w hrend die USV eingeschaltet ist weil hierdurch die Sicherheitserdung von der USV und den daran angeschlossenen Ger ten entfernt wird Um die Brand oder Elektroschockgefahr zu verringern diese USV nur in Geb uden mit kontrollierter Temperatur und Luftfeuchtigkeit installieren in denen keine leitenden Schmutzstoffen vorhanden sind Die Umgebungstemperatur darf 409C nicht bersteigen Die USV nicht in der N he von Wasser oder in extrem hoher Luftfeuchtigkeit max 95 96 betreiben Um internationale Normen und Verdrahtungsvorschriften z
55. ove the paint under the cabinet screw At the UPS the procedure for connecting ground depends on your model FE OFE 500 VA 3 1 kVA At the UPS connect the ground wire to the ground lug the green screw on the back of the UPS This UPS ground or earth screw is marked with the label shown below CABINET GROUND Figure 21 Ground Label FE OFE 4 3 18 kVA At the UPS find the green yellow terminal strip next to the UPS battery terminals This green and yellow terminal strip is labeled GROUNDING ELECTRODE TERMINAL it also has the ground or earth symbol shown below Connect the ground wire to this ground terminal Figure 22 Ground Symbol CAUTION Do not make connections to the RS 232 communication port if the UPS is connected to a positive ground battery system The RS 232 ground must be isolated to prevent eguipment damage For assistance call your service representative Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev www powerware com 57 Battery Cabinet Installation 5 Arrange the batteries in the cabinet or rack If optional straps are included install the straps as shown in the battery installation diagram that was packed with your batteries Arrange the batteries so there is as much air flow as possible around the batteries and so the batteries can be cooled as much as possible Some battery cabinets have cooling slots cut in the shelves to increase air flow Arrange the
56. ower during maintenance or service Bypass switches may be MBB or BBM An MBB switch makes a new connection before it breaks the original connection For example if you turn an MBB switch from UPS to LINE the bypass switch connects the load to AC input power before disconnecting the load from UPS output power 1 NOTE MBB switches are not for use with 208 Vac A BBM switch breaks the original connection before it makes a new one Ifyou turn a BBM switch from UPS to LINE the switch disconnects the load from UPS output power before connecting the load to AC input power 24 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Electrical Installation Table 7 and Table 8 show the bypass switch models available for the FERRUPS UPS Table 7 External Bypass Switch Specifications Model Ratings UL CSA Ratings TUV Weight Number Continuous Continuous BPE 01 30A 300 Vac 30A 300 Vac 8 25 Ib 3 7 kg BPE 02 404 300 Vac 50A 300 Vac 19 75 Ib 9 kg BPE 04 80A 300 Vac 80A 300 Vac 30 1b 13 6 kg BPE 05 104A 300 Vac 120A 300 Vac 32 75 b 14 9 kg Table 8 Internal Bypass Switch Specifications Model Number Ratings UL CSA Continuous Ratings T V Continuous BPI 02 40A 300 Vac 50A 300 Vac BPI 03 46A 300 Vac 55A 300 Vac BPI 04 80A 300 Vac 804 300 Vac BPI 05 104A 300 Vac 120A 300 Vac Figure 5 shows a UPS with a separate battery cabinet and an external bypass s
57. r around the UPS must be clean and free of dust corrosive chemicals and other contaminants The air must be free to circulate around the UPS and battery cabinet s NOTE Do not place the UPS or batteries in a sealed room or container Operating Temperature The UPS can operate from 0 to 40 C 432 to 104 F Do not operate near water or excessive humidity 9596 max For full battery life keep the UPS at an ambient temperature of 25 C 77 F High Altitude Operation The maximum operating temperature drops 1 C per 300m 2 F per 1000 ft above sea level Maximum elevation is 3000m 10 000 ft Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 21 Setup 2 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com CHAPTER 4 ELECTRICAL INSTALLATION NOTE If you have a plug receptacle unit continue to Battery Cabinet Installation on page 53 to install optional battery cabinets or to the startup section in the Powerware FERRUPS FE OFE UPS 500 VA 18 kVA User s Guide Only qualified service personnel such as a licensed electrician should perform the hardwired installation Risk of electrical shock Before installing your UPS complete the following information 1 From the ID label on the UPS rear panel Model number Input voltage Output voltage From the bypass switch label Model number I
58. rnal Bypass Switches 48 The following notes are referenced in the internal bypass switch wiring diagrams Figure 17 through Figure 20 To determine which diagram is correct for your site see Table 21 on page 45 NOTE 1 The customer must provide input overcurrent protection as stated in NEC Section 240 21 or local codes Size the protection device according to local code reguirements NOTE 2 To properly install complete the phase check starting on page 65 NOTE 3 The customer must provide and install this ground connection according to NEC Sections 250 20 d 250 30 250 62 and 250 64 or local reguirements This grounding electrode conductor must be at least 48 AWG 8 36 mm per NEC table 250 66 If the UPS input circuit conductors are larger than 8 AWG 8 36 mm2 Powerware reguires the grounding electrode conductor to be the same size ampacity as the largest UPS input circuit conductor Refer to NEC Section 110 3 b Conduit is not considered an acceptable grounding electrode conductor Powerware does not recommend routing the grounding electrode conductor through metallic conduit This conductor may require protection from physical damage according to local requirements NOTE 4 All circuit conductors including the neutral and equipment grounding conductors must be the same size ampacity and have the same rating 75 C copper wire and must be sized according to the input protection device NOTE 5 The customer must p
59. rovide output overcurrent protection per NEC Section 240 21 or local codes Size the protection device according to local code requirements NOTE 6 For maximum protection against electrical noise use isolated ground receptacles Refer to NEC Section 250 146 d or local requirements NOTE 7 For service the UPS requires 36 91 5 cm clearance on the sides and in front 12 30 5 cm above the UPS and 4 10 0 cm behind the bypass switch A minimum clearance of 4 10 cm is required on the sides front and back and 12 30 5 cm above the UPS for proper ventilation See Equipment Clearances on page 19 for clearances before installing the UPS Use flexible metal conduit on the UPS or the external battery cabinet if either must be moved NOTE 8 External UPS batteries are optional The battery cables are connected to the DC terminals on the DIN RAIL in the UPS See Battery Cabinet Installation on page 53 for external battery cabinet installation NOTE 9 UPS output circuits shall be installed in dedicated conduit systems and not shared with other electrical circuits Powerware FERRUPS FE OFE UPS 500 VA 18 Installation Guide Rev A www powerware com Internal Bypass Switch Installation NOTE 10 The load fuse or circuit breaker should be sized to match the load current reguirements NOTE 11 For 208 Vac use a step up transformer For 480 Vac use a step down transformer Use an isolation transformer with a 120 2
60. se BBM only 208 or 480 source 120 240 MBB or BBM Figure 14 on page 42 240 input 220 220 BBM Figure 15 on page 43 4 3 18 kVA 50 Hz 220 230 or 240 220 230 or 240 MBB or BBM Figure 15 on page 43 With a step up or step down transformer Contact your service representative for a single phase installations that do not have the same input and output voltage or b split phase installations that reguire 220 Vac 30 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com External Bypass Switch Installation Review the installation wiring diagram and applicable notes to find the proper circuit breaker size for your installation In the US see Table 10 to size the wire In other areas use 75 C copper wire and size according to the local code Table 10 Recommended Wire Sizes Input Circuit Breaker Size 75 C Copper Wire Size 15A 20A 12 AWG 3 3 mm 25A 30A 10 AWG 5 3 mm 35A 40A 45A 50A 8 AWG 8 4 mm 60A 6 AWG 13 3 mm 70A 80A 4 AWG 21 2 mm 90A 100A 3 AWG 26 7 mm 110A 2 AWG 33 6 mm 125A 1 AWG 42 1 mm 150A 1 0 AWG 53 5 mm FOR US INSTALLATIONS READ THIS IMPORTANT NOTE This table lists the AWG and mm wire size for each circuit breaker size shown on the wiring diagrams The minimum recommended circuit breaker sizes for each model and voltage application are listed on the wiring diagrams Conductor sizes shall be no smal
61. st aldri batterier i flammer da de kan eksplodere hvis de utsettes for pen ild Regulamentos de Seguranca INSTRUCOES DE SEGURANCA IMPORTANTES GUARDE ESTAS INSTRUCOES N ESTE MANUAL CONTEM INSTRUCOES DE SEGURANCA IMPORTANTES CUIDADO A UPS cont m VOLTAGEM MORTAL Todos os reparos e assist ncia t cnica devem ser executados SOMENTE POR PESSOAL DA ASSISTENCIA TECNICA AUTORIZADO N o h nenhuma PECA OUE POSSA SER REPARADA PELO USUARIO dentro da UPS ADVERT NCIA e Esta UPS cont m sua pr pria fonte de energia baterias Os recept culos de sa da podem conter voltagem ativa quando a UPS n o se encontra conectada a uma fonte de alimenta o de corrente alternada e remova ou desconecte cabo de entrada quando a UPS estiver ligada Isto remover o aterramento de seguran a da UPS e do equipamento conectado e Para reduzir o risco de inc ndios ou choques el tricos instale a UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores condut veis A temperatura ambiente n o deve exceder 40 C N o opere pr ximo a gua ou em umidade excessiva m x 95 Para estar de acordo com os padr es internacionais e os regulamentos de fia o o equipamento total conectado sa da desta UPS n o deve ter uma corrente de fuga terra maior que 1 5 miliamp res 12 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings PN
62. tallation Risk of electrical shock CAUTION Before you install the bypass switch verify that the bypass switch and the AC disconnect switch are in the OFF position 1 Identify the installation wiring diagram that applies to your FERRUPS see Table 9 Table 9 External Bypass Switch Wiring Diagrams Model Frequency UPS Input Voltage UPS Output Voltage Bypass Switch Type Wiring Diagram FE 500 VA 3 1 kVA 120 120 MBB or BBM Figure 8 on page 36 60Hz 208 or 240 120 208 or 120 240 MBB or BBM Figure 9 on page 37 For 208V use BBM only 208 or 480 source 120 240 MBB or BBM Figure 10 on page 38 240 input 500 VA 3 1 kVA 120 120 MBB or BBM Figure 8 on page 36 50 Hz 220 230 240 220 230 240 MBB or BBM Figure 11 on page 39 FE 1 15 3 1 kVA 220 220 BBM Figure 8 on page 36 60 Hz With a step up or step down transformer Contact your service representative for a single phase installations that do not have the same input and output voltage or b split phase installations that reguire 220 Vac Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 29 External Bypass Switch Installation Model Frequency UPS Input Voltage UPS Output Voltage Bypass Switch Type Wiring Diagram FE 4 3 18 kVA 60 Hz 120 120 MBB or BBM Figure 12 on page 40 4 3 7 kVA only 208 or 240 120 208 or 120 240 MBB or BBM Figure 13 on page 41 For 208V u
63. tch Using the label on the back of the switch s lower front cover panel wire the terminal strip and tighten all connections securely Use copper wire and the appropriate wire size for the current See Figure 16 for a sample terminal strip label L FollollollojojojojojojojO O lo o oleo o o o o o o o ol O O OPT O pe uz X1 N e used LI de N e ATTENTION 208V 60 HZ 240v 60 HZ XC NES x N Li L2 PROTECTED LOADS AC LINE INPUT DC TO UPS Figure 16 Internal Bypass Switch BPI Terminal Strip Label 6 Using the installation wiring diagram wire the UPS internal bypass terminal strip and complete the AC wiring NOTE Terminal strip connections should be exactly as shown in the installation wiring diagram to ensure proper phasing Good ground connections are necessary to reduce electrical noise and ensure safe operation of the UPS and the load 7 If your UPS does not have an external battery cabinet s continue to Phase Check on page 65 If your UPS has an external battery cabinet s continue to Battery Cabinet Installation on page 53 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 47 Internal Bypass Switch Installation Installation Wiring Diagrams for Inte
64. tch measure from the back of the switch Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 19 Setup Figure 4 Installation and Service Clearances Location Reguirements 20 Install the FERRUPS as close as possible to the eguipment to be protected If the UPS is more than 25 t 7 6m from the eguipment transient noise can reappear in the electrical distribution system The UPS should be well ventilated and away from direct sunlight or other heat source The environment can affect the reliability and performance of both the UPS and the batteries Verify the storage and operating environmental reguirements on page 21 If additional FERRUPS system batteries are in a separate external battery cabinet the cabinet should be located as close as possible to the FERRUPS UPS If the batteries will be further from the unit than the standard cables allow contact your service representative or your local distributor for assistance Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Setup Storage and Operating Environment Storage Temperature Store the batteries in the UPS or external battery cabinet at 20 to 40 4 to 104 F Batteries will have a longer shelf life if they are kept below 25 77 F The UPS or external battery cabinet without batteries may be stored at 20 to 60 C 4 to 140 F Ventilation The ai
65. tery cabinet has a DC switch make sure the switch is is in the OFF position then find the battery cables between the UPS and the batteries The removable DC connector at one end of the cables connects to the UPS and the other ends of the positive and negative cables connect to the external batteries You should connect the cables to the batteries first Refer to the battery installation diagram as you follow the steps below 60 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Battery Cabinet Installation If your battery cabinet has a DC switch on the front the positive and negative cables connect to the terminal strip in the back of the battery cabinet First find the positive cable and strip 0 5 1 3 cm of insulation from the end Insert the cable into the positive battery cabinet terminal Next strip 0 5 1 3 cm of insulation from the end of the negative cable and connect that cable to the negative terminal in the battery cabinet Tighten both terminal connections securely Ifyour battery cabinet does NOT have a DC switch see your battery installation diagram Connect the positive cable to the DC fuse and connect the negative battery cable to the most negative terminal on your batteries NOTE If you have an external DC disconnect switch see the instructions that came with your disconnect switch Now connect the battery cables to the
66. tric shock and burns caused by contacting battery terminals or shorting terminals during battery installation Do not touch uninsulated battery terminals Any battery used with this UPS shall comply with the applicable reguirements for batteries in the standard for emergency lighting and power equipment UL 924 Cabinets are designed to be used with and batteries must be replaced with Powerware battery number BAT XXXX or equivalent The electrician must take these precautions e Wear protective clothing and eye wear For 120V battery systems wear rubber gloves and boots Batteries contain caustic acids and toxic materials and can rupture or leak if mistreated Remove rings and metal wristwatches or other metal objects and jewelry Don t carry metal objects in your pockets where the objects can fall into the battery cabinet Tools must have insulated handles and must be insulated so that they will not short battery terminals Do not allow a tool to short a battery terminal to another battery terminal or to the cabinet at any time Do not lay tools or metal parts on top of the batteries and do not lay them where they could fall onto the batteries or into the cabinet Install the batteries as shown on the drawing provided with the batteries When connecting cables never allow a cable to short across a battery s terminals the string of batteries or to the cabinet Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide R
67. trolleret indendgrsmiljg frit for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk stod Rumtemperaturen m ikke overstige 409C UPS en ber ikke betjenes naer vand eller hgj fugtighed maksimalt 9596 e overensstemmelse med internationale normer og bestemmelser for el installation m det udstyr der er forbundet til udgangen af denne UPS tilsammen ikke overskride en jordafdelingsspaending p mere end 1 5 milliampere Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings ADVARSEL e Batterier kan udg re en fare for elektrisk stad eller forbr ndinger for rsaget af h j kortslutningsspaending De korrekte forholdsregler bgr overholdes e Korrekt bortskaffelse af batterier er p kr vet Overhold g ldende lokale regler for bortskaffelsesprocedurer e Skaf dig aldrig af med batterierne ved at br nde dem Batterierne kan eksplodere ved ben ild Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES DEZE HANDLEIDING BEVAT BELANGRIJKE VEILIGHEIDSINSTRUCTIES Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING Alle reparaties en onderhoud dienen UITSLUITEND DOOR ERKEND SERVICEPERSONEEL te worden uitgevoerd Er bevinden zich GEEN ONDERDELEN in de UPS die DOOR DE GEBRUIKER kunnen worden GEREPAREERD Deze UPS bevat zijn eigen energiebron batterijen De uitgangsaansluitingen kunnen onder spanni
68. u erf llen d rfen die an den Ausgang dieser USV angeschlossenen Ger te zusammen einen ErdschluRstrom von insgesamt 1 5 Milliampere nicht berschreiten Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Safety Warnings VORSICHT e Batterien k nnen aufgrund des hohen Kurzschlu stroms Elektroschocks oder Verbrennungen verursachen Die entsprechenden Vorsichtsma nahmen sind unbedingt zu beachten Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind die rtlichen Bestimmungen zu beachten e Batterien niemals verbrennen da sie explodieren k nnen Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 2HMANTIKE2 UPS TIA To UPS KANENA EZAPTHMA NA To
69. unding electrode conductor Powerware does not recommend routing the grounding electrode conductor through metallic conduit This conductor may require protection from physical damage according to local requirements NOTE 4 All circuit conductors including the neutral and equipment grounding conductors must be the same size ampacity and have the same rating 75 C copper wire and must be sized according to the input protection device NOTE 5 The customer must provide output overcurrent protection as stated in NEC Section 240 21 or local codes Size the protection device according to local code requirements NOTE 6 For maximum protection against electrical noise use isolated ground receptacles Refer to NEC Section 250 146 d or local requirements NOTE 7 For service the UPS requires 36 91 5 cm clearance on the sides and in front 12 30 5 cm above the UPS and 4 10 0 cm behind the UPS A minimum clearance of 4 10 cm is required on the sides front and back and 12 30 5 cm above the UPS for proper ventilation See Equipment Clearances on page 19 for clearances before installing the UPS Use flexible metal conduit on the UPS or the external battery cabinet if either must be moved Powerware FERRUPS FE OFE UPS 500 VA 18 Installation Guide Rev A www powerware com External Bypass Switch Installation NOTE 8 External UPS batteries are optional The battery cable must not be disconnected if a load is applied
70. witch Continue to Chapter 5 External Bypass Switch Installation on page 29 for electrical connections Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 25 Electrical Installation External Bypass Switch AC Bypass Building Disconnect Switch Load N me qur Service Distribution Panel Panel Connect to DC External Batteries Figure 5 Typical Hardwired Installation with External Bypass Switch 26 Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com Electrical Installation Figure 6 shows a UPS with a separate battery cabinet and an internal bypass switch Internal bypass switches are available only for FE OFE 4 3 18 kVA models Continue to Chapter 6 Internal Bypass Switch Installation on page 45 for electrical connections Back of UPS Internal Bypass Switch AC Bypass Building Disconnect Fa Switch Load Service Distribution Panel Panel Connect to DC if there are External Batteries Figure 6 Typical Hardwired Installation with Internal Bypass Switch Powerware FERRUPS FE OFE UPS 500 VA 18 kVA Installation Guide Rev A www powerware com 21 Electrical Installation 28 Powerware FERRUPS FE OFE UPS 500 VA 18 Installation Guide Rev A www powerware com CHAPTER 5 EXTERNAL BYPASS SWITCH INSTALLATION Only gualified service personnel such as a licensed electrician should perform the hardwired ins

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