Powermatic Wood Shaper 29 User's Manual
Contents
1. ELECTRICAL SCHEMATIC Model 29 Tilting Shaper THREE PHASE Y A START 2 STEP SWITCH PART NO DESCRIPTION TYPE SPECIFICATION eee 24 ELECTRICAL SCHEMATIC Model 29 Tilting Shaper PART NO DESCRIPTION TYPE 6293200 6293074 6293072 6293071 6292974 6292976 6292973 THREE PHASE SPECIFICATION PT54 25A la 10A 250VAC 1b 10A 250VAC 1a MA15 24VAC RH 15 24VAC 25 OPTIONAL ACCESSORIES Model 29 Tilting Shaper 6293198 1 Spindle Assembly 6 under the nut 6293199 1 1 4 Spindle Assembly 6 under the nut 6293200 460V transformer 26 To order parts or reach our service department please call our toll free number between 8 00 a m and 4 30 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 274 6848 Fax No 800 274 6840 If you are calling from Canada please call 800 238 4746 E mail powermatic powermatic com Website www powermatic com 27 04 01 POWERMATIC JET Equipment amp Tools P O Box 1349 Auburn WA 98071 1349 Phone 800 274 6848 Fax 800 274 6840 E mail powermatic powermatic com Website www powermatic com POWERMATIC ALL RIGHTS RESERVED2. WN Replace cutter Remove cutter and clean with turpentine and steel wool Clean table with turpentine and steel wool Feed work against cutter rotation oO N FS Sharpen by honing on flat side On hardwoods take light cuts attain full depth of cut with several passes Feed slowly and steadily Na Replace cutterhead Reposition on flat level surface Replace belt Adjust belt tension by moving motor bracket Replace pulley Check and adjust motor mounting BR NP oOo Make cross grain cuts first then finish with grain Use scrap block to support at end of cut Keep work firmly against fence or collars throughout pass Use hold downs Use mitre gauge with hold down to start cut when shaping freehand hold work firmly against fence Adjust the tension of spring plate Adjust outfeed fence Use hold downs keep pressure against fence or collars consistent Na Keep pressure firm throughout pass Use hold downs Make pass slowly and steadily Whenever possible keep cutter under stock Trouble Shooting for Model 29 Shaper continued PROBLEM POSSIBLE CAUSE SOLUTION Cuts not smooth 1 Wrong R P M 1 Use faster speed 2 Feed too fast 2 Pass stock more slowly 3 Working against grain 3 Work with grain whenever possible 4 Cutting too deep 4 On very deep cuts make several passes Spindle does not raise 1 Sawdust and dirt in raising
3. FIGURE 13 RAISING 8 LOWERING SPINDLE 1 Loosen the small handwheel K Figure 13 2 Turn large handwheel L until spindle reaches the desired height 3 Retighten small handwheel K INSTALLING CUTTERS 1 Disconnect machine from power source 2 Lock the main shaft see Figure 10 3 Set the desired cutterhead A on the spindle Figure 14 making sure of the proper rotation direc tion refer to illustration in Safety Rules 4 Put the appropriate number of stacking col lars B onto the spindle to attain the proper height Spindie wrench provided FIGURE 14 5 Place safety washer C on top and tighten spindle nut D onto the spindle 6 Unlock the main shaft 7 To remove a cutter reverse the above pro cedure A CAUTION Always include the safety washer C on the spindle when operating the shaper This helps prevent the spindle from loosening while run ning in reverse A WARNING AFTER INSTALLING A CUT TER AND CHECKING IT FOR TIGHTNESS CHECK AGAIN Make certain the direction of cutter is cor rect and that the stacking collar safety washer and spindle nut are all tightened securely A WARNING Be sure to release the lock knob from the main shaft before starting machine Figure 10 TABLE INSERTS Three table inserts come standard with your shaper a 6 3 8 160mm diameter a 2 7 16 60mm diam eter and an oval opening for a tilted spindle See Figure 15 The smaller insert has a g
4. 18 When satisfied re tighten the nut G Loosen the soc hd screws J on the handle and adjust the eccentric washers behind them so that the handle can be lowered all the way but still maintain a degree of tightness Re tighten screws 10 FIGURE 18 When changing cutters simply lift handle on hold down base F Figure 18 and flip entire assembly back out of the way OPERATION Always release the main spindle from the lock knob before starting machine see Figure 10 Your shaper is equipped with pushbutton magnetic controls A start button power indicator reversing switch and emergency stop are all located on the front of the machine To reverse the rotation of the spindle simply shut off the motor and engage the reversing switch Aix NEVER attempt to reverse the ro tation of the spindle while the motor is running SHAPING WITH THE FENCE Using the fence is the safest and most satisfactory method of shaping and should always be used when the work permits Almost all straight work can be used with the fence 1 For normal work where a portion of the origi nal edge of the stock is not touched by the cutter both the infeed and outfeed fence are in a straight line Figure 19 Cutting Circle Cutter a Outfeed fence p Infeed fence seo DOE Depth of cut sE Workpiece LE Feed FIGURE 19 2 When the shaping operation removes the entire edge of the stock e g in jointing or making
5. 6293064 7 6293065 8 6293066 10 6293067 11 6293068 12 6293069 13 6293070 14 6293071 15 6293072 16 6293073 17 6293074 18 6293075 19 6293076 20 6293077 21 6293078 22 6293079 23 6293080 24 6293081 25 6293082 26 6293083 27 6293065 28 6293084 29 6293085 30 6293086 31 6293087 32 6293088 33 6293089 34 6293090 35 6293091 36 6293070 37 6293092 38 6293093 20 DESCRIPTION RING INSERT RING INSERT SCREW HEX SOC HD M5 X 12 SCREW HEX SOC HD M5 X 16 RING INSERT TABLE WASHER M12 CABINET SCREW HEX SOC M12 X 45 COVER SWITCH PANEL SCREW CHEESE HD M4 X 10 BUTTON START BUTTON STOP LAMP PILOT SWITCH FWD REV HANDLE LATCH LABEL LABEL NUT HEX M10 SCREW FIXED SPRING KNOB HANDWHEEL WASHER M12 NUT CUPM12 KNOB M8 LABEL LABEL LABEL BASE INDICATOR SCALE LABEL BASE TERMINAL SCREW CHEESE HD M4 X 10 SEAL COVER NO PARTNO 6293094 6293095 6293096 6293097 6293098 6293099 6293100 6293101 6293102 6293103 6293104 6293105 6293106 6293107 6293108 6293109 6293110 6293111 6293112 6293113 6293114 6293115 6293116 6293107 6293117 6293118 6293119 6293120 6293121 6293122 6293119 6293123 6293193 DESCRIPTION LABEL SCREW CHEESE HD M6 X 16 SCREW CHEESE HD M5 X 12 COVER LATCH SCREW HEX SOC FLAT HD M5 X 12 PIN BRACKET SCREW HEX SOC SET M6 X 12 PAD LEVER PLUNGER SPRING SCREW HEX SOC SET M8 X 12 ROD HORIZO
6. D SCREW HEX SOC HD M5 X 12 BAR VERTICAL KNOB w STUD WASHER FLAT M8 SCREW CHEESE HD M8 X 12 WORK HOLD DOWN GUIDES Items 19 thru 34 Fence Assembly 29 Shaper PARTS LIST Spindle Assembly 29 Shaper NO PARTNO 1 WIN 0 JO O1 BR 18 6293033 6293034 6293035 6293036 6293037 6293038 6293039 6293040 6293041 6293042 6293043 6293044 6293045 6293046 6293047 DESCRIPTION NUT 3 4 SPINDLE NUT 1 SPINDLE NUT 1 1 4 SPINDLE WASHER KEYED SET SPACER 3 4 SET SPACER 1 SET SPACER 1 1 4 NUT RETAINER NUT COLLET BUSHING 1 4 CHUCK 1 2 COLLET SPINDLE INTERCHANGEABLE 3 4 SPINDLE INTERCHANGEABLE 4 SPINDLE INTERCHANGEABLE 1 1 4 SCREW HEX SOC HD M5 X 16 NO PART NO 6293048 6293049 6293050 6293051 6293052 6293053 6293054 6293055 6293056 6293057 6293058 6293059 6293195 6293196 6293197 DESCRIPTION PLATE BEARING KEY 6 X 54 RING RETAINING SPINDLE SPRING DISK 61 5 X 40 5 X 0 7 BEARING SPACER PULLEY SPINDLE NUT SCREW HEX SOC SET M6 X6 BELT 3 4 INTERCHANGEABLE SPINDLE ASSY Items 1 2 3 8 1 INTERCHANGEABLE SPINDLE ASSY Items 1 2 3 8 1 1 4 INTERCHANGEABLE SPINDLE ASSY Items 1 2 3 8 Spindle Assembly 29 Shaper De PARTS LIST Shaper Body amp Mitre Gauge Assemblies 29 Shaper NO PARTNO 1 6293060 2 6293061 3 6293029 4 6293062 5 6293063 6
7. E E EEE T 814 Ibs A GENERAL SAFETY RULES READ THE MANUAL Always read the owner s manual carefully before attempting to use the ma chine Know the limitations and hazards associated with its use INSTALLATION If mounting machine to the floor use high quality anchor bolts through the mounting holes on the base If using a mobile base be sure to lock the wheels PROTECTION Take every precaution to protect yourself others around you and the machine itself from improper use GUARDS Be sure machine guards are in place and in good working order Use them at all times on op erations where they can be used If a guard must be removed for any operation make sure it is replaced immediately following completion of that operation HOUSEKEEPING Before turning on machine re move all extra equipment such as keys wrenches scrap stock and cleaning rags from the machine Keep the area around machine clean and free of scrap material and sawdust to mimimize the danger of slipping ELECTRICAL GROUNDING Your machine must be electrically grounded If a cord and plug are used make certain the grounding lug connects to a suitable ground Follow the grounding procedure indicated by the National Electric Code Keep power tools in dry areas free from moisture TOOL MAINTENANCE Clean and sharp tools give better and safer performance Dull tools can cause kickback and excessive chatter Before making a cut always check the condition a
8. NTAL ROD VERTICAL BLOCK WASHER LOCK M10 SCREW HEX SOC M10 X 35 KNOB STUD WASHER M10 BODY SCREW HEX SOC SET M8 X 12 STUD PIVOT BAR GUIDE KNOB w STUD SCREW HEX SOC FLAT HD M4 X 10 NUT RETAINER ROD KNOB w STUD BLOCK STOP MITRE GAUGE ASSY Items 45 thru 70 Shaper Body Mitre Gauge Assemblies 29 Shaper rh OG NX Og NILE 21 PARTS LIST Tilting Frame Assembly 29 Shaper NO PARTNO 6293124 6293115 6293125 6293126 6293127 6293128 OaRKRWNDN 7 6293129 8 6293130 9 6293131 10 6293132 11 6293115 12 6293133 13 6293134 14 6293135 15 6293017 16 6293136 17 6293000 18 6293025 19 6293062 20 6293137 21 6293138 22 6293139 23 6293140 24 6293141 25 6293142 26 6293143 27 6293144 28 6293145 29 6293146 30 6293115 31 6293147 32 6293148 33 6293149 34 6293150 35 6293151 36 6293152 37 6293153 38 6293000 39 6293154 40 6293155 41 6293156 42 6293157 43 6293158 22 DESCRIPTION SCREW HEX SOC HD M10 X 35 WASHER M10 PULLEY MOTOR BUSHING RETAINER SCREW HEX SOC SET M10 X35 NUT HEX M10 PLATE MOTOR HANDLE ADJ BELT SCREW HEX SOC HD M10 X 30 WASHER M10 SPACER STUD SCREW CHEESE HD M8 X 16 NUT HEX M8 LINK WASHER M8 SCREW HEX SOC HD M8 X 30 SCREW HEX SOC HD M5 X 16 HANDLE L H BUSHING L H FRAME INCLINING SCREW HEX SOC HD M10 X 50 SPACER FRAME INCLINING L H BOARD SLOPE SCREW HE
9. OCK The shaper must be connected to a grounded wiring system See schematic page 22 and 23 6 All wiring should be done in accordance with the Na tional Electrical Code Never connect the green grounding wire to a live ter minal Make sure the voltage listed on your motor plate is the same as that of your power source A CAUTION Running the motor on a lower voltage may damage the motor ASSEMBLY Tools required set of open end wrenches phillips screwdriver spindle wrenches FENCE ASSEMBLY 1 Mount the fence body A to the shaper base B with the two locking handles and washers C Place the cover D atop the fence and secure with two knobs E See Figure 4 FIGURE 4 2 Attach the lock blocks F to the connection plates G with the knobs and washers Figure 5 Slide the aluminum fences H onto the lock blocks F as shown NOTE The knobs are spring loaded and can be re positioned without affecting the screw simply pull up on the handle and reposition it on the nut located be neath the handle FIGURE 5 3 Mount the dust hood J to the rear of the fence body A with the four cross screws Figure 6 CROSS SCREW FIGURE 6 MITER GAUGE CLAMP ASSEMBLY The miter gauge and clamp are used for shaping the end of stock To assemble the miter gauge 1 Assemble miter gauge A by placing bottom screw into hole on bar B and screwing knob and washer onto threaded rod C Figure 7 Tighten
10. WOOD SHAPER Model 29 Instruction Manual Parts List M 0460218 POWERMATIC 800 274 6848 www powermatic com This manual has been prepared for the owner and operators of a Powermatic Model 29 Shaper Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your shaper and to aid in using the machine safely read this manual thoroughly and follow all instructions carefully Warranty 8 Service The JET Group warrants every product it sells If one of our tools needs service or repair one of our Autho rized Repair Stations located throughout the United States can give you quick service In most cases any one of these JET Group Repair Stations can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET Performax or Powermatic tools For the name of an Authorized Repair Station in your area please call 1 800 274 6848 More Information Remember the JET Group is consistently adding new products to the line For complete up to date product information check with your local JET Group distributor JET Group Warranty The JET Group including Performax and Powermatic brands makes every effort to assure that its products meet high quality and dura
11. X SOC HD M10 X 25 NUT HEX M16 SUPPORT WASHER M10 SCREW HEX SOC HD M10 X 45 GEAR PLATE MOTOR COVER WORM NUT HEX M16 SCREW HEX SOC HD M8 X 10 STUD WASHER M8 SCREW HEX SOC HD M8 X 16 SCREW HEX SOC HD M8 X 20 BOLT DRAW WASHER NUT HEX M12 NO PART NO 6293159 6293160 6293161 6293160 6293162 6293163 6293164 6293165 6293166 6293167 6293168 6293169 6293170 6293171 6293172 6293173 6293174 6293175 6293176 6293177 6293178 6293179 6293180 6293181 6293182 6293000 6293183 6293184 6293185 6293186 6293187 6293188 6293189 6293190 6293191 6292983 6292982 6292978 6292979 6292980 6292981 6292975 DESCRIPTION BOLT WORM KEY 4 X 24 SHAFT WORM KEY 4 X 24 HANDLE PLASTIC SOCKET FIXED SCREW HEX SOC HD M6 X 30 RING RETAINING HANDWHEEL NUT HEX M25 HANDWHEEL WASHER 1 2 NUT CAP 1 2 BUSHING SHAFT SPRING NUT SCREW HEX SOC SET M6 X 25 KNOB SLEEVE SCREW HEX SOC HD M6 X 16 KEY NUT FIXED SCREW HEX SOC HD M4 X 16 GEAR WASHER M8 FRAME INCLINING R H SCREW HEX SOC HD M8 X 40 BUSHING R H HANDLE R H SCREW HEX SOC HD M5 X 22 COVER BEARING SHAFT WORM COVER MOTOR 5 HP 3 Ph BOX CONTROL WRENCH SPANNER WRENCH 41mm 1 1 4 SPINDLE WRENCH 38mm 1 SPINDLE WRENCH 32mm 3 4 SPINDLE BOX TOOL 6 pc set open end wrenches grease gun hex key wrench set Tilting Frame Assembly 29 Shaper 23
12. a full bead the shaped edge will not be supported by the outfeed fence when both fences are in line Fig ure 20a In this case the stock should be advanced to the position shown in Figure 20a and stopped The outfeed fence should then be moved forward to con tactthe work Figure 20b The outfeed fence will then be in line with the cutting circle and the operation can continue Cutting Circle 4 Feed FIGURE 20a Cutting Circle Cutter Sa 1 Outfeed fence N 5 as Zc A mee E POR Feed FIGURE 20b ee POSITION OF COLLARS When shaping with collars the collar must have suf ficient bearing surface as shown in Figure 21a Also the work must be fairly heavy relative to the cut being made Under no circumstances should a short light workpiece be shaped against the collars as in Fig ure 21b Sufficient Bearing Surface a Collar Cutter RIGHT FIGURE 21a NOT sufficient Bearing Surface Collar outer 4 lt Workpiece too zzz M77 WRONG FIGURE 21b The collars may be used in any of the following posi tions above below or between the cutters 1 When the collar is used below the cutter as in Figure 22 the progress of the cut can be seen throughout the operation However any accidental lifting of the work will gouge the wood and ruin the workpiece Cutter Collar FIGURE 22 2 When the collar is used above the cutter a
13. amp can be used for tenoning operations 12 A CAUTION When using tenoning cutters with a diameter of 11 13 16 or 9 13 16 run spindle at a speed not higher than 3 000 RPM If tenoning cut ters have a diameter of 7 7 8 or6 3 8 run spindle at a speed not higher than 6 000 RPM If tenoning cutters have a diameter no larger than 3 3 16 run spindle at 10 000 RPM COPYING When using the same procedure on multiple workpieces a jig or template can be made to facili tate the operation 1 Prepare the jig A Figure 26 to accomodate your original workpiece 2 Place the jig A against the table insert guide shoulder B 3 Fasten the new workpiece C on the jig A with the clamp D and push the assembly past the cutter FIGURE 26 MAINTENANCE Table Opening Frequently Machine Oil Connection Plate Frequently Machine Oil Main Shaft Monthly Shell Alvania Grease R2 FIGURE 27 Apply a drop of light machine oil occasionally on the ledge and wall of the table opening to facilitate the changing of table inserts The bearings in the motor are sealed for life and do not require lubrication The main shaft should be lubricated with grease regu larly after continuous running for 30 days See chart FIGURE 28 13 Trouble Shooting PROBLEM Shaper will not start 1 2 Overload kicks out Kb frequently 2 3 Cutterhead does not 1 come up to speed 2 3 4 Shaper makes 1 unsa
14. bility standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the
15. ety Shield 10 OPERATION gy zat Gah oi A ROR KANADA LELE Lil 10 Shaping with the Fence inion A A A R Aves id AA AP A A UA AAA AA 10 Position of COllarS dad o es 11 Miter GIUS krient p aaa ie 12 A EE YE wa gata itl 12 COPYING chi ON 12 MAINTENANCE 4 24 E AA A A A cl ee RA 13 TROUBLESHOOTING te ci techie esha cia 14 15 PARTS LIST amp EXPLODED VIEWS Fence ASS6GMblY no ee aces ie nek ah Get a ella hee Bae 16 17 Spindle ASSeMPIV Lea dai ds dia 18 19 Shaper Body amp Miter Gauge Assemblies cece eee aaa aaa aaa ach 20 21 Tilting Frame Assembly NN 22 23 ELECTRICAL SCHEMATIC coi keeles Hers eben a eel ned dhe al Adee is 24 25 OPTIONAL ACCESSORIES a dos 26 SPECIFICATIONS Spindle Diameter standard 1 x 4 3 4 x 3 1 2 1 1 4 x 4 3 4 TJ A etn aes 3000 4000 6000 8000 10 000 RPM ROTATION 21 208 oie ee OO AA tele pee eet Forward or reverse Vertical Stroke x ea zai EE ene A SOG ee 7 1 8 TINO RE RE ada zia 45 forward 5 backward Motofi iui AE AA NA ee RO 5HP 3PH 230 460V Max diameter of cutter cnn nannn cnn 8 7 8 Collet chucks optional 3 8 1 2 Table SiZ me ini doh ete OSC ea 27 5 8 x 35 1 2 Heights O 35 1 2 Eae EE BEE EA NO 5 1 8 x 13 3 4 x 2 pcs Machine size ooo aaa aaa aaaa 33 1 2 x 35 1 2 x 46 1 8 Packing SIZE aaa 43 x 35 1 2 x 41 Net weight waw a di A ario la A PO es 682 lbs Gross weight E A
16. gin the cut again See Figure 2 cutter feed Pizza pull stock straight back FIGURE 2 COLLARS When shaping with collars the collar must have sufficient bearing surface see page 11 The work must also be fairly heavy in proportion to the cut being made Do not use short lightweight stock when shaping against collars THE OPENING between the fence plates should be only just enough to clear the cutter EDGE SHAPING Always use the miter gauge and clamp attachment when edge shaping stock less than 6 wide The fence should be removed during this operation SAFETY LOCK WASHER Never operate the shaper without the safety locking keyed washer located immediately under the spindle nut Figure 3 This prevents the nut from coming loose when the spindle is run in a counterclockwise direction Do not substitute any other type washer in place of the safety lock washer safety locking washer spacer FIGURE 4 BE SURE the special arbor nut and the draw bar are tightened on the arbor MISUSE Do not use this shaper for other than its intended use If used for other purposes POWERMATIC disclaims any real or implied warranty and holds itself harmless for any injury which may result from that use REPLACEMENT PARTS Use only POWERMATIC or factory authorized replacement parts and accessories otherwise the shaper warranty and guarantee will be null and void RECEIVING THE SHAPER Carefully unpack
17. knob 2 Slide miter gauge bar into table slot from the end 3 Insert rod D and work stop E into the mi ter gauge making sure flat side of rod is facing up Tighten knobs F on miter gauge Figure 7 FIGURE 7 ADJUSTMENTS BELT ADJUSTMENT SPEED CHANGE The Model 29 Tilting Shaper is equipped with a mo tor and shaft pulley Figure 8 capable of delivering five speeds Beginning with the top grooves on the pulleys the speeds are 10 000 8 000 6 000 and 4 000 RPM down to the lowest groove which pro vides 3 000 RPM A diagram found on the front of the machine will aid in identifying these positions To change the speed and adjust the proper belt ten sion proceed as follows 1 Disconnect machine from power source 2 Open front guard door 3 Pull handle A to loosen belt 4 Move belt B to the desired groove on the pulleys 5 Adjust the belt tension and push handle A back in to retighten Proper tension is reached when the belt can be depressed about 1 8 inch to 1 4 inch between the two pulleys Figure 9 a BELT SHOWN IN 3 000 RPM POSITION FIGURE 8 1 8 1 47 DEFLECTION FIGURE 9 SPINDLE INSTALLATION amp REPLACEMENT The Model 29 can use interchangeable spindles as well as router bits To install the spindle proceed as follows 1 Disconnect machine from power source 2 Lock the main shaft by opening the rear door in the cabinet and pulling out the knob A Figu
18. mechanisms 1 Brush or blow out loose dust and dirt freely 15 PARTS LIST Fence Assembly 29 Shaper 6293192 Items 1 thru 18 8 35 thru 54 NO OANOOARWDND 16 PART NO 6292984 6292985 6292986 6292987 6292988 6292989 6292990 6292991 6292992 6292993 6292994 6292995 6292996 6292997 6292998 6292999 6293000 6293001 6293002 6293003 6293004 6293005 6293006 6293007 6293008 6293009 6293010 6293011 DESCRIPTION CHUTE DUST SCREW HEX SOC SET M8 X 20 KNOB ADJUSTMENT PLATE SCREW ADJ RAM HANDLE LOCK WASHER CAP R H BLOCK R H BLOCK L H SCREW HEX SOC HD M6 X 30 FENCE R H FENCE L H GUIDE CAP L H WASHER FLAT M8 LEVER LOCK GUIDE BAR HORIZONTAL BAR HORIZONTAL CLIP BLOCK BAR VERTICAL BAR VERTICAL WASHER SPRING M6 BODY FENCE SCREW HEX SOC HD M6 X 10 NO PART NO 6293012 6293013 6293014 6293009 6293015 6293016 6293017 6293018 6293019 6293020 6293021 6293022 6293023 6293024 6293025 6293026 6293017 6293027 6293000 6293028 6293029 6293030 6293031 6293000 6293032 6293194 DESCRIPTION LABEL WARNING KNOB LOCK SHIELD WASHER SPRING M6 SCREW CHEESE HD M6 X 20 GUIDE NUT HEX M8 SCREW HEX SOC SET M8 X 35 WASHER SPRING M5 NUT LOCK M5 WASHER CAM SCREW HEX SOC HD M5 X 10 LATCH BRACKET SCREW HEX SOC HD M8 X 30 WASHER SPRING M8 NUT HEX M8 PLATE WASHER FLAT M8 KNOB M8 w STU
19. nd adjustment of the tools Never use a tool that is not balanced and rated for the selected RPM POWER OFF Make sure the machine is either un plugged or electrically disconnected and locked out when performing maintenance chaning cutters or service work CHECK DAMAGED PARTS Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condition that may affect the machine s operation A guard or other part that is damaged should be properly repaired or replaced DO NOT USE IN DANGEROUS ENVIRONMENT Do not use power tools in damp or wet locations or expose them to rain Keep work area well lighted 4 DRESS CODE Do not wear loose clothing neck ties jewelry or gloves that can get caught in moving parts Confine long hair Keep sleeves above the elbow EYES Always wear approved safety goggles glasses or a face shield when operating this machine There are no exceptions to this rule Every day eyeglasses only have impact resistant lenses they ARE NOT safety glasses DO NOT OVERREACH Maintain a balanced stance and keep your body under control at all times Do not overreach or use excessive force to perform any operation IF YOU ARE NOT thoroughly familiar with the op eration of shapers obtain advice from your supervi sor instructor or other qualified person DRUGS ALCOHOL MEDICATION Do not oper ate tool while under the influence of drugs alcohol or any medicati
20. on Health Hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles A SPECIFIC SAFETY RULES SHORT STOCK Never shape stock less than 12 inches in length without special fixtures Where practical shape longer stock and cut to size 12 INCH RULE When shaping never allow your hands to come closer than 12 inches to the cutters HAND SAFETY Never pass the hands directly over or in front of the cutters As one hand ap proaches the 12 inch radius point remove it or the push stick in an arc motion and reposition hands 12 inches beyond the cutters Figure 1 fence feed ee move hands in arc away from cutters FIGURE 1 FEED STOCK opposite to the direction of the cutter rotation Never back stock out of the cutter once the cut has been started Instead pull the stock straight back away from cutter and be
21. purchase price if we cannot readily and quickly provide a repair or replace ment if you are willing to accept a refund We will return repaired product or replacement at JET s expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET s warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state The JET Group sells through distributors only Members of the JET Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever TABLE OF CONTENTS SAFETY RULES General a e eee 4 SpECIfIC z zizi O EA E o ie Sii 4 RECEIVING THE SHAPER waza ao di ane a a en ee 6 INSTAEEATION Ino PO A aa al LOC e i le do EO 6 Electrical WING a eeann din AAA OF PARA o AP 6 ASSEMBLY Fence ASS6EMBIY aa c di 6 Miter Gauge Clamp Assembly 7 ADJUSTMENTS Belt Adjustment Speed Change conc seen 7 Spindle Installation 8 Replacement ss 8 Tilting the Spindle cein ener riale SA A ie ie ia Sala 8 Raising amp Lowering the Spindle ss 9 Installing Cuttersis c25 a mens A WAR A O AO lutto ri Seiten oc Ma ae ale 9 Table IASC IS iii e tare a at eae a eh nd es a a lh Pont nek er Hus 9 Ferice Adjustmenti i en di E eE 9 Work Hold Downs amp Saf
22. re 10 and rotating it to the right until it locks in place PULL AND ROTATE TO LOCK FIGURE 10 3 Make sure the spindle and bore of the main shaft are clean of sawdust and debris 4 Insert the spindle B into the shaft C match ing their alignment pins Figure 11 Then tighten up the nut on the draw bar D below the pulley to seat the spindle Figure 12 5 Lock the lower spindle nut with the provided hook shaped spindle wrench E securing it tightly Figure 11 NOTE You will have to tilt the shaft as sembly to use the spindle wrench Strike to unseat the spindle FIGURE 12 6 Unlock the shaft by rotating the lock knob Figure 10 to the left and allowing it to snap back in 7 To remove a spindle loosen the nut E Fig ure 11 then take down the nut on the draw bar D Figure 12 Loosen the draw bar by turning 2 or 3 times H and use hammer or other hard material to strike the base of the draw bar to unseat the spindle A WARNING After installing and checking the spindle CHECK AGAIN Make certain the draw bar and nut and spindle nut are tightened securely TILTING THE SPINDLE The spindle will tilt from 5 degrees backward to 45 degrees forward To adjust the tilt 1 Loosen knob G on the tilting handwheel H Figure 13 2 Loosen lock handles J on both sides of the machine 3 Turn handwheel H to desired position and tighten knob G and handles J
23. s in Figure 23 the cut can not be seen but this method offers an advantage in that the cut is not affected by slight variations in the thickness of the stock Also accidental lifting of the workpiece will not gouge the workpiece simply repeat the operation to correct the mistake Collar Cutter FIGURE 23 3 Using the collar between two cutters has the advantages and disadvantages of the first two pro cedures and is frequently used where both edges of the work are to be molded see Figure 24 11 Cutter R Collar cuter a 4 a ES pra ee Workpiece i gt s FIGURE 24 NOTE It is advisable to place the cutter as low as possible on the spindle to reduce spindle deflection and ensure the best possible finish Also make sure that the contacting surfaces of the cutter are smooth clean and without dents MITER GAUGE The miter gauge is used for shaping the end of stock usually requiring removal of the fence To edge shape place the stock against the gauge as shown Figure 25 Tighten clamp A firmly against stock and adjust work stop B against rear edge of stock Push work past cutterhead The miter gauge can be adjusted to shape at an angle by loosening the knob C and rotating the gauge body to the desired angle on the indicator D FIGURE 25 The Shaper can be used for molds rabbets grooves tenons copying etc TENONING The provided miter gauge and cl
24. the shaper and any loose items from the wood crate and inspect for damage Any dam age should be reported to your distributor and ship ping agent immediately Before proceeding further read your manual thoroughly to familiarize yourself with proper assembly maintenance and safety pro cedures Contents of crate 1 shaper base 1 fence body 1 fence cover 3 table inserts 1 miter gauge rod 1 miter gauge clamp assembly 1 spindle wrench 3 arbor wrenches 1 box containing 1 safety shield 2 hold downs 2 fence locking handles with washers 2 fence cover knobs 3 hold down blocks with wing nuts 2 aluminum fence plates 2 lock blocks with knobs 1 miter gauge bar 1 draw bar 1 cabinet handle Remove the screws that hold the shaper to the ship ping crate Remove the protective coating from the table and loose items packed with the machine This coating may be removed with a soft cloth moistened with Kerosene DO NOT use acetone gasoline or lacquer thinner for this purpose DO NOT use sol vents on plastic parts INSTALLATION Install shaper on a level surface Check table sur face with a machinist level and if necessary use metal shims under low corners Secure to the floor with good quality anchor bolts through the holes on the inside bottom of the base ELECTRICAL WIRING A WARNING ELECTRICAL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRI CIAN THE MACHINE MUST BE PROPERLY GROUNDED TO PREVENT INJURY FROM POS SIBLE ELECTRIC SH
25. tisfactory cuts 2 3 4 Stock burns 1 2 3 Machine vibrates 1 excessively 2 3 4 5 6 Edge splits off on 1 Raised areas on shaped edge Work pulled from hand 1 of cut Depth of cut not uniform 1 N Variation in height of cut 1 14 for Model 29 Shaper POSSIBLE CAUSE Fuse blown or circuit breaker tripped Cord damaged Extension cord too light or too long Stock being fed too quickly Cutter is dull or has gum on it Extension cord too light or too long Low current Motor not wired for correct voltage Spindle is locked Dull cutter Gum or pitch on cutter Feeding work in wrong direction Dull cutter Cutting too deep Forcing work Damaged cutterhead Stand or bench on uneven floor Bad v belt V belt not tensioned correctly Bent pulley Improper motor mounting Characteristic of cut Variation in pressure which holds work against cutter No support Misalignment Side pressure not uniform Variation in pressure which holds work Gum or pitch on table causing erratic feed SOLUTION 1 Replace fuse or reset circuit breaker 2 Have cord replaced by authorized service person Replace with adequate size cord Feed stock more slowly Clean or replace cutter UN gt Replace with adequate size cord Contact local electric company Refer to motor name plate for correct wiring 4 Release spindle lock knob
26. uide shoulder of 3 3 16 80mm which is used for the purpose of copying 2 7116 diameter deco with guide shoulder 6 3 8 diameter DD for tilted spindle FIGURE 15 FENCE ADJUSTMENT 1 Loosen the handles A and move fence body to desired position Figure 16 Re tighten the handles 2 Loosen the knob B and turn the fence knob C until correct setting is achieved 3 Retighten knob B 4 BES Te S FIGURE 16 Each half of the aluminum fence should be adjusted as close to the cutterhead as possible without inter fering with it Each can be moved independently de pending on the type of work to be done 4 Loosen the knob D on the connection plate and slide aluminum fence E to position Figure 16 Retighten knob D WORK HOLD DOWNS amp SAFETY SHIELD Two hold downs and one safety shield are included with the shaper One hold down A presses stock down upon the table the other B keeps it pressed against the fence These can be mounted to the hold down base C Figure 17 by the use of wing nut blocks D The safety shield E can be mounted to either of the hold down pieces as shown FIGURE 17 The hold down base is factory adjusted to maintain vertical positioning of the rod However if adjustment is ever necessary raise the handle F and loosen nut G with a wrench Then turn the socket head screw H with an allen wrench in or out until the rod is vertical See Figure
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