Powermatic TS29 User's Manual
Contents
1. 24 Part No TS29 037 BB 6204 TS29 038 TS29 039 TS 1524041 TS29 040 TS29 041 TS 1505041 TS29 042 TS29 043 TS29 044 TS29 045 TS29 196 TS29 046 TS29 047 TS29 048 TS 1533042 TS 1550031 TS29 049 TS29 050 TS29 051 TS29 052 TS 1523011 TS29 053 TS 1502031 Description Quantity Retaining RUNG DE 1 Ball Bearing E EE 1 Bevel Gear i Lancia AL 1 Retard ads adas 1 Socket Set Screw M8 x 16 a aaa aaia 2 Retales a tn nn ohana ini 1 LOCK KNOD REN 1 Socket Head Cap Screw M10 x 30 nnna 3 Worm BaS errara cried 1 BeVel Gears alata iaia 1 e TEEN 1 M8 Knob e BEE 2 Socket Set Screw M5 X 4 1 BUSING Hs ae he ne tee a Mee ene beeen me dent peers beens cate 1 Vertical Hex POSE iu a nee dalla nasale 1 TLAUMB SCrew M8 X E utili tale cad rra ian 8 Pan Head Phillips Machine Screw M5 x 12 4 Flat Washer Mb tilt Alice add Bae ae dad te E 4 Bold A EE EE 1 Swivel Handle iniciara atlas arica 1 elle Ur WEE 1 DUSEPO GE denied 1 Socket Set Screw M xvp nn conocia 2 Upper Dial INdicator psi terms Ghewdt lead 1 Socket Head Cap Screw M5 x 12 2 Fence Assembly TS29 Shaper 25 Parts List Spindle Assembly TS29 Shaper No Part No 1 6293033 6293034 6293035 2 TS29 054 TS29 055 TS29 056 3 TS29 057 TS29 058 TS29 059 6293040 6293041 6293042 6293043 TS29 060 TS29 061 TS29 062 9 TS 1502041 10 TS29 063 11 BB 6008Z 12 TS29 064 13 TS29 065 14 TS29 066 15 T2. Short stock Never shape stock less than 12 inches in length without special fixtures Where practical shape longer stock and cut to size 12 inch rule When shaping never allow your hands to come closer than 12 inches to the cutters Hand safety Never pass the hands directly over or in front of the cutters As one hand approaches the 12 inch radius point remove it or the push stick in an arc motion and reposition hands 12 inches beyond the cutters See Figure 1 move hands in arc away from cutters Collars When shaping with collars the collar must have sufficient bearing surface see page 18 The work must also be fairly heavy in proportion to the cut being made Do not use short lightweight stock when shaping against collars The opening between the fence plates should be only just enough to clear the cutter Edge shaping Always use the mitre gauge and clamp attachment when edge shaping stock less than 6 wide The fence should be removed during this operation Feed stock opposite to the direction of the cutter rotation Never back stock out of the cutter once the cut has been started Instead pull the stock straight 1 pull stock back away from cutter and begin the cut again See straight back Figure 2 Make sure the spindle and the draw bar are tightened on the arbor FIGURE 2 Safety lock washer Never operate the shaper without the safety locking keyed washer located immediately under the spindle nut See Fig
3. near the machine Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap and cleaning rags away from the saw Tool maintenance Clean and sharp tools give better and safer performance Dull tools can cause kickback and excessive chatter Before making a cut always check the condition and adjustment of the tools Never use a tool that is not balanced and rated for the selected RPM Careless acts Give the work you are doing your undivided attention Looking around carrying on a conversa tion and horseplay are careless acts that can result in serious injury Disconnect machine before performing any service or maintenance or when changing cutters A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete Hand safety Keep hands clear of the cutter area Do not reach past the blade to clear parts or scrap with the saw blade running Never saw free hand Avoid awkward operations and hand positions where a sudden slip could cause your hand to contact the blade Job completion Ifthe operator leaves the machine area for any reason he should turn off the power to the machine and wait until the cutter comes to a complete stop before his departure In addition if the operation is complete he should clean the table and cutter area Never clean off the machine with power on and never use the hands to clear sawdust and debris use a brush
4. shown in Figure 31 Wherever the table is unstable or not traveling in line adjust the sliding table as follows 1 Use open end wrench B to adjust the rollers 2 Lock the rollers by using the hex wrench C To operate the sliding table F pull out and rotate knob D until it stays in the out position as shown The sliding table can then be moved back and forth To lock the sliding table preventing it from moving simply rotate knob D until the pin on the knob en gages the hole underneath the table OPERATION Using the fence is the safest and most satisfactory method of shaping and it should always be used when the work permits Almost all straight work can be done with the fence 1 For normal work where a portion of the original edge of the stock is not touched by the cutter both the infeed and outfeed fences are in a straight line as shown in Figure 32 2 When the shaping operation removes the entire edge of the stock e g in jointing or making a full bead the shaped edge will not be supported by the outfeed fence when both fences are in line as shown in Figure 33 In this case the stock should be advanced to the position shown in Figure 33 and stopped The outfeed fence should then be moved forward to contact the work as shown in Figure 34 The outfeed fence will then be in line with the cutting circle and the opera tion can continue WARNING Keep guards in place and in working order Always use fenc
5. 097 BB 6004ZZ TS29 098 TS29 099 TS29 100 TS29 197 TS29 101 TS 236110 TS 1540072 TS29 102 TS29 103 TS29 104 TS29 105 TS29 106 TS 1523041 TS29 107 TS29 108 TS29 109 TS29 110 TS 1524031 TS29 111 TS 149105 TS29 112 TS29 113 TS29 114 TS29 115 TS29 116 TS 1550071 TS29 117 TS29 118 TS29 119 TS29 120 TS 1482071 TS29 121 TS 1481061 TS29 122 TS29 123 TS29 124 TS 1540031 TS29 125 TS29 126 TS29 127 TS29 128 Description Main Table Socket Head Ring Nut Quantity Gap Ser MB x iii Bearing Race ee eh E E alia ee E BalllBearing 6004ZZ cti Retaining RNG O Bushing NU airada Socket Set Screw M5 x 30 Lock Ring Lock Washer Spring Housing Roll Pin Oh KEE Hex Nut M10 Table Kolea ed a tae ue eh eed ee ta on aie o ee Me Dre i Clamp Cast ai aLaaa lai Socket Set Screw M6 x 12 Plunger Pad Locking Arm Plunger Spring Socket Set Screw M8 x 12 Horizontal Poste A ta etic te ta SR Ate E ge Hex Cap Screw M10 x 35 Post Clamp Vertical Post Retaining le DEE Lock Lever M6 Knob M10 Flat Washer MAO arrete reina ili Mitre Gauge Baggeren okee eege de sarai Sliding Table Aluminum Fe Knob w Stud nce Hex Cap Screw MO XD ii alan ne adda eeh dea Scale Hex Cap Screw MO x25 circa errata iaia a FAZIO ear Lock Lever Sliding Block Stop Plate Hex Nut M5 EXtension RT EE Knob w Stud Suppor EEN Scale Slid
6. connect power proceed as follows 1 Remove two screws A and remove terminal strip cover B See Figure 8 2 Remove clear plastic insulator C that covers the terminals See Figure 9 3 Insert power line through opening D of terminal strip box shown in Figure 8 4 Connect the three power lines to terminals L1 L2 and L3 as shown at E Figure 10 Also connect the green ground wire to terminal F 5 Reassemble the clear plastic insulator C and the terminal strip cover B CAUTION Make sure the incoming power matches the voltage on the motor plate 6 When wiring is completed tape all power box joints to keep out dust 7 Turn the machine on and make sure the direc tion of the shaft rotation is correct Looking down on the top of the spindle the spindle should be turning counterclockwise as shown in Figure 11 If it is not reverse any two incoming power leads WARNING After connecting this machine to the power source the terminal box is still electrified even while the power switch is shut off FIGURE 9 FIGURE 10 Stock feed Cutter rotation direction FIGURE 11 INTERCHANGEABLE SPINDLE INSTALLATION One of the features of this machine is that it will ac cept interchangeable spindles with a drawbar or with out a draw bar Router bits can also be used on this shaper INTERCHANGEABLE SPINDLE WITH DRAWBAR 1 Disconnect the m
7. 1 TS29 079 TS 236112 TS 2211451 TS29 080 TS 2244102 TS 154007 TS29 081 TS29 082 TS29 083 TS29 084 TS29 085 TS29 086 TS29 087 TS 1502021 TS29 088 TS 231121 TS29 089 TS29 090 TS29 091 TS29 092 TS29 093 TS29 094 Description Quantity Socket Head Cap Screw M5 x 16 9 Table Insert KA Diigo lean 1 Table Insert ba Dia ca rase das tre 1 Table Insert Mi our 1 DUST tad MR ol E ia 1 Pan Head Phillips Machine Screw Maxi 4 Flat Washer M O ai ana iale ada ege tag 4 Flat Washer MTZ dad dA Eh Galant eee Md 4 Cae o lana nt 1 Lock Washer Milicia atras 5 Hex Cap Screw M12 x 45 4 Control Panel ne et li lai 1 Pan Head Phillips Machine Screw M4 x 10 nn 3 Hex Nuts MT Orven adri dales ds 2 Fixed Sere W e na a aid 1 PMG DEER 1 O O A A 1 Front Cabinet DOOM aaa a Aldaia ardt 1 Front Door ole EE 1 L atCh ASSeMbIV cia tapada 1 Hinge Bracket ic tee alee dci RU 1 Socket Head Cap Screw M5 x 10 2 ewe WINGS aii unten nr n e desea tude tae usta da tn RON En sale de 1 Gap NUT Mila er RR 1 Knob W SiUd HEET 1 Tilting Scale Bas fines Der Tan shee aan ns ete te teint 1 Rear Cabinet Door iii lea iii 1 Plastic SWilCO COVE mn ne A ave ann Re ear 1 Speed Indicator Cover ii 1 Rear Door Latch Assembly sis 1 Cabinet Assembly TS29 Shaper Parts List Sliding Table Assembly TS29 Shaper No SHE ISGROEGNZISHEALGLEVZIANRER2S5o oa ron ID ONO O1 pear 30 Part No TS29 095 TS 1504101 TS29 096 TS29
8. 3000 4000 6000 8000 and 10000 RPM A speed chart shown in Figure 25 is located on the inside of the front cabinet door for easy reference of the belt position on the pulleys for the five speeds avail able Check machine speed setting before operating Make sure cutter meets or exceeds speed rating of tool Figure 26 shows a chart for finding optimum speed range in relation to the cutter size A similar chart can be seen on the front of the shaper with indicator lights showing the current speed of rotation 14 FIGURE 24 TOOL DIAMETERIMM DANGER BAD CONDITIO FOR UTILIZATION lt 40M S CT _ 8888888888535 SPINDLE SPEEDIRPM FIGURE 26 The cutting speed should always exceed 40 m s to lessen risk of kickback but should not exceed 70 m s to lessen the risk of tool damage To change the speed and adjust the proper belt ten sion proceed as follows 1 Disconnect machine from power source 2 Open front cabinet door and move belt tension lever A to the right to loosen belt tension See Fig ure 27 3 Move the belt B to the desired position on the pulleys while at the same time rotate the knob C on the s
9. 81 TS29 157 TS29 158 TS29 159 TS 1491031 TS29 160 TS 154010 TS29 161 TS 2360121 TS 2211451 TS29 162 TS29 163 TS29 164 TS 2310162 TS29 165 TS29 166 TS29 167 TS 1540061 TS29 198 TS 1490021 TS 1502071 TS29 168 TS29 169 TS 0561051 TS29 170 TS29 171 TS29 172 TS29 173 TS29 174 TS29 175 TS29 176 Description Hex Cap Screw M10 x 35 Lock Washer M10 leri Motor PUNY orrae en fe ne errant ia Motor Shaft Sleeve i BEE UN EE Socket Set Screw M10 x 35 Hex Nut Mi Motor OT EE Belt Release Handle Hex Cap Screw M10 x 20 Flat Washer M10 Pan Head Phillips Machine Screw M8 x 20 FIO NGL MB es tcs aaa Bil liana lian allea Flat Washer M Hex Cap Screw M8 x 25 Socket Head Cap Screw M x20 Handle e KEE Bushing E H ugeet Lee enn ines ta ee TOP TUNMO e EE Hex Cap Screw M10 x 50 cooocccccoccoconnnnonocononannnnnnnccnanann nos SPACE aia ae Mie EE Bottom Trunnion LH Trunnion Main Frame Hex Cap Screw M10 x 25 cooocccccccccoconcnononoconnnnnonnnnccnanannnnos KE drive HOOK E Flex N t EE EE BIRINGER Flat Washer M12 aaa Hex Head Bolt M12 x 45 Raising Gear Base Platea elite iii ELE eege ee dorer tete nido A TE E O el LS Hex NOt MB ras ste did Socket Set Screw M8 x 50 Hex Cap Screw M8 x 16 Socket Head Cap Screw M5 x 30 Draw Barista Nana tect nent rende Me Bev
10. G and clear plastic guard H can be flipped up out of the way when not in use or when making adjustments Simply pull up the latch L and flip the entire assembly to the back DUST CHUTE Mount the dust chute to rear edge of table using the two M5 x 10 screws and M5 flat washers See Figure 18 FIGURE 17 FIGURE 18 MITRE GAUGE amp CLAMP Mount mitre gauge and clamp to the sliding table as follows Figure 19 1 Insert post A of the clamp assembly down through hole B of the mitre gauge body C and thread post A into hole D of sliding table 2 Insert shaft of locking handle E down through opening F of mitre gauge and thread shaft into hole G of sliding table 3 The clamp H shown in Figure 20 is supplied with the mitre gauge to securely hold the workpiece when shaping small pieces across the grain The clamp should be mounted as shown and can be ad justed by loosening the screws y MITRE FENCE 1 Slide the mitre fence A on to the two square nuts B that are attached to the threaded part of the locking levers C See Figure 21 2 Toslide mitre fence A to the left or right loosen locking levers C slide fence A to the desired posi tion and tighten locking levers C To change the angle of the fence loosen locking handle D Ascale E is provided to indicate the mitre angle of the fence 3 Loosen locking screw I and insert nut J of stock stop assembly into channel o
11. S29 067 16 BB 62067 17 TS29 068 18 TS29 069 19 TS29 070 20 TS 1523011 21 TS29 200 TS29 071 TS29 072 TS29 073 TS29 074 0 Joo BR 26 Description Spindle Nuts 3 4 lea aaa eine EC TEE WEE Spindle Nut 12144 Keyed Washer 3 4 Keyed Washer 1 Keyed Washer 1 1 4 eee e aeaa aaan aanren aa aah Spacer 3 4 Set Of 8 PCS nens Spacer 1 SOLOS PS eege ERA RA a a Spacer 1 1 4 Set of 8 PCS nana nnnc carac Retainer Nut lluna nando Collet NUE TEA A EAE OE E E E A E SUE ala PNE EE al A E Colle GAUCK AE ees nn la Aaa Interchangeable Spindle 3 4 Interchangeable Spindle 1 Interchangeable Spindle 1 1 4 arc nanannr Socket Head Cap Screw M5 x 16 PAS et EP eaten eh eer Bearing LE Key MODA TEE Retaining Ring S40 i SPINGISS 34 EE A at Spring Disk 61 5 x 40 5 x 0 7 Bearing LEE Spacer re iaia ie rain Spindl PUY a aaa Pully NUT ona Socket Set Screw M xp Belt SVX a lee ee 3 4 Interchangeable Spindle Assembly Items 1 2 3 8 1 Interchangeable Spindle Assembly Items 1 2 3 8 1 1 4 Interchangeable Spindle Assembly Items 1 2 3 8 Collet Chuck w Bushing Assembly Items 5 thru 7 Quantity suas uate dite 1 La nites tian 1 ARTE 1 Spindle Assembly TS29 Shaper K Parts List Cabinet Assembly TS29 Shaper 28 Part No TS 1502041 TS29 075 TS29 076 TS29 077 TS29 078 TS 1533032 TS 1550031 TS 236012
12. This Manual is Bookmarked SPINDLE SHAPER Model TS29 Instruction Manual amp Parts List M 0460270 800 274 6848 www wmhtoolgroup com This manual has been prepared for the owner and operators of a Powermatic Model TS29 Spindle Shaper Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and main tenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your shaper and to aid in using the machine safely read this manual thoroughly and follow all instructions carefully Warranty amp Service WMH Tool Group warrants every product it sells If one of our tools needs service or repair one of our Autho rized Repair Stations located throughout the United States can give you quick service In most cases any one of these WMH Tool Group Repair Stations can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET Powermatic Performax or Wilton tools For the name of an Authorized Repair Station in your area call 1 800 274 6848 More Information WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit wmhtoolgroup com WMH Tool Group Warranty WMH Tool Group makes every effort to assure that its prod
13. achine from the power source and remove the table inserts NOTE Removing the tilting insert is not neccessary 2 Raise the spindle shaft all the way up 3 Thoroughly clean the taper of the interchange able spindle and the internal taper of the shaft with a soft cloth moistened with kerosene or mineral spirits do not use gasoline or lacquer thinner 4 Thread the short threaded end of the draw bar B into the threaded hole in the bottom of the inter changeable spindle A See Figure 12 Remove the two lock nuts and the special bevel washer from the other end of the draw bar B 5 Carefully insert the draw bar B and spindle A down through the shaft as shown in Figure 12 Make sure the tang C on the spindle is engaged with the notch D and thread spindle nut E onto threads F 6 Engage spindle lock refer to Spindle Lock on page 16 7 Use the supplied spanner wrench G to tighten the spindle nut E shown in Figure 13 8 Open the cabinet door and assemble the special bevel washer H to the bottom of the draw bar B as shown in Figure 14 9 Assemble and securely tighten the two lock nuts I with a 19mm wrench See Figure 14 10 Disengage the spindle lock INSTALLING CUTTERS 1 Disconnect machine from power source and en gage spindle lock 2 Place cutter A and desired spindle collars B on the spindle as shown in Figure 15 3 Install keyed washer C and tighten nut D us ing th
14. d safety shield goggles or glasses to protect eyes NOTE Common eye glasses are only impact resistant they are not safety glasses Personal protection Before operating the machine remove tie rings watch and other jewelry and roll up sleeves above the elbows Remove all loose outer clothing and confine long hair Protective type footwear should be used Where the noise exceeds the level of exposure allowed in Section 1910 95 of the OSHA Regulations use hearing protective devices Do not wear gloves Guards Keep the machine guards in place for every operation for which they can be used If any guards are removed for maintenance DO NOT OPERATE the machine until the guards are reinstalled Work area Keep the floor around the machine clean and free of scrap material saw dust oil and other liquids to minimize the danger of tripping or slipping Be sure the table is free of all scrap foreign material and tools before starting to cut Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust Powermatic recommends the use of anti skid floor strips on the floor area where the operator normally stands and that each machine s work area be marked off Provide adequate work space around the machine Operator position Maintain a balanced stance and keep your body under control at all times Do not overreach Do not stand in line with the work piece and do not allow anyone else to do so Never climb on or
15. e assembly when the work permits Cutting Circle Outfeed Fence Infeed Fence Depth of cut ES W rkplece 7 FIGURE 32 a G Cutting Circle FIGURE 34 POSITION OF COLLARS When shaping with collars the collar must have suffi cient bearing surface as shown in Figure 35 Also the work must be fairly heavy relative to the cut being made Under no circumstances should a short light workpiece be shaped against the collars as shown in Figure 36 The collars may be used in any of the following posi tions above below or between the cutters 1 When the collar is used below the cutter as shown in Figure 37 the progress of the cut can be seen throughout the operation However any accidental lift ing of the work will gouge the wood and ruin the workpiece 2 Whenthe collar is used above the cutter as shown in Figure 38 the cut can not be seen but this method offers an advantage in that the cut is not affected by slight variations in the thickness of the stock Also accidental lifting of the workpiece will not gouge the workpiece simply repeat the operation to correct the mistake 3 Using the collar between two cutters has the advantages and disadvantages of the first two proce dures and is frequently used where both edges of the work are to be molded See Figure 39 NOTE It is advisable to place the cutter as low as possible on the spindle to reduce spindle de
16. e control circuit Overall dimensions eee eeeeeeeeeaeeeeeeeaeeeeetaaeeees 51 1 4 L x 44 W x 53 H Fable SZE era iaia 51 1 4 L x 33 1 2 W Sliding table SIZE ii 51 1 4 Lx 11 1 4 W Sliding table travel RSA ORE ai 49 1 4 Titing SPINE coat aa 5 degree back 45 degree forward Spindle Travel wisn aia ave eege 7 Spindle speed sence eeeceeeeeeeeeeeeeeeeeeseaaeeesenaeesseaes 3000 4000 6000 8000 10000 SA eenen interchangeable 1 1 4 x 6 1 x 6 3 4 x 3 1 4 and 1 2 collet chuck with 1 4 bushing Table inserts three 2 1 2 D 5 1 2 1 D Oval slotted lge E two 5 Net weight EEN 1183 Ibs NOTE The above specifications were current at the time this manual was published but because of our policy of continuous improvement Powermatic reserves the right to change specifications without notice and without incurring obligations Standard Accessories Figure 5 Spindle Nut Wrench Spindle Wrenches Open end Wrenches Hex Wrenches Spindle Collet Spindle Nut Lock Nut Draw Bar Grease Gun Table Inserts Interchangeable Spindles PACSIONMOOV gt UNPACKING Open shipping container and all separate cartons con taining accessories Report any damage immediately to your distributor Read the instruction manual thor oughly for assembly alignment maintenance and safety instructions Crate contents 1 shaper fence assembly dust chute mitre gauge and clamp assembly alum
17. e supplied wrench FIGURE 15 4 Disengage spindle lock before operating NOTE Whenever possible the cutter should be posi tioned on the spindle in such a way that the cut is being performed under the surface of the workpiece WARNING Always place the keyed washer C on the spindle before threading the nut FENCE ASSEMBLY 1 Place fence body A shown in Figure 16 on the table Mount the two fence locking handles E with washers and secure fence to table using one of the two sets of holes on the table 2 Fasten bar B to the front of the fence half using the locking lever C and washer shown in Figure 17 Slide an aluminum fence D onto the bar NOTE Right hand and left hand fences are slightly different Re peat for other side NOTE Locking levers C are spring loaded and can be repositioned by pulling out the handle and rotating it on the nut 3 Mount the cover plate K using the two locking knobs and flat washers shown in Figure 16 GUARD ASSEMBLY The guard assembly can be mounted in various con figurations depending upon the type of work being done Figure 16 shows one such configuration 1 Mount the spring guard F hold down G and clear plastic guard H to mounting rod J located on top of fence cover K using rod and clamps The latch on the mounting rod L can be pushed down to help secure the guards in place 2 The spring guard F hold down
18. el Washer HexNut 1 2 13 lira lata iii LOCKING NEE Key El ul E Raising Shaft naar a aas Keys E ET ee Ell A DEE Cl Retaining Ring sis Quantity ste cds 1 aa teats 1 EE 1 ae Lanse re no 1 Parts List Quill Assembly TS29 Shaper continued No Part No TS29 177 TS 1503071 TS 1540081 TS29 178 TS 2331121 TS29 179 TS 1503041 TS29 180 TS29 181 TS 1502041 TS29 182 TS 1550061 TS29 183 TS29 184 TS29 185 TS29 186 TS29 187 TS 1523071 TS29 188 TS 1490071 TS29 189 TS29 190 TS 1502051 TS29 191 TS29 204 TS29 192 TS29 193 TS29 194 Description Quantity ele Vir oraria elet 1 Socket Head Cap Screw M6 x 30 nn nnnncnnnnnnnos 4 EA TE LS eat 1 Siwe Ur ae dais eRe ated ne EE 1 Gap NUt MI2 aca di ege 1 Quilici 1 Socket Head Cap Screw M6 x 16 nrnna 1 VIE RE E E ee Sone E ie ee 1 Seo NN O E E E EAE EE EAE EAEE trans cena ele into ete 1 Socket Head Cap Screw M5 x 16 3 Segment Gear arre randia anarei odak i mataia ia 1 Flat Washer MBA NEE 3 Rs ita ei 1 Locking Post it ai a a pale 1 LOCKING PM A A A A Aca 1 SPNG A A a ee 1 Spring Retainers re teas TE 1 Socket Set Screw MO x 2D adieu dti ea 1 LOCK KA MOD ER A RE ess li 1 Hex Cap Screw M8 AL eege rnb uaa doo ide dues dee 3 SIG SV eegene E 1 FAIR leet Aa aloni 1 Socket Head Cap Screw M5 x 20 8 Tilt Shaft Ena Plate ninnan ee A a E add 1 Beagle iranica E RR iaia 2 ToS ANT Sacchi ege eege e ee
19. flection and ensure the best possible finish Also make sure that the contacting surfaces of the cutter are smooth sharp clean and without dents Workpiece Collar NOT sufficient Bearing Surface Workpiece too short and light FIGURE 39 COPYING MACHINING WITH A JIG When using the same procedure on multiple workpieces a jig or template can be made to facilitate the operation 1 Prepare the jig A to accomodate your original workpiece See Figure 40 2 Place the jig A against the table ring guide shoul der B 3 Fasten the new workpiece C on the jig A with the clamp D and push the assembly past the cutter FEEDING STOCK Stock feeders are available from Powermatic These units mount to the shaper table and will help ensure smooth consistent feed of material as well as keep hands safely away from the cutterhead 1790800 3 Wheel Powerfeeder 1HP 3Ph 230V 1790810 3 Wheel Powerfeeder 1HP 3Ph 460V 1790811 4 Wheel Powerfeeder 1HP 3Ph 230V MAINTENANCE Periodically clean the inside of the machine of shav ings and dust This will increase machine performance and extend its life Clean the spindle with compressed air Do not get oil on the pulleys and belts If they are dirty use paper or a soft rag to clean and dry them Never place the v belt under excessive strain as this can overload the motor and damage the bearings s
20. i A A Ut dis 15 Spindle Beie 15 spindle Vertical Fae a iaia bade aan 16 SPINS HN Sr NS di red 16 eer EE 16 Sliding Table Adjustment sise 17 Operation ont an Ai Ee a Re ee a SR iii elio cia ea 18 ele ee 18 Copying Machining with a Jo 19 RT Bee 19 MAINTENANCE icona ne ete nd ella 20 Trouble Sheoting EE 21 22 Parts Lists amp Exploded Views Fence Assembly aaa ee nn lies de Notes 23 25 Spindle Assembly ee ie dla iii iii ts 26 27 Cabinet Geet ici nn dt EE E a 28 29 Sliding Table ASSembly EE 30 31 Speed Hl gle Tee eon zafira 32 33 Electrical Compositor 34 35 QUILASS UE 36 38 Electrical SENNA A ee ila tc to ea 39 SAFETY RULES As with all machines there is a certain amount of hazard involved with the use of this shaper Use the machine with the respect and caution demanded where safety precautions are concerned When normal safety precautions are overlooked or ignored personal injury to the operator can result Read understand and follow the safety and operating instructions found in this manual Know the limita tions and hazards associated with this machine Electrical grounding Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service In cases where a cord and plug are used make certain that the grounding plug connects to a suitable ground Follow the grounding procedure indicated in the National Electri cal Code Eye safety Wear an approve
21. ing Table Assembly TS29 Shaper Parts List Speed Indicator TS29 Shaper No JO O1 P IN 32 Part No TS29 129 TS29 130 TS29 131 TS29 132 TS29 133 TS29 134 TS29 135 TS29 201 TS29 202 TS29 136 TS29 203 TS29 137 TS29 138 Description Quantity Bell Fork a a alii 1 A 2 Ee en Eed eeh e e DEE 1 GOAN A ee Mea ii 1 BlOCK it lariana an te ne 1 Mount Bracket socios erica 1 MONSON EE 1 Pan Head Machine Screw 5 32 x 1 1 4 Lg 5 Pan Head Machine Screw 5 32 x 1 1 2 Lg nnn 1 Terminal iia ione iaia lalla 1 Hex NO E a ONE le NES 13 Splinder tip iti o i iti 1 Steel Ball en genee RS ea 1 Speed Indicator TS29 Shaper Parts List Electrical Components TS29 Shaper No NN OO P ND A 34 Part No TS29 139 TS29 140 TS29 141 TS29 142 TS29 143 TS29 144 TS29 145 Description Speed Indicator Light Stop Button Start Switch oesie Forward Reverse Switch Transformer Control BOX sintuie ees Magnetic Starter w Overload Relay Quantity Electrical Components TS29 Shaper Parts List Quill Assembly TS29 Shaper No JO O1 P IN Part No TS 149105 TS 236110 TS29 146 TS29 147 TS29 148 TS 2279351 TS 1540071 TS29 149 TS29 150 TS 1491041 TS 1550071 TS29 151 TS29 152 TS 2288202 TS 1540061 TS29 153 TS 1550061 TS 1491031 TS 1502051 TS29 154 TS29 155 TS29 156 TS 14910
22. inum fence box of standard accessories see above ch do ch do do INSTALLATION AND ASSEMBLY Tools required crane with hoist or forklift 9 16 7 16 and 1 2 wrenches 1 Remove all wood crating from around the shaper 2 Remove the bolts securing the machine to the skid 3 The shaper can be lifted by a crane with hoist Figure 6 or by a forklift Figure 7 either of which should be capable of lifting one ton Remove the skid from under the shaper 4 The shaper should be mounted to a solid level foundation preferably a concrete floor With machine in position check table surface left to right and front to back with a machinist s level If necessary place metal shims under the corners of the machine to en sure it is level FIGURE 5 FIGURE 6 FIGURE 7 5 Secure the machine to the floor with good qual ity lag screws through the holes in the bottom of the cabinet 6 Exposed metal parts such as the table top have been given a protective coating at the factory This should be removed with a soft cloth and solvent such as mineral spirits Do not use an abrasive pad ELECTRICAL CONNECTIONS WARNING Electrical connections must be made by a qualified electrician The machine must be properly grounded to help prevent electrical shock and possible death Before connecting power make sure the electrical current of your power source matches the electrical system on the shaper To
23. l either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replace ment if you are willing to accept a refund WMH Tool Group will return repaired product or replacement at our expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of our warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state WMH Tool Group sells through distributors only WMH Tool Group reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem neces sary for any reason whatsoever TABLE OF CONTENTS METTEG 4 6 Safety Deals EE 7 e Ke We itii hie tie Are bla da tare e A ane he eed tas a a 8 Standard ACCeSSONeCS ste nent celled eta note te reset etat li Lila 9 A e ANETE sedis iain Sear lek a i eee AE ns ee iia 9 Installation ASSOMDIY serr e nn nn Bignan rene enr late emmen le int 9 Electrical Connection Ssst darai nil prada aA eee 10 Interchangeable Spindle Installation su 11 Installing Guttersa a fiati Ne AA cd iii ee Sed i ni i el A el 12 FENCE ASSEMDIVIi iena enr arte nn lia ela 13 Ee KEE 13 DustChute agili el E 13 ACC 13 Mitre FONG tenia iii A ee rl 14 Adjustments Control Panel Instructions sise 14 Speed Chang fist li ine r
24. n end of fence as shown See Figure 22 4 Slide workstop K to desired position on fence and tighten locking screw 1 as shown in Figure 23 FIGURE 22 FIGURE 23 ADJUSTMENTS Control Panel Instructions The elements of the control panel are as follows See Figure 24 power indicator on off switch forward reverse switch Start indicator emergency stop MOOD 1 Make certain the spindle lock is disengaged as explained in the section Spindle Lock and that the cabinet door is closed Be sure there is no conflict with the cutterhead and that any bystanders are clear of moving parts 2 Rotate the forward reverse switch C to the de sired setting Rotate the start switch B to the right to start the machine The start switch is magnetic as soon as the machine is started the switch will return to the center position as shown WARNING Never attempt to reverse the rotation of the spindle while the motor spindle is running 3 To stop the machine push the mushroom shaped stop button E or turn the start stop switch B to the left CAUTION Do not use the forward reverse switch to stop the machine or damage to the electrical controls will occur WARNING Open the electrical cabinet door only while the power is disconnected or it may result in electrical shock SPEED CHANGE Your machine is supplied with a 5 step motor pulley and a 5 step spindle pulley that provide spindle speeds of
25. n with turpentine and steel wool 3 Clean table with turpentine and steel wool 4 Feed work against cutter rotation 5 1 Sharpen by honing on flat side 2 On hardwoods take light cuts attain full depth of cut with several passes 3 Feed slowly and steadily Replace tool Reposition on flat level surface Replace belt Adjust belt tension 15 Replace pulley Check and adjust motor mounting oO NE ech Make cross grain cuts first then finish with grain 2 Use scrap block to support at end of cut 1 Keep work firmly against fence or collars throughout pass 2 Use hold downs or stock feeder 13 1 Use mitre gauge with clamp or hold down to start cut when shaping free hand hold work firmly against fence 2 Adjust the tension of spring plate 21 Trouble Shooting for Model TS29 Shaper PROBLEM Depth of cut not uniform Variation in height of cut Cuts not smooth Spindle does not raise freely 22 POSSIBLE CAUSE 1 Misalignment 2 Side pressure not uniform 1 Variation in pressure which holds work down on table 2 Vertical lock not engaged 1 Wrong R P M 2 Feeding too fast 3 Working against grain 4 Cutting too deep Sawdust and dirt in raising mechanisms SOLUTION with page k Adjust outfeed fence 2 Use hold downs or stock feeder keep pressure against fence or collars consistent 1 Keep pressure firm throughout pass use hold down
26. nnnnnnsrnnnnnnnrenn nnne 1 Clear SAIC Gis cationi dhe EE Ad Aa 1 Flat Washer M 5 Pan Head Phillips Machine Screw M6 x 20 1 He NUE IMB i Er e 1 Hex Socket Set Screw M x2b 1 Lock Washers Mo Ae iaa res ii anni dad 2 o en end eat fes anne nn ie Coats 2 Eateh Handie EE 1 Horizontal Hex Post Long 1 Socket Head Cap Screw M5 x 10 2 eege eeh EE hee 2 Socket Head Cap Screw M x2b no nnnnccnannnnnrnnnnrnnnnnnnnss 2 Guard Support Bracket ira RE alee ied ee eet iene 1 Socket Head Cap Screw M6 x 20 nrnna 6 Fence Cover Plate citant nadaa Penta 1 Hex Nut Gis rita abad asta 2 Fence Body Casting mdd il li len iaia ai 1 Beveled Flat Washer M14 iii 2 Bee ge Ee 2 Lock Lever M10 x 35 is 2 Cover Plate uit E vase aa 1 Socket Head Cap Screw M6 x 30 no nnnnccnnnnnn nn nnncnnnnnnnss 2 Fence Back Plates ot taa dt 1 FORGO Rae essa tar elia 1 Fence Adjustment Screw iii 1 FOUSINQ ia NE eae ire pie ie aes eed gates Satie a de art 1 Socket Set Screw M8 X 8 criera eearri ra aeea aran reata iaia 7 BUS lie WEE 1 Lower Dial Indicator issu 1 Adjustment KM OD EE 1 FENCE EI e TEE 1 Socket Head Cap Screw M x2b nn onnncccnnnnn nr nnnncnnnnannnss 2 elt K VE 1 Worm Guide sans icons Beis TR nr lai LEE dade dua la ete ivan tete aa 1 Socket Head Flat Screw M4 x 10 i 4 WormBase COVE al ARI ei i 1 Viele ge UH 1 Fence Locating Pl EE 2 23 Parts List Fence Assembly TS29 Shaper continued No
27. peed indicator so that the belt will remain posi tioned in the cut out in the speed bar 4 When the belt is positioned properly move the tension lever A to the left NOTE During the first use after soeed adjustment the belt will settle and produce a slight decrease in tension To obtain best tension turn the two nuts E amp F Figure 27 Proper belt tension is achieved when the belt midway between the pulleys can be deflected using moderate finger pressure SPINDLE LOCK The spindle lock will assist you in replacing the spindle or installing and removing cutters NOTE The spindle lock can be engaged only when the machine has stopped completely Open rear cabinet door and rotate lock knob A shown in Figure 28 until the hole on the knob engages the pin Turn pulley until the lock pin engages the spindle CAUTION Make sure the spindle is unlocked before turning on the machine SPINDLE VERTICAL TRAVEL 1 Loosen handwheel lock A shown in Figure 29 and turn handwheel B counterclockwise to raise the spindle clockwise to lower the spindle NOTE One complete revolution of the handwheel moves the spindle up or down by 1 2 5mm as shown in the label beside the handwheel 2 Re tighten lock A FIGURE 27 FIGURE 29 SPINDLE TILTING The machine should come to a complete stop before the spindle is tilted and the insert with the oval slot should be placed into the table Make sure
28. pindle or belt The table surface must be kept clean and free of rust for best results Some users prefer a paste wax coat ing Another option is talcum powder applied with a blackboard eraser rubbed in vigorously once a week this will fill casting pores and form a moisture barrier This method provides a table top that is slick and al lows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup does Lubrication Apply a drop of light machine oil occasionally on the ledge and wall of the table opening to facilitate the changing of table inserts FIGURE 40 The bearings in the motor are sealed for life and do not require lubrication The spindle bearing should be lubricated every 200 hours of use by using the grease gun A supplied See Figure 41 Two grease fittings one of which B is shown are supplied on the spindle housing for this purpose The other grease fitting is directly opposite fitting B Before lubricating clean grease fittings B thoroughly and then lubricate the spindle bearings with two pumps of a good quality non hardening grease 20 Trouble Shooting for Model TS29 Shaper PROBLEM Machine will not start Overload kicks out frequently Tool does not come up to speed Machine makes unsatisfactory cuts Stock burns Machine vibrates excessively Edge spli
29. s make pass slowly and steadily Whenever possible keep cutter under stock 19 2 Engage spindle lock 18 1 Use faster speed 2 Pass stock more slowly 3 Work with grain whenever possible 4 On very deep cuts make several passes Brush or blow out loose dust and dirt Parts List Fence Assembly TS29 Shaper No JO O1 P IN SAILSRLBGIAIR ERE SBS Part No TS29 001 TS 1503021 TS 236106 TS29 002 TS29 003 TS29 004 TS29 005 TS29 006 TS29 007 TS29 008 TS29 009 TS29 010 TS29 011 TS29 012 TS29 013 TS29 014 TS 1550061 TS 1534052 TS 1540061 TS29 195 TS 236105 TS 1541011 TS29 015 TS29 016 TS 1502021 TS29 017 TS 1502061 TS29 018 TS 1503051 TS29 019 TS 1540041 TS29 020 TS29 021 TS29 022 TS29 023 TS29 024 TS 1503071 TS29 025 TS29 026 TS29 027 TS29 028 TS 1524011 TS29 029 TS29 030 TS29 031 TS29 032 TS 1503061 TS29 033 TS29 034 TS 1512011 TS29 035 TS29 036 TS29 199 Description Quantity Spring Guard ease iets eolie der lidi ch A tr nue 1 Socket Head Cap Screw M6 x 10 1 LOCK Washer Me 9 FIGIA GOWN sas en a ilaele H 1 Fence A ME EEN 1 r nce hist en abres 1 lid EE 2 F nc End Cap EE ane aline red elena 1 GMI RE A A sina Tastes Soe N TITI EEE IT EUR 8 Post ClampBlOCK inici anita 4 Ventical Hex ROSE ala 1 Vertical ex ROS a CN 1 Horizontal Hex Post Short ice 1 Pence Caps lt il rallada 1 Warning Label for TS29 shield anenee nnn nnnsetnnnnnse
30. t Eege et E 1 Bearing lee 1 Motor 7 5HP 3Ph 230 460V 60Hz TEFC oooooncocccccococooconcccncococononononononononinoninnns 1 37 Quill Assembly TS29 Shaper 38 Electrical Schematic TS29 Shaper maw 3PH 60HZ 200 240V To order parts or reach our service department please call our toll free number between 7 30 a m and 6 00 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Locating the stock number of the part s required from your parts manual will also expedite your order Phone No 800 274 6848 Website www powermatic com 39 08 02 POWERMATIC WMH TOOLGROUP 2420 Vantage Drive Elgin IL 60123 Phone 800 274 6848 Website www wmhtoolgroup com POWERMATIC ALL RIGHTS RESERVED
31. the cutter does not touch the table or the fence when in tilted position 1 Loosen the knob C on the front handwheel D See Figure 29 2 Loosen the two locking handles E on both sides of the machine 3 Turn the handwheel D to the required tilting angle shown on the indicator F 4 Tighten the knob C and locking handles E FENCE ADJUSTMENT 1 To adjust the aluminum fence halves endwise loosen the two fence locking levers C Figure 17 slide the fence halves to the required positions and tighten locking levers CAUTION The aluminum fence halves should be adjusted inward so that the opening at the spindle is just enough to clear the cutter 2 The right fence half infeed can be moved inde pendently in or out depending on the type of shaping operation that is being performed See Figure 30 To move the right fence half in or out loosen the locking knob A and turn the adjusting knob B Precise movements are possible by using the dial indicator beneath the knob When finished re tighten locking knob A 3 The complete fence assembly can be rapidly positioned on the table by loosening two locking handles C and moving the fence assembly to de sired position by rotating the handwheel D Use the dial indicator for more precise measurement Re tighten the handles C when finished FIGURE 30 SLIDING TABLE ADJUSTMENT There are six adjustable eccentric rollers A on the sliding table
32. ts off on cross grain cut Raised areas on shaped edge Work pulled from hand of cut POSSIBLE CAUSE Faulty switch Cord damaged N Not connected to power source Connected to wrong voltage Fuse blown or circuit breaker tripped at incoming power source of Extension cord too light or too long Feeding stock too fast Cutter is dull or has gum on it On Extension cord too light or too long Low current Motor not wired for correct voltage on 4 Spindle is locked Dull cutter Gum or pitch on cutter Ph 3 Gum or pitch on table causing erratic feed 4 Feeding work in wrong direction Dull cutter Cutter too deep N 3 Forcing work Damaged tool Stand or bench on uneven floor Bad v belt V belt not tensioned correctly Bent pulley Improper motor mounting DOTE CoN Characteristic of cut Variation in pressure which holds work against cutter No support SOLUTION with page k Replace switch 2 Have cord replaced by authorized service person Check connection Check voltage Replace fuse reset breaker NAO 1 Replace with adequate size cord 2 Feed stock more slowly 3 Clean or replace cutter 1 Replace with adequate size cord 2 Contact local electric company 3 Referto motor nameplate for correct wiring 4 Release spindle lock knob 1 Replace cutter 11 2 Remove cutter and clea
33. ucts meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follows 1 YEAR LIMITED WARRANTY ONALL PRODUCTS UNLESS SPECIFIED OTHERWISE This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of mainte nance WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WAR RANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAM AGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLU SION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect WMH Tool Group wil
34. ure 3 This prevents the nut from coming loose when the spindle is runina counterclockwise direction Do not substitute any other type washer in place of the safety lock washer Replacement parts Use only Powermatic or factory authorized replacement parts and accessories other safety locking wise the shaper warranty and guarantee is null and void Geen Misuse Do not use this Powermatic shaper for other spacer than its intended use If used for other purposes cutter Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use If you are not thoroughly familiar with the operation of spindle shapers obtain advice from your supervisor instructor or other qualified person FIGURE 3 Drugs alcohol medication Do not operate this machine while under the influence of drugs alcohol or any medication Health hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some ex amples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and
35. work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles Familiarize yourself with the following safety notices used in this manual A CAUTION This means that if precautions are not heeded it may result in minor or moderate injury and or possible machine damage A WARNING This means that if precautions are not heeded it could result in serious injury or possibly even death A SAFETY Familiarize yourself with the location and content of these safety decals on your shaper Ges WARNING Read and understand instruction manual before operating machine Do not operate without all guards and covers properly installed Remove or fasten loose articles of clothing such as neckties etc Contain long hair and remove all jewelry Always use approved safety glasses and or face shields Disconnect machine from power source before performing any maintenance adjustments or cleaning Keep work area clean Clutter invites accidents Do not operate this machine while under the influence of alcohol or drugs Failure to comply with these warnings may result in serious personal injury WARNING DO NOT ENGAGE SPINDLE LOCK WHILE MACHINE IS RUNNING DO NOT REMOVE OR OBSCURE THIS LABEL 6293077 SPECIFICATIONS Model TS29 Spindle Shaper MOTO fs a a Ee daa TEFC 7 5HP 3Ph 230 460V 60Hz Starter ona ia 230 460V Magnetic w 24V low voltag
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