Powermatic 209 User's Manual
Contents
1. M8 x 1 25P x 20L 6 34 Electrical Connections Single Phase 230 Volt only QNOD H3MOd 35 Electrical Connections 3 Phase 230 Volt only POWER CORD REPLACE THE MAGNETIC SWITCH MAGNETIC SWITCH 230V ONLY FOR 460V 36 Electrical Connections 3 Phase 460 Volt only POWER CORD de xHdExXZHOI X ADI dHG dd 09v 6 98 Sive 2 1 Lut E A0LUW ASVHd 333H1 37 Preventive Maintenance Checklist for Model 209 and 209HH Planers Work area around machine marked off clearly Non skid floor strips in area where operator normally stands Inspect entire machine for loose bolts nuts screws Tighten and replace as necessary Clean table and cutterhead area removing sawdust and chips with a soft bristle brush Remove gum and pitch with oven cleaner Lubricate appropriate places with a good grade non hardening grease Clean table surface If rusted use paste mixture of household ammonia a good commercial detergent and 000 steel wool Wash surface down with hot soapy water rinse and dry thoroughly Coat surface with talcum powder rubbing briskly into surface with a clean blackboard eraser Check blade condition should be sharp and free of nicks or grooves Check belt condition Replace as needed Dress with belt dressing Check belt tension Check motor for loose wiring and sawdust congestion pulleys tight and in line Check bearings Replace any ba2. Retaining RID i i ipd tene eite te erp ee nn 2 To suu 6292665 Colla ih t Ice tec Rt Hi Los debere ed tea iind 56 fociis 62926904 Anti kickback Finger emm emm 55 Vic were rere 6292648 LOCKING Bolt nri rr rera dea ed 1 TI uei 6292666 kir EE 1 TOSS 6292651 ot der cernes M12 x 1 75P 2 9 td 6292634 Infeed Roller minime ner RU fet ete n ec 1 806 usd 6292706 Chalma cte inc orit ctun ee todos DO usais cir va 1 Olsen 6292673 Roller Stand ss cee rer tt 3 822 6292674 FROM GR sm a Sone Past tuta 2 88 6292678 Gear Box WOM surco tua ober hx xe tede ee dioere 1 84 6292677 Hex Socket Cap Screw M6 x 1 0P x 50L 3 88 6292676 WORT icit ro aep ner anne css lee A 1 88 6292681 Qr 4X4x10 1 Dio Itum 6292679 Beitia as 020 TL rad 1 8 6292680 Retaining Ring ccccceeeeeeeseceeceeeeeeeeeeetaaees RTW 32 sess 1 89 suus 6292713 erem 1 QU 6292683 MEGA E EE 1 2 55 s ctm 1 912m 6292813 Hex Socket Cap Screw M6 x 1 0P x 10L 1 S PARE EN
3. Flex NUE uit tail Trend 5 16 18NC 2 Ori 6292630 Machiried Pulley 5 2 rta etae deeper ades rg iunt d 1 lisse 6292633 Motor Pulley 2 tiene 1 J 6292672 Collector Tube i titt e t eroe petet end 1 Po OE 6292654 Hex Head Bolt 5 t eer M6 x 1 0P x 12L 10 This 6292653 WASH iei tete red AA J 12 A TS 1482011 HexCapS soreeeeeee M6 x 1 0P x 10L 6 Geta tie 6292670 Upper COVEN nar lirica 1 T anis 6292814 Flat Washer 8 5 x 28 X2T 4 VG rest tects 7292675 Hex Cap Screw sssssssseeeeneeee M6 x 1 0P x 16L 9 Ds se 6292682 oiii teet 1 20 iis 6292684 Hai m 666 1 2h 6292620 A tectae edite 8 22 3 euh 6292663 Ghip Deflector iii erii tate tede iate It 1 PA 6292652 Plate Spring 3 24 6292640 S TSCTEM En rene tente REUTERS M6 x 1 0P x 16 9 25e 6292662 Plate Spring ro erna ideada J EAT 1 LO iria ia 6292637 OGIOW ina iia M22 x 1 5P x 20 4 Tee 6292720 Collar eiiam 1 PAo dus 6292716 BIaek6t oo 1 29 de 6292717 Shafts e a EO I Re le a 1 ID
4. 4 d suis TS 1550061 Flat Washoto tentes REPRE 8 5 x 16 x 1 5T 4 Dcos 6292651 Hex Nut aia M12 x 1 75P 8 D scii 6292683 Waslletas sott rit ti JE 12 Vased 6292799 Adj stirig Bolt rtr EU er dr aa 2 did 6292798 A EE 1 D s 6292711 SOL o d erect rug M8 x 1 25P x 8L 5 LE 6292797 Motor Mount model 209 only cmm 1 ERU 209HH 5010 Motor Mount model 209HH only seems Teu TS 1550061 Was herir ede 8 5 x 23 x 2T 4 Menus TS 1490071 Hex Head Bolt nat teme M8 x 1 25P x 40L 4 J 6292796 Bain vide de rts 2 Varieties 6292794 E COVET nd ec des nue menant 1 q153 tud 6292795 Machine SGrew sine imiter M6 x 1 0P x 20 4 J 209 5016B Magnetic Switch SHP 1PH 230V 1 JWP208 087E Magnetic Switch DHP 3PH 230 460V 1 lift 6296136 Pan Head Machine Screw 10 24NC x 1 2L 2 J 209 5018 LOCK A nobi ec ettet Din sers 5 16 18NC x 3 4 2 io vere tree 209 5019 Stnd modal 1 REM 209HH 5019 Stand model 209HH only ems 202 TS 1490031 Hex Cap SCTeWooccoccocococcccccccccnnnonnnncnnnnnnnnnnnenencnns M8
5. 1 260b 209 520 tte Power CO iii eben neat qu e eet iba ib EB qe deb 1 Ll 209 527 Cord Motor to SWItC suicida se bete dtd eai c i dati 1 20 uus 6292806 Hex Head Bolt eere ee M12 x 1 75P x 60L 4 2 s 6292T5T iei Machined Screw sssseseeeee M5 x 0 8P x BL 4 30 ssi 3312341 ns Powermatic Logo not shown eem 1 33 Parts List Table Assembly Index No Part No Description Size Qty du set 6292724 Eccentric Shaltisicushe standin heed i eite cn dt 4 Deters rd 6292679 Bearing n eed en t RA er d T Lees A nni 4 Dre 6292722 Roll ticas tt a rey eee nt c mies ae saines ee 2 A usi 6292728 A t Era re aa Des er mer 2 EE 6292727 EoCKSmiltlis ctr 2 Osa TS 1523044 SGUDSCLOW osi e n OTHO eerie deed M6 x 1 0P x 12L 4 Wed 6292724 Eccentric Shaft fer 4 Duis cete 6292729 Socket Head Cap Screw M8 x 1 25P x 16L 8 O uns 6292726 Locking Bolt us 2 Tai 6292725 LOCKING Bari assise 2 TT os 209 2011 ADI teint cer a di EI bir rut e TE 1 1252 209 2012 EXA ma 66 2 disons TS 1490041 Hex Cap Screw ssssssssseeeeeee M8 x 1 25P x 25L 6 TA TS 1504041 Socket Head Cap Screw
6. LO EE IEE ERE ar a 20 Maximum Planing Thickness in 8 Full Width Cutting Depth in DD me 3 32 Minimum Planing Length in eeeeees O 3 d nis htt rt te et end 6 3 4 MIES circi recor M net stator taste htm ote fu cde JJ cote 4 Blade SIze In mimi nina 20x 192 1 82 io nina ees 20x 1x 1 8 Cutterhead Speed RPM SADLO AEE tm terere ter estu eet tat 5 000 Cuts per Min te 1 nte ret re Here eitis 20 0003 s cores 20 000 Cutterhead Diameter in seen 929 10 s imitate 3 3 16 Feeding Speed FPM sse 24 and iii lt 24 and 31 MOTO Sota ae merite TEFC 5HP 1Ph 230V TEFC 5HP 3Ph 230 460V Dust Chute Dameter h j Dh 5 Overall Dimensions LxWXxH in 26 x 36 5 8 x 41 3 8 Leenen 26 x 36 5 8 x 41 3 8 tetti JJJ 770 Shipping ight nia BOURSE 380 ore wired 230 volt Model N mbet 2 25 2 2 5 ee petet edu PA alo Da PEE 209HH 3 HOCK Numlb6er corrir a r E E TE 14919 ara 1791316 Table 29 3 4 X 20 1 ir DHT 25 3 4 x 20 Maximum Planing Width in 20i ipti A e eei du ee 20 Maximum Planing Thickness in m 8 Full Width Cutting Depth in Un E 3 32 Minimum Planing Length in eseeee
7. a aod deterrere eitis 1 Mantes 6292654 Hex Head Bolt M6 x 1 0P x 12L 1 less 6292769 Geass e PH A teeth 1 TJ 6292770 KOV ote etendteten ate MENGE HS DIX EX 107 iet 1 20 nies 6292774 6 x 6 x 40 1 21 nes 62927711 A tiet ER GR S E IOS 18 J 1 22 sms 6292763 Hex Socket Cap Screw M6 x 1 0P x 20L 1 VIT st 6292778 Oil Seal s SC24 x 47 x 6 1 24 6292775 Balll Dita 1 6292776 enm 1 20 see 6292777 Shaft siding orn Stein AE db ee EP ak 1 21 uus 6292772 Gear Assembly dedic dada doc 1 28 6292786 Piece Packing ieee epe ees bee e eerie eg ME Pea eie eiae 1 29 nuls 6292789 OilPllg e Re een er eicere ia e E dg PT1 4 19 2 JO 6292759 Gear BOX 1 DT ie 6292760 OW Seal 5 nung 1 32 ideis 6292783 1 88 6292782 lace EET 1 34 A 6292781 eic LC TI T 1 31 Stand Assembly Parts List Stand Assembly Index No Part No Description Size Qty lions 6292807 StraincRellef iiic ER e t ced 1 2 ici 6292804 Key Anar min emi n o I n dpi deitas 1 J 6292802 Hex Nut nein dte ets M8 x 1 25P
8. e P c ag cet IE iaa 18 Chip Deflector tected u M 18 Feed Speed Contr les e ete 18 Changing Accessories for Lowest Feed Speed ssssssssssssseeeeenen nennen 18 ReturM ROlerS e eH 19 Depth Of C t mr tnt nt a aaa aaa dise A E aa ae 19 Maintenance eiiie aeea fat 20 LUDPICAUON e 20 Troubleshooting Operating Problems ss 22 Troubleshooting Mechanical and Electrical Problems 23 Optionial ACGesSOLles 2d re ett recette eel etd aca LE ERE ten ee aii dde tenue DR EK AER die Eire Aen Monde 24 Replacement Parts ehe restante 24 Cutterhead Assembly 4 rire 25 Parts List Cutterhead Assembly a caci n caceria RR RR RN IRR ER 26 Base Assembly 28 Parts List Base Assembly auicm 29 Gearbox Assembly a res cca A a gratter a emit dee eee 30 Parts List Gearbox Assembly eee 31 Stand ASsembly D 32 Parts List Stand Assembly never PR Nan ee apace PONT CNE Eee 33 Parts List able Assembly i eee PE er PR RUE PIRE AP REP URP UAR 34 Electrical Connections 3 Phase 230 Volt only 36 Electrical Connections 3 Phase 460 Volt only su 37 Warnings As with all machines there is a certain amount of hazard involved with the use of this planer Use the machine with the respect and caution demanded where safety precautions are concerned When normal safety precautions are overlooked or ignored personal injury to the operator can re
9. four knives Knives should just contact the bottom of the center protrusion D Figure 18 of the knife gauge Make sure the feet of the knife gauge sit solidly upon the cutterhead and that its shaft is parallel to the cutterhead see Figure 19 TABLE 003 006 Y ROLLER Figure 14 Eccentric shafts Figure 15 12 4 If an adjustment to one or more of the knives is necessary slightly loosen the knife gib E Figure 18 by turning the six screws F Figure 18 into the gib i e clockwise when facing the screw heads with a 12mm hex wrench Turn the screws just enough to relieve stress in the cutterhead without disturbing the setting of the knives Do this for all four Knives at the same time 5 With the knife setting gauge C Figure 18 in place over a knife G Figure 18 continue to loosen the screws F Figure 18 until the springs H Figure 18 begin raising the knife When knife comes in contact with the center protrusion of the gauge snug the gib by lightly backing out the six screws F Figure 18 against the slot i e counter clockwise NOTE At this time tighten the knife into the slot just enough to hold knife in position 6 If additional knives must be reset repeat step 5 7 After all knives are set with screws just snug back out and tighten the six screws F Figure 18 against the slot starting with the end screws first then the center screws until the kni
10. intact Missing parts if any should be reported to your distributor Read the instruction manual j Knife Gauge thoroughly for assembly maintenance and M safety instructions Crate Contents Figure 2 Models 209 and 209HH Planer not shown Dust Hood Cast Iron Extension Tables Handwheel Handle 12T Sprocket Low Speed Gear Kit 6292822 containing 4 9 y 32 ANA 1 50P Chain 1 12T Sprocket 3 Open End Wrenches 8 10 12 14 17 19mm 4 Hex Wrenches 3 4 5 and 6mm 2 Hardware Bags Contents of hardware bags are drawn full Figure 2 scale in Figure 3 ale Hex Cap Screw M6 x 12 arranty Card not shown Qty 6 Model 209 ONLY 1 Knife Setting Gauge Hex Cap Screw M8 x 25 Model 209HH ONLY Qty 6 1 1 4 Drive Screwdriver 1 125 Torx Drive Socket Adaptor 1 Set of 10 Knife Inserts Socket Set Screw M8 x 20 Qty 6 ANN Model 209HH only Flat Washer 1 4 1 4 Drive Screwdriver Qty 6 e T25 Socket Adaptor Set of Knife Inserts Figure 4 Assembly Tools required for assembly Forklift or hoist with slings Pliers Open End Wrenches 10 12 19mm provided Hex Wrenches 4 and 5mm provided Remove the screws holding the planer to the pallet and use a forklift or hoist to lift the planer off the pallet Forks and straps should always be placed under the four lifting handles when lifting this machine Figure 5 The lifting handles can be pushed back in whe
11. x 1 25P x 20 4 215 526 209 5021 A t 4 22 ein TS 1541031 Nylon Her MB mises nieht 4 Z9 anta 209 5023 Motor 209 etie nte t PRU REPE 5HP 1Ph 230V 1 DEP 209 5023F Motor Fan not shown st DES 209 5023FC Motor Fan Cover not shown 1 beue 209 5023CS Centrifugal Switch not shown mes 209 5023SC Start Capacitor not shown et Vene dee 209 5023RC Running Capacitor not shown 1 rS 209 5023A Motor 209 HP 3Ph 230 460V 1 eA 209 5023F Motor Fan not shown ees T 209 5023FC Motor Fan Cover not shown 17 209HH 5023 Motor 209HH 0 0 tee DHP 1Ph 230V 1 209HH 5023F Motor Fan not shown st 209HH 5023FC Motor Fan Cover not shown 1 ES 209HH 5023CS Centrifugal Switch not shown 1 209HH 5023SC Start Capacitor not shown seems 1 209HH 5023RC Running Capacitor not shown 1 209HH 5023A Motor 209HH se DHP 3Ph 230 460V 1 209HH 5023F Motor Fan not shown st OS 209HH 5023FC Motor Fan Cover not shown 1 Vi sols 200 524 intei SWICK Plate dece e rire iia raid ie tet s 1 253 uides 209 1097 Strain Relief Momentary Switch Cord sss
12. 2 VARNE 6292785 um m 8 X20 ii diia 2 Bras 6292787 DU te ces teen da fos 1 Ad sue 6292765 Bearing dean ieheedtutnen dece A tese 4 b cens 6292768 Key citet cin Re n teuren do 5x5 X12 xcd 1 D wound 6292767 Salts donec eet J E E 1 Tasse 6292766 c r J 1 OS ml 6292762 A Ci J ted 1 Dire 6292761 Beanng isis teat ftare 6204ZZ sess 2 Css TS 1503041 Socket Head Cap Screw M6 x 1 0P x 16L 1 diner 6292764 Flat Waste i eiit 1 q27 3 25 24 6292790 Hex Socket Cap Screw M8 x 1 25P x 50L 4 dS sims TS 1482031 Hex Head Bolt initam tele M6 x 1 0P x 16L 1 14 6292779 o Sein ae tet ets V2 Teton nied nei tas 1 noe aca du 6202791 utn A iterare itin eerte toti een TO Taser tief 15 und 6292780 Chaines ette eire ts a end 06B x 50P 1 pre AT tt ass 6292792 Chain model 209 only 06B x 52P wee 1 TEES 209HH 415 Chain model 209HH only 06B x 53P vee 1 d ase 6292822 Low Speed Gear Kit includes 14 6292779 and 15 6292780 16 5 6292784 MOD Sy eint
13. A ir 209HH IPA Idle Pulley Assembly model 209HH index no 14 30 31 91 112 1 30 ees 6292715 Idle PUY er 2 Mic 6292714 Shaft tithe ae 2 32 diete 6292693 1 CE dire 6292690 Sprog Pl td Tant e dee 6 Dia x20 2 34 ace 6292689 CU Ge deae e eme s e 1 88 6292694 Socket Head Cap Screw M8 x 1 25P x 40L 1 36 6292719 jenem ER 1 SE eiiis 6292718 bue 1 38 iine 6292817 Round Head Screw M6 x 1 0P x 12L 1 Sen 6292818 Hex Head Bolt et tbt M8 x 1 25P x 18L 4 AT E 6296255 she Safety Hatch uot stetit ene pili bie 1 Assiette 6292618 Nilum M10 x 1 5P x 12L 8 AA aiu TS 1524031 Niles M8 x 1 25P x 12L 5 45 tite 6292617 CASTING Headset finissent ir 1 6292659 uar AA 2 Anis Gares 628220 Pj 4 AG sise 6292044 I M6 x 1 0P 8 49 1 ionis 6292661 Nile m M6 x 1 0 x 20L 2 DO ue 6292669 Flat Head Machine Screw M6 x 0 8P x 8L 2 x Er th 6292668 Gut L
14. If extra precise measurements are desired however use a dial indicator device A bed and feed roller gauge with dial indicator stock 2230002 is available as an accessory for this machine and may be purchased from WMH Tool Group Spring tension screws WA oa Figure 24 CUTTING amp ROLLER ASSEMBLY SIDE VIEW OUTFEED ROLLER L 0 02 0 5 mm PRESSURE BAR 0 02 0 5 mm E CUTTERHEAD Model 209 4 knife cutterhead shown CHIPBREAKER AN 0 02 0 5 mm J INFEED ROLLER 16 Figure 25 Outfeed Roller Height 1 Disconnect machine from power source 2 Make sure the knives are set properly as previously explained under Knife Adjustment 3 Place the gauge block J Figure 26 on the table directly beneath the cutterhead D Figure 26 4 Using a 0 02 0 5mm feeler gauge K Figure 26 placed on top of the gauge block raise the work table until the knife just touches the feeler gauge when the knife is at its lowest point Do not move the work table any further until the outfeed roller is adjusted 5 Remove the feeler gauge and move the gauge block J Figure 27 under one end of the outfeed roller F Figure 27 The bottom of the outfeed roller should just touch the top of the gauge block If an adjustment to the outfeed roller is necessary loosen the lock nut L Figure 27 and turn screw M Figure 27 until the outfeed roller just touches th
15. M CHAIN SPROCKET AIC F G 12T Figure 31 18 1 Disconnect machine from power source 2 Remove the three hex cap screws and washers E Figure 30 3 Remove the three sprockets B Figure 30 from the infeed roller outfeed roller and the gear shaft at the same time 4 When all sprockets have been removed replace the gear shaft sprocket G Figure 31 and its chain F Figure 31 with those of a different size 5 Mount all three sprockets and chains to their shafts and tighten all hex cap screws and washers E Figure 30 Return Rollers The two return rollers on top of the machine serve as a convenient rest for stock They save time and motion for the operator as the stock is returned to the infeed side Depth of Cut The cutting depth scale is a combination inch metric scale A Figure 32 with a cutting range from 0 to 8 204mm The distance of upward or downward movement is controlled by the handwheel B Figure 32 One revolution of the handwheel is 059 1 5mm Before moving the table up or down loosen the lock nuts C Figure 32 After obtaining proper table position tighten the lock nuts C Figure 32 Maximum depth of cut is 1 8 A limiter D Figure 32 is provided to limit the depth of cut on full width planing from 3 16 to 1 8 The depth scale and pointer are adjustable and should be checked for accuracy Proceed as follows 1 Connect power and turn on the planer 2 T
16. No 1 Drive Chain Frequently Grease 33 2 Gear Box When operated more than 2 500 Standard gear oil 70 90 weight 33 hours 3 Return Rollers Frequently SAE 30 35 4 Worm Gear Frequently Grease 36 5 Lead Screw Frequently Grease 36 6 Column Frequently Clean and SAE 30 36 7 Table Chain Frequently Grease 37 8 Feed Rollers Frequently SAE 30 38 Figure 34 Figure 36 e A ETI T cara LT CAC AC AC TT BC AC IC AC E eu Ic Ome EE NUT IS EE 21 Figure 38 Troubleshooting Operating Problems Trouble Probable Cause Remedy Table rollers not set properly Adjust rollers to proper height Inadequate support of long boards Support long boards with extension Snipe rollers NOTE Snipe cannot be eliminated but can be so minimized Uneven feed roller pressure front to back Adjust feed roller pressure 209 Sharpen or replace knives to b ligible i ife i ato Deed DUN knives or knife mserts 209HH Rotate or replace inserts Butt end to end each piece of stock Lumber not butted properly as they pass through Planing wood with high moisture Remove moisture by drying or use content different stock Fuzzy grain E 209 Sharpen or replace knives Dull Raia sor nite sens 209HH Rotate or replace inserts Too heavy a cut Adjust proper depth of cut Knives or inserts cutting against the Torn grain grain Cut along the grain where possible D
17. S 6292821 Hex Socket Cap Screw M5 x 0 8P x 10L 3 SRE 6292815 Hex Head Bolt M6 x 1 0P x 16L 5 DA 209 1094 SONDE ricota 2 95 ductus 209 1095 Pulley Guarded intr eor 6 1 OO sitet em 209 1096 Pulley COVER escalada 1 Of sts 209 1097 Strain Relief Momentary Switch Cord sss 1 OS us TS 1540031 Hex NUt io pee eee M5 x 0 8P 2 99 nus TS 1550031 Flat Washer oxi edu e eae 5 x 12 x O 8T 4 100 209 1100 SWITCH sro QM 1 101 cas 209 1101 Sj MIO M ne nee a ne A nae Meee 1 102 209 1102 SWiteh On pp 1 103 209 1103 SWiteh Mice E 1 104 TS 1481044 Hex Cap Screw ssssssssseeeeeee M5 x 0 8P x 16L 2 105 209 1105 G rdi A A e Da eU Ne eh ee ee 1 106 6012192 Warning Label mena tote ee ie hia 1 107 6292820 Labels rs E ree dr er lee AH ene 1 108 6292819 Label UDCA ION ii E the cen ein rne EE aeneae tienen 1 NOD a eed 1791275 iie Helical Cutterhead tes Etc Annee dite fe 1 JJ ANT ASE PA PER re Knife Insert set ot 10 75 2 aite ct
18. This Manual is Bookmarked POWERMATIC WMH Operating Instructions and Parts Manual 20 inch Planer Models 209 and 209HH WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60124 Part No M 0260283 Ph 800 274 6848 Revision D1 11 06 www wmhtoolgroup com Copyright WMH Tool Group Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Center located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATIC tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product One Year Standard Industrial option available on select Products POWERMATIC machines Bandsaws Shapers Brush Sanders Dust Collectors Rip Saws Doveted Machines Industrial Products Non Industrial Products Jointers Cut off Saws Drill Presses Two Year Option Available Visit our distributors or our website Boring Machines Tablesaws Drum Sanders on s
19. ables 1 Mount a cast iron table to the edge of the main table with three M8 x 25 hex cap screws Figure 9 using a 12mm wrench Do not fully tighten yet 2 The extension table must be leveled with the main table Place a straight edge such as a jointed board across both tables 3 Insert three socket set screws with a 4mm hex wrench and screw them in or out as needed until tables are level Securely tighten the hex cap screws Mount the second extension table to the opposite side of the planer table using the same procedure Dust Hood Mount the hood to the rear of the head casting with six M6 x 12 hex cap screws and six 1 4 flat washers Figure 10 with a 10mm wrench It is recommended that you use a dust collection system with this planer If you are not using a dust collection system do not attach the dust hood to the planer as the accumulation of dust inside the hood may create a safety hazard or eventually cause jamming of the rollers Electrical Connections AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes The machine must be properly grounded to help prevent electrical shock and possible fatal injury A power plug is not provided with the 209 planer You may either connect one or hard wire the machine directly to your electrical panel provided there is a disconnect near the machine Consult electrical schematics on pages 35 37 for furthe
20. ake a scrap board and measure its exact thickness with calipers 3 Raise or lower the table so the scale reads the thickness of the board minus 1 16 Feed the board through the planer 4 Move the table up another 1 16 Flip the board over and plane the other side 5 Measure the board with calipers and compare with the depth scale on the planer If the scale needs adjustment loosen the screws and shift the scale up or down as needed Tighten screws when finished 19 Figure 32 Maintenance AWARNING Disconnect machine from power source before performing any maintenance Periodic or regular inspections are required to ensure that the machine is in proper adjustment that all screws are tight that belts are in good condition that dust has not accumulated in the electrical enclosures and that there are no worn or loose electrical connections Buildup of sawdust and other debris can cause your machine to plane inaccurately Periodic cleaning is not only recommended but mandatory for accurate planing Close fitting parts such as the cutterhead slot and gibs should be cleaned with a cloth or brush and non flammable solvent and freed from clinging foreign matter Remove resin and other accumulations from feed rollers and table with a soft rag and non flammable solvent Periodically check all the chains for proper tension and adjust accordingly if required TIP If a foreign object nicks the knives inst
21. ard and the rear panel 2 Loosen the bottom nuts on the motor adjustment screws Figure 12 with a 19mm wrench 3 Turn the top nuts to lower the motor plate which will increase the belt tension 4 Proper tension is achieved when there is slight deflection in the belt midway between the pulleys using moderate finger pressure 5 Tighten the bottom nuts Figure 12 Table Rollers Your planer is supplied with two table rollers Figure 13 which turn as the stock is fed into the machine thus reducing friction It is not possible to give exact dimensions on the proper height setting of the table rollers because each type of wood behaves differently As a general rule however when planing rough stock the table rollers should be set at high position Recommended Gauges AWG of Extension Cords Extension Cord Extension Cord Length E Mesetas feet feet feet feet feet feet e ee e e e e om feet rs E e penu EGER IE ECOL ECC EID ZEE ECCE GRE ES A en eset pee based on limiting the line voltage drop to 5V at 15096 of the rated amperes NR Not Recommended Figure 11 Adjustment screws Figure 12 Figure 13 11 When planing smooth stock the rollers should be set at low position NOTE When raising the roller higher above the table the range is from 003 to 006 Figure 14 The table rollers are factory set for average planing and are parallel to the table surface I
22. d or suspect bearings immediately Check leveling of extension tables with main table 38 39 POWERMATIC WMH Tool Group 2420 Vantage Drive Elgin IL 60124 Phone 800 274 6848 Website www wmhtoolgroup com
23. distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever 2 Table of Contents Warranty arid SetVlee 5 2 Table of Contents totg 3 Warning i dede a A en aem metr lae d mec e dete iter des 4 o rc EET 6 dicla LEE 6 SD CINCALIONS cC PHP 7 UM PACK Gs 5 22 NEEE es cn 7F FF 8 J muet dU uu 9 Knife Gauge model 5 near ee 9 HandwWheel ss ri AET EE ADS shai ee e seis edit 9 Extension Tables O 10 DUSPEIOOQ 5 rne retta 10 Electrical 10 A 1 11 Adjustments 14 00 co aie i D ca ee ee AN nr Ut 11 MIN Pee 11 Table olifffeefffff 11 CUENCA car Sidhe A ne ae cet De ide A ae eee ee 12 Knife Adjustments Model 209 only siens 12 Replacing and Re setting Knives Model 209 only 13 Replacing or Rotating Knife Inserts Model 209HH only 14 Work Table Parallel to Cutterhead ss nn nennen nennen 15 Know the Transmitting Rollers of Your Planer Figure 23 15 Anti Kickback Fingers uiua e uero d gae teda dcc ueque pace e epu a a acid 16 Infeed and Outfeed Roller Spring Tension 16 Height of Infeed Roller Chipbreaker Pressure Bar and Outfeed Roller sssssssssse 16 Inteed Roller Height e atea 17 Ghipbreaker Hei e ea 17 Pressure Bar Helght hte etae
24. e gauge block Then tighten lock nut L Figure 27 6 Check and adjust the opposite end of the outfeed roller in the same manner Infeed Roller Height Use the exact same procedure for checking the infeed roller as you did for the outfeed roller except use a 004 0 1mm feeler gauge atop the gauge block If adjustment is necessary use the lock nut and screw on each end of the infeed roller Chipbreaker Height The chipbreaker breaks off the larger chips before the stock reaches the cutterhead Use the gauge block and a 004 0 1mm feeler gauge to check the height of the chipbreaker following the same procedure as above lf adjustment is needed 1 Remove top cover 2 Loosen the lock nuts A Figure 28 at both ends of the chipbreaker and turn the set screws to raise or lower the chipbreaker as needed The set screws should be turned the same amount 3 When the chipbreaker contacts the gauge block tighten both lock nuts A Figure 28 17 Figure 27 Figure 28 Pressure Bar Height The pressure bar prevents the stock from lifting after it passes under the cutterhead Check the height of the pressure bar with your gauge block and a 008 0 2mm feeler gauge If adjustment is needed 1 Remove top cover 2 Loosen the lock nuts B Figure 29 on both ends of the pressure bar and turn the set screws as needed 3 When the pressure bar contacts the top of the gauge block tight
25. e sure they re free of gum and pitch so that they move independently and operate correctly Infeed and Outfeed Roller Spring Tension The infeed roller B Figure 23 and outfeed roller F Figure 23 are those parts of your planer that feed the stock while it is being planed The infeed roller and the outfeed roller are under spring tension and this tension must be sufficient to feed the stock uniformly through the planer without slipping but should not be so tight that it causes damage to the board The tension should be equal at both ends of each roller To adjust the spring tension of the infeed and outfeed rollers turn screws Figure 24 with a hex wrench Turn screws on both ends of infeed outfeed rollers in the same manner Height of Infeed Roller Chipbreaker Pressure Bar and Outfeed Roller The infeed roller chipbreaker pressure bar and outfeed roller are adjusted at the factory The height relationship between these items and the cutterhead is crucial for accurate and safe planing The infeed roller chipbreaker pressure bar and outfeed roller should be set 020 0 5mm below the cutting circle See Figure 25 If any adjustments are necessary for the infeed roller chipbreaker pressure bar or outfeed roller they should be done carefully Use the following steps as an example of procedure NOTE This procedure uses a home made gauge block and feeler gauges which should be sufficient for most planer operations
26. e tetra eic bes total 132 e ETET 15HH 2102 Knife Insert Serew Essen 132 112 seu 209HH 1112 Bracket 2 eq 1 T1935 TS 2361081 Lock Washer net dada ess A A 1 114 P TS 1490051 Hex Cap Screw iisen esses M8 x 1 25P x 30 1 Index Nos 109 110 and 111 are used only on the Model 209HH helical cutterhead 27 Base Assembly 28 Parts List Base Assembly Index No Part No Description Size Qty d enum 6292649 Ring Retaining STW 12 den 1 UE 6292742 Gear 2n fects 2417 annii 1 dicc iud 6292740 Retaining Ring ccooooccccononcncccnoonnnncnnoncncnonnnnncnnnnns RTW 38 1 LE 6292739 BUSHING te 1 Dit tenn 6292738 NUES eet mte ette dades 4 Bc onikonnt 6292744 KO sintesi sites Me nain asie 4 x 4 x 10 oe 1 Meis 6292737 eiu L adiScrewi rimes 1 Be sons mail 6292758 Expansion Bend tit ticos o de tad 8 e neret um 209 309 Machined Screw eee M5 x 2 12P x 10L 30 102523 6292756 Pib Band if orm tute ect e et fes eet aestus 16 fasse 6292735 COMA orita ita do rias 1 AP 6292755 Retaining Ring ETW 19 4 J 6292754 Crane Post sederet 4 T4 iud 6285855 Bearings ss ctiain ter etes 620277 4 J 6292744 Reta
27. ead of throwing them away or trying to grind out the deep nick simply stagger the knives in the head moving one knife no more than 1 4 to the right and another knife no more than 1 4 to the left The nick should no longer be noticeable The table should be kept clean and free of rust Some users prefer a paste wax coating Another option is talcum powder applied with a blackboard eraser rubbed in vigorously once a week this will fill casting pores and form a moisture barrier This method provides a table top that is slick and allows rust rings to be easily wiped from the surface Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup does 20 Lubrication The bearings on the cutterhead are factory lubricated and sealed for life no lubrication is required GEARBOX LUBRICANT The lubricant in the gear box must be replaced every 2 500 hours Multi purpose gear box lubricant will be suitable To replace the lubricant 1 Remove the drain plug A Figure 33 with a 14mm wrench and remove filler cap B Figure 33 Drain dirty oil thoroughly 2 Tighten the drain plug A Figure 33 3 Fill with clean lubricant through hole B Figure 33 4 Tighten filler cap B Figure 33 Figure 33 The item numbers on this chart are referenced to the surrounding illustrations No Position Interval Suitable Types of Lubricant Figure
28. ees 6 9 4 san EG e et 6 3 4 KNIVES we 25 ieee de Ar ee dete ends 132 four sided inserts 132 four sided inserts Cutterhead Speed RPM SOOO tee tc tere aep ere a ests 5 000 Cuts per Minutes erepto Eod edad eee 200080 eerte ee ida o au teer 20 000 Cutterhead Diameter in A O 3 1 16 Feeding Speed FPM 24 ahd 31 eh dte AR 24 and 31 A eter eee eode TEFC 5HP 1Ph 230V TEFC 5HP 3Ph 230 460V Dust Chute Diameter in ooooonnnnnccnnnnnccccnnnacoccnnnonccnnonorcccnannnnnns Dieci dele edd E ep eda icis 5 Overall Dimensions LxWXxH in 26 x 36 5 8 x 41 3 8 sss 26 x 36 5 8 x 41 3 8 Net Weight IDS 5 rii 6666 up 801 Shipping Weight Ibs Je unra a Ra QA EEE E etm TEAT 911 pre wired 230 volt The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Unpacking Open shipping container and check for shipping damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Planer is assembled and running properly Dust hood Compare the contents of your container with the following parts list to make sure all parts are
29. elect industrial machines for more information Dovetail Machines Scoring Saws Panel Saws Planers Panel Saws Power Feeders Warranty reverts to 1 Year if above products are See your POWERMATIC plover dpto with distributor installation Sanders Accessories amp Abrasives Commercial use or educational of Non Industrial Products Industrial Distributor for details pupases WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide p
30. en the lock nuts B Figure 29 Chip Deflector The chip deflector C Figure 29 keeps wood chips from falling into the outfeed roller The deflector should be set approximately 1 16 from the tip of the knives Make sure the deflector s front edge is beveled to match the shape of the cutterhead Feed Speed Control Your machine is equipped with a spiral serrated infeed roller and a solid steel outfeed roller When the feed rollers are engaged they turn to feed the stock The feed rollers slow automatically when the machine is under heavy load for best planing in all conditions The feed rollers are driven by chains A Figure 30 and sprockets B Figure 30 which take power directly from the cutterhead through the oil bath gear box C Figure 30 The gear box has two feed speeds These are set by pulling out or pushing in the shift lever D Figure 30 while the machine is running The feed speed range is shown in Figure 31 ACAUTION Do not attempt to change feed speed while stock is passing through the machine Damage to the gearbox may result Changing Accessories for Lowest Feed Speed The lowest feed speeds for your planer 16 2 fpm and 20 7 fom can be obtained by replacing the lower gear shaft sprocket and its chain Figure 31 A low speed gear kit consisting of a 50P chain and 12T sprocket is provided with your planer To change the sprocket and chain on your machine proceed as follows FP
31. est the switch for function or purchase a new on off switch and establish if that was the problem on changeout On off switch failure Optional Accessories 2230002 Bed and Feed Roller Gauge 6292621 Knives Single Sided set of 4 for model 209 only 1791212 Knife Inserts set of 10 for model 209HH only 708520 DRO Scale Retrofit Kit Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 between 7 30 a m and 6 00 p m CST Monday through Friday Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 24 Cutterhead Assembly 25 Parts List Cutterhead Assembly Index No Part No Description Size Qty doni 6012204 EE 5 16 18NC 2 2 ix 6292622 n Knife Locking Bar T aeee a r edo nt 4 Suae 6284811 Belt model 209 een eec Ue Recte teme eee dest 3 inu eig 209HH 1003 Belt model 209HH ea PEE 6292696 Bolle tesis 2 Diss titre 6292639 Hex Head Bolt M8 x 1 25P x 20L 2 Oto kei 6292631 Washer teet ie ect aee tiri odes 93 90 X Bahamas 1 des itur 6292660 Hex Head Bolt With Washer M6 x 1 25P x 20L 16 E 6292621 KE acit 4 Su Ehud 6292698
32. f you desire to adjust the table rollers higher or lower proceed as follows 1 Disconnect machine from power source 2 Lay a straight edge across both rollers 3 On one side of the table loosen the set screws Figure 15 with a 3mm hex wrench and turn the eccentric shafts to raise or lower the rollers 4 When proper height is achieved tighten set Screws 5 Adjust the rollers from the opposite side of the table in the same manner IMPORTANT Be sure that the height of front and rear rollers are the same The table rollers must always be set parallel to the table Cutterhead Although your planer was carefully adjusted at the factory it should be checked before being put into operation Any inaccuracies due to rough handling in transit can be corrected by following the directions in this manual To check the adjustments you will need a knife setting gauge provided feeler gauges and a dial gauge or home made gauge block made of hardwood This gauge block can be made by following the dimensions shown in Figure 16 You will also need to remove the belt guard so you can rotate the cutterhead using the pulley Knife Adjustments Model 209 only When checking or adjusting cutterhead knives on the model 209 Planer proceed as follows 1 Disconnect machine from power source 2 Remove the six screws and upper cover Figure 17 3 To check and adjust knives use the provided knife setting gauge and check all
33. fe is securely held in the cutterhead Tighten the remaining three knives in the same manner AWARNING After setting or installing knives re check all gib screws Loose gib screws can result in knives being thrown out of the cutterhead causing severe damage to the machine and possible serious or fatal injury to the operator or bystanders Replacing and Re setting Knives Model 209 only If the knives are removed for sharpening care must be exercised in replacing and re setting them Proceed as follows 1 Disconnect machine from power source 2 Remove six screws and upper cover see Figure 17 3 To remove knife loosen the gib E Figure 18 by turning the six gib screws clockwise Remove gib knife and springs 4 Remove the remaining three knives in the same manner 5 Thoroughly clean the knife slots gibs springs and gib screws Check the gib screws if the threads appear worn or stripped or if the heads are becoming rounded replace them 13 Figure 19 Model 209 only 6 Inspect the cutting edge of the knives for nicks or wire edge Hone the knives slightly using a stone or if the knives are to be sharpened maintain a cutting angle of 35 degrees 7 Insert springs knife and gib into slot of cutterhead Back out screws just enough to hold the knife in the cutterhead 8 Place knife setting gauge Figure 19 over knife 9 While holding down the knife gauge loosen all six screws by turn
34. imiter Plale ceo dert setup e pcc iq des 1 D hrs 6292687 Cut Limiter Polhter eec re 66666 1 Dre 6292685 Slc 1 DA cds BB 6208ZZ Bearing es oerte eese dem 6206ZZ 2NSE 1 DD anis 6292629 m EP 8 x 8 x 36 1 DO css 6292619 Gutterhe ad um ae de ede 1 Index Nos 2 8 21 and 56 are used only on the Model 209 Planer 26 O9 ie 6292635 BUSHING enitn tdeo 4 60 nai 6292638 Plate rm esti Le etude eie er Meee 4 01 6292658 LOCK Washer ue A n e e Hee 2 Gris 6292657 Pressure Plate ue ette Etre a ele e dete 1 63 cci 6292646 Outfeed ol tn te tn nt nr tes ne tete et 1 64 6292642 Key nine MOZO tada didas 2 66 6292647 Sprocket nn EN 1 062 7 6292644 WASHGLrni tite cd 0 2 X 20 X 33 T 2t t 2 oT teases 6292645 Hex Head Bolt dana sat nt M6 x 1 0P x 16L 2 GO 6292656 Bracket nenatis ander alate Laden aM tet cereale needed 1 69 nsns 6292655 Sir 1 TORIS 6292650 Chip Breakers tenendo ea ety eee ale do dudes 1 Chiens 6292643 SprocK t etidm diete SAT itas tedesco 1 T2 uns 6292649 Retaining Ring eein a aa STW 12 2 Tim 6292667
35. in is jumping Inadequate tension Adjust chain tension Sprockets misaligned Align sprockets Sprockets are worn Replace sprockets Machine will not start restart or repeatedly trips circuit breaker or blows fuses No incoming power Verify power connections to planer Overload automatic reset has not reset When planer overloads on the circuit breaker built into the motor starter it takes time for the machine to cool down before restart Allow unit to adequately cool before attempting restart If problem persists check amp setting on the motor starter inside the electrical box Planer frequently trips One cause of overloading trips which is not electrical in nature is too heavy a cut The solution is to take a lighter cut If too deep a cut is not the problem then check the amp setting on the overload relay Match the full load amps on the motor as noted on the motor plate If amp setting is correct then there is probably a loose electrical lead Check amp setting on motor starter Building circuit breaker trips or fuse blows Verify that planer is on a circuit of correct size If circuit size is correct there is probably a loose electrical lead Check amp settting on motor starter Loose electrical connections Go through all the electrical connections on the planer including motor connections verifying the tightness of each Look for any signs of e
36. ing them into the gib until the cutting edge of the knife comes in contact with the protrusion of the gauge Snug up the gib by slightly backing out the six screws against the slot NOTE At this time only tighten the knife into the slot just enough to hold the knife in position 10 Replace and re set the other three knives in the same manner 11 After all four knives are set with the screws just snug back out and tighten the six screws against the slot starting with the end screws first and then the center screws until the knife is securely held in the cutterhead Tighten the remaining three knives in the same manner AWARNING After replacing and checking knives check again carefully Make certain the direction of knives is correct and all 24 gib screws are tightened securely Replacing or Rotating Knife Inserts Model 209HH only The knife inserts on the model 15HH are four sided When dull simply remove each insert rotate it 90 for a fresh edge and re install it Use the provided screwdriver with the socket adaptor to remove the knife insert screw See Figure 20 It is advisable to rotate all inserts at the same time to maintain consistent cutting However if one or more knife inserts develops a nick rotate only those inserts that are affected Each knife insert has an etched reference mark so you can keep track of the rotations IMPORTANT When removing or rotating inserts clean saw dust from the screw
37. ining Ring RTW 35 iii 4 T9 nod 6292746 Sprocket ii VOW LS AN 4 AAA 209 317 Flat Washet 5 2 e eerte eredi esl 10 x 19 x 1 5T 4 T8 uinsins 6292627 AR a eM T M10 x 1 25P 4 J 6292747 Flat Washer e ee ete itd d 8 2 x 22 x 3T 2 205 asia 6292748 Hex Head Bolt aaa araa a M8 x 1 25P x 25L 2 Diet 6292618 Set SCIOW iio ced pota obese mantles M10 x 1 5P x 12 8 22 nis 6292753 hall 5 cic 40 x 166P 1 295 22 6292749 Bracket este inh edet ida 1 24 2 5 s 6292750 Shaft ettet teret tdi io oia stat 1 2b isnt 6292751 Sprocket ecc tert init ns teda TO TS hse eerie 1 el mni AA ESA Retaining Ring essri eeart is inian Eeoae STW 15 1 2 vanas 6292736 Lead Serew Re 1 28 ce 6292734 Column 2 t in rete e eat E Pee ca t b tC ated 3 DO 6292733 Base uis LO Ne E MEN AR AO A e E RETI 1 9 ise 209 330 ied cj cc 1 ados 209 331 SCO uz xe E M5 x 0 8P x 18L 2 29 Gearbox Assembly Parts List Gearbox Assembly Index No Part No Description Size Qty land 62922888s Socket Head Cap Screw M6 x 1 0P x 25L 5
38. lectrical arcing which is a sure indicator of loose connections or circuit overload 23 Trouble Probable Cause Remedy Machine will not start restart or Examine motor starter for burned or repeatedly trips failed components If damage is circuit breaker or found replace motor starter If motor blows fuses starter looks okay but is still suspect you have two options have a cont qualified electrician test the motor starter for function or purchase a new starter and establish if that was the problem on changeout If you have access to a voltmeter you can separate a starter failure from a Motor starter failure motor failure by first verifying incoming voltage at 220 20 and second checking the voltage between starter and motor at 220 20 If incoming voltage is incorrect you have a power supply problem If voltage between starter and motor is incorrect you have a starter problem If voltage between starter and motor is correct you have a motor problem If electric motor is suspect you have two options Have a qualified electrician test the motor for function or remove the motor and take it toa quality electric motor repair shop and have it tested Motor failure Check to confirm all electrical Miswiring of the unit connections are correct and properly tight Make any needed corrections If the on off switch is suspect you have two options Have a qualified electrician t
39. n not in use The planer should be operated in a well lit area with a sturdy floor and good ventilation It can be rolled on its casters to the desired location Tighten the lock knob Figure 6 to prevent movement during operation or adjustments Exposed surfaces such as tables rollers cutterhead etc have been given a protective coating at the factory This should be removed with a soft cloth moistened with a good commercial solvent Do not use acetone gasoline lacquer thinner or other solvents with a low flash point Do not use an abrasive pad because it may scratch the polished cast iron surfaces ACAUTION Use care when cleaning around the cutterhead area knives are extremely sharp Knife Gauge model 209 only Place the two gauge blocks on the ends of the shaft Figure 7 and use a pliers to press the four e rings into the grooves on each side of the blocks Handwheel 1 Remove the nut and washer from the gearbox shaft and place the handwheel onto the shaft Figure 8 making sure it is oriented so the handwheel slips over the key 2 Place flat washer and hex nut on shaft and tighten with 19mm wrench 3 Mount the handle into the threaded hole in the handwheel and tighten with a 12mm wrench placed over the flat on the handle b 77 Ml n MI Q Figure 5 Caster Lock Knob Figure 6 Handwheel Washer o Oy Nut Handle Figure 8 Extension T
40. ne from power source 2 Remove bolts holding the planer to the y alda sprocket stand Tilt planer on its side to expose lt lt tes underside of base Figure 22 3 Remove bolt A Figure 22 and loosen bolt B Figure 22 which will allow you to move the idler sprocket assembly C Figure 22 far enough to release tension on the chain Figure 22 4 Remove the chain from the particular sprocket on the corner of the base that you need to adjust 5 Turn the sprocket by hand to bring that corner into adjustment with the other three corners NOTE Turning sprocket clockwise will increase the distance between the working table and the head casting counterclockwise will decrease the distance This adjustment is very sensitive and it should not be necessary to turn the sprocket more than one or two teeth 6 When adjustments are correct replace chain around corner sprocket slide idler sprocket C Figure 22 back to re tension chain tighten bolt B Figure 22 and insert and tighten bolt A Figure 22 Know the Transmitting Rollers of Your Planer Figure 23 Anti Kickback Fingers Infeed Roller Chipbreaker Cutterhead Pressure Bar Outfeed Roller Figure 23 15 Nnmuou gt Anti Kickback Fingers The anti kickback fingers A Figure 23 are an important safety feature as they help prevent kickback of stock They operate by gravity and should be inspected frequently to mak
41. on and adjustment of the tools before making any cuts Follow the sharpening instructions on knife grinding and jointing installing and adjustments Hand safety Keep hands outside the machine NEVER reach under the guards to try to clear stock that stops feeding Do not clear chips and sawdust with hands use a brush Do not have any part of the hands under that part of the board that is over the table when starting a cut the infeed roll will engage the board and force it down against the table causing a pinching action Do not operate machine while the gear cover is open Cutterhead rotation Be sure cutterhead rotates under power in a counterclockwise direction when viewed from the main drive motor side Material condition Do not plane boards with loose knots or with nails or any foreign material on its surface Knife impact on these objects can cause the knives to be pulled out and cause them to shatter against the chipbreaker or pressure bar Twisted warped or in wind stock should first be jointed on one surface before attempting to plane a parallel surface on the planer Serious stock flaws cannot be removed by use of a planer alone Machine adjustments Make all machine adjustments with power off except feed rate Job completion If the operator leaves the machine area for any reason the planer should be turned off and the cutterhead should come to a complete stop before his departure In addition if the operation is complete he sh
42. opic particles Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death Introduction This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Powermatic Model 209 and 209HH Planer This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Features Depth of Cut Table Rollers Limiter Return Rollers Table Raising On Off Switch amp Lowering Handwheel Cast Iron Infeed amp Outfeed Tables Gear Box Feed Rate Shift Handle Column Lock Casters Figure 1 Specifications Model N mb6et 3 ii de 209 1 ti na he nt 209 3 Stock Numibet 2 2 nee eese RE 1 91290 inmitten 1791297 Table Area Mrs dete ree 29 3 4 X 20 x iir e eres 25 3 4 x 20 Maximum Planing Width in
43. ould clean the planer and the work area Never clean the planer with power on and never use the hands to clear sawdust and debris use a brush Replacement parts Use only Powermatic or factory authorized replacement parts and accessories otherwise the warranty and guarantee is null and void Misuse Do not use this Powermatic planer for other than its intended use If used for other purposes Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use If you are not thoroughly familiar with the operation of planers obtain advice from your supervisor instructor or other qualified person Drugs alcohol medication Do not operate this machine while under the influence of drugs alcohol or any medication Health hazards Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microsc
44. r clarification of wiring setup This machine must be grounded Grounding provides a path of least resistance to help divert current away from the operator in case of electrical malfunction Make sure the voltage of your power supply matches the specifications on the motor plate of the machine 10 Straight Edge Hex Cap Screw Set Screw 9 Dust Hood Hex Cap Screw Washer Figure 10 Extension Cords The use of an extension cord is not recommended for this machine but if one proves necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Figure 11 shows the correct size cord to use based on cord length and motor plate amp rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Adjustments Tools required for adjustments 3 5 6 and 10mm hex wrenches 12 14 and 19mm open end wrenches Feeler gauges Straight edge Gauge block or dial gauge Cross point Phillips screwdriver AWARNING Disconnect machine from power source before making any adjust ments except feed rate Belt Tension Inspect the tension of the belts frequently during the first few times you use the planer Belts often stretch during this trial period If they require tightening proceed as follows 1 Remove the belt gu
45. roof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through
46. s to minimize the danger of tripping or slipping Be sure the table is free of all scrap foreign material and tools before starting to cut Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust It is recommended that anti skid floor strips are used on the floor area where the operator normally stands and that each machine s work area be marked off Provide adequate work space around the machine Avoid accidental starting Make certain motor switch is in off position before connecting power to the machine Operator position Maintain a balanced stance and keep your body under control at all times Stand to one side out of line with the table and make sure no one else is standing in line with the table Housekeeping Before turning on machine remove all extra equipment such as keys wrenches scrap and cleaning rags away from the machine Careless acts Give the work you are doing your undivided attention Looking around carrying on a conversation and horseplay are careless acts that can result in serious injury Disconnect machine before performing any service or maintenance or when changing blades A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete Maintain tools in top condition Keep tools sharp and clean for safe and best performance Dull tools increase noise levels and can cause kickbacks and glazed surfaces Check the conditi
47. sult Read understand and follow the safety and operating instructions found in this manual Know the limitations and hazards associated with this machine Electrical grounding Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service In cases where a cord and plug are used make certain that the grounding plug connects to a suitable ground Follow the grounding procedure indicated in the National Electrical Code Eye safety Wear an approved safety shield goggles or glasses to protect eyes NOTE Common eyeglasses are only impact resistant they are not safety glasses Personal protection Before operating the machine remove tie rings watch and other jewelry and roll up sleeves above the elbows Remove all loose outer clothing and confine long hair Protective type footwear should be used Where the noise exceeds the level of exposure allowed in Section 1910 95 of the OSHA Regulations use hearing protective devices Do not wear gloves Guards Keep the machine guards in place for every operation for which they can be used If any guards are removed for maintenance DO NOT OPERATE the machine until the guards are reinstalled Placement Place machine so that potential kickback area is not in line with aisles doorways wash stations or other work areas Work area Keep the floor around the machine clean and free of scrap material saw dust oil and other liquid
48. the insert and the cutterhead platform Dust accumulation between these elements can prevent the insert from seating properly and may affect the quality of the cut Figure 19 repeated Figure 20 Model 209HH only Before installing each screw lightly coat the screw threads with machine oil and wipe off any excess Securely tighten each screw which holds the knife inserts before operating the planer AWARNING Make sure all knife insert screws are tightened securely Loose inserts can be propelled at high speed from a rotating cutterhead causing injury 14 Work Table Parallel to Cutterhead The work table is set parallel to the cutterhead at the factory and no further adjustment should be necessary If your machine is planing a taper first check to see if the knives are set properly in the cutterhead Then check to see if the work table is set parallel to the cutterhead Proceed as follows 1 Disconnect machine from power source 2 Place the gauge block Figure 21 on the work table directly under the edge of a knife or knife insert as shown Make slight contact with the knife edge by gently raising the table 3 Move the gauge block to the opposite end of the work table The distance from the work table to the edge of the knife should be the same on both ends of the knife If the work table is not parallel to the cutterhead perform the adjustment procedure as follows 1 Disconnect machi
49. ull knives or knife inserts 209 Sharpen or replace knives 209HH Rotate or replace inserts Rough raised grain Dull knives or knife inserts 209 Sharpen or replace knives 209HH Rotate or replace inserts Too heavy a cut Adjust proper depth of cut Planing wood with high moisture content Remove moisture by drying or use different stock Rounded glossy surface Dull knives or knife inserts 209 Sharpen or replace knives 209HH Rotate or replace inserts Feed rate too slow Increase feed rate Cutting depth too shallow Increase cutting depth Poor feeding of lumber Inadquate feed roller pressure Adjust feed roller tension If proper tension cannot be achieved replace feed rollers Planer table rough or dirty Clean pitch and residue from table and apply paste wax Belt slipping on pulleys Tighten belt Surface of feed rollers too smooth Lightly roughen the feed roller surface with sandpaper 22 Troubleshooting Mechanical and Electrical Problems Trouble Probable Cause Remedy Uneven depth of cut side to side Knife projection from cutterhead is incorrect 209 only Adjust knife projection Table not parallel to cutterhead Adjust table cutterhead parallelism Board thickness does not match depth of cut scale Depth of cut scale is incorrect Adjust depth of cut scale Cha
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