Powermaster High Traffic Commercial Gate Operator UL 325 User's Manual
Contents
1. AFTER INSTALLATION You are responsible for ensuring that the end user understands the basic operations and safety systems of the unit including the location and operation of the manual disconnect A Point out that the safety instructions in brochure are the responsibility of the end user and then LEAVE A COPY OF THIS BROCHURE WITH THE END USER END USER SAFETY WARNINGS The manufacturer of the gate operator does not Know what type of gate you have or what type of automatic system is installed on your gate Be sure you ve been fully instructed on the sequence of operation for your specific gate system s Keep the gate properly maintained and have a qualified service person make repairs 1 Be sure the following safety instructions are distributed to all persons authorized to use your gate A 2 KEEP GATEWAY CLEAR Front and Back AT ALL TIMES Your automatic gate is not for pedestrian use No one should ever cross the path of the moving gate A 3 DO NOT allow children to play near your gate or to operate the gate 525252505050505090505090509096 eee oe SMa v AAA SOOOOOOK KIO IKK OOO 7 4 1 y2. 400 2 2744 22 LEFT RIGHT HAND 5 00 22 22 MASTER SLAVE 2 20202 2 2 7 2 2 02 2 4 23 EMERGENCY CONTROL STATION 25 TIMER TO CLOSE 0 0 0 0 00000 7 742 26 AUDIBLE PRE MOVE 70 22 0 202 2 7 7 4 4 2 AUXILIARY CONTROL 202 4 4 28 LIMIT ADJUSTMENT 0 2 7 7 7 7 44 2 30 BOARD MOUNTED CONTROL STATION 32 CONTROL CONNECTIONS CONNECTIONS OF A THREE BUTTON 34 RADIO CONTROL 2 36 LOOP DETECTOR SYSTEMS AND 38 LOOP Np Eig e 39 SAFETY DEVICE CONNECTIONS INHERENT OBSTRUCTIONS SENSING 42 SECONDARY OBSTRUCTION SENSING 43 CONTACT SENSOR 20 2 2 72 43 NON CONTACT SENSOR 45 QUICK REFERENCE CONTROL BOARD
3. Ee de M P T on Manual ati SGI 2004 OPERATOR HIGH TRAFFIC CO UL 325 A 1 PERA ISTED 991 L GA MMERCIAL ND U TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL CONSIDERATIONS Kex ex VER NE E RERUS ME RR art SR iat 3 U L INSTALLATION AND SAFETY 5 7 2 2 22 2 4 INSTALLATION CLASS 22 72 0 0 00 4 SYSTEM DESIGNER SAFETY 9 INSTALLER SAFETY 5 6 BIND AO SEIN AFET WARNING G 9 MANUAL DISCONNECT 12 SAFETY WARNINGS FOR OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE 5 13 INSTALLATION INSTRUCTIONS BEFORE INSTALLATION xn rto dae adi FAR pod eo dme bg pU te RO UR RU RIA Re Rp 14 INSTALLATION OF 270 0 4101 4 2 15 INSTALLATION PO PAD sic etta ado ai xao rimini ex arit da a be ini 15 ATTACHING DRIVE CEU EPOR EEUU PEU FINES CHR 17 ELECTRICAL SET UP AND CONNECTIONS CONNECTION OF INCOMMING 444 2 21 INSTALLATION 5
4. N gt MF N OOo 0 OO O gt OO OOO OO OW Or RRR KKK KIT NS ROO OVO 5656 56 WOOO Y SKK IKK IK KIKI WX LX X AX SAX X2 2 X 0624 X 2 2 26 709 b 505050 RK KKK 05055 9 9 09 9 9 9 9 9 9 9 9 9 0 9 5255250505050505055050505096 0600000 0 50505090906096 90660690 909056 96369 lt XXKKKKKKKK YA RE v 90065656 0 0 0 0506060606060606 0606062906 144 U LAS 3 OQ 05960 5 2 4 OOO N SON DO NGC e e r T MERE AARON 5 talled INS hould be ing s build Ina the event your radio or card does not work 10 In lon Any pushbutton located feet from the gate so the gate cannot be reached through or Any mounted control station should be located a minimum of 10 touched Be sure a pushbutton or key switch has been installed for manual DO NOT operate your gate system unless you can see it when the electric operat gate moves within sight of the gate of the gate A 6 DO NOT operate any controls without watching the movement A 4 5 f your gate has open rollers be sure roller guards have been purchased and installed INCORRECT CORRECT 11 A 8 Your g
5. Three a Button Common For AUX Control Equipment Use Station Master To Slave CLOSE Master To Slave OPEN CLOSE Contact Sensor OPEN Contact Sensor Reverse Loop Shadow Loop CLOSE Non Contact Sensor OPEN Non Contact Sensor Common For AUX Equipment Use 47 LED AND DIP SWITCH INFORMATION FOR 2004 UMCB 01 CONTROL BOARD Open Push button le e Switch Activated POWER ED us Reversing Loop Free Exit Loop Activated Acti d Wie Contact ne l l l A 0 Edge Control Activated E Activated em jan cese LD Activated Radio Control Open Only wt ju e mon Limit Switch Close l 1 ik Q mek rae Activated sto U4 AUTO MOTOR Activated Stop Push Button f as OO RECLOSE E Power to Open Activated CLOSE i Open Photo Eye on gt l l l l A HADOW aagi Activated P m _ Contactor coil close Photo Eye lt Shadow Loop Activated Activated DIPSWITCHES 1 OFF NORMAL OPEN CLOSE PB ON SAFETY SECURE MODE 52 OFF RIGHT HAND ON LEFT HAND 3 OFF STOP ON N C STOP 4 OFF NORMAL ON 3 SEC PRE MOVE 55 OFF SINGLE OR MASTER MODE ON SLAVE MODE 48 PowerMaster Limited 5 Year Warrant PowerMaster warrants all
6. 2 f o N ww Press Down On Pressure Plate 1 wh x Pressure W Plate Limitnut 1 Open Limit o E 2 Switch 30 2 With the gate at mid travel depress the pressure plate and set the grooved limit nuts approximately 1 inch from the limit switches on each side 3 Check that Dipswitch 2 is in the correct position for left or right hand operation as determined by the location of the gate opener when viewed from inside the fenced area lp Ie E ge 000000000000 2 9 ufus 1000 00000 00 002 4 B _ amp E MS Len E 28 2202 Place Dipswitch 2 ON In ON Position For Left 3 9 Hand Operation And Position For Right Hand Operation Left Hand Right Hand Operation Operation 4 Turn on power and re engage operator with manual disconnect lever NOTE Operator will not run if manual disconnect lever is in the disengaged position 31 A WARNING STAY CLEAR OF ALL MOVING PARTS AND ELECTRICAL COMPONENTS OF THE OPERATOR WHILE TESTING NOTE The first time the gate operator is run after the power is turned on a 3 second warning will sound before the operator starts 5 Open the gate electrically using the THREE BUTTON control station mounted on the control board BOA
7. position which will change the circuitry to accept a NORMALLY CLOSED STOP BUTTON SS 2 aaa de E 1000000000000 8 LD3 000000 GA nonoo E QU z3 ao yi im ADJUSTMENT for Normally for Normally Open Stop Closed Stop Button Button 34 Connect a wire from the common connection of the control station to any COM terminal on the control board Connect a second wire from the OPEN button of the control station to the OPN terminal on the control board Connect a third wire from the CLOSE button of the control station to the CLO terminal the control board Connect a fourth wire from the STOP button of the control station to the STO terminal on the control board 31 e 2 80000 Dom E a 0000 n 2 Pal 2 CLOSE PUSH OPEN CLOSE 2 1 CLOSE PHOTO Dp FORCE ADJUSTMENT STOP PUSH Open Close Common 35 RADIO CONTROL INSTALLATION A Three or Four wire radio control receiver can be installed on this operator See the diagrams below for the correct connections to match your installations equipment and desired functions 1 Choose one of the options below for connecting a three wire radio control receiver to the control board terminal strip CONNECTION
8. CONNECTION OF INCOMING POWER WARNING DO NOT APPLY POWER UNTIL TOLD TO DO SO RISK OF SHOCK OR INJURY MAY RESULT NOTE Before connecting the operator to an incoming power supply use a voltmeter to determine that the electrical service is the same as that on the operator label If the operator is connected to an incorrect power supply damage will result which is NOT covered by warranty 1 Be sure the power switches at source and at the operator are OFF A 2 In the diagram below find the supply power that matches your installation and connect as shown AAI AAA QI KC L1 2 Ground 11 12 13 Ground Hot Neutral me Hot Incoming Power Incoming Power Incoming Power 115V 16 220V 10 ALL 39 NOTE Wiring to operator must use watertight materials in accordance with local electric code See wire gauge distance charts for proper sizing Master Slave installations should have SEPARATE power supply wiring or length of wire runs should be figured at half that shown on the chart This unit must be grounded in accordance with N E C and local codes p Te GAUGE DISTANCE CHART VOLTAGE 14 ANG 12C 10AWG 8 6AWG 24 AWG Up to 150 AWG 250 1800 x esie ae o Control wiring should be run as twisted I em m um pairs DO NOT run control wires in the same conduit as power wires telephone 250490 400 700 emo 44 1 12 200800 40015
9. See chart CAUTION Be careful not to damage the wire insulation during installation 4 After completing the required number of loop turns twist the ends together at the rate of 6 turns per foot to form the LEAD IN 5 Seal the LEAD IN wire in the conduit to prevent moisture seepage into the condult 6 Fill over the loop wires in the groove with a recommended loop sealant Contact your distributor for available sealants 40 7 Mount the loop detector in the operator and connect the wire loop 8 Connect loop detector to the control board as shown in the following diagrams EXIT LOOP CONNECTION gt mm CLOSE FORCE ADJUSTMENT Not Used OE Sea oe BR L TO DRIVEWAY GY LOOP NOTE TWIST LEADS APPOX 6 TURNS PER FOOT lt REVERSING LOOP CONNECTION LD17 OPEN PHOTO LD13 CLOSE Q TB1 ADJUSTMENT A AL V 5 xs 59 TO 5 DRIVEWAY LOOP NOTE TWIST LEADS APPOX 6 TURNS PER FOOT lt 41 SAFETY DEVICE CONNECTIONS INHERENT OBSTRUCTION SENSING DEVICE NOTE The gate MUST move smoothly and easily in manual operation before attempting this adjustment WARNING TURN OFF POWER TO OPERATOR WHEN MAKING ANY ADJUSTMENTS This unit is supplied with a speed sensing system which will stop the gate when it encounters an obstruction and then backs the gate off approxima
10. Address Company Address Company Address Company Telephone Company Contact 51 R amp S Automation 7200 E 92nd Avenue Unit A Portland OR 97266 Se eee John Greene Corp 2807 Center Circle Drive Fax 503 774 6708 Downers Grove IL 60515 800 374 7890 Fax 630 627 7995 Power Door Products 610 Fenimore Rd Mamaroneck 10543 914 698 5083 Fax 914 698 6866 R amp S Automation Inc 15075 Wicks Blvd San Leandro CA 94577 800 543 6001 510 357 4110 Fax 510 483 1326 R amp S Automation Inc 1560 N Missle Way Anaheim CA 92801 John Greene Corp John Greene Corp 800 963 3111 3024 Avenue E East 3516 E Norvell Bryant Hwy 714 449 1645 Arlington Tx 76011 Hernando Fl 34442 Fax 714 449 1679 800 925 7890 800 323 3674 Fax 817 633 5735 Fax 352 726 8999 Toll Free technical support 1 800 243 4476 Email to techsupport power master net Call 1 800 323 3674 to order or to find a distributor near you Warehouses across the country w factory trained managers Prompt delivery from stock 06 0926 SGI2004 Special operators normally ship Within 7 days
11. OPEN MOTOR a CLOSE 12345 OH E 9 5 8 8 5 CLOSE sem 28 OPTION 2 POWER SUPPLIED DURING GATE MOVEMENT The following diagram shows the connection of a device such as a solenoid operated gate lock requiring power during gate movement Relay With Neutral 24 VAC Coil Power In SS es ees To Gate Locks To Aux Power leg INC Hn Lights Ect P VEN M WH R WH Y E GY BK From WH 24 VAC WH Transformer BR Da de 10000000000 52 LD3 Aux Circuit Using E UI Control Relay SM oon 000000 1000 000000 09 1175 15 m am _ QO amp gs E gt 4 OOF ies m 7 ADJUSTMENT 29 LIMIT ADJUSTMENT PROCEDURE A WARNING TURN OFF MAIN POWER BEFORE MAKING ANY ADJUSTMENTS 1 After the gate is mechanically installed disengage operator drive with the manual disconnect lever Move the gate to a midway position NOTE When moving the gate with the operator disengaged the limit nuts on the limit assembly inside the operator can be driven passed their normal position Reset the limit nuts as necessary by depressing the pressure plate and rotating the limit nuts until they are both positioned near the center of the limit shaft Limit Assembly Rotate Limit Nuts To Center
12. POSITION y d E 4 DRIVE PULL DISCONNECT ARM TO THE LEFT TO UNLATCH THEN PUSH IN SAFETY WARNINGS FOR OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE GATES A WARNING INJURIES ASSOCIATED WITH AUTOMATIC GATES ARE MAINLY INCURRED WITH OPEN ROLLER GATES AND ORNAMENTAL GRILLE TYPE GATES OPEN ROLLER GATES A Injuries occur when people get their hands caught between the top of the gate and the roller This potential pinch point should be quarded whenever an automatic operator is installed Roller Guards are available from various fence suppliers for refitting of these rollers MINIMUM ORNAMENTAL GRILLE TYPE GATES A Injuries occur when people put their arms through openings in the grilles when the gate is operated The person cannot retract his her arm and it gets caught between the grille and the fence post or fence The potential hazard must be guarded It can be simply done by placing a screen mesh on the gate and fence in the area of the gate The screen must be a minimum of 4 feet high from the bottom unless the gate and fence are shorter with openings that a 27 inch sphere cannot fit through This will help to prevent access through openings when the gate travels INSTALLATION INSTRUCTIONS A WARNING DO NOT APPLY POWER UNTIL TOLD TO DO SO RISK OF ELECTRICAL SHOCK OR INJURY MAY RESULT BEF
13. gate operators to be free of defects in materials and workmanship for a period of Five 5 years from date of purchase If any part 1s found to be defective during this period new parts will be furnished free of charge Failure of this product due to misuse improper installation alterations vandalism or lack of maintenance are not covered under this warranty and voids any other implied warranties herein PowerMaster 15 not responsible for any labor charges incurred in connection with the installation of warranted parts In order to activate this warranty the registration form below MUST be completed and returned within THIRTY CALENDER DAYS FROM DATE OF PURCHASE VIA CERTIFIED MAIL If registration is not activated a one year warranty will apply Registration Information Model SGI2004 Location Installed Date Installed Address Serial Address WD Address Installer s Information Company Name Company Address Company Address Company Address Company Telephone Company Contact 49 NOTES 50 MAINTENANCE SUGGESTIONS Lubricate the drive chain and idler sprocket bearings every 3 months with 30 weight oil Grease the drive shaft bearings every 6 months with quality grade automotive grease The Reducer is completely sealed and should not require lubrication Periodically check all hardware nuts bolts screws etc for tightness Model 5612004 Date Installed Serial Installers Information Company Name Company
14. 00 50020001 eoneno 21 INSTALLATION OPTIONS LEFT RIGHT HAND CONVERSION Determine the hand of the operator required for this installation by checking the direction the gate moves in order to open when viewed from inside the fence Slides RIGHT to open is a right hand installation slides Left to open is a left hand installation PUBLIC AREA OR STREET PUBLIC AREA ORSTREET S let cag eee 2 E ss mis 0 vt d RS ut 5 e oe e 0 re a C cd Ces N ut LEFT HAND 22 NOTE This unit is factory setup for RIGHT HAND operation To convert operator to left hand operation move dipswitch 2 to on position ee Tg ED m i 7 sum 00000 oman 8801000000000 000000 m 0 Place Dipswitch 2 ON 23158 In ON Position For Left Hand Operation And OFF Position For Right Hand Operation Left Hand Right Hand Operation Operation MASTER SLAVE INSTALLATION NOTE A single unit is considered a Master 1 Place dipswitch 5 on the MASTER operator s control board in the OFF position 2 Place dipswitch 5 on the SLAVE o
15. 3 second Audible Warning before gate movement may be selected POWER LD3 ODDO SO 1000000000001 0000 000000 00 00 Big oo mat 9 DID Lj fre oes ADJUSTMENT OFF TDI OFF LLL OFF ON AUXILIARY CIRCUIT FOR USE WITH GATE LOCKS WARNING LIGHTS ETC An auxiliary 24 VAC power circuit for use with a 24V control relay has been provided This circuit will be activated just prior to gate movement and will continue to be active until the gate stops It may be used to control a gate lock activate warning lights and solenoid controlled devices or any other system required during this time interval Two control options are available OPTION 1 POWER REMOVED DURING GATE MOVEMENT Below is a diagram showing the connection of a device such as a magnetic gate lock requiring the removal of power during the gate movement Relay With Neutral 24 VAC Coil ower In To Gate Locks AUX Device Power leg rere Lights Ect g l Lc l WH WH R Y Y BK From wH 24 VAC WH Transformer BR GND Common R 2 000000 0000090 Normally Closed Control Relay pice LIMIT il 9 MIS
16. FOR CONNECTION FOR OPEN CLOSE OPERATOR OPEN ONLY OPERATOR LD16 ADJUSTMENT TB1 lee ole ele ola e al c ADJUSTMENT 1 22 olo ola olo 2000 518 lt c Three Wire Radio Reciever Three Wire Radio Reciever Wired For OPEN CLOSE Wired For OPEN Only NOTE Must Be Used With Timer to Close Option 36 2 Choose ONE of the options below for the connection of a FOUR WIRE radio control receiver to the control board terminal strip NOTE If your radio s connecting wires are not color coded as shown see the radio s installation manual to determine which wires are for the normally open contacts and which require the 24 VAC Power Supply CONNECTIONS FOR CONNECTIONS FOR OPEN CLOSE OPERATION OPEN ONLY OPERATION Four Wire Four Wire Radio Reciever Radio Reciever Wired For OPEN Only Wired For NOTE Must Be Used With OPEN CLOSE Timer to Close Option 1 For electrical connections of a four wire radio receiver via the external terminal strip See below RADIO CONTROL TERMINAL NOTE Internal wiring for the radio control terminal strip is factory set up for the OPEN ONLY option For the OPEN CLOSE option move the wire on the control board terminal strip from the RDO OPN terminal to the terminal 37 LOOP DETECTOR SYSTEMS AND INSTALLATION The diagram below depicts the typical loop options for a Slide Gate installation 1 2 The Exit Loo
17. ORE INSTALLING OPERATOR IMPORTANT Operator should always be mounted inside the gate Determine whether the installation is Left hand or Right hand by the direction the gate moves in order to open when viewed from inside the fence PUBLIC AREA OR STREET 1 Gate must slide freely to fully opened and fully closed position 2 Gate and or extension must extend beyond the position of the operator The operator will be located as shown above for left and right hand installation INSTALLATION OF CEMENT PAD Lay out the cement pad as shown Be sure top surface is level Allow 2 days cure time before installing operator Bolt pattern must be parallel to the gate Min Side Room Required Gate Opening A 36 lt Gate B 36 Min Opening gt 8 Fence Gate 7 gt Gate 28 X 25 1 2 Bracket Cement Pad e lt 2 1 2 3 34 4 4 1 1 1 2 Mounting Hardware 6 Places Not Supplied Ref Ref 2 Install Chain Support Bracket As Required 10 3 4 lt lt gt 10 3 4 28 15 INSTALLATION TO PAD 1 Using 72 hardware Not Supplied bolt assembled unit to t
18. RD MOUNTED CONTROL STATION NOTE If Dipswitch Z3 is in the position for use with a NORMALLY CLOSED STOP BUTTON then the board mounted STOP button must be held depressed in order to use the open and close buttons Releasing the stop button will then stop the operator l ON 12345 SHON DIDIT 52 4 z 25 OFF i 0000 D 105 00 gf j For Normally For Normally Open Stop Closed Stop Button Button 6 If the gate travels in the correct direction and stops on the open limit switch proceed to step 11 NOTE Open and Close Limit Switches are Reversed for Slide Left to Open Operation Limit nut EI id _ Limit switch MINUM P CLOSE LIMIT SWITCH for slide right to open operation A WS T NE P J EN lt OPEN LIMIT SWITCH 7 y For Slide Right To Open p N Operation P Pressure Plate 32 7 f the operator runs in the wrong direction proceed to step 9 8 If the limit nut depresses the open limit switch but does not stop the gate press the stop button or turn off the power immediately and consult factory 1 800 243 4476 9 Check position of dipswitch 2 to be sure it coincides with the installation Left Hand or Right Hand If this is correct and operator is 10 consult the factory 1 800 243 4476 10 If dipswitch 2 is in the correct position and the operator is 30 switch two incoming le
19. WIRING 5 2 0 22 47 LED AND 2 22723012 2 48 MAINTENANCE 5 5 5 0 0 0 49 IMPORTANT FOR SLIDE GATE OPERATING SYSTEMS SAFETY IS EVERYONE S BUSINESS Automatic gate operators provide convenience and security to users However because these machines can produce high levels of force it is important that all gate operator system designers installers and end users be aware of the potential hazards associated with improperly designed installed or maintained systems Keep in mind that the gate operator is a component part of a total gate operating system The following information contains various safety precautions and warnings for the system designer installer and end user These instructions provide an overview of the importance of safe design installation and use Warnings are identified with the A symbol This symbol will identify some of the conditions that can result in serious injury or death Take time to carefully read and follow these precautions and other important information provided to help ensure safe system design installation and use A WARNING Gate operators are only one part of a TOTAL GATE OPERATING SYSTEM t is the responsibility of purchaser designer and installer to ensure that the total system is safe for its intended use Al
20. ads and repeat step 5 WARNING UNDER NO CIRCUMSTANCES SHOULD THE CONTROL STATION WIRING BE ALTERED IF THE ROTATION IS INCORRECT TO DO SO WILL CAUSE SOME CONTROL FUNCTIONS TO BE INOPERATIVE AND MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE GATE AND OR OPERATOR 11 If the operator functions properly run the operator to the open limit switch and turn off the power 12 If there is still a distance before the gate is fully open turn off power move the open limit nut away from the open limit switch a few turns and turn on the power 13 Press the OPEN button again to check how much further the gate opened 14 Continue this procedure until the OPEN limit is set NOTE When making fine adjustments turn the limit nut one turn at a time reconnect power and test run the gate 15 Repeat procedure for the CLOSE limit adjustment 33 NOTE Open and Close Limit Switches are Reversed for slide left to Open Operation Limit nut p Limit switch ho Pressure Plate Limit nut w CLOSE LIMIT SWITCH for slide right to open operation OPEN LIMIT SWITCH ___ For Slide Right To Open Operation 16 After the desired open and close position of the gate has been obtained make certain that a groove in both limit nuts are engaged by the pressure plate CONTROL CONNECTIONS CONNECTION OF A THREE BUTTON STATION NOTE All control contacts must be NORMALLY OPEN unless dipswitch 3 is placed to the ON
21. ate system is required to have a primary and a secondary entrapment safety system installed and maintained A If your gate closes automatically loop detectors should be installed to detect the presence of a vehicle 10 DO NOT increase force adjustment to compensate for a damaged gate The gate should always be maintained to operate manually as easily as possible to provide maximum protection A 11 Check all safety systems at least once per month for the correct force speed and sensitivity Gate must reverse when hitting a rigid object or when a non contact sensor is activated If these functions are observed to operate improperly discontinue use and have it serviced immediately 12 You are responsible for ensuring that warning signs are installed and maintained on both sides of your gate 13 To ensure safe operation of this equipment you must read this safety manual and keep it for reference MANUAL DISCONNECT OPERATION A Your operator is equipped with a pad lockable emergency disconnect for manual operation Be sure you have a key and understand how to operate this equipment To disengage operator move red disconnect lever to the left and latch it in place A WARNING NEVER OPERATE THE MANUAL RELEASE WHEN THE GATE IS MOVING i p C PADLOCK OPTION DISCONNECT ARM SHOWN IN DISCONNECT POSITION TO DISCONNECT DRIVE PULL DISCONNECT ARM OUT THEN MOVE TO THE RIGHT TO LATCH INTO
22. cedure 8 Run operator to the close limit and repeat step 6 for the other two edges NOTE If an edge is activated twice or a second edge is activated before a limit is hit full open or close operator will stop and sound a warning horn To reactivate system turn operator power switch off then on 44 NON CONTACT SENSOR INSTALLATION 1 Install photoelectric cell as close to inside of gate as possible 2 Photocells should be installed across the gate opening and behind the gate as shown below at least 10 inches above ground NOTE A separate pedestrian gate must be installed if there is no other entry access but the vehicular gate Photo Electric Reflector Mount Past Gates Full P Open Position Photo Electric Cell For Open Direction Photo Electric Cell For Close Direction gt p 20 p gi Photo Electric Reflector Mount Past Gates Full Close Position 45 3 Connect NON CONTACT sensors to the control board as shown below NON CONTACT SENSOR CONNECTION Reflector Reflector Close Photocell mE _ Open Photocell Sensor Sensor NOTE Close photocell is connected to CLO PHO and COM terminals Open photocell is connected to OPN PHO and COM terminals AFTER SENSORS ARE CONNECTED 1 T
23. e Washer 4 Bracket 3 4 Internal Tooth Lock Washer 314 10 Jamb Nut Chain take up Bolt Nut 50 Connecting Link 5 Disengage operator by moving the red disconnect lever Located on the operator base at the opposite end from the motor to the disconnect position and latch in place 6 Thread free end of chain under first idler sprocket up and over drive sprocket then under the second idler sprocket NOTE When pulling chain through operator sprockets the limit nuts in the electric box can be driven passed their normal position Reset the limit nuts as necessary 18 7 Pull the chain through to the opposite end of the gate Cut the chain to the correct length attach remaining chain take up bolt and install in the gate bracket as in steps 2 through 4 8 Adjust the gate bracket height at both ends of the gate to insure the drive chain aligns with the operator idler sprockets 9 Tighten the gate brackets securely and lock in position with the setscrews provided Gate Chain Bracket Gate a d Perpic Bracket U Bolts NOTE By moving the gate manually to each end of its travel chain alignment is simplified Jamb Nut 11 Adjust chain tension so that the chain tension springs are reduced to a length within 1 7 8 and 1 3 4 Adjust Spring Length As Shown For Proper Chain Tension 20 ELECTRICAL SET UP AND CONNECTIONS
24. he pad being sure to align operator parallel to the fence NOTE Sprockets must face the fence Drive Chain Cement Pad xL Conduit Depth As Required By Local Code 25 1 2 28 Min Ed Min ATTACHING DRIVE CHAIN 1 Install gate brackets at each end of the gate with U bolts provided Do not fully tighten at this time 2 Attach a chain take up bolt to one end of the drive chain using a 50 connecting link 3 Install spring fittings into gate brackets using 74 nuts and lock washers DO NOT tighten 4 Install chain take up bolt previously attached to the chain into spring fitting in furthest gate bracket Secure it in position with spring spring washer and gt elastic stop nut Limit Assembly Inside Operator FENCE Chain Guard Top Cover Chain Guard Housing ELECTRICAL ACCESS COVER NL Drive Sprocket Idler Drive sprockets Chain Chain Guard Bottom Cover 17 Gate Gate Leading Edge Extension du S E Gate Chain 24 Bracket Gate Support Drive Chain Bracket Bracket 2 42 Nut Pad Chain Support t Back up plate 1 2 13 Elastic Stop Nut 74 4 ie Chain Support Bracket Tensioning Ga 4 Spring Bolt Spring Fitting Install Chain Support 25 26 Brackets As Required Gat
25. l secondary entrapment safety devices must be RECOGNIZED by U L to ensure the safety of the complete operating system U L INSTALLATION AND SAFETY CONSIDERATIONS INSTALLATION CLASSES CLASS RESIDENTIALVEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith CLASS II COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a commercial location or building such as a multifamily housing unit five or more single family units hotel garages retail store or other building servicing the general public CLASS Ill INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport area or other restricted access locations servicing the general public in which unauthorized access 15 prevented via supervision by security personnel 1 2 3 4 5 SYSTEM DESIGNER SAFETY INSTRUCTIONS Familiarize yourself with the precautions and warnings for the installer Users are relying o
26. must be installed so there is no threat of mechanical damage to wiring between components when the gate is moving 1 Install electric edge sensors in locations shown below NOTE A separate pedestrian gate must be installed if there is no other entry access but the vehicular gate Electric Edge Mounted On Fence Electric Edge Mounted On Gate Trailing Edge Electric Edge Mounted On Gate Leading Edge Electric Edge Mounted On Post 43 2 Connect contact sensor edges to the control board as shown in the nes TIONI CONTACT SENSOR CONNECTION Leading Edge Trailing Edge OFF MAX 1 ashes NOTE Leading edge is connected to CLO EDG and terminals Trailing edge Post Mounted edge and Fence Mounted edge are connected to OPN EDG and terminals 3 After sensors are mounted and electrically connected turn on the power 4 Test the close obstruction sensing system for proper operation by depressing the leading edge sensing strip while the operator is running closed NOTE The operator should stop and reverse a short distance and then stop 5 Run the operator to the close limit 6 Test the open obstruction sensing system by depressing one of the other three edge sensors while the gate is opening NOTE The operator should repeat the STOP AND REVERSE pro
27. n your design to provide a safe installation The operator is supplied with primary obstruction sensing entrapment protection system The installation must also have a secondary entrapment protection system installed such as photoelectric sensors or an electric edge system When designing a system that will be entered from a highway or main thoroughfare be sure the system is placed far enough away from the road to eliminate traffic backup Distance from the road size of the gate usage levels and gate cycle speed must be considered to eliminate potential traffic hazards The majority of injuries from slide gate operator systems occur with Open Roller or Ornamental Grille Type Gates We strongly recommend the use of roller guards illustrations descriptive captions found on the following pages provide precautions to help eliminate injuries or fatalities Familiarize yourself with them when designing the total system Design the gate system so a person cannot reach through the gate to operate any controls Never place controls on the gate operator itself INSTALLER SAFETY INSTRUCTIONS BEFORE INSTALLATION 1 2 Check to see that the operator is proper for this type and size of gate and its frequency of use If you are not sure consult factory Check to see that there are no structures adjacent to the area which may pose a
28. p provides a signal to open the gate when a vehicle enters the loop zone The Reversing Loops protect a vehicle in the loop zone from being contacted with the gate by overriding any close siqnal while the gate is open and by reversing the gate if closing Saw Slot 3 16 To 1 4 38 LOOP INSTALLATION 1 Layout the desired loop locations per the diagram The standard size chart below will give an approximate length of wire required for various loop dimensions and number of turns required CAUTION The Loop wires and Lead in wires must be a continuous piece of wire without splices Only use wire intended for this type of application Type XHHW insulation 16AWG NOTE Buried steel from drains or other systems may affect functioning of the loop system Check with the factory for advice on any special installations 1 800 243 4476 STANDARD LOOP LAYOUTS FOR APPROX 36 HEIGHT DETECTION 39 2 Cut the required groove as shown in the diagram below at the locations laid out in Step 1 Loop Wire See Chart 227 Lead In Wire Twisted Turns Per Foot TE p Se 1 2 Conduit AU p Pd S p 22 a a p gt gt E K S L Em Conduit Cut EN A 3 Leaving enough wire for the LEAD IN insert the specified number of turns of wire in the cut grooves
29. perator s control board in the ON position MASTER OPERATOR SLAVE OPERATOR CONTROL BOARD CONTROL BOARD 0000000000 sz 2 19 60 E gt mafo 100000 0000 0000 ane Master 23 3 Connect a wire from the MST OPN terminal on the Master operators control board to the OPN terminal on the Slave operators control board 4 Connect a second wire from the MST CLO terminal on the Master operators control board to the CLO terminal on the slave operators control board 5 Connect a third wire from any terminal on the Master operators control board to any COM terminal on the Slave operators control board NOTE In a Master Slave installation one unit must be converted to LEFT HAND operation MASTER OPERATOR SLAVE OPERATOR CONTROL BOARD CONTROL BOARD ay mE En 52 mg p E Eus wf 7 CLOSE Qos RECLOSE O TIMER 2 pa MOTOR OFF MAX Q CLOSE oe 2 o olo 24 EMERGENCY CONTROL STATION OPTION Provision has been made to change the control station operational mode to one that would only be activated when the entrapment sensing system is in stop mode with the warning horn activated This would give a person access
30. risk of entrapment when gate is opening or closing You must ensure that the gate has been properly installed and works freely in both directions Replace or service any worn or damaged gate hardware prior to installation A freely moving gate will require less force to operate and enhance the performance of the operator as well as the safety devices used within the system Install the gate operator on the inside of the property and or fence line DO NOT install an operator on the public side of the gate Severe injury or death can result from entrapment by a gate The operator is supplied with an obstruction sensing primary entrapment protection system Additional safety equipment such as electric edges or photocell sensors must be installed to provide the required secondary entrapment protection system assistance in selecting the correct type of safety equipment consult the factory Review the operation of the unit and become familiar with the manual disconnect mechanism and safety features of the system You must install a pushbutton control or key switch to allow for normal operation of the gate if the automatic controls do not work Locate the push button or key switch and small warning placard within sight of the gate in a secured area at least 10 feet or more from the gate and fence to keep users away from the moving gate and fence Outdoor or easily accessed gate controls should be of the security t
31. tely 2 inches If the gate is started again and a second encounter occurs before hitting a limit switch the gate will stop and sound a warning signal A constant pressure control will then be needed to start the gate This sensing system has sensitivity adjustments located on the printed circuit board The force required to activate the system may be adjusted in both OPEN and CLOSE directions separately Start at minimum and increase force setting until it is just over what is required to move the gate smoothly without any nuisance tripping WARNING NEVER INCREASE FORCE SETTING TO MAKE UP FORA GATE THAT 15 NOT MAINTAINED PROPERLY THIS WILL DESENSITIZE THE OPERATION OF THE SAFETY SYSTEM LD19 MID LIMIT LD2 REV LOOP s EE mon 22 Location Of sq ef Drive Force Adjustment Jin 000000 00 00 5 OPEN CLOSE P FORCE lt T ADJUSTMENT 42 SECONDARY OBSTRUCTION SENSING DEVICES Another sensing device Either a contact or a non contact system must be installed and connected to this unit to increase protection against entrapment per U L requirements NOTE All safety device contacts must be NORMALLY OPEN NOTE 24 VAC power is available at marked terminals for devices that may require it i e photo eyes wireless edges etc CONTACT SENSOR INSTALLATION NOTE Wireless sensors must be installed so there is no signal interference NOTE All hard wiring to safety edges
32. to control the gate in an emergency situation but it would be inoperative under normal circumstances To activate this option move dipswitch 1 to the ON position NOTE When this emergency mode of operation is activated the control Station functions as a constant pressure control Op L 1 Ti 00000 52 im ig x ADJUSTMENT Emergency Control Option TIMER TO CLOSE OPTION The operator is equipped with a timer to close option for use with OPEN ONLY control devices such as a radio control or card key control The AUTO RECLOSE TIMER adjustment screw is located on the printed circuit board The operator is shipped from the factory with this timer preset to the off position fully counter clockwise As the timer adjustment screw is rotated clockwise the closing of the gate can be delayed from 2 seconds to 60 seconds The timer to close will be activated whenever the gate is stopped except in the closed position 2002S g 1000000000 2 100000 SNAM m Location Of Auto Close Timer Adjustment AUTO RECLOSE TIMER Po AUDIBLE PRE MOVE WARNING By moving Dipswitch 4 to the ON position the option of a
33. urn on power 2 Make sure the photo beams are properly aligned per the manufacturer s specifications 3 Test the CLOSE obstruction sensing system for proper operation by blocking the beam across the gate opening while the gate is running closed NOTE The gate should stop and reverse a short distance and then stop 4 Run operator to close limit 5 Test the OPEN obstruction sensing system by blocking the beam mounted at the back area of the gate while the gate is running open NOTE The operator should repeat the stop and reverse procedure 46 WIRING TO 2004 UMCB 01 CONTROL BOARD Aux Control Circuit For Gate Lock Warning Lights Etc bre Control Relay To OPEN Coil WH Y 3 To CLOSE Coi R BK S S To Accessory Coil Y R PY 24V To OPEN Coil 6Y 4 GY To Mid Stop Open Limit Transformer BN 24 VAC From 1 WH BOARD NE _ MOUNTED Qus 3 BUTTON i STATION Common For Control And AUX Use 24 VAC For AUX Use 24V To CLOSE Coil BK 24V Power In WH GND IN Common R Y To GND Common One Button Control Radio OPEN Radio OPEN CLOSE Free Exit Loop To CLOSE Limit OR To OPEN Limit 00000 ge UU CIL T 3 9 00000 soon ne LD5 RHO 000000 00 119 3 OO OFF MAX 0000 n
34. ype to prohibit unauthorized use DURING INSTALLATION 1 2 3 Be aware of all moving parts and avoid close proximity to any pinch points Disconnect power at the control panel before making any electric service connections Connection location for controls and safety equipment can be found on the wiring diagram and in this manual Know how to operate the manual disconnect mechanism A 4 Adjust the open and close force adjustment on the control board in A 5 m t Vot each direction to the minimum force required to operate the gate smoothly DO NOT increase the force adjustment setting to makeup for rough spots in gate travel FIX THE GATE INSTEAD Locate the controls at least 10 feet from the moving gate so that the user can observe the gate operation but is not able to come in contact with the gate while operating the controls N Control Pp v Station 2 Ai ddr LY 10 feet 6 Attach large warning signs provided to each side of gate in the most conspicuous place Mount control station and smaller warning placard together within sight of the gate opening Moving Gate Can Cause Serious Injury or Death KEEP CLEAR Gate May Move at Any Time Children Should Not Operate Gate Operate Gate Only When Area is in Sight and Free of People and Obstructions
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