Poulan 960 72 00-13 User's Manual
Contents
1. R in u luo5 97 ANOYUVINEY R 9190 Ne in u luoo xne z ie sul lJu uu l in u lx R JUBWASSILEAR p p dene ayoneb g 9199 ne In u luoo un lu uu J luu id z llelsu Bix sed 1s u L SS A EI t Plu Moul YNANALNOO Nd r s snss p ne suolnonulsu s l z 1 d 1 Io oeq op s nioui s l s sed s e soupd sa z jiinoi 1949p peredde ugoe un IS n u jJul 1 n u dns seou s l nu Weds un sed e u I nb Z HH A 19 UOZE g Seq np in u jul PIOW el p S9 99 s l Z9SS 1q 7148 N4SN4 14d 11 21 33HON31O9N3 ALLVd ova na sun3IH3 NI 3013143419 311011 VT NVA431nOS INVGN3d nV35S NN V s s18W3SN3 Z3SS3uHd ova na ova na SYNAlYaSNI BILLION soeq s mnne sol inod z d k LHYVONA 1 SNYA NN HANNO VA V HSHONVASHO 13 SALOO XNAG S31 9 LAHOOYO V SGHOd 931 931174 931 H3HON31ON3 G LNVAV LNV lHOdNI JJUOLU R JOLULWOS l JUBAINOS juepued schuet Ne s nioui s 1 Z SS ld ow EI spuiof s g un u dns ow EI z A nos 1 ow suep paid un Z P N Z uuuuo2 5 ow suep n u2. OWNER S MANUAL Model QCT46 Product No 960 72 00 13 Mfg ID No 96072001300 46 Inch Mower Grass Catcher Assembly Operation Customer Responsibilities Repair Parts Poulan PRO 4532411426 01 08 07 BY Printed in U S A 4 WARNING In order to prevent ac cidental starting when setting up transporting adjusting or making re pairs always disconnect spark plug wire and place wire where it cannot contact spark plug WARNING Do not coast down a hill in neutral you may lose control of the tractor WARNING Tow only the attachments that are recommended by and com ply with specifications of the manu facturer of your tractor Use common sense when towing Operate only at the lowest possible speed when ona slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor l GENERAL OPERATION Read understand and follow all instructions on the machine and in the manual before starting Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blades Be sure the area is clear of bystanders before operat ing Stop machine if anyone ent
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16. on the lower chute until the extended edge slides under the deflector shield and along side the hinge bracket as shown 6 With chute in proper position hold the chute securely so it does not move while hooking the front latch to the mower deck NOTE While hooking the latches the deflector shield may try to push the chute away from the mower deck opening It is important to hold the chute in position while hooking the latches to the mower deck ar x ALIGN CHUTE B WITH MOWER B If your tractor is equipped with gauge wheels on the deck then it willbe necessary to hook the rear latch 2 PUSH IN into the hole in the R H gauge wheel bracket DEFLECTOR SHIELD CAUTION Do not remove discharge SE HINGE BRACKET guard from mower Raise and hold guard EXTENDED EDGE B Must be under deflector shield and along side the hinge bracket when attaching lower chute and allow it to rest on chute while in operation FIG 5B DEFLECTOR SHIELD REAR GAUGE WHEEL BRACKET FRONT LATCH WITH REAR GAUGE WHEELS WITHOUT REAR LATCH REAR LATCH GAUGE WHEELS 6 UPPER CHUTE See Figs 6A amp 6B 7 LEVEL MOWER DECK 1 Lower mower deck to its lowest cutting position Be sure deck is properly leveled for best mower perfor 2 Assemble upper chute by inserting curved end into mance See your tractors owner s manual for instruc hole in back of cover tions NOTE Handle carefully so as not to damage f
17. that the grass catcher containers are full Usually this is indicated by the stopped movement of the full bagger indicator a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and raise cover Slide out containers and dispose of clippings Replace containers close cover and latch b Unlatch chutes and check for clogging Remove all debris in chutes Reassemble and latch chutes c Checktoinsure full bagger indicator has notbecome clogged The air passage hole must be clear of debris Gently insert a small twig or wire into passageway to clear A CAUTION Do not operate mower with grass catcher partially installed Disengage blades and stop engine before leaving tractor seat to empty containers unclogging chutes etc Close cover before starting Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard Do not attempt to vacuum up cans or other potentially hazardous projectiles CUSTOMER RESPONSIBILITIES GENERAL RECOMMENDATIONS STORAGE Always observe safety rules when performing any main When grass catcher is to be stored for a period of time tenance clean it thoroughly remove all dirt grass leaves etc Store in a clean dry place Before each use check for loose fasteners Clean unit thoroughly after each use CAUTION Do notleave grassin bagger containers Empty cont
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20. 2 Container Bottoms 1 Cover Assembly 1 Upper Chute 1 Lower Chute PARTS IDENTIFICATION COVER 2 UPPER CHUTE INDICATOR CHUTE LATCH GRASS CATCHER CONTAINERS LOVVER CHUTE ATTACHING LOVVER CHUTE STRAPS NOTE When right hand R H and left hand L H are mentioned in this manual it means when you are seated on the tractor in the operator s position CAUTION BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blade and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug ASSEMBLY 1 BAGGER SUPPORT ASSEMBLY See Fig 1A Simply hang the support assembly on the bolts SHOULDER BOLTS SUPPORT ASSEMBLY FIG 1A TO REMOVE THE SUPPORT ASSEMBLY See Fig 1B 1 Pulloutvvard on the stop bracket enough to allow support assembly to be lifted up and away from drawbar PULL OUT ON STOP BRACKET TO REMOVE SUPPORT ASSEMBLY MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY See Fig 2 NOTE For ease of assembly you may wish to obtain the assistance of another person for mounting cover assembly to tractor 1 Lift cover and align cover bracket with support assem
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22. ainers after each BLADE CARE use and before storing Failure to do so For bestresults movver blades mustbe keptsharp Replace mayresultin spontaneous combustion bent or damaged blades which could develop into a fire See BLADE CARE instructions in your tractor owner s manual CAUTION BEFORE PERFORMING ANY MAINTENANCE SERVICE OR ADJUST MENTS Depress clutch brake pedal fully and set parking brake Place gearshift motion control lever in NEUTRAL position Place clutch controlin DISENGAGED position Turn ignition key to OFF position Make sure blades and all moving parts have completely stopped Disconnect spark plug wire s from spark plug s and place wire where it cannot come in contact with plug CAUTION Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary 11 12 21 00 ZZ 096 LINGOUd 20 OYSAINNN 21 00 0 096 YASINNN LONGOUd 97 L90 4130 30 OYSINNN 348Y3H ISSVNWVY 9p L90O YAGIWNN IAAON d3HO1V9 SSYH Ad S4941d Si dVd 1 4 3 oureygidoid np jenuey S enue SIS UAO Zeriireeg 2 91 Ano2 sio1 91lu3 4 0 GEZEELZEs Ze v 3 esreygiidoid np anue 3 3 enueW Sau 92 11726 EH 919Ano2
23. aise cover c Remove one container at a time by grasping container handles and pulling toward the rear off of the tube rails d With the container resting on the ground close and secure the top of the plastic lawn bag e Tip the container on its side and slide the filled bag from the container f Install a new plastic lawn bag with the edges of the bag draped over upper lip of the container Repeat for other containers Reinstall containers making sure right container overlaps left container at center supports j Close cover and secure latches over center support tubes zo 10 Avoid cutting wet grass or in the morning while the dew is still heavy Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging Your bagger is equipped with a full bagger indicator Movement of the wheel increases as the bags fill The wheel will be spinning fastest just before the bags fill completely When the wheel stops it indicates that the bags are full and the chutes have become clogged NOTE To help prevent clogging of chutes check empty bags when the wheel is spinning fast Experience will teach you the best time to empty the bags Care should be taken not to damage the parts and that the wheel spins freely at the beginning of each use Ifthe grass catcher fails to pick up cut grass or leaves it is an indication that clogging has occurred in the system or
24. bly 2 Slide cover assembly down onto the support assembly COVER ASSEMBLY FIG 2 3 CONTAINER ASSEMBLY See Fig 3 1 Place bottom half inside of top half as shown 2 Place one foot inside bottom half and lift top half to meet bottom half 3 Press halves tightly together while lifting top to lock into place as shown IMPORTANT BEFORE LOCKING THE TABS HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORMSEALAS SHOWN IN INSET 4 Repeat for other containers CONTAINER CONTAINER TOP HALF PRESS TOGETHER Geer Ge TOP HALF TOP HALF CONTAINER BOTTOM HALF LOCKING TAB FIG 3 ASSEMBLY CHECK Squeeze sides of lower half of con tainer and check that there is no gap between upper and lower halves If a gap appears unlock tabs to separate container halves and repeat instructions above 4 CONTAINER MOUNTING See Fig 4 1 Install one container to left side first with warning to outside of unit Install other container to right side NOTE Right container should always overlap left container at center support 2 Close cover and lock latch handle over center support tube COVER LATCH HANDLE CONTAINER WARNING CONTAINER HANDLE CENTER SUPPORT TUBE CONTAINER WARNING 5 LOWER CHUTE MOWER WITH MOUNTING TAB See Fig 5A Raise and hold deflector shield in upright position Place slotin lower chute over tab on mower and posi
25. e are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 1 SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it Mow up and down slopes not across Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop or shift while on the slope Do not mow on wet grass Tires may lose traction Always keep the machine in gear when going down slopes Do not shift to neutral and coast downhill Avoid starting stopping or turning on a slope If the tires lose traction disengage the blades and proceed slowly straight down the slope Keep all movement on the slope
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28. ers the area Never carry passengers Do not mow in reverse unless absolutely necessary Al ways look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wall or obstruction Ma terial may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do not operate machine without the entire grass catcher discharge guard or other safety devices in place and working Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road ways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine SAFETY RULES Safe Operation Practices for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH Data indicates that operators age 60 years and abov
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31. owers IV TOWING If you strike a foreign object stop and inspect the Tow only with a machine that has a hitch designed for machine Repair if necessary before restarting towing Do not attach towed equipment except at the Nevermake any adjustments or repairs with the engine hitch point running Follow the manufacturer s recommendation for weight e Check grass catcher components and the discharge limits for towed equipment and towing on slopes guard frequently and replace with manufacturer s rec e Never allow children or others in or on towed equip ommended parts when necessary ment e Mower blades are sharp Wrap the blade or wear On slopes the weight of the towed equipment may gloves and use extra caution when servicing them cause loss of traction and loss of control e Check brake operation frequently Adjust and service Travel slowly and allow extra distance to stop as required e Maintain or replace safety and instruction labels as V SERVICE 7 J SAFE HANDLING OF GASOLINE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition Be sure the area is clear of bystanders before operat Use only approved gasoline container ing Stop machine if anyone enters the area Never remove gas cap or add fuel with the engine run Never carry pas
32. s slow and gradual Do not make sudden changes in speed or direction which could cause the machine to roll over Use extra care while operating machine with grass catchers or other attachments they can affect the stability of the machine Do no use on steep slopes Do not try to stabilize the machine by putting your foot on the ground Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in II CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Nevercarry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may block your view of a child A SAFETY RULES A Safe Operation Practices for Ride On M
33. sengers ning Allow engine to cool before refueling Do not mow in reverse unless absolutely necessary Never fuel the machine indoors Always look down and behind before and while back Never store the machine or fuel container where there ing is an open flame spark or pilot light such as on a water heater or other appliances Nevercarry children even with the blades shut off They may fall off and be seriously injured or interfere with Never fill containers inside a vehicle or on a truck or safe machine operation Children who have been given trailer bed with plastic liner Always place containers rides in the past may suddenly appear in the mowing on the ground away from your vehicle when filling area for another ride and be run over or backed over Remove gas powered equipmentfrom the truck or trailer by the machine and refuel it on the ground If this is not possible then Keep children out of the mowing area andin the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank orcontainer opening at all times until fueling is complete area Do not use a nozzle lock open device Before and while backing look behind and down for If fuel is spilled on clothing change clothing immedi
34. small children ately f f e Mow up and down slopes 15 Max not across Never overfill fuel tank Replace gas cap and tighten Be alert and turn machine off if a child enters the securely area GENERAL SERVICE Choose a low ground speed so that you will not have Never operate machine in a closed are to stop or shift while on the slope Keep all nuts and bolts tight to be sure the equipment Avoid starting stopping or turning on a slope If the is in safe working condition tires lose traction disengage the blades and proceed Never tamper with safety devices Check their proper slowly straight down the slope operation regularly If machine stops while going uphill disengage blades e Keep machine free of grass leaves or other debris shift into reverse and back down slowly build up Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing e Donotturn on slopes unless necessary and then turn slowly and gradually downhill if possible CONGRATULATIONS on your purchase of a new Grass Catcher It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problems you cannot easily remedy please contact your nearest authorized service center department They have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The ins
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36. tion lower chute over mower opening as shown Hook rear latch into flange hole on back of mower Hook front latch into tab hole on front of mower If your tractor is equipped with gauge wheels on the deck then it will be necessary to hook the rear latch into the hole in the R H gauge wheel bracket DEFLECTOR SHIELD HINGE BRACKET EXTENDED EDGE B CAUTION Do not remove deflector Must be under deflector shield TAB shield from mower Raise and hold and along side the hinge bracket shield when attaching lower chute and allow it to rest on chute while in operation DEFLECTOR SHIELD REAR GAUGE WHEEL BRACKET FRONT LATCH WITH REAR GAUGE WHEELS REAR LATCH REAR LATCH GAUGE WHEELS FIG 5A LOWER CHUTE MOWER WITHOUT OPTIONAL PLACE LOWER REAR EDGE MOUNTING TAB See Fig 5B GAUGE BRACKET TAB AND m MOVVER HOUSING THEN HOOK REAR LATCH 1 Lower mower deck to its lowest cutting position BRACKET NOTE If equipped remove mulch cover from mower deck and store in a safe place 2 With your right hand raise and hold deflector shield in upright position 3 With your left hand hold lower chute as shown and position lower rear edge of chute between gauge wheel bracket tab and mower housing then carefully release deflector shield and hook rear latch to mower deck 4 Raise deflector shield and align B on lower chute extended edge with B on mower housing 5 With your right hand push firmly
37. tructions will enable you to assemble and maintain your Grass Catcher properly Always observe the SAFETY RULES TABLE OF CONTENTS SAFETY RULES luu uuu usss sasawa 2 3 CUSTOMER RESPONSIBILITIES 11 ASSEMBLY EE 5 9 STORAGES Q u Q Q u u u Q u QQ 11 uu u uuu uQ uQ 10 3 REPAIR PARTS Center of Manual KNOW YOUR GRASS CATCHER READ THIS OWNER S MANUALAND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others Save this manual for future reference WEAR YOUR The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields before starting your tractor and Peeters while mowing We recommend a wide vision safety mask for over the spectacles or standard safety THAN NO SIGHT glasses UNPACKING INSTRUCTIONS Remove all parts and packing materials from carton e Check carton contents against list Be sure all parts are there CARTON CONTENTS 2 Container Tops 1 Support Assembly
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40. ull bag indi cator 3 Push in and turn upper chute until it is in line with lower chute 4 Align the bosses on lower chute with alignment slots on upper chute and slide together 5 Secure with rubber latch by hooking hole in latch over latch pin FULL BAG HANDLE INDICATOR nee Z COVER LATCH PIN BOSSES FIG 6B OPERATION TIPS FOR IMPROVED BAGGING OPERATION Follow the mower operation instructions in your tractor owner s manual When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used you are picking up thatch and debris that has accumulated for long periods of time The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher Always run throttle at full speed when bagging Select a gear low enough to give good mower cutting performance good quality cut and good bagging performance NOTE It may be necessary to overlap width of cut to suit your conditions l fgrass is extremely tall it should be mowed twice The first time relatively high the second time to desired height Use left hand side of mower for trimming Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal To remove the plastic trash bags when full a Disengage blades shift into neutral engage the parking brake and stop the engine Raise seat Unlatch and r
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