Porter-Cable C3150 User's Manual
Contents
1. Turn the regulator counterclockwise and set the outlet pressure to zero Remove the air tool or accessory Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi Release safety valve ring Drain water from air tank by opening drain valve on bottom of tank AWARNING Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture T After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled 8 10 Wrap electrical cord onto the cord wrap as shown Protect the air hose from damage such as being stepped on or run over Store the air compressor in a clean and dry location D28299 18 ENG TROUBLESHOOTING AWARNING Performing repairs may expose voltage sources moving parts or compressed air sources moving parts or compressed air sources Personal injury may occur Prior to attempting any repairs unplug the air compressor and bleed off all air tank air pressure PROBLEM Excessive tank pressure safety valve pops off Air leaks at fittings Air leaks at or inside check valve Air leaks at pressure switch release valve Air leaks in air tank or at air tank welds Air leaks between head and valve plate CAUSE Pressure switch does not shut2. starting capacitor Paint spray on internal motor parts Pressure release valve on pressure switch has not unloaded head pressure Fuse blown circuit breaker tripped 21 ENG CORRECTION Replace Let motor cool off and overload switch will automatically reset Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Check for proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as necessary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit 2 Check for proper fuse You should use a time delay fuse 3 Check for low voltage conditions and or proper extension cord 4 Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit D28299 LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects
3. properly grounded have the installation checked by a qualified electrician ADANGER nite i GROUNDING CAN RESULT IN ELECTRICAL Do not modify the plug provided If it does not fit the available outlet a correct outlet should be installed by a qualified electrician Repairs to the cord set or plug MUST be made by a qualified electrician Extension Cords Using extension cords is not recommended The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating Instead of using an extension cord increase the working reach of the air hose by attaching another length of hose to its end Attach additional lengths of hose as needed If an extension cord must be used be sure it is e a3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product e in good condition e no longer than 50 feet e 12 gauge AWG or larger Wire size increases as gauge number decreases 10 AWG and 8 AWG may also be used DO NOT USE 14 OR 16 AWG Voltage and Circuit Protection Refer to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circu
4. Instruction manual MODEL C3150 ESPA OL P GINA 23 FRAN AIS PAGE 45 JOB BOSS Oilfree Portable Air Compressor To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE PROFESSIONAL POWER TOOLS Copyright 2001 Porter Cable Corporation IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No D28299 035 0 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these symbols ADANGER Indicates an imminently ACAUTION Indicates a potentially hazardous situation hazardous situation which if not avoided will result in death which if not avoided may result in or serious injury minor or moderate injury AWARNING Indicates a potentially CAUTION Used without the safety hazardous situation alert symbol indicates a which if not avoided could result in potentially hazardous situation which if death or serious injury not avoided may res
5. be operated on a 15 am AIIE circuiti P P 1 Voltage supply to circuit is normal 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications in owners manual 4 Circuit is equipped with 15 amp circuit breaker or 15 amp time delay fuse If any of the above conditions cannot be met or if operation of the air compressor repeatedly causes interruption of the power it may be necessary to operate it from a 20 amp circuit It is not necessary to change the cord set A circuit breaker is preferred Use only a fuse or circuit breaker that is the same rating as the branch circuit on which the air compressor is operated If the air compressor is connected to a circuit protected by fuses use dual element time delay fuses D28299 8 ENG ACCESSORIES Accessories for this unit are available at the store the unit was purchased One accessory available for this unit is the Job Boss Mobility Kit this n accessory includes retractable handle comfort grip mounting bracket pneumatic wheels shoulder bolts and all associated hardware needed to make this unit more wy mobile Unit shown with PTA50 Mobility kit sold separately ASSEMBLY Unpacking 1 Remove unit from carton and discard all packaging INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean dry and well ventilated area Th
6. cess a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by a Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash register sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements e lf the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maint
7. e air compressor should be located at least 12 away from the wall or other obstructions that will interfere with the flow of air The air compressor pump and shroud are designed to allow for proper cooling The ventilation openings on the compressor are necessary to maintain proper operating temperature Do not place rags or other containers on or near these openings GROUNDING INSTRUCTIONS AWARNING RISK OF ELECTRICAL SHOCK In the event of a short circuit grounding reduces the risk of shock by providing an escape wire for the electric current This air compressor must be properly grounded The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet being used has the same configuration as the grounded plug DO NOT USE AN ADAPTER See illustration Grounded Outlets 3 Inspect the plug and cord before each use Do not use if there are signs of damage 9 ENG D28299 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is
8. een evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety Cut In Pressure While the motor is off air tank pressure drops as you continue to use your accessory When the tank pressure drops to a certain low level the motor will restart automatically The low pressure at which the motor automatically restarts is called cut in pressure Cut Out Pressure When an air compressor is turned on and begins to run air pressure in the air tank begins to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet DUTY CYCLE This air compressor pump is capable of running continuously However to prolong the life of your air compressor it is recommended that a 50 75 average duty cycle be maintained that is the air compressor pump should not run more than 30 45 minutes in any given hour SPECIFICATIONS Model No C3150 Horsepower Peak 3 5 Bore 2 3 5 Stroke 1 350 Voltage Single Phase 120 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Gallon 4 5 Approximate Cut in Pressure 120 PSIG Approximate Cut out Pressure 150 PSIG SCFM 90 PSIG 6 0 This air compressor can
9. emote Console paragraph in this section AWARNING Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating 13 ENG D28299 How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pull the regulator knob out and turn clockwise to increase pressure When the desired pressure is reached push knob in to lock in place The compressor is ready for use NOTE Always operate the air compressor in well ventilated areas free of gasoline or other combustible vapors If the compressor is being used to operate a sprayer DO NOT place near the spray area How to Use Remote Console When needed the remote console allows remote air regulation and control closer to the work area Reduce air pressure in tank to 60 psi maximum before A CAUTION removing or connecting portable control panel and when connecting hose to tank quick connect coupler 1 Turn knobs counter clockwise to loosen knobs securing control panel 2 Slide console up and away from frame disconnect air hose from quick connect a and remove console 3 Connect air hose sold separately to quick connect plug b and quick connect a The console can then be brought closer to the work site to rest on the co
10. enance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than the recommended duty cycle during a one hour period may be considered misuse e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an imp
11. hinning of the steel tank Modifications or attempted repairs to the tank Unauthorized modifications to the unloader valve safety valve or any other components which control tank pressure Excessive vibration can weaken the air tank and cause rupture or explosion ATTACHMENTS amp ACCESSORIES Exceeding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury HAZARD How To Prevent It Drain tank daily or after each use If tank develops a leak replace it immediately with a new tank or replace the entire compressor Never drill into weld or make any modifications to the tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to alter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments Never use compressor to inflate small low pressure objects such as children s toys footballs basketballs etc WARNING Risk from Flying Objects What Could Happen The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt chips loo
12. igher than the pressure switch cut out setting Outlet Pressure Gauge D The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge E The tank pressure gauge indicates the reserve air pressure in the tank Regulator F Controls the air pressure shown on the outlet pressure gauge Pull the Knob out and turn clockwise to increase pressure and counterclockwise to decrease pressure When the desired pressure is reached push knob in to lock in place Universal Quick Connect Body G The universal quick connect body accepts the three most popular styles of quick connect plugs Industrial automotive Tru flate and ARO One hand push to connect operation makes connections simple and easy The two quick connect bodies allow the use of two tools at the same time Remote Console H Permits remote air regulation and control closer to work area includes two high flow industrial automotive style compatible quick connects outlet pressure gauge and a high flow regulator 11 ENG D28299 Cooling System not shown This compressor contains an advanced design cooling system At the heart of this cooling system is an engineered fan It is perfectly normal for this fan to blow air through the vent holes in large amounts You know that the cooling system is working whe
13. ill remain hot for several minutes after operation Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool WARNING Risk from Moving Parts What Could Happen Moving parts such as the pulley flywheel and belt can cause serious injury if they come into contact with you or your clothing Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury How To Prevent It Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel HAZARD WARNING Risk of Falling What Could Happen A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator D28299 KY va How To Prevent It Always operate compressor in a stable secure position to prevent accidental movement of the unit Never operate compressor on a roof or other elevated position Use additional air hose to reach high locations 6 ENG HAZARD WARNING Risk of Serious Injury or Property Damage When Transporting Compressor D uii Fire Inhalation Damage to Vehicle Surfaces What Could Happen How To Prevent It Oil can leak or spill and could re
14. in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User e To pro
15. ing any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended 3 ENG How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects against or on top of compressor Operate compressor in an open area at least 12 inches away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings Operate compressor in a clean dry well ventilated area Do not operate unit indoors or in any confined area Always remain in attendance with the product when it is operating Always disconnect electrical power by moving pressure switch lever to the off position and drain tank daily or after each use D28299 HAZARD WARNING Risk of Bursting Air Tank The following conditions could lead to a weakening of the tank and result in a violent tank explosion and could cause property damage or serious injury What Could Happen Failure to properly drain condensed water from tank causing rust and t
16. it is equipped with a 15 amp circuit breaker or 15 amp time delay fuse NOTE If compressor is connected to a circuit protected by fuses use only time delay fuses Time delay fuses should be marked D in Canada and T in the US If any of the above conditions cannot be met or if operation of the compressor repeatedly causes interruption of the power it may be necessary to operate it from a 20 amp circuit It is not necessary to change the cord set D28299 10 ENG OPERATION Know Your Air Compressor READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Description of Operation Become familiar with these controls before operating the unit On Auto Off Switch A Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use Pressure Switch B The pressure switch automatically starts the motor when the air tank pressure drops below the factory set cut in pressure It stops the motor when the air tank pressure reaches the factory set cut out pressure Safety Valve C If the pressure switch does not shut off the air compressor at its cut out pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly h
17. lied warranty lasts so the above limitations may not apply to you Porter Cable Corporation Jackson TN USA 1 888 559 8550 D28299 22 ENG
18. lve Prolonged excessive use of air Compressor is not large enough for air requirement Hole in hose Check valve restricted Air leaks Restricted air intake filter Damaged regulator 20 ENG CORRECTION If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated pressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Remove and clean or replace Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake filter Do not operate the air compressor with the filter removed Refer to the Air Filter paragraph in the Maintenance section Replace PROBLEM Regulator will not shut off air outlet Motor will not run CAUSE Damaged regulator Motor overload protection switch has tripped Tank pressure exceeds pressure switch cut in pressure Extension cord is wrong length or gauge Check valve stuck open Loose electrical connections Possible defective motor or
19. n air is being expelled Air Compressor Pump not shown Compresses air into the air tank Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet Drain Valve l The drain valve is located p at the base of the air tank and is used to drain condensation at the end of each use Check Valve L When the air compressor is operating the check valve is open allowing compressed air to enter the air tank When the air compressor reaches cut out pressure the check valve closes allowing air pressure to remain inside the air tank Air Intake Filter K This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Pressure Release Valve M The pressure release valve located on the side of the pressure switch is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches cut out pressure or is shut off The pressure release valve allows the motor to restart freely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or continuous leaking after unit reaches cut out pressure How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF D28299 12 ENG Befo
20. nsole brackets d or be temporarily mounted using the mounting hole c Lea ra 150 psi m AWARNING Can cause serious injury or death Tank may contain 150 PSI of air pressure Never connect accessories to unregulated air Never operate tools or accessories above marked maximum pressure D28299 14 ENG MAINTENANCE Customer Responsibilities Check Safety Valve rain Tank Air Filter Air compressor pump intake and exhaust valves 1 more frequent in dusty or humid conditions INTTN itt Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources compressed air or moving parts Personal injuries can occur Before performing any maintenance or repair disconnect power source from the compressor and bleed off all air pressure To ensure efficient operation and longer life of the air compressor outfit a routine maintenance schedule should be prepared and followed The following routine maintenance schedule is geared to an outfit in a normal working environment operating on a daily basis If necessary the schedule should be modified to suit the conditions under which your compressor is used The modifications will depend upon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of c
21. off motor when compressor reaches cut out pressure Pressure switch cut out too high Tube fittings are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal 19 ENG CORRECTION Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overtighten A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut off Replace check valve Refer to the To Replace or Clean Check Valve in the Service and Adjustment section Contact a Trained Service Technician Air tank must be replaced Do not repair the leak AWARNING Do not drill into weld or otherwise modify air tank or it will weaken The tank can rupture or explode Contact a Trained Service Technician D28299 PROBLEM Pressure reading on the regulated pressure gauge drops when an accessory is used Knocking Noise Compressor is not supplying enough air to operate accessories Regulator knob has continuous air leak D28299 CAUSE It is normal for some pressure drop to occur Possible defect in safety valve Defective check va
22. ompressor with the air filter removed A dirty air filter will not allow the compressor pump to operate at full Capacity Before you use the compressor pump check the air filter to be sure it is clean and in place If it is dirty replace it with a new filter 1 Remove the air filter cover 2 Remove the air filter from filter cover 3 Place new air filter into filter cover Refer to the Repair Parts for the correct part number 4 Replace air filter cover and lock into place Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves D28299 16 ENG SERVICE AND ADJUSTMENTS INN ivien Unit cycles automatically when power is on When doing Maintenance you may be exposed to voltage sources compressed air or moving parts Personal injuries can occur Before performing any Maintenance or repair unplug the compressor and bleed off all air pressure ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN AWARNING Before servicing e Unplug or disconnect electrical supply to the air compressor e Bleed tank of pressure e Allow the air compressor to cool To Replace or Clean Check Valve 1 Release all air pressure from air tank See To Drain Tank in the Maintenance section 2 Unplug outfit NOTE If needed the top panel may be removed to make parts accessible 3 Using an adjus
23. ontrols To Check Safety Valve INTTN itten f the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compressor pull the ring on the safety valve to make sure that the safety valve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve 15 ENG D28299 To Drain Tank 1 Set the On Auto Off lever to OFF 2 Pull the regulator knob out and turn counterclockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi Release safety valve ring 5 Drain water from air tank by opening drain valve counter clockwise on bottom of tank Water will condense in the air tank If not drained water AWARNING i f f will corrode and weaken the air tank causing a risk of air tank rupture 6 After the water has been drained close the drain valve clockwise The air compressor can now be stored NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned and reinstalled Air Filter Inspection and Replacement AWARNING Hot surfaces Risk of burn Compressor heads are exposed when filter cover is removed Allow compressor to cool prior to servicing ACAUTION Keep the air filter clean at all times Do not operate the air c
24. re Starting Break in instructions Serious damage may result if the following break in instructions are not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Off lever is in the OFF position NOTE If quick connect is installed pull coupler back until it clicks to prevent air from escaping through the quick connect 2 Plug the power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual 3 Open the drain valve fully counter clockwise to permit air to escape and prevent air pressure build up in the air tank during the break in period 4 Move the On Auto Off lever to ON AUTO position The compressor will start 5 Run the compressor for 15 minutes Make sure the drain valve is open and there is minimal air pressure build up in tank 6 After 15 minutes close the drain valve clockwise The air receiver will fill to cut out pressure and the motor will stop The compressor is now ready for use Before Each Start Up 1 Place On Auto Off lever to OFF 2 Pull regulator Knob out turn counter clockwise until it stops Push knob in to lock in place 3 Attach hose and accessories NOTE The hose or accessory will require a quick connect plug To use remote console see How to Use R
25. se particles and small objects at high speed resulting in property damage or personal injury D28299 How To Prevent It Always wear ANSI Z87 1 approved safety glasses with side shields when using the compressor Never point any nozzle or sprayer toward any part of the body or at other people or animals Always turn the compressor off and bleed pressure from the air hose and tank before attempting maintenance attaching tools or accessories 4 ENG HAZARD WARNING Risk of Electrical Shock What Could Happen Your air compressor is powered by electricity Like any other electrically powered device If it is not used properly it may cause electric shock Repairs attempted by unqualified personnel can result in serious injury or death by electrocution Electrical Grounding Failure to provide adequate grounding to this product could result in serious injury or death from electrocution See grounding instructions HAZARD WARNING Risk to Breathing What Could Happen The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain harmful vapors and poisons 5 ENG th ir How To Prevent It Never operate the compressor o
26. sult in Always place COMPRESSOR on a fire or breathing hazard serious injury or protective mat when transporting to death can result oil leaks will damage protect against damage to vehicle from carpet paint or other surfaces in leaks Remove COMPRESSOR from vehicles or trailers vehicle immediately upon arrival at your destination HAZARD WARNING Risk of Unsafe Operation What Could Happen How To Prevent It Unsafe operation of your air compressor Review and understand all instructions could lead to serious injury or death to and warnings in this manual you or others Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip area of operation with a fire extinguisher Do not operate machine with missing broken or unauthorized parts SAVE THESE INSTRUCTIONS 7 ENG D28299 GLOSSARY Become familiar with these terms before operating the unit CFM Cubic feet per minute SCFM Standard cubic feet per minute a unit of measure of air delivery PSIG Pounds per square inch gauge a unit of measure of pressure Code Certification Products that bear one or more of the following marks UL CUL ETL CETL have b
27. table wrench loosen outlet tube nut at air tank and pump Carefully move outlet tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly 6 Unscrew elbow fitting from the check valve turn counterclockwise using an adjustable wrench Note the orientation of the elbow fitting for reassembly 7 Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position If not the check valve needs to be cleaned or replaced 8 Clean or replace the check valve A solvent such as paint or varnish remover can be used to clean the check valve 9 Apply sealant to the check valve threads Reinstall the check valve and elbow fitting turn clockwise 10 Replace the pressure release tube Tighten nut 11 Replace the outlet tube and tighten nut 12 Perform the Break in Procedure See Break in Procedure in the Operation section 17 ENG D28299 STORAGE Before you store the air compressor make sure you do the following 1 fo ft Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary Set the On Auto Off lever to OFF
28. ult in property damage IMPORTANT SAFETY INSTRUCTIONS NANT Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are lead from lead based paints e crystalline silica from bricks and cement and other masonry products e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask or respirator when using such tools When using air tools basic safety precautions should always be followed to reduce the risk of of personal injury D28299 2 ENG IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operation instructions before using this equipment HAZARD WARNING Risk of explosion or fire What Could Happen It is normal for electrical contacts within the motor and pressure switch to spark If electrical sparks from compressor come into contact with flammable vapors they may ignite causing fire or explosion Restrict
29. utdoors when it is raining or in wet conditions Never operate compressor with protective covers removed or damaged Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes Make certain that the electrical circuit to which the compressor is connected provides proper electrical grounding correct voltage and adequate fuse protection How To Prevent It Air obtained directly from the compressor should never be used to supply air for human consumption In order to use air produced by this compressor for breathing suitable filters and in line safety equipment must be properly installed In line filters and safety equipment used in conjunction with the compressor must be capable of treating air to all applicable local and federal codes prior to human consumption Work in an area with good cross ventilation Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying Use a NIOSH MSHA approved respirator designed for use with your specific application D28299 HAZARD WARNING Risk of Burns What Could Happen Touching exposed metal such as the compressor head or outlet tubes can result in serious burns HAZARD How To Prevent It Never touch any exposed metal parts on compressor during or immediately after operation Compressor w
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