Porter-Cable D27927-034-0 User's Manual
Contents
1. 3 Oil level is correct when oil covers the lower 1 2 inch of end of dipstick oil plug How To Change Pump Oil 1 Loosen dipstick oil plug 2 Place a container under the oil drain plug 3 Remove oil drain plug 4 After oil is drained replace oil drain plug Tighten securely 5 Remove dipstick oil plug and fill with recommended oil See the Pump Oil Chart for the correct amount and type of oil 6 Replace dipstick oil plug and tighten securely Annovi Reverberi XMV 30W non detergent 13 5 oz Dipstick oil plug Oil Drain Plug PUMP TYPE OIL TYPE OIL CAPACITY PUMP OIL CHART PUMP NOTE The pump was filled with oil at the factory 1 Change pump oil after the first ten 10 hours of operation and every fifty 50 hours thereafter 16 ENG D27927 NOZZLE CLEANING If the nozzle becomes clogged with foreign materials such as dirt excessive pressure may develop If the nozzle becomes partially clogged or restricted the pump pressure will pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Disconnect spark plug wire 3 Pull trigger on gun handle to relieve any water pressure 4 Disconnect the spray wand from the gun 5 Remove the high pressure nozzle from the spray wand Remove any obstructions with the nozzle cleaning tool provided and backflush with clean water 6 Direct water s2. reproductive harm CONSUMER SAFETY INFORMATION SAFETY GUIDELINES DEFINITIONS Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these symbols 3 ENG D27927 IMPORTANT SAFETY INSTRUCTIONS Read Operators Manual Do not operate equipment until you have read operators Manual for Safety Assembly Operation and Maintenance Instructions RISK OF EXPLOSION OR FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Spilled gasoline and it s vapors can be come ignited from cigarette sparks electrical arcing exhaust gases and hot engine components such as the muffler Shut off engine and allow it to cool before adding fuel to the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area bef
3. which could result in amputation or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately Never place hands in front of nozzle Direct spray away from self and others Make sure hose and fittings are tightened and in good condition Never hold onto the hose or fittings during operation Do not allow hose to contact muffler Never attach or remove wand or hose fittings while system is pressurized Do not use acids gasoline kerosene or any other flammable materials in this product Use only household detergents cleaners and degreasers recommended for use in pressure washers Wear protective clothing to protect eyes and skin from contact with sprayed materials Use of acids toxic or corrosive chemicals poisons insecticides or any kind of flam mable solvent with this product could re sult in serious injury or death RISK OF INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING OR STORING HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK TO FLUID INJECTION HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Injuries can result if system pressure is not reduced before attempting maintenance or disassembly RISK OF CHEMICAL BURN HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT To relieve system pressure shut off engine turn off water supply and pull gun trigg
4. LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights
5. Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately NEVER fill fuel tank when engine is running or hot Do not smoke when filling fuel tank NEVER fill fuel tank completely Fill tank to 1 2 below bottom of filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine NEVER run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas DO NOT let hoses come in contact with very hot engine muffler during or immediately after use of your pressure washer Damage to hoses from contact with hot engine surfaces will NOT be covered by warranty NEVER pull water supply hose to move pressure washer This could damage hose and or pump inlet DO NOT use hot water use cold water only NEVER turn water supply off while pressure washer engine is running or damage to pump will result DO NOT stop spraying water for more than two minutes at a time Pump operates in bypass mode when spray gun trigger is not pressed If pump is left in bypass mode for more than two minutes internal components of the pump can be damaged If you do not understand these precautions please call 1 888 559 8550 to speak to a service representative for further instructions 14 ENG D27927 STARTING Prior to starting refer to your engine manual fo
6. before attempting to clean it Direct spray away from electric outlets and switches RISK OF UNSAFE OPERATION HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Unsafe operation of your pressure washer could lead to serious injury or death to you or others Do not use chlorine bleach or any other corrosive compound Become familiar with the operation and con trols of the pressure washer Keep operating area clear of all persons pets and obstacles Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Do not operate machine with missing broken or unauthorized parts Never leave wand unattended while unit is running RISK OF ELECTRICAL SHOCK HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF HOT SURFACES HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT 6 ENG D27927 The powerful spray from your pressure washer is capable of causing damage to surfaces such as wood glass automobile paint auto striping and trim and delicate objects such as flowers and shrubs Before spraying check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of the spray Avoid the use of the concentrated spray stream except for very strong surfaces like concrete and steel Operating without flow of water will result in equipment damage Operating the pressure washer
7. etc GPM Gallons Per Minute The unit of measure for the flow rate of water CU Cleaning Units GPM multiplied by PSI Bypass Mode In Bypass Mode the pump is recirculating water because the trigger of the spray gun is not pulled If unit is left in bypass mode for more than two 2 minutes the water temperature will rise to a dangerous level and could damage internal components of the pump Any damage to pump due to these causes will not be covered under warranty DO NOT allow your unit to operate in bypass mode for more than two minutes at any time Overheating of pump can cause damage to pump Thermal Relief Valve In an effort to prevent extreme damage pumps are equipped with a thermal relief valve This valve will open when the temperature inside the pump rises too high This valve will then release a gush of water in an effort to lower the temperature inside the pump Immediately after this occurs the valve will close Chemical Injection System Mixes cleaners or cleaning solvents with the pressurized water to improve cleaning effectiveness Water Supply All pressure washers must have a source of water The minimum requirements for a water supply are 20 PSI and 5 gallons per minute PRESSURE WASHER OPERATING FEATURES PRESSURE ADJUSTMENTS The pressure setting is preset at the factory to achieve optimum pressure and cleaning If you need to lower the pressure it can be accomplished by these methods 1 Back away from the surface to be c
8. the steps below 4 Obtain a funnel six ounces of RV antifreeze and approximately 36 inches of garden hose with a male hose connector attached to one end Use only RV antifreeze Any other antifreeze is corrosive and can damage pump 5 Disconnect spark plug wire 6 Connect 36 inch length of hose to water inlet of pump 7 Add RV antifreeze to hose as shown 8 Pull engine starter rope slowly several times until antifreeze comes out of high pressure hose connection of pump 9 Remove short hose from water inlet of pump 10 Reconnect spark plug wire Windshield washer fluid may also be used STORAGE 18 ENG D27927 TROUBLE SHOOTING GUIDE PROBLEM Engine will not start see Engine Manual for further engine troubleshooting No or low pressure initial use CAUSE CORRECTION No fuel Add Fuel Low oil Add required amount of oil Pressure builds up after two pulls on the recoil starter or after initial use Squeeze gun trigger to relieve pressure Spark plug wire not attached Attach spark plug wire Engine ON OFF switch in OFF position Place engine ON OFF switch in on position Choke lever in the Choke position on a hot engine or an engine that has been exposed to thermal heat for a long period of time Move choke to the No Choke position Fuel valve closed Move the fuel valve lever to the Open position Spray wand not in high pressure Se
9. with water supply shutoff will void your warranty You should never run this pres sure washer for more than 2 minutes without pulling the trigger to allow cool water to enter the pump and the heated recirculated water to exit RISK OF INJURY FROM SPRAY HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT High velocity fluid spray can cause objects to break propelling particles at high speed Light or unsecured objects can become hazardous projectiles Always wear ANSI approved Z87 safety glasses Wear protective clothing to protect against accidental spraying Never point wand at or spray people or animals Always secure trigger lock when wand is not in service to prevent accidental operation Never permanently secure trigger in pull back open position CONSUMER GENERAL AND SERVICE INFORMATION DO NOT RETURN THIS PRODUCT TO THE RETAILER FOR SERVICE OPTIONS CALL 1 888 559 8550 Congratulations You have purchased a high quality product from America s leading manufacturer of pressure washers This pressure washer when properly used and maintained will provide trouble free service Please read and follow these instructions for proper use and maintenance Please take the time now to register your pressure washer online at www devap com All sales of pressure washers are final Do not return this product to the retailer If you experience any problems and need assistance please call us at o
10. Instruction manual IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations Part No D27927 034 0 ESPA OL P GINA 21 FRAN AIS PAGE 43 To learn more about Porter Cable visit our website at http www porter cable com PCK3030SP Copyright 2003 Porter Cable Corporation The Model and Serial No plate is located on the frame Record these numbers in the spaces below and retain for future reference Model No Type Serial No 8 5 Horsepower 3000 PSI 3 GPM Pressure Washer 2 ENG D27927 This product may not be equipped with a spark arresting muffler If the product is not equipped and will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an ap proved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sec tions 4442 and 4443 of the California Public Resources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effective working order Spark arresters are also required on some U S Forest Service land and may also be legally required under other statutes and ordinances Engine exhaust contains chemicals known in certain quantities to cause cancer birth defects or other
11. PPLY CHEMICALS AND CLEANING SOLVENTS Applying chemicals or cleaning solvents is a low pressure operation NOTE Use only soaps and chemicals designed for pressure washer use Do not use bleach To Apply chemicals 1 Press chemical hose onto barbed fitting located near high pressure hose connection of pump as shown 2 Place other end of chemical hose with filter on it into container holding chemical cleaning solution NOTE The chemical water ratio is 7 1 for every 7 gallons of water pumped 1 gallon of chemical cleaning solution will be used 3 Install low pressure black nozzle into quick connect fitting of spray wand see How To Use Spray Wand paragraph in this section 4 After use of chemicals place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly If chemicals remain in the pump it could be damaged Pumps damaged due to chemicals will not be covered under warranty NOTE Chemicals and soaps will not siphon when spray wand is in the high pressure setting Barbed Fitting READ AND UNDERSTAND ALL WARNINGS BEFORE STARTING UNIT When using the high pressure setting DO NOT allow the high pressure spray to come in contact with unprotected skin eyes or with any pets or animals Serious injury can occur Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amputation or other serious injury
12. TIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Porter Cable Corporation Jackson TN USA 1 888 559 8550
13. and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by an Porter Cable Authorized Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week Retain original cash register sales receipt as proof of purchase for warranty work Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements If the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER Merchandise sold as reconditioned used as rental equipment and floor or display models Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident
14. e How to Use Spray Wand paragraph in the Operation Section Low water supply Water supply must be at least 5 GPM 20 PSI Leak at high pressure hose fitting Repair leak Apply sealant tape if necessary Nozzle obstructed See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure Water filter screen clogged Remove and clean filter Defective E Z start valve Check with Authorized Warranty Service Center AWSC Air in hose Turn off the engine then the water source Disconnect the water source from the pump inlet and turn the water source on to remove all air from the hose When there is a steady stream of water present turn water source off Re connect water source to pump inlet and turn on water source Squeeze trigger to re move remaining air Choke lever in the Choke position Move choke to the No Choke position Throttle control lever is not in the Fast position Move throttle control lever to the Fast position High pressure hose is too long Use high pressure hose under 100 feet Choke lever in the No Choke position Move choke to the Choke position 19 ENG D27927 Water leaking at pump Water leaking at gun spray wand connection No or low pressure after period of normal use PROBLEM CAUSE CORRECTION Spray wand not in low pressure See How to Use Spray Wand paragraph in the Operation Section Chemical screen not in che
15. ecurely 1 Place handle assembly onto frame and connect handle to frame 4 To Assemble Quick Connect Grommets a Squeeze grommet and place into hole fitting groove to rim b Push grommet into place c Repeat steps until all grommets are assembled 5 To Assemble Quick Connect Nozzles a Remove five colored quick connect nozzles from plastic bag and insert them into correct grommet NOTE Nozzles are color coded to match colored nozzles on panel 6 Add engine oil supplied to engine Refer to Engine Owners Manual supplied by engine manufacturer for correct procedure NOTE There will be a slight amount of oil in the engine from factory testing NOTE The high pressure pump was filled with oil at the factory There is no need to add oil at this time see the Maintenance section of this manual for Maintenance information 9 ENG D27927 The shipping plug must be removed and replaced with the dipstick oil plug before operating pressure washer 7 Using a 17 mm wrench remove shipping plug from pump by turning it counterclockwise Discard plug 8 Remove dipstick oil plug from plastic bag and install into pump tighten securely 10 ENG D27927 OPERATING INSTRUCTIONS BASIC ELEMENTS OF A PRESSURE WASHER High Pressure Pump Increases the pressure of the water supply Engine Drives the high pressure pump High Pressure Hose Carries the pressurized water from the pump to the gun and spray wand Spray Gun Connects wit
16. er until water stops flowing Use only hoses and accessories rated for pressure higher than your pressure washer s p s i 5 ENG D27927 Reactive force of spray will cause gun wand to move and could cause the operator to slip or fall or misdirect the spray Improper control of gun wand can result in injuries to self and others Do not overreach or stand on an unstable support Grip gun wand firmly with both hands Expect the gun to kick when trig gered If proper starting procedure is not followed engine can kickback causing serious hand and arm injury If engine does not start after two pulls squeeze trigger of gun to relieve pump pressure Pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury The spray gun wand is a powerful clean ing tool that could look like a toy to a child Keep children away from the pressure washer at all times Contact with hot surfaces such as engines exhaust components could result in serious burn During operation touch only the control surfaces of the pressure washer Keep children away from the pressure washer at all times They may not be able to recognize the hazards of this product Spray directed at electrical outlets or switches or objects connected to an electrical circuit could result in a fatal electrical shock Unplug any electrically operated product
17. failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air compressor that pumps air more than 50 during a one hour period is considered misuse because the air compressor is undersized for the required air demand Repair and transportation costs of merchandise determined not to be defective Costs associated with assembly required oil adjustments or other installation and start up costs Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you IMPLIED WARRAN
18. h spray wand to control water flow rate direction and pressure Quick Connect Spray Wand Spray wand is equipped with a female quick connect coupler on the end This allows the user to quickly change out high pres sure nozzles for different spray patterns and change to the soap nozzle for low pressure and chemical soap applications See How To Use Spray wand paragraph in this section Chemical Hose not shown Feeds cleaning agents into the pump to mix with the pressurized water See How To Apply Chemicals Cleaning Solvents in Operation section of this manual BASIC ELEMENTS OF ENGINE Refer to the engine manual for location and operation of engine controls Choke Control Opens and closes carburetor choke valve Throttle Control Lever Controls engine speed Starter Grip Pulling starter grip operates recoil starter to crank engine Fuel Valve Lever Opens closes connection between fuel tank and carburetor Engine Switch Enables and disables ignition system READ THIS OPERATION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Engine High Pressure Hose Spray Gun Quick Connect Spray Wand High Pressure Pump 11 ENG D27927 PRESSURE WASHER TERMINOLOGY PSI Pounds per Square Inch The unit of measure for water pressure Also used for air pressure hydraulic pressure
19. imals Serious injury can occur Changing Nozzles DO NOT attempt to change nozzles while pressure washer is running Turn engine off before changing nozzles 1 Pull quick connect coupler back and insert nozzle 2 Release quick connect coupler and twist nozzle to make sure it is secure in coupler Risk Of Injury Ensure nozzle is completely inserted in QC socket and QC snap ring is fully engaged forward before squeezing gun trigger 0 nozzle Red This nozzle delivers a pinpoint stream and is extremely powerful It covers a very small area of cleaning This nozzle should only be used on surfaces that can withstand this high pressure such as metal or concrete Do not use on wood 15 nozzle Yellow This nozzle delivers a powerful 15 degree spray pattern for intense cleaning of small areas This nozzle should only be used on areas that can withstand the high pressure from this nozzle 25 nozzle Green This nozzle delivers a 25 degree spray pattern for intense cleaning of larger areas This nozzle should only be used on areas that can withstand the pressure from this nozzle 40 nozzle White This nozzle delivers a 40 degree spray pattern and a less powerful stream of water It covers a wide area of cleaning This nozzle should be used for most general cleaning jobs Chemical nozzle Black This nozzle is used to apply chemicals or cleaning solutions It has the least powerful stream 13 ENG D27927 HOW TO A
20. leaned The further away you are the less the pressure will be on the surface to be cleaned 2 Change to the 40 nozzle white this nozzle delivers a less powerful stream of water and a wider spray pattern DO NOT attempt to increase pump pressure A higher pressure setting than the factory set pressure may damage pump 3 Adjust the pressure regulator on the pump Turn the pressure regulator knob counterclockwise to lower pressure Refer to the illustrations to identify your pressure regulator Once you have finished using your pressure washer return the pressure regu lator to its original position by turning it clockwise DO NOT try to turn pressure regulator knob past the built in stop or damage to pump will result Pressure Regulator Knob Thermal Relief Valve 12 ENG D27927 TO USE SPRAY WAND Your pressure washer is equipped with five spray nozzles Each nozzle is color coded and delivers a specific spray pattern for a particular cleaning purpose The size of the nozzle determines the size of the fan spray and the pressure out of the nozzle The 0 15 25 and 40 nozzles are high pressure nozzles The chemical nozzle is a low pressure nozzle The nozzles are housed in receptacles on the panel of the pressure washer handle Colors on the panel identify nozzle location and spray pattern Risk of injection or injury to person Do not direct discharge stream toward persons unprotected skin eyes or any pets or an
21. mical Clean filter Chemical too thick Dilute chemical Chemical should be the same consistency as water Pressure hose is too long Lengthen water supply hose instead of high pressure hose Chemical build up in chemical injector Have parts cleaned or replaced by AWSC Worn seal or packing Have replaced by AWSC Worn or obstructed valves Have replaced by AWSC Worn unloader piston Have replaced by AWSC Worn E Z start valve Check and replace Loose hose connection Loose connections Tighten Piston packings worn Have replaced by AWSC Worn or broken o rings Have replaced by AWSC Pump head or tubes damaged from freezing Have replaced by AWSC Will not draw chemicals Insure end of chemical hose is fully submerged into chemical Chemical filter clogged Worn or broken o ring Tighten Have replaced by AWSC Oil leaking at pump Oil seals worn Have replaced by AWSC Loose drain plug Worn drain plug o ring Worn fill plug o ring Pump overfilled Incorrect oil used Vent plug is clogged Tighten Check and replace Check and replace Check for correct amount Drain and fill with correct amount and type of oil Clean vent plug blow air through it to remove any blockage If prob lem persists replace plug Nozzle obstructed See Nozzle Cleaning paragraph in the Maintenance section for the correct procedure Pump Pulsates 20 ENG D27927
22. micals place chemical hose into container of clean water and draw clean water through chemical injection system to rinse system thoroughly NOTE Failure to do so could cause damage to the pump 2 Turn engine off See Engine Owner s Manual NOTE NEVER turn the water off with the engine running 3 Turn water source off 4 Pull trigger on spray gun to relieve any water pressure in hose or spray gun 5 See Storage section in this manual for proper storage procedures Filter Screen High Pressure Hose Water Source 15 ENG D27927 When performing maintenance you may be exposed to hot surfaces water pressure or moving parts that can cause serious injury or death Before performing any maintenance or repair disconnect spark plug wire let engine cool and release all water pressure The engine contains flammable fuel DO NOT smoke or work near open flames while performing maintenance To ensure efficient operation and longer life of your pressure washer a routine maintenance schedule should be prepared and followed If the pressure washer is used in unusual conditions such as high temperatures or dusty conditions more frequent maintenance checks will be required ENGINE Consult the Engine Owners Manual for the manufacturer s recommendations for any and all maintenance MAINTENANCE To Check Oil 1 Remove dipstick oil plug from pump and wipe clean 2 Insert dipstick oil plug fully into pump then remove it
23. ore starting engine Heat will expand fuel in the tank which could result in spillage and possible fire explosion Keep maximum fuel level below top of tank to allow for expansion Operating the pressure washer in an ex plosive environment could result in a fire Operate and fuel equipment in well ventilated areas free from obstructions Equip areas with fire extinguisher suitable for gasoline fires Materials placed against or near the pres sure washer can interfere with its proper ventilation features causing overheating and possible ignition of the materials Never operate pressure washer in an area containing dry brush or weeds Muffler exhaust heat can damage painted surfaces melt any material sensitive to heat such as siding plastic rubber or vinyl and damage live plants Always keep pressure washer a minimum of four feet away from surfaces such as houses automobiles or live plants that could be dam aged from muffler exhaust heat Improperly stored fuel could lead to acci dental ignition Fuel improperly secured could get into the hands of children or other unqualified persons Store fuel in an OSHA approved container in a secure location away from work area Use of acids toxic or corrosive chemicals poisons insecticides or any kind of flam mable solvent with this product could re sult in serious injury or death Do not spray flammable liq
24. r proper starting procedures for your engine type 1 In a well ventilated outdoor area add fresh high quality unleaded gasoline with a pump octane rating of 86 or higher Do not overfill Wipe up spilled fuel before starting the engine Refer to Engine Owners Manual for correct procedure 2 Check engine oil level See Engine Owners Manual for correct procedure NOTE There will be a slight amount of oil in the engine from factory testing 3 Verify the filter screen is in water inlet of pump NOTE Cone side faces out 4 Connect water source to pump inlet NOTE Water source must provide a minimum of 5 gallons per minute at 20 p s i 5 Connect high pressure hose to pump outlet 6 If applying a chemical or cleaning solution see How To Apply Chemicals Cleaning Solvents in Operation section of this manual 7 Turn water source on NOTE Failure to do so could cause damage to the pump 8 Start engine See Engine Owners Manual for correct procedure NOTE If the engine does not start after two pulls pull the trigger to relieve the pressure 9 Depress trigger on gun to start water flow NOTE Stand on a stable surface and grip gun spray wand firmly with both hands Expect the gun to kick when triggered 10 Release trigger to stop water flow 11 Adjust spray for the task being performed by changing quick connect nozzle See How To Use Spray Wand instructions in this section SHUTTING DOWN 1 After each use if you have applied che
25. uids Breathing exhaust fumes will cause serious injury or death Operate pressure washer in a well ventilated area Avoid enclosed areas such as garages basements etc Never operate unit in a location occupied by humans or animals Some cleaning fluids contain substances which could cause injury to skin eyes or lungs Use only cleaning fluids specifically recom mended for high pressure washers Follow manufacturers recommendations Do not use chlorine bleach or any other corrosive compound RISK TO BREATHING HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT READ AND SAVE THESE INSTRUCTIONS 4 ENG D27927 Fuel or oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Fuel or oil leaks will damage carpet paint or other surfaces in vehicles or trailers If pressure washer is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If pressure washer is not equipped with a fuel shut off valve drain the fuel from tank before transporting Only transport fuel in an OSHA approved container Always place pressure washer on a protective mat when transporting to protect against dam age to vehicle from leaks Remove pressure washer from vehicle immediately upon arrival at your destination Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh
26. upply into spray wand to backflush loosened particles for 30 seconds 7 Reassemble the nozzle to the wand 8 Reconnect spray wand to gun and turn on water supply 9 Start pressure washer and place spray wand into high pressure setting to test HOW TO CLEAN THE WATER INLET FILTER This screen filter should be checked periodically and cleaned if necessary 1 Remove filter by grasping end and removing it from water inlet of pump as shown 2 Clean filter by flushing it with water on both sides 3 Re insert filter into water inlet of pump NOTE Cone side faces out NOTE Do not operate pressure washer without filter properly installed Filter Screen 17 ENG D27927 ENGINE Consult the Engine Owners Manual for the manufacturer s recommendations for storage PUMP 1 Drain all water from high pressure hose coil it and store it in cradle of the pressure washer handle 2 Drain all water from spray gun and spray wand by holding spray gun in a vertical position with nozzle end pointing down and squeezing trigger Store in gun hose holder 3 Store chemical hose high pressure hose spray gun and spray wand so they are protected from damage such as being run over It is recommended that you follow these steps to protect the internal seals of the pressure washer when STORING THE UNIT FOR MORE THAN 30 DAYS AND OR WHEN FREEZING TEMPERATURES ARE EXPECTED RV antifreeze needs to be run through the pump as outlined in
27. ur toll free number 1 888 559 8550 Monday through Saturday If repair or service part purchase is required our many Authorized Warranty Service Centers are conveniently located and equipped to handle all in warranty and out of warranty service For the location of the nearest Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week or visit our web site www devap com All pressure washers carry a manufacturer s one year warranty from date of purchase for consumer use and a 90 day warranty for commercial use Retain sales receipt as proof of purchase for warranty service Read and understand all safety warnings Do not operate this unit until you have read and understand this Owners Manual for Safety Operation and Maintenance Instructions Do not operate this unit until you have read and understand the Engine Owners Manual for Safety Operation and Maintenance Instructions 7 ENG D27927 CARTON CONTENTS Bagged Handle Bagged Parts Nozzle Cleaning Kit Engine Frame and Wheel Assembly High Pressure Hose Chemical Hose Engine Oil Spray Gun Knobs Saddle Bolts Quick Connect Spray Wand Grommet Kit with Quick Connect Nozzles Engine Manual Handle English Spanish French Operator s Manual 8 ENG D27927 ASSEMBLY INSTRUCTIONS 3 Connect spray wand to gun Tighten securely 2 Attach high pressure hose to gun Tighten s
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