Porter-Cable CFFC350C User's Manual
Contents
1. Tube fittings are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal 18 ENG CORRECTION Move On Auto Off lever to the Off position if the unit does not shut Off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overtighten A defective check valve results in a constant air leak at the pressure release valve when there is pressure in the tank and the compressor is shut Off Replace check valve Refer to the To Replace or Clean Check Valve in the Service and Adjustment section Contact a Trained Service Technician Air tank must be replaced Do not repair the leak Risk of AWARNING Bursting Do not drill into weld or otherwise modify air tank or it will weaken The tank can rupture or explode Contact a Trained Service Technician PROBLEM Pressure reading on the regulated pressure drop to occur pressure gauge drops when an accessory is used Knocking Noise Compressor is not supplying enough air to operate accessories Regulator knob has continuous air leak It is normal for some Possible defect in safety valve Defective check valve Prolonged excessive use of air Compressor is not large enough for air requirement Hole in hose Check valve rest2. amounts You know that the cooling system is working when air is being expelled Air Compressor Pump not shown Compresses air into the air tank Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet A09770 Drain Valve The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use Check Valve When the air compressor is operating the check valve is open allowing compressed air to enter the air tank When the air compressor reaches cut out pressure the check valve closes allowing air pressure to remain inside the air tank Pressure Release Valve The pressure release valve located on the side of the pressure switch is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches cut out pressure or is shut Off The pressure release valve allows the motor to restart freely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or after the unit reaches cut out pressure Motor Overload Protector not shown The motor has an automatic reset thermal overload protector If the motor overheats for any reason the overload protector will shut Off the motor The motor must be allowed to cool down before restarting The
3. not avoided may result in property damage IMPORTANT SAFETY INSTRUCTIONS Some dust created by power sanding sawing grinding A WARNING drilling and other construction activities contains chemi cals known to the State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are e lead from lead based paints e crystalline silica from bricks and cement and other masonry products e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask or respirator when using such tools When using air tools basic safety precautions should always be followed to reduce the risk of of personal injury A09770 2 ENG IMPORTANT SAFETY INSTRUCTIONS Save these instructions Improper operation or maintenance of this product could result in serious injury and property damage Read and understand all warnings and operation instructions before using this equipment HAZARD WARNING Risk of explosion or fire What Could Happen It is normal for electrical contacts within the motor and pressure switch to spark If electrical sparks from compressor come into contact with flammable vapors they may ignite causing fire or ex
4. run more than 30 45 minutes in it is recommended that a 50 75 any given hour ACCESSORIES Accessories for this unit are available at the store the unit was purchased A09770 8 ENG ASSEMBLY Unpacking 1 Remove unit from carton and discard all packaging INSTALLATION HOW TO SET UP YOUR UNIT Location of the Air Compressor Locate the air compressor in a clean dry and well ventilated area The air compressor should be located at least 12 away from the wall or other obstructions that will interfere with the flow of air The air compressor pump and shroud are designed to allow for proper cooling The ventilation openings on the compressor are necessary to maintain proper operating temperature Do not place rags or other containers on or near these openings Lubrication and Oil This unit needs no lubrication or oiling GROUNDING INSTRUCTIONS IMT en Risk of Electrical Shock In the event of a short circuit grounding reduces the risk of shock by providing an escape wire for the electric current This air compressor must be properly grounded The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug see following illustrations 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet 9 ENG IMPORTANT The outlet being used must be installed and grounded in accordance with all lo
5. washers and generators which have the following warranty periods 3 YEARS Limited warranty on 2 stage oil free air compressor pumps that operate at 1725 RPM 2 YEARS Limited warranty on oil lubricated air compressor pumps 1 YEAR Limited warranty on all other air compressor components 2 YEARS Limited warranty on electric generator alternators 1 YEAR Limited warranty on other generator components 2 YEARS Limited warranty on pneumatic air tools as described in Porter Cable general catalog 1 YEAR Limited warranty on pressure washers used in consumer applications i e personal residential household usage only 90 DAY Pressure washers used for commercial applications income producing and service parts 1 YEAR Limited warranty on all accessories Porter Cable will repair or replace at Porter Cable s option products or components which have failed within the warranty period Service will be scheduled according to the normal work flow and business hours at the service center location and the availability of replacement parts All decisions of Porter Cable Corporation with regard to this limited warranty shall be final This warranty gives you specific legal rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User e To process a warranty claim on this product DO NOT return it to the retailer The product must be evaluated by a Porter Cable Authori
6. 1 888 559 8550 A09770 22 ENG
7. ESPA OL P GINA 23 FRAN AISE PAGE 45 Pancake Compressor Instruction manual MODEL CFFC350C CFFR350C IMPORTANT Please make certain that the person who To learn more about Porter Cable is to use this equipment carefully reads visit our website at and understands these instructions before http www porter cable com Starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE Model No PROFESSIONAL POWER TOOLS Type Serial No Copyright 2005 Porter Cable Corporation Part No A09770 051 0 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and under stand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols below Please read the manual and pay attention to these symbols Indicates an imminent JWNeYNUp ately Indicates a potentially A DANGER ly hazardous situation hazardous situation which if not avoided will result in death which if not avoided may result in minor or serious injury or moderate injury Indicates a potentially CAUTION Used without the AWARNING hazardous situation CAUTION safety alert symbol which if not avoided could result in indicates a potentially hazardous situation death or serious injury which if
8. What Could Happen Oil can leak or spill and could result in fire or breathing hazard serious injury or death can result oil leaks will damage carpet paint or other surfaces in vehicles or trailers How To Prevent It Always place COMPRESSOR ona protective mat when transporting to protect against damage to vehicle from leaks Remove COMPRESSOR from vehicle immediately upon arrival at your destination HAZARD WARNING Risk of Unsafe Operation Al What Could Happen How To Prevent It Unsafe operation of your air compressor could lead to serious injury or death to you or others Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this product Equip area of operation with a fire extinguisher Do not operate machine with missing broken or unauthorized parts SAVE THESE INSTRUCTIONS 7 ENG A09770 SPECIFICATIONS Model No CFFC350C CFFR350C Running Horsepower 1 6 Bore 2 375 Stroke 1 35 Voltage Single Phase 120 60 1 Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity Gallon 4 Approximate Cut in Pressure 110 PSIG Appro
9. cal codes and ordinances 2 Make sure the outlet being used has the same configuration as the grounded plug DO NOT USE AN ADAPTER See illustration Plug To Grounded Outlets So G Grounding Pin 3 Inspect the plug and cord before each use Do not use if there are signs of damage 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qualified electrician Risk of Electrical Shock IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK Do not modify the plug provided If it does not fit the available outlet a correct outlet should be installed by a qualified electrician Repairs to the cord set or plug MUST be made by a qualified electrician A09770 Extension Cords Using extension cords is not recommended The use of extension cords will cause voltage to drop resulting in power loss to the motor and overheating Instead of using an extension cord increase the working reach of the air hose by attaching another length of hose to its end Attach additional lengths of hose as needed If an extension cord must be used be sure it is e a38 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product e in good condition e no longer than 50 feet e 12 gauge AWG or larger Wire size increases as gauge
10. ce schedule 13 ENG should be prepared and followed The above routine maintenance schedule is geared to an air compressor in a normal working environment operating on a daily basis If necessary the schedule should be modified to suit the conditions under which your air compressor is used The modifications will depend upon the hours of operation and the working environment Compressors in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks A09770 NOTE See Operation section for the location of controls To Check Safety Valve Risk of Bursting If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compressor pull the ring on the safety valve to make sure that the safety valve operates freely If the valve is stuck or does not operate smoothly it must be replaced with the same type of valve To Drain Tank 1 Set the On Auto Off lever to Off and unplug unit 2 Turn the regulator knob counter clockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi Release safety valve ring 5 Drain water from air tank by opening drain valve counter clockwise on bottom of tank Risk of Bursting Water will condense in the air ta
11. compressor that pumps air more than the recommended duty cycle during a one hour period may be considered misuse e Repair and transportation costs of merchandise determined not to be defective e Costs associated with assembly required oil adjustments or other installation and start up costs e Expendable parts or accessories supplied with the product which are expected to become inoperative or unuseable after a reasonable period of use including but not limited to sanding disks or pads saw and shear blades grinding stones springs chisels nozzles o rings air jets washers and similar accessories e Merchandise sold by Porter Cable which has been manufactured by and identified as the product of another company such as gasoline engines The product manufacturer s warranty if any will apply e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you PORTER CABLE Porter Cable Corporation Jackson TN USA
12. compressor will automatically restart after the motor cools Pressure Release Valve A09770 Air Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance How to Use Your Unit How to Stop 1 Set the On Auto Off lever to Off E Before First Start Up A CAUTION Risk of Unsafe Operation Serious damage may result if the following break in instructions are not closely followed This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced 1 Make sure the On Auto Off lever is in the Off position 2 Plug the power cord into the correct branch circuit receptacle Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual 3 Open the drain valve counter clockwise fully to permit air to escape and prevent air pressure build up in the air tank during the break in period 4 Move the On Auto Off lever to On Auto position The compressor will start 5 Run the compressor for 15 minutes Make sure the drain valve is open and there is minimal air pressure build up in tank ad After 15 minutes close the drain valve by turning clockwise The air receiver will fill to cut out pressure and the motor will stop The compressor is now ready
13. e damage to exposed skin and can propel dirt chips loose particles and small objects at high speed resulting in property damage or personal injury Always wear ANSI Z87 1 approved safety glasses with side shields when using the compressor Never point any nozzle or sprayer toward any part of the body or at other people or animals Always turn the compressor Off and bleed pressure from the air hose and tank before attempting maintenance attaching tools or accessories A09770 4 ENG HAZARD WARNING Risk of Electrical Shock What Could Happen Your air compressor is powered by electricity Like any other electrically powered device If it is not used properly it may cause electric shock Repairs attempted by unqualified personnel can result in serious injury or death by electrocution Electrical Grounding Failure to provide adequate grounding to this product could result in serious injury or death from electrocution See grounding instructions How To Prevent It Never operate the compressor outdoors when it is raining or in wet conditions Never operate compressor with protective covers removed or damaged Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes Make certain that the electrical circuit to which the compressor is connected provides proper electrical gro
14. er is on When servicing you may be exposed to voltage sources compressed air or moving parts Before servicing unit unplug or disconnect electrical supply to the air compressor bleed tank of pressure and allow the air compressor to cool To Replace or Clean Check 6 Unscrew elbow fitting from Valve the check valve turn counter clockwise using an adjustable 1 Release all air pressure from air wrench Note the orientation of tank See To Drain Tank in the the elbow fitting for reassembly Maintenance section 7 Usinga 2 Unplug unit screwdriver 3 Using an adjustable wrench carefully push loosen outlet tube nut at air tank the valve disc and pump Carefully move outlet up and down tube away from check valve NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position If not the check valve needs to be cleaned or replaced 8 Clean or replace the check valve A solvent such as paint or varnish remover can be used to clean the check valve Pressure Relief Tube 9 Apply sealant to the check valve threads Reinstall the check valve and elbow fitting turn clockwise Replace the pressure release tube Tighten nut 11 Replace the outlet tube and tighten nut 12 Perform the Break in Procedure See Break in Procedure in the Operation section Check Valve 4 Using an adjustable wrench 10 loosen pressure relief tube nut at air tank a
15. for use 12 ENG Before Each Start Up 1 Place On Auto Off lever to Off 2 Turn the regulator knob counter clockwise to set the outlet pressure to zero 3 Attach hose and accessories NOTE The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect socket Risk of Bursting Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to On Auto and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Turn regulator knob clockwise to increase pressure and stop when desired pressure is reached The compressor is ready for use MAINTENANCE Customer Responsibilities Check Safety Valve Drain Tank Air Filter Air compressor pump intake and exhaust valves 1 more frequent in dusty or humid conditions Risk of Unsafe A WARNING Operation Unit cycles automatically when power is on When servicing you may be exposed to voltage sources compressed air or moving parts Before servicing unit unplug or disconnect electrical supply to the air compressor bleed tank of pressure and allow the air compressor to cool To ensure efficient operation and longer life of the air compressor a routine maintenan
16. nd pressure switch Carefully move pressure relief tube away from check valve 5 Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly 15 ENG A09770 To Replace Regulator 6 Assemble the regulator and 1 Release all air pressure from air orient as shown tank See To Drain Tank in the Maintenance section 2 Unplug unit Regulator 3 Using an adjustable wrench remove the outlet pressure gauge and quick connect from the regulator Outlet NOTE Arrow indicates flow of Pressure air Make sure it is pointing in the gI l 4 direction of air flow eZ yy ti Regulator 4 Remove the regulator 5 Apply pipe sealant tape to the nipple on the standpipe 7 Reapply pipe sealant to outlet pressure gauge and quick connect Connect 8 Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten connect with wrench A09770 16 ENG STORAGE Before you store the air compressor make sure you do the following 1 Review the Maintenance section on the preceding pages and perform scheduled maintenance as necessary Set the On Auto Off lever to Off and unplug unit Turn the regulator counterclockwise and set the outlet pressure to zero Remove the air tool or accessory Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approxima
17. nk If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 6 After the water has been drained close the drain valve clockwise The air compressor can now be stored NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned the reinstalled A09770 Air Filter Inspection and Replacement Hot surfaces AENG Risk of burn Compres sor heads are exposed when filter cover is removed Allow compressor to cool prior to servicing ACAUTION Keep the air filter clean at all times Do not operate the air compressor with the air filter removed A dirty air filter will not allow the compressor pump to operate at full capacity Before you use the compressor pump check the air filter to be sure it is clean and in place If it is dirty replace it with a new filter 1 Remove the air filter cover 2 Remove the air filter from filter cover 3 Place new air filter into filter cover Refer to the Repair Parts for the correct part number 4 Replace air filter cover and lock into place Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves 14 ENG SERVICE AND ADJUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN Risk of Unsafe Operation Unit cycles automatically when AWARNING pow
18. number decreases 10 AWG and 8 AWG may also be used DO NOT USE 14 OR 16 AWG A09770 Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements Certain air ACAUTION compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrical needs 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse NOTE If compressor is connected to a circuit protected by fuses use only time delay fuses Time delay fuses should be marked D in Canada and T in the US If any of the above conditions cannot be met or if operation of the compressor repeatedly causes interruption of the power it may be necessary to operate it from a 20 amp circuit It is not necessary to change the cord set 10 ENG OPERATION Know Your Air Compressor READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Tank Pressure Gauge Description of Operation Become familiar with these controls before operating the unit On Auto Off Switch Turn this switch On Auto to provide automatic power t
19. o the pressure switch and Off to remove power at the end of each use Pressure Switch The pressure switch automatically starts the motor when the air tank pressure drops below the factory set cut in pressure It stops the motor when the air tank pressure reaches the factory set cut out pressure Safety Valve If the pressure switch does not shut Off the air compressor at its cut out pressure setting the safety valve will protect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure 11 ENG Outlet Pressure Gauge Connect Regulator Controls the air pressure shown on the outlet pressure gauge Turn regulator knob clockwise to increase pressure and counterclockwise to decrease pressure Quick Connect Body The quick connect body accepts Industrial quick connect plugs to make connections simple and easy Cooling System not shown This compressor contains an advanced design cooling system At the heart of this cooling system is an engineered fan It is perfectly normal for this fan to blow air through the vent holes in large
20. plosion Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended 3 ENG W Ml How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects against or on top of compressor Operate compressor in an open area at least 12 inches away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings Operate compressor in a clean dry well ventilated area Do not operate unit indoors or in any confined area Always remain in attendance with the product when it is operating Always disconnect electrical power by moving pressure switch lever to the Off position and drain tank daily or after each use A09770 HAZARD WARNING Risk of Bursting M Air Tank The following conditions could lead to a weakening of the tank and result in a violent tank explosion and could cause property damage or serious injury What Could Happen How To Prevent I
21. ricted Air leaks Restricted air intake filter Damaged regulator 19 ENG CORRECTION If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated pressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Remove and clean or replace Decrease amount of air usage Check the accessory air requirement If it is higher than the SCFM or pressure supplied by your air compressor you need a larger compressor Check and replace if required Remove and clean or replace Tighten fittings Clean or replace air intake filter Do not operate the air compressor with the filter removed Refer to the Air Filter paragraph in the Maintenance section Replace A09770 PROBLEM Regulator will not shut Off air outlet Motor will not run A09770 Damaged regulator Motor overload protection switch has tripped Tank pressure exceeds pressure switch cut in pressure Extension cord is wrong length or gauge Check valve stuck open Loose electrical connections Possible defective motor or starting capacitor Paint spray on internal motor parts Pressure release valve on pressure switch has not unloaded head pre
22. ssure Fuse blown circuit breaker tripped 20 ENG CORRECTION Replace Let motor cool Off and overload switch will automatically reset Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Check for proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the Off position if the valve does not open replace switch 1 Check fuse box for blown fuse and replace as necessary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit 2 Check for proper fuse You should use a time delay fuse 3 Check for low voltage conditions and or proper extension cord 4 Disconnect the other electrical appliances from circuit or operate the compressor on its own branch circuit NOTES 21 ENG A09770 LIMITED WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that all products covered under this warranty are free from defects in material and workmanship Products covered under this warranty include air compressors air tools service parts pressure
23. t Failure to properly drain condensed Drain tank daily or after each use If tank water from tank causing rust and develops a leak replace it immediately thinning of the steel tank with a new tank or replace the entire compressor Modifications or attempted repairs to Never drill into weld or make any the tank modifications to the tank or its Unauthorized modifications to the attachments unloader valve safety valve or any other components which control tank pressure Excessive vibration can weaken the The tank is designed to withstand specific air tank and cause rupture or operating pressures Never make explosion adjustments or parts substitutions to alter the factory set operating pressures ATTACHMENTS amp ACCESSORIES For essential control of air pressure Exceeding the pressure rating of you must install a pressure regulator air tools spray guns air operated and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments Never use compressor to inflate small low pressure objects such as children s toys footballs basketballs etc HAZARD accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury WARNING Risk from Flying Objects What Could Happen How To Prevent It The compressed air stream can cause soft tissu
24. tely 20 psi Release safety valve ring Drain water from air tank by opening drain valve on bottom of tank 17 ENG AWARNING Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled 8 Protect the electrical cord and air hose from damage such as being stepped on or run over Wind them loosely around the compressor handle 9 Store the air compressor in a clean and dry location A09770 TROUBLESHOOTING AWARNING Risk of Unsafe Operation Unit cycles automatically when power is on When performing maintenance you may be exposed to voltage sources compressed air or moving parts Personal injuries can occur Before performing any maintenance or repair disconnect power source from the compressor and bleed Off all air pressure PROBLEM Excessive tank pressure safety valve pops Off Air leaks at fittings Air leaks at or inside check valve Air leaks at pressure switch release valve Air leaks in air tank or at air tank welds Air leaks between head and valve plate A09770 CAUSE Pressure switch does not shut Off motor when compressor reaches cut out pressure Pressure switch cut out too high
25. und protective shrouds or attempt maintenance until unit has been allowed to cool Touching exposed metal such as the compressor head or outlet tubes can result in serious burns HAZARD t WARNING Risk from Moving Parts KO ME How To Prevent It What Could Happen Moving parts such as the pulley flywheel and belt can cause serious injury if they come into contact with you or your clothing Never operate the compressor with guards or covers which are damaged or removed Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury Any repairs required on this product should be performed by authorized service center personnel HAZARD WARNING Risk of Falling How To Prevent It Always operate compressor in a stable secure position to prevent accidental movement of the unit Never operate compressor on a roof or other elevated position Use additional air hose to reach high locations A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator A09770 6 ENG HAZARD WARNING Risk of Serious Injury or Property Damage When Transporting Compressor Fire Inhalation Damage to Vehicle Surfaces
26. unding correct voltage and adequate fuse protection HAZARD WARNING Risk to Breathing What Could Happen The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain harmful vapors and poisons 5 ENG How To Prevent It Air obtained directly from the compressor should never be used to supply air for human consumption In order to use air produced by this compressor for breathing suitable filters and in line safety equipment must be properly installed In line filters and safety equipment used in conjunction with the compressor must be capable of treating air to all applicable local and federal codes prior to human consumption Work in an area with good cross ventilation Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying Use a NIOSH MSHA approved respirator designed for use with your specific application A09770 HAZARD WARNING Risk of Burns z ERA Never touch any exposed metal parts on compressor during or immediately after operation Compressor will remain hot for several minutes after operation Do not reach aro
27. ximate Cut out Pressure 135 PSIG SCFM 40 PSIG 7 7 SCFM 90 PSIG 5 3 GLOSSARY Become familiar with these terms When the tank pressure drops to a before operating the unit certain low level the motor will restart CFM Cubic feet per minute automatically The low pressure at SCFM Standard cubic feet per which the motor automatically restarts minute a unit of measure of air is called cut in pressure delivery Cut Out Pressure When an air compressor is turned on and begins to run air pressure in the air tank begins to build It builds to a certain high pressure before the motor automatically shuts Off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts Off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet PSIG Pounds per square inch gauge a unit of measure of pressure Code Certification Products that bear one or more of the following marks UL CUL ETL CETL have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety Cut In Pressure While the motor is Off air tank pressure drops as you continue to use your accessory DUTY CYCLE This air compressor pump is capable average duty cycle be maintained that of running continuously However to is the air compressor pump should prolong the life of your air compressor not
28. zed Warranty Service Center For the location of the nearest Porter Cable Authorized Warranty Service Center call 1 888 559 8550 24 hours a day 7 days a week e Retain original cash register sales receipt as proof of purchase for warranty work e Use reasonable care in the operation and maintenance of the product as described in the Owners Manual s e Deliver or ship the product to the nearest Porter Cable Authorized Warranty Service Center Freight costs if any must be paid by the purchaser e Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service call arrangements e If the purchaser does not receive satisfactory results from the Porter Cable Authorized Warranty Service Center the purchaser should contact Porter Cable THIS WARRANTY DOES NOT COVER e Merchandise sold as reconditioned used as rental equipment and floor or display models e Merchandise that has become damaged or inoperative because of ordinary wear misuse cold heat rain excessive humidity freeze damage use of improper chemicals negligence accident failure to operate the product in accordance with the instructions provided in the Owners Manual s supplied with the product improper maintenance the use of accessories or attachments not recommended by Porter Cable or unauthorized repair or alterations An air
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