Porter-Cable 894884-003 User's Manual
Contents
1. power level P Emission sound pressure level EMPLOYER S RESPONSIBILITIES Employer must enforce compliance with the safety warnings and all other instructions contained in this manual Keep this manual available for use by all people assigned to use this tool For personal safety and proper operation of this tool read and follow all of these instructions carefully OPERATING INSTRUCTIONS FOREWORD Porter Cable Model BN200A is a heavy duty pneumatic brad nailer It is designed to install 18 ga brad nails of various lengths from 4 to 2 long see ACCESSORIES Listing in back of this manual CAUTION Use approved Porter Cable brad nails only see ACCES SORIES Listing in back of this manual POWER SOURCE This tool is designed to operate on clean dry compressed air at regulated pressures between 70 and 120 PSI Pounds per Square Inch The preferred system would include a filter a pressure regulator and an automatic oiler located as close to the tool as possible within 15 feet is ideal All compressed air contains moisture and other contaminates that are detrimental to internal components of the tool An air line filter will remove most of these contaminates and significantly prolong the life of the tool If an in line oiler is not available place five or six drops of Porter Cable Air Tool Oil see ACCESSORIES into the tool s air inlet at the beginning of each workday The tool is equipped with a male qu2. 423 9619 NORTH CAROLINA Charlotte 28209 4303 B South Boulevard hone 704 525 4410 ax 704 525 0618 OHIO olumbus 43214 560 Indianola Avenue hone 614 263 0929 ax 614 263 1238 75 25 Horace Harding Expwy Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TENNESSEE Nashville 37214 2262 Lebanon Pike Phone 615 882 0320 Fax 615 882 0051 TEXAS Dallas 75220 10720 N Stemmons Freeway Phone 214 353 2996 Fax 214 350 3943 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 901 541 6042 for assistance locating one Parts and accessories for Porter Cable products should be obtained by contacting any Porter Cable Distributor Authorized Service Center or Porter Cable Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 al 901 541 6042 para obtener asistencia a fin de localizar una Las piezas y los ac
3. 420 0102 Fax 604 420 3522 The following are trademarks of PORTER CABLE Corporation Las siguientes son marcas registradas de PORTER CABLE S A Les marques suivantes sont des marques de fabriquant de la PORTER CABLE Corporation BAMMER LASERLOC OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TRU MATCH WOODWORKER S CHOICE Trademarks noted with are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays
4. Pk of BN18100 18 1000 BN18119 18 Ga Brad Nail 19 16 13 16 18 5000 BN18125 18 Ga Brad Nail 11 4 11 4 18 5000 BN18125 1 1000 Pk of BN18125 18 1000 BN18150 18 Ga Brad Nail 11 2 11 2 18 5000 BN18156 18 Ga Brad Nail 19 6 19 16 18 5000 BN18175 18 Ga Brad Nail 13 4 19 4 18 5000 BN18200 18 Ga Brad Nail 2 2 18 5000 60061 OVERHAUL Maintenance Kit 60063 DRIVER Maintenance Kit 884293 Oil for Air Tools 893579 Safety Glasses 893933 Bottom Fire Trigger PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its nailing and stapling tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to O rings and Driver Blades or to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To
5. ESPA OL P GINA 11 FRANCAISE PAGE 23 Instruction BRAD NAILER manual MODEL BN200A IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and understands these instructions before http www porter cable com starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE PROFESSIONAL POWER TOOLS Type Serial No Copyright O 2000 Porter Cable Corporation Part No 894884 003 PORTER CABLE Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 GB ENGLISH EC DECLARATION OF CONFORMITY We declare under our sole responsibility that this product is in conformity with the regulations 98 37 EEC Matthew Y e al Ti Vice President of Engineering PORTER CABLE PROFESSIONAL POWER TOOLS IMPORTANT SAFETY INSTRUCTIONS WARNING When using pneumatic tools basic safety precautions should always be followed to reduce the risk of personal injury including the following READ AND FOLLOW ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO N
6. OT use the tool until you have written Porter Cable and we have advised you 1 USE SAFETY GLASSES To prevent eye injuries the tool operator and all persons in the work area must wear safety glasses with permanently attached rigid plastic side shields These safety glasses must conform to ANSI Z87 1 requirements approved glasses have Z87 printed or stamped on them Fig 1 2 WEAR EAR PROTECTION to safeguard against possible hearing loss Fig 1 3 USE CLEAN DRY REGULATED com pressed air at 70 to 120 PSI 4 8 to 8 3 BAR Fig 2 4 DONOT CONNECT TOOL TO pressure which potentially exceeds 200 PSI 13 7 BAR 5 ONLY USE AIR HOSE THAT IS RATED for a maximum working pressure of 150 PSI or 150 of the maximum system pressure which ever is greater 6 NEVER USE OXYGEN CARBON DIOXIDE combustible gases or any other bottled gas as a power source for this tool explosion and serious personal injury could result Fig 3 7 CONNECT TOOL TO AIR SUPPLY HOSE with a coupling that removes all pressure from the tool when the coupling is disconnected Fig 4 Technical Service Manager Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 8 DISCONNECT TOOL FROM AIR SUPPLY HOSE before doing tool maintenance clearing a jammed fastener leaving work area moving tool to anothe
7. R when not driving fasteners Never carry tool with finger on trigger tool may fire a fastener if safety is bumped while trigger is depressed Fig 10 17 DON T OVERREACH Keep proper footing and balance at all times when using or handling the tool Fig 11 18 FIRE FASTENERS INTO WORK SURFACE ONLY never into materials too hard to penetrate Fig 12 19 GRIP TOOL FIRMLY TO MAINTAIN CONTROL WHILE allowing tool to recoil away from work surface as fastener is driven If safety element is allowed to recontact work surface before trigger is released an unwanted fastener may be fired 20 DO NOT DRIVE FASTENERS on top of other fasteners or with the tool at too steep an angle the fasteners can ricochet causing personal injury Fig 13 21 DO NOT DRIVE FASTENERS CLOSE to the edge of the workpiece The workpiece is likely to split allowing the fastener to fly free or ricochet causing personal injury Fig 13 22 KEEP HANDS AND BODY PARTS away from area shown in Fig 13A to avoid injury 23 DO NOT USE ON SCAFFOLDINGS OR LADDERS or for tasks in which changing location involves the use of scaffoldings stairs ladders and the like Do not use for specific tasks such as closing boxes or crates or fitting transportation safety systems on vehicles and wagons Fig 13B 4 Fig 13A Fig 13B TECHNICAL SPECIFICATIONS Noise level Typical Mean A Weighted sound impulse effective Acceleration 2 5 m s
8. ROBLEMS SOLUTIONS 1 Air leak near top of tool or in trigger area Loose screws Worn or damaged O rings or seals Tighten screws Install OVERHAUL Maintenance Kit 2 Tool does nothing or operates sluggishly Inadequate air supply Inadequate lubrication Worn or damaged o rings or seals Verify adequate air supply Put 5 or 6 drops of oil into air inlet Install DRIVER Maintenance Kit 3 Air leak near bottom of tool Loose screws Worn or damaged o rings or bumper Tighten screws Install OVERHAUL Maintenance Kit 4 Tool jams frequently Incorrect fasteners Damaged fasteners Magazine or nose screws loose Magazine is dirty Driver is worn or damaged Verify approved fasteners of correct size Replace w undamaged fasteners Tighten screws Clean magazine Install DRIVER Maintenance Kit 5 Other Contact a Porter Cable Service Facility ACCESSORIES The testing of this tool has been accomplished with the following accessories For safest operation it is recommended that only these accessories be used with this product WARNING Since accessories other than those listed have not been tested with this product use of such accessories could be hazardous CATALOG NO DESCRIPTION LENGTH GAUGE QUAN BOX BN18075 18 Ga Brad Nail 3 4 3 4 18 5000 BN18075 1 1000 Pk of BN18075 3 4 18 1000 BN18100 18 Ga Brad Nail 1 1 18 5000 BN18100 1 1000
9. cesorios para los productos Porter Cable deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 901 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable s adresser a tout distributeur Porter Cable centre de service agr ou centre de service d usine Porter Cable Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable le plus proche DELTA SERVICE CENTERS MANITOBA QU BEC 1699 Dublin Avenue 1515 ave Winnipeg Manitoba St Jean Baptiste R3H 0H2 Qu bec Qu bec Phone 204 633 9259 G2E 5E2 Fax 204 632 1976 Phone 418 877 7112 ONTARIO Fax 418 877 7123 505 Southgate Drive 1447 Begin Guelph Ontario St Laurent Montr al Qu bec N1H 6M7 HAR 1V8 Phone 519 836 2840 Phone 514 336 8772 Fax 519 767 4131 Fax 514 336 3505 ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 4T8 Phone 604
10. d Canada or 001 901 660 9374 outside the United States and Canada and providing tool model and serial number For identification purposes the Bottom Fire Trigger is black and the Restrictive Fire Trigger is red CAUTION Remove finger from trigger when not driving fasteners Never carry tool with finger on trigger tool may fire a fastener if safety is bumped Keep tool pointed in a safe direction at all times Never attempt to drive a fastener into material that is too hard or at too steep an angle or near the edge of the workpiece The fastener can ricochet causing personal injury Disconnect tool from air supply before performing maintenance clearing a jammed fastener leaving work area moving tool to another location or handing the tool to another person Clean and inspect tool daily Carefully check for proper operation of trigger and safety mechanism Do Not use the tool unless both the trigger and the safety mechanism are functional or if the tool is leaking air or needs any other repair The depth to which a fastener is driven is controlled by the depth adjustment knob A Fig 19 The depth of drive is factory adjusted to a nomimal setting Test fire a fastener and check depth If a change is desired rotate the adjustment knob A Fig 19 the adjustment knob has detents every 4 turn Rotate the knob clockwise see Fig 19 to increase the depth of drive rotate the knob counterclockwise to decrease the depth of driv
11. e Test fire another fastener and check depth Repeat as necessary to achieve desired results The amount of air pressure required will vary depending on the size of the fastener and the material being fastened Experiment with the air pressure setting to determine the lowest setting that will consistently perform the job at hand Air pressure in excess of that required can cause premature wear and or damage to the tool 7 CLEARING A JAMMED FASTENER 1 CAUTION Disconnect tool from air supply 2 Open magazine and remove any remaining fasteners CAUTION Remove fasteners from tool before opening the fastener guide plate Fasteners are under pressure and may shoot out of magazine which could cause injury 3 Depress the quick release latch and open the fastener guide plate see Fig 20 4 Remove the jammed fastener see Fig 21 5 Depress the quick release latch close the fastener guide plate and release the latch NOSE CUSHION This tool is equipped with a rubber nose cushion A Fig 22 that prevents marring of finished surfaces by the metal safety during normal operation The nose cushion can be removed and stored in the rear area of the magazine B Fig 22 when it is not required CAUTION Disconnect tool from air supply before removing or reinstalling rubber nose cushion MAINTENANCE CLEAN AND INSPECT DAILY CAUTION Disconnect tool from air supply before cleaning and inspection Correct all problems b
12. efore placing the tool back in use Wipe tool clean and inspect for wear or damage Use non flammable cleaning solutions to wipe exterior of tool only if necessary DO NOT SOAK tool with cleaning solutions Such solutions can damage internal parts Inspect trigger and safety mechanism to assure system is complete and functional no loose or missing parts no binding or sticking parts Keep all screws tight Loose screws can cause personal injury or damage tool If tool is used without an in line oiler place 5 or 6 drops of Porter Cable Air Tool Oil into the air inlet of the tool at the beginning of each workday 8 SERVICE AND REPAIRS All quality tools eventually require servicing or replacement of parts due to wear from normal use Some user serviceable components are described in the TROUBLESHOOTING Section Complete product Service is available from either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc TROUBLESHOOTING CAUTION Disconnect tool from air supply before performing any Service Procedure SYMPTOM P
13. h Suite A 140 Phone 303 370 6909 Fax 303 370 6969 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 mu NUPLOO wom Me GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 11 Laura Drive hone 630 628 6100 ax 630 628 0023 loodridge 60517 Chicago 2033 West 75th Street hone 630 910 9200 ax 630 910 0360 JARYLAND kridge 21075 Baltimore 397 102 Washington Blvd hone 410 799 9394 ax 410 799 9398 IASSACHUSETTS raintree 02185 Boston 19 Granite Street hone 781 848 9810 ax 781 848 6759 ranklin 02038 Boston ranklin Industrial Park 01E Constitution Blvd hone 508 520 8802 ax 508 528 8089 MICHIGAN Troy 48083 Detroit 1355 Combermere Phone 248 597 5000 Fax 248 597 5004 UO U amg m U UV OS U MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 612 561 9080 Fax 612 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 hone 816 221 2070 ax 816 221 2897 Louis 63119 574 Watson Road hone 314 968 8950 ax 314 968 2790 EW YORK ushing 11365 1595 N Y C T U TUNU nz Me hone 718 225 2040 Fax 718
14. ick connector The tool must always be connected to the air supply with a coupling such that all pressure is removed from the tool when the coupling is disconnected CAUTION All air line components hoses connectors filters regulators etc must have a minimum working pressure rating of 150 PSI 10 3 BAR or 150 of maximum system potential whichever is higher Do not connect this tool to a system with maximum potential pressure greater than 200 PSI 13 7 BAR Only connect tool to air supply with a coupling that will release all pressure from the tool when disconnected Disconnect tool from air supply before performing maintenance clearing a jammed fastener leaving work area moving tool to another location or handing the tool to another person AO xe ii en Wa PREPARING THE TOOL 1 After reading and understanding this entire manual connect tool to air supply CAUTION Keep tool pointed away from yourself and others at all times Always connect tool to air supply before loading fasteners Do not load fasteners with trigger or safety depressed Only use approved Porter Cable fasteners see ACCESSORIES Always wear Z87 approved safety glasses and hearing protection when preparing or operating the tool Never use a tool that leaks air or needs repair 2 Depress latch and slide magazine cover open see Fig 15 3 Insert a strip of approved fasteners see Fig 16 Orient fasteners with points down and in co
15. ntact with the bottom of the magazine 4 Push magazine cover closed see Fig 17 5 Adjust directional exhaust deflector A Fig 18 so that the exhaust air blast will be directed away from the operator The exhaust deflector provides 8 detented positions for directing the exhaust blast away from the operator Grasp the deflector and rotate it to the desired position for the current application USING THE TOOL Complete all steps of PREPARING THE TOOL before using the tool To fire grip tool firmly position nose of tool onto work surface push forward on tool to depress safety and squeeze trigger to fire a fastener This trigger fire method provides the most accurate fastener placement This tool is shipped from the factory with a restrictive fire trigger that only allows the tool to be fired this way and is less likely to fire an unwanted fastener An alternate bottom fire trigger is available The bottom fire trigger allows the tool to be fired in two different ways 1 The tool can be fired using the trigger fire method described above OR 2 Grip tool firmly depress and hold trigger while pushing the tool firmly against work surface The tool will fire a fastener each time the safety is depressed This method is known as bottom fire and allows very fast repetitive fastener placement The bottom fire trigger is available free of charge by calling 1 800 321 9443 in the United States an
16. obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North P O Box 2468 Jackson Tennessee 38302 2468 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 10 PORTER CABLE SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE CENTRE DE SERVICE PORTER CABLE Parts and Repair Service for Porter Cable Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 hone 602 437 1200 ax 602 437 2200 ALIFORNIA ntario 91761 Los Angeles 949A East Guasti Road hone 909 390 5555 ax 909 390 5554 an Leandro 94577 Oakland 039 Teagarden Street hone 510 357 9762 Fax 510 357 7939 COLORADO Denver 80216 5855 Stapleton Drive Nort
17. r location or handing the tool to another person Fig 5 9 NEVER USE A TOOL that is leaking air has missing or damaged parts or requires repair Make sure all screws and caps are securely tightened Fig 5 10 NEVER USE TOOL IF SAFETY trigger or springs are inoperable missing or damaged Do not alter or remove safety trigger or springs Make daily inspections for free movement of trigger and safety mechanism Fig 5 11 DO NOT USE TOOL WITHOUT SAFETY WARNING LABEL If label is missing damaged or unreadable contact your Porter Cable Service Center for a replacement Fig 6 12 ONLY USE PARTS FASTENERS AND ACCESSORIES recommended by Porter Cable Fig 7 13 CONNECT TOOL TO AIR SUPPLY BEFORE loading fasteners to prevent a fastener from being fired during connection The tool driving mechanism may cycle when tool is connected to the air supply Fig 8 14 ALWAYS ASSUME THE TOOL CONTAINS FASTENERS Keep the tool pointed away from yourself and others at all times No horseplay Respect the tool as a working implement 15 DO NOT LOAD FASTENERS with trigger or safety depressed to prevent unintentional firing of a fastener Fig 9 A WARNING 16 REMOVE FINGER FROM TRIGGE
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