Porter-Cable 8604 User's Manual
Contents
1. discharged 9 Other Contact a Porter Cable Service Facility 16 901891 08 31 01 qxd 2 13 02 11 53 mps 17 ACCESSORIES A complete line of accessories is available from your Porter Cable e Delta Supplier Porter Cable e Delta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier ZN WARNING Since accessories other than those offered by Porter Cable e Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter Cable eDelta recommended accessories should be used with this product PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its nailing and stapling tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to o rings and driver blades or to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or2. Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control ELECTRICAL SAFETY 1 The battery pack must be recharged only with the specified charger for the battery A charger that may be suitable for one type of battery may create a risk of fire when used with another battery 2 Use battery operated tool only with specifically designated battery pack Use of any other batteries may create a risk of fire PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is in the off position before inserting battery pack Carrying tools with your finger on the switch or inserting the battery pack into a tool with the trigger on invites accidents 4 Remove adjusting keys or wrenches before tu
3. Corporation 4825 Highway 45 North Jackson TN 38305 1 USE SAFETY GLASSES To prevent eye injuries the tool operator and all persons in the work area must wear safety glasses with permanently attached rigid plastic side shields These safety glasses must conform to ANSI Z87 1 requirements approved glasses have Z87 printed or stamped on them Fig 1 2 WEAR EAR PROTECTION to safe guard against possible hearing loss Fig 1 3 OPERATOR AND BYSTANDERS WEAR HARD HAT to safeguard against possible injuries Fig 1 4 USE CLEAN DRY REGULATED com pressed air at 70 to 120 PSI 4 8 to 8 3 BAR Fig 2 5 DO NOT CONNECT TOOL TO pressure which potentially exceeds 200 PSI 13 7 BAR 6 ONLY USE AIR HOSE THAT IS RATED for a maximum working pressure of at least 150 PSI or 150 of the maximum system pressure which ever is greater 7 NEVER USE OXYGEN CARBON DIOXIDE combustible gases or any other bottled gas as a power source for this tool explosion and serious personal injury could result Fig 3 8 THE TOOL COMES EQUIPPED WITH TWIN POWER SOURCE TECHNOLOGY TPS WHEN USING AN EXTERNAL AIR SOURCE CONNECT TOOL TO AIR SUPPLY HOSE with a coupling that removes all pressure from the tool when the coupling is disconnected Fig 4 2 4 901891 08 31 01 qxd 2 13 02 11 51 poa 3 9 THE TOOL COMES EQUIPPED WITH TWIN POWER SOURCE TECHNOLOGY TPS DISCO
4. the battery pack before this condition is reached will reduce the total work life of the pack Discharging the pack beyond this point can damage the pack NOTE Battery temperature will increase during and shortly after use Batteries may not accept a full charge if they are charged immediately after use Allow the battery pack to cool to room temperature before charging for best results The battery charger may rest on the four pads provided on the bottom of the case or be mounted on a wall by utilizing the two key hole slots provided CAUTION Vent slots in top and bottom of charger must not be obstructed Do not charge battery when temperature is BELOW 40 F or ABOVE 104 F 4 4 40 0 NORMAL CHARGING Make sure power circuit voltage is the same as that shown on the charger specification plate Connect charger to power source The green light A Fig 23 should begin to flash This indicates the charger is ready to begin charging Position battery pack on charger align rails A Fig 24 on battery pack with four tabs C Fig 23 on charger Slide battery forward onto charger until it stops The green light A Fig 23 should begin to glow continuously indicating that the battery pack is receiving a Fast Charge if the green light does not glow continuously or if the red light B Fig 23 also begins to flash see DIAGNOSTICS After approximately one hour the Fast Charge indicator light should go out indicating that th
5. 2 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 311 Laura Drive Phone 630 628 6100 Fax 630 628 0023 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 Phone 816 221 2070 Fa
6. 8 31 01 qxd 2 13 02 11 52 mps 10 OPERATION USING THE TOOL Complete all steps of PREPARING THE TOOL before using the tool To fasten move switch A Fig 19 to desired position grip tool firmly position nose of tool onto work surface push forward on tool to depress safety and squeeze trigger to fire a fastener while allowing tool to recoil YN WARNING Remove finger from trigger when not driving fasteners Never carry tool with finger on trigger tool may fire a fastener if safety is bumped YN WARNING Keep tool pointed in a safe direction at all times YN WARNING Never attempt to drive a fastener into material that is too hard or at too steep an angle or near the edge of the workpiece The fastener can ricochet causing personal injury 10 901891 08 31 01 qxd 2 13 02 11 52 mps 11 YN WARNING Disconnect tool from air supply and or remove battery before performing maintenance clearing a jammed fastener leaving work area moving tool to another location handing the tool to another person making adjustments YN WARNING Clean and inspect tool daily Carefully check for proper operation of trigger and safety mechanism Do Not use the tool unless both the trigger and the safety mechanism are functional or if the tool is leaking air or needs any other repair Built in LED self diagnostics B Fig 19 inform the user to the tool s operation status Tool operation safety status is outlined in the following cha
7. 901891 08 31 0l qxd 2 13 02 11 50 pos 1 ESPA OL P GINA 19 FRANCAISE PAGE 37 Instruction CORDLESS BRAD manual NAILER MODEL BN200V12 PATENT PENDING MODEL 8604 IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and understands these instructions before http www porter cable com starting operations The Model and Serial No plate is located on the magazine of the tool Record these numbers in the spaces below and retain for future reference PORTER CABLE PROFESSIONAL POWER TOOLS Type Serial No Copyright O 2001 Porter Cable Corporation Part No 901891 018 4 901891 08 31 01 qxd 2 13 02 11 51 epres 2 GENERAL SAFETY RULES YN WARNING When using pneumatic tools basic safety precautions should always be followed to reduce the risk of personal injury Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury JAN WARNING READ AND UNDERSTAND ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable
8. Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 17 901891 08 31 01 qxd 2 13 02 11 53 epres 18 NOTES 18 901891 08 31 01 qxd 2 13 02 11 53 Al Page 56 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 8528
9. NING Keep tool pointed away from yourself and others at all times Always connect tool to battery pack or air supply before loading fasteners Do not load fasteners with trigger or safety depressed see Figures 14 and 14A The male connector must be rotated to the 8 o clock or closed position A Fig 14A for Internal air operation If External air is to be used slide switch to the EXT AIR position then rotate the male connector to the 12 o clock position B Fig 14A for quick coupling connection After connection the male connector can then be rotated to the 3 o clock position C Fig 14A for operator convenience Only use approved Porter Cable fasteners Operator and all bystanders should always wear 287 1 approved safety glasses with side shields and hearing protection when preparing or operating the tool e Never use a tool that leaks air or needs repair 2 Depress latch A Fig 15 and slide magazine cover open 3 Insert a strip of approved fasteners B Fig 16 Orient fasteners with points down and in contact with the bottom of the magazine 4 Push magazine cover closed see Fig 17 5 Adjust directional exhaust deflector A Fig 18 so that the exhaust air blast will be directed away from the operator The exhaust deflector provides 8 detented positions for directing the exhaust blast away from the operator Grasp the deflector and rotate it to the desired position for the current application 9 4 901891 0
10. NNECT TOOL FROM AIR SUPPLY HOSE AND OR REMOVE BATTERY before doing tool maintenance clearing a jammed fastener leaving work area moving tool to another location handing the tool to another person or making adjustments Fig 4 10 NEVER USE A TOOL that is leaking air has missing or damaged parts or requires repair Make sure all screws and caps are securely tightened 11 NEVER USE TOOL IF SAFETY trigger or springs are inoperable missing or damaged Do not alter or remove safety trigger or springs Make daily inspections for free movement of trigger and safety mechanism Fig 5 12 DO NOT USE TOOL WITHOUT SAFETY WARNING LABEL If label is missing damaged or unreadable contact your Porter Cable Service Center for a replacement Fig 6 13 ONLY USE PARTS FASTENERS AND ACCESSORIES recommended by Porter Cable 14 REMOVE ALL FASTENERS from tool before connecting to battery and or air supply The tool s driving mechanism may cycle when tool is connected to the power source Fig 7 15 ALWAYS ASSUME THE TOOL CONTAINS FASTENERS Keep the tool pointed away from yourself and others at all times No horseplay Respect the tool as a working implement Fig 8 16 DO NOT LOAD FASTENERS with trigger or safety depressed to prevent unintentional firing of a fastener Fig 9 4 1 Read and understand tool labels and manual Failure to follow warnings could result in DEATH or SERIOUS INJURY 2 Operators and o
11. Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas estan ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de Fabrica Porter Cable Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 478 Phone 604 420 0102 Fax 604 420 3522 The following are trademarks of PORTER CABLE DELTA mar
12. Y Rechargeable Battery Recyling Corporation SAVE THESE INSTRUCTIONS EMPLOYER S RESPONSIBILITIES YN WARNING Employer must enforce compliance with the safety warnings and all other instructions contained in this manual Keep this manual available for use by all people assigned to use this tool For personal safety and proper operation of this tool read and follow all of these instructions carefully FUNCTIONAL DESCRIPTION FOREWORD Porter Cable Model BN200V12 is a heavy duty cordless pneumatic brad nailer It is designed to install 18 ga brad nails of various lengths from 3 4 to 2 The tool comes equipped with Porter Cable exclusive Twin Power Source Technology TPS utilizing a built in battery powered air compressor with Energy Management Control Circuit Emc or it can be used with a standard shop air compressor It also has a user selectable multi position switch built in pressure relief valve and electronic self diagnostic LED display Tool is operational after only five seconds of pressure build up time and can fire up to one nail per second POWER SOURCE This tool is designed to operate on self contained battery powered internal compressed air or compressed air provided by an External source A four position switch is provided for operation settings Internal air HIGH pressure position set point provides the most power for the most demanding driving applications Internal air NORMAL press
13. ctric shock 12 Charge the battery pack in a well ventilated place do not cover the charger and battery pack with a cloth etc while charging 13 Do not store the charger or battery pack in locations where the temperature may reach or exceed 122 F 50 C such as a metal tool shed or a car in the summer which can lead to deterioration of the storage battery 14 Do not charge battery pack when the temperature is BELOW 40 F or ABOVE 104 F 4 4 40 C This is very important for proper operation 15 Do not incinerate battery pack It can explode in a fire 16 Do not charge battery in damp or wet locations 17 Do not attempt to charge any other cordless tool or battery pack with the Porter Cable charger 18 Do not short across the terminals of the battery pack EXTREMELY HIGH TEMPERATURES COULD CAUSE PERSONAL INJURY OR FIRE 7 4 901891 08 31 01 qxd 2 13 02 11 52 mps 8 19 Dispose of expended batteries properly Porter Cable Battery Packs contain rechargeable nickel cadmium batteries These batteries must be recycled or disposed of properly Drop off expended battery packs at your local replacement battery retailer your local recycling center or at a Porter Cable Service Center see list on back page of this manual Applicable fees for the collection and recycling of these batteries in the United States have been paid to the RBRC For further RBRC is a Trademark of the information call 1 800 8 BATTER
14. diately DO NOT ATTEMPT TO REPAIR POWER CORD 6 Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 7 Do not use an extension cord unless absolutely necessary Use of improper extension cord could result in a risk of fire and electric shock If an extension cord must be used make sure A That the pins on plug of extension cord are the same number size and shape as those of plug on charger B That the extension cord is properly wired and in good electrical condition C Wire Size of cord is at least as specified in following chart LENGTH OF CORD IN FEET 25 50 100 150 AWG SIZE OF CORD 18 18 18 16 D If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use 8 Do not operate charger with damaged cord or plug have them replaced immediately to avoid a hazard DO NOT ATTEMPT TO REPAIR POWER CORD 9 Do not operate charger if it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman 10 Do not disassemble charger or battery pack Take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in a risk of electric shock or fire 11 Unplug charger from outlet before attempting any maintenance or cleaning to reduce risk of ele
15. e battery pack is fully charged and that the charger is now in a Trickle Charge mode The battery pack can be left on Trickle Charge until you are ready to use it Depending on room temperature line voltage and existing charge level initial battery charging may take longer than one hour Disconnect charger from power source when not in use Fig 23 13 901891 08 31 01 qxd 2 13 02 11 53 mps 14 Fig 24 DIAGNOSTICS The Porter Cable Charger is equipped with a diagnostic system that automatically checks the battery pack each time a pack is inserted into the charger If no problems are found the charger will automatically switch to Fast Charge mode as described in NORMAL CHARGING If a problem is found it will be indicated by the charger indicator lights see Fig 23 as follows e Green light A continues to flash after battery pack is inserted in charger indicates that the battery pack temperature is either too high or too low for charging If left alone the charger will continue to monitor the battery pack temperature and will begin charging when the temperature reaches an acceptable level Green light A glows continuously and red light B flashes indicates that the battery pack is receiving a Fast Charge but the battery pack voltage is low It is not unusual for a new or a fully discharged battery pack to give this indication for the first several minutes of charge If the red light contin
16. erials Request and follow all safety information available from your material supplier SYMBOL DEFINITION MV rara volts AO ita amperes HZ aia hertz We ada iia watts PSI aaa pounds per square inch Min cansan minimum E A teeth maximum A a T T inch MM resessie naserie millimeters Mi aA hours M N da minutes Si lanas seconds Ny PT alternating current O lscetoteaseseitsect direct current No ias no load A alternating or direct current aaaeaii eaa Class Il Construction M N arias revolutions or reciprocation per minute SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES 1 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for Porter Cable Battery Charger 6 4 901891 08 31 01 qxd 2 13 02 11 52 SS T 2 Before using a battery charger read all instructions and cautionary markings on 1 battery charger 2 battery pack and 3 product using battery 3 CAUTION To reduce risk of injury Porter Cable charger should only be used to charge Porter Cable battery pack Other types of batteries may burst causing personal injury and damage Do not charge Porter Cable battery pack with any other charger 4 Do not expose charger to rain snow or frost 5 Do not abuse cord Never carry charger by cord or yank it to disconnect from receptacle Pull by plug rather than cord when disconnecting charger Have damaged or worn power cord and strain reliever replaced imme
17. l from air supply and or remove battery before performing any Service Procedure SYMPTOM PROBLEMS SOLUTIONS 1 Air leak near top of Loose screws Tighten screws tool or in trigger area Worn or damaged Install Overhaul Kit o rings or seals 2 Tool does nothing or Inadequate air supply Verify adequate air supply operates sluggishly Inadequate lubrication Rotate air inlet to 12 00 position and add 5 6 drops of oil Worn or damaged Install Overhaul Kit o rings or seals 3 Air leak near bottom Loose screws Tighten screws of tool Worn or damaged Install Overhaul Kit o rings or bumper 4 Tool jams frequently Incorrect fasteners Verify approved fasteners of correct size Damaged fasteners Replace w undamaged fasteners Magazine or nose Tighten screws screws loose Magazine is dirty Clean magazine Driver is worn or damaged Install Driver Maintenance Kit 5 Insufficient nails per Switch set to high position Use normal setting to maximize battery charge efficiency of tool 6 Compressor runs Quick connect valve open Rotate quick connect valve to the continuously and red 8 00 closed position LED flashes rapidly 7 Compressor does not Automatic shutdown feature Turn compressor off and back on run and red LED activated because tool was to reset controls flashes slowly idle for two hours 8 Compressor does not Battery voltage to low Recharge or replace battery run and red LED is on
18. lete and functional no loose or missing parts no binding or sticking parts Keep all screws tight Loose screws can cause personal injury or damage tool If tool is used without an in line oiler place 5 6 drops of Porter Cable Air Tool Oil into the air inlet of the tool at the beginning of each workday REPLACEMENT PARTS When servicing use only identical replacement parts FAILURE TO START Should your tool fail to start make sure battery pack is charged and properly installed BATTERY The battery pack will discharge by itself without damage if stored for long periods of time and may require recharging before use SERVICE AND REPAIRS All quality tools eventually require servicing or replacement of parts due to wear from normal use Some user serviceable components are described in the TROUBLESHOOTING Section Complete product Service is available from either an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 901891 08 31 01 qxd 2 13 02 11 53 mps 16 TROUBLESHOOTING WARNING Disconnect too
19. male connector must be rotated to the 12 o clock position B Fig 14A and then back to the closed position for Internal air operation The tool is equipped with a special 14 male quick connector A 3 male quick connector is available from Porter Cable and may be used in situations where a 14 supply line is not available When using external air the tool must always be connected to the air supply with a coupling such that all pressure is removed from the tool when the coupling is disconnected NOTE Standard male quick connectors may be used but due to size do not stow away as compactly e CAUTION All air line components hoses connectors filters regulators etc must have a minimum working pressure rating of at least 150 PSI 10 3 BAR or 150 of maximum system potential whichever is higher e Do not connect this tool to a system with maximum potential pressure greater than 200 PSI 13 BAR e Only connect tool to air supply with a coupling that will release all pressure from the tool when disconnected e Disconnect tool from air supply and or remove battery before performing maintenance clearing a jammed fastener leaving work area moving tool to another location handing the tool to another person or making adjustments PREPARING THE TOOL 1 After reading and understanding this entire manual install a fully charged battery pack see BATTERY OPERATION or connect tool to external air supply see Fig 14 and 14A YN WAR
20. ques suivantes sont des marques de fabriquant de la PO PORTA BAND PORTA PLANE PO MANITOBA 1699 Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario N1H 6M7 Phone 519 836 2840 Fax 519 767 4131 QU BEC 1515 Ave St Jean Baptiste Qu bec Qu bec G2E 5E2 Phone 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Montr al Qu bec H4R 1V8 Phone 514 336 8772 Fax 514 336 3505 Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les RTER CABLE DELTA BAMMER LASERLOC OMNIJIG POCKET CUTTER RTER CABLE QUICKSAND SANDTRAP SAW BOSS SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT TIGER CUB TIGER SAW TORQ BUSTER VERSA PLANE WHISPER SERIES DURATRONIC FRAME SAW M INNOVATION THAT WORKS JETSTREAM MICRO SET MORTEN NETWORK RIPTIDE TI RU MATCH WOODWORKER S CHOICE THE AMERICAN WOOD SHOP design AUTO SET B O S S BUILDER S SAW CONTRACTOR S SAW DELTA DELTACRAFT HOMECRAFT JET LOCK KICKSTAND THE LUMBER COMPANY design M SIDEKICK UNIFENCE UNIGUARD ICRO SET Q3 QUICKSET II QUICKSET PLUS SAFEGUARD II SANDING CENTER UNIRIP UNISAW VERSA FEEDER TPS Emc Trademarks noted wi
21. rminal to another Shorting the battery terminals together may cause sparks burns or a fire 5 4 901891 08 31 01 qxd 2 13 02 11 52 mps 6 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may create a risk of injury when used on another tool SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury SPECIFIC SAFETY RULES AND SYMBOLS 1 Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet Always set the switch to the OFF position when installing or removing the battery pack or nails 2 Never hold work in your hand lap or against other parts of your body when nailing 3 Some wood contains preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these mat
22. rning the tool on A wrench or a key that is left attached to the tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enable better control of the tool in unexpected situations 6 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE 1 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 2 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use tool if switch does not turn it on or off A tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect battery pack from tool and place the switch in the OFF position before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 When battery pack is not in use keep it away from other metal objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one te
23. rt LED STATUS DIAGNOSTIC CONITION ACTION e Solid Green LED Tool up to pressure and Use tool in normal manner safe to operate e Flashing Green Tool pressure building Wait for Solid Green LED e Fast Flashing Red LED Quick connect valve open Rotate quick connect valve be Y o ro closed position see A Fig e Slow Flashing Auto shut down activated Turn tool off and on to reset Red LED Solid Red LED Low voltage Recharge battery HIGH NORMAL OFF EXT AIR The depth to which a fastener is driven is controlled by the depth adjustment knob A Fig 19A The depth of drive is factory adjusted to a nominal setting Test fire a fastener and check depth If a change is desired rotate the adjustment knob A Fig 19A the adjustment knob has detents every 1 4 turn Rotate the knob clockwise see Fig 19A to increase the depth of drive rotate the knob counterclockwise to decrease the depth of drive Test fire another fastener and check depth Repeat as necessary to achieve desired results The amount of air pressure required will vary depending on the size of the fastener and the material being fastened Experiment with the air pressure setting to determine the lowest setting that will consistently perform the job at hand Air pressure in excess of that required can cause premature wear and or damage to the tool 11 4 901891 08 31 01 qxd 2 13 02 11 53 mps 12 CLEARING A JAMMED FASTENER 1 ZN WARNING Disconnec
24. t tool from air supply and or remove battery 2 Open magazine and remove any remaining fasteners see Fig 16 CAUTION Remove fasteners from tool before opening the fastener guide plate Fasteners are under pressure and may shoot out of magazine which could cause injury 3 Depress the quick release latch A Fig 20 and open the fastener guide plate B Fig 20 4 Remove the jammed fastener A Fig 21 5 Depress the quick release latch A Fig 20 close the fastener guide plate B and release the latch A NOSE CUSHION This tool is equipped with a rubber nose cushion A Fig 22 that prevents marring of finished surfaces by the metal safety during normal operation The nose cushion can be removed and stored in the rear area of the magazine B Fig 22 when it is not required YN WARNING Disconnect tool from air supply and or remove battery before removing or reinstalling rubber nose cushion 901891 08 31 01 qxd 2 13 02 11 53 mps 13 BATTERY OPERATION CHARGING THE BATTERY PACK GENERAL Before using your cordless Nailer for the first time the battery pack should be fully charged If the battery pack is installed in the Nailer remove it by following instructions under INSTALLING OR REMOVING BATTERY PACK As a battery pack approaches the discharged state you will notice a sharp drop in tool performance When the tool is unable to perform the task at hana it is time to recharge the battery pack Recharging
25. th and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etal s Unis et pourraient tre d pos es aux autres pays Printed in U S A
26. thers in work area MUST wear safety glasses with side shields 3 Keep fingers AWAY from trigger when not driving fasteners to avoid accidental firing 4 Choice of triggering method is important Check manual for triggering options 5 Remove battery fasteners and external air supply before servicing tool 6 NEVER point tool at yourself or others in work area 7 NEVER use oxygen or other bottled gases Explosion may occur 901891 08 31 01 qxd 2 13 02 11 52 mps 4 Fig 10 17 REMOVE FINGER FROM TRIGGER when not driving fasteners Never carry tool with finger on trigger Fig 10 18 DON T OVERREACH Keep proper footing and balance at all times when using or handling the tool 19 FIRE FASTENERS INTO WORK SURFACE ONLY never into materials too hard to penetrate Fig 11 20 GRIP TOOL FIRMLY TO MAINTAIN CONTROL WHILE allowing tool to recoil away from work surface as fastener is driven 21 DO NOT DRIVE FASTENERS on top of other fasteners or with the tool at too steep an angle the fasteners can ricochet causing personal injury Fig 11 22 DO NOT DRIVE FASTENERS CLOSE to the edge of the workpiece The workpiece is likely to split allowing the fastener to fly free or ricochet causing personal injury Fig 12 23 KEEP HANDS AND BODY PARTS away from area shown in Fig 13A to avoid injury 901891 08 31 01 qxd 2 13 02 11 52 mps 5 WORK AREA 1 Keep your work area clean and well lit
27. ues to flash throughout the charge cycle it indicates that the pack is weak and will provide reduced performance the pack is still useable but will not provide maximum power or work per charge This battery pack will probably require replacement in the near future Green light A continues to flash and red light B flashes indicates that the battery pack has failed pack is not chargeable and requires replacement INSTALLING OR REMOVING BATTERY PACK WARNING Always set the trigger switch to the locked OFF position when installing or removing the battery pack TO REMOVE BATTERY PACK Depress the battery release button B Fig 24 and pull battery pack out of tool NOTE As an added safety feature depressing the battery release button opens the internal pressure relief valve TO INSTALL BATTERY PACK Align rails A Fig 24 on battery pack with slots on tool and push battery pack onto tool until it locks in place 901891 08 31 01 qxd 2 13 02 11 53 mps 15 MAINTENANCE CLEAN AND INSPECT DAILY YN WARNING Disconnect tool from air supply and or remove battery before cleaning and inspection Correct all problems before placing the tool back in use Wipe tool clean and inspect for wear or damage Use non flammable cleaning solutions to wipe exterior of tool only if necessary DO NOT SOAK tool with cleaning solutions Such solutions can damage internal parts Inspect trigger and safety mechanism to assure system is comp
28. ure position set point provides the most commonly used power range for most driving applications and is the preferred setting for internal compressor cycling and battery life The OFF position disables the tool and through internal mechanical linkage opens the internal pressure relief valve As an added safety feature the tool will automatically shut off if the pressure relief valve remains open beyond three minutes or if the tool remains idle for more than two hours In either case the switch must be moved to the OFF position and then to another setting EXT AIR external provides alternate shop air capability if desired If compressed shop air is used it needs to be clean dry and regulated at pressures between 70 and 120 PSI 4 8 to 8 3 BAR Pounds per Square Inch The shop air system should include a filter a pressure regulator and an automatic oiler located as close to the tool as possible within 15 feet is ideal 8 4 901891 08 31 01 qxd 2 13 02 11 52 mps 9 All compressed air contains moisture and other contaminates that are detrimental to internal components of the tool When using external air an air line filter will remove most of these contaminates and significantly prolong the life of the tool If an in line oiler is not available and or Internal air is used place 5 6 drops of Porter Cable Air Tool Oil into the tool s male connector air inlet at the beginning of each workday NOTE To add oil the
29. x 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Phone 972 446 2996 Fax 972 446 8157 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 425 251 6680 Fax 425 251 9337 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest
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