Porter-Cable 691 User's Manual
Contents
1. Length of Cord in Feet 115V 25 Ft 50Ft 100Ft 150 Ft 200Ft 250 Ft 300Ft 400 Ft 500 Ft 230V 50 Ft 100Ft 200Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12 10 10 8 8 5 6 18 16 14 12 10 10 8 8 6 3 6 8 18 16 12 10 10 8 6 6 6 lt 8 10 18 14 12 10 8 8 6 6 4 10 12 16 14 10 8 8 6 6 4 4 2 12 14 16 12 10 8 6 6 6 4 2 AS 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 SAVE THESE INSTRUCTIONS FUNCTIONAL DESCRIPTION FOREWORD Porter Cable routers are designed for continuous rugged operation to handle the most demanding production applications SELECTING THE BIT These Porter Cable routers are furnished with 1 4 and 1 2 diameter collets to accommodate bits with 1 4 or 1 2 diameter shanks installed directly into the power unit collet An accessory collet is available that will allow the use of bits having 3 8 diameter shanks NENT Do not use router bits with a diameter in excess of 2 1 8 in this tool PN Se ALWAYS disconnect this tool from the power source when preparing the tool for use when making adjustments and when the tool is not in use OPERATION 1001 BASE INSTALLING AND REMOVING THE BIT CNS DISCONNECT TOOL FROM POW2. 2000 DURATRONIC Emc FLEX Flying ickstand LASERLOC MICRO G POCKET CUTTER PORTA BAND PORTA PLANE PORTER FORMANCE Posi Matic Q SAFE GUARD II SAFE LOC SPEEDTRONIC STAIR EASE EDGE THE PROFESSIONAL SELECT THIN CH TWIN L Feeder VERSA PLANE WHISPER SERIES TE UNIGUARD Unifence e and may also be registered in other countries entes de los Estados Unidos y tambi n pueden estar registradas en otros paises Marques d pos es indiqu es par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraien tre d pos es aux autres pays 7 2 PTG F 1
3. 1 4 on the ring means the cutting edge of the bit is exposed 1 4 below the base INSTALLING AND REMOVING THE BIT O A B NIN NENE DISCONNECT TOOL FROM POWER SOURCE 1 2 3 Remove the motor unit from the base unit a Loosen the clamp screw A Fig 19 b While holding the base turn the motor unit COUNTER CLOCKWISE until the lower pin B in the motor housing is disengaged from the groove in the base c Lift the motor unit from the base unit Clean and insert the shank of the bit into the collet until the shank bottoms Then back it out approximately 1 16 Lay the motor unit on its side on a supporting surface with the collet pointed AWAY from you 4 Place one wrench on the flats of the chuck with the opposite end of the the wrench resting on the bench to your left Fig 18C 5 Place the other wrench on the collet and tighten COUNTER CLOCKWISE Fig 20 Tighten firmly 6 To remove the bit reverse the procedure 705 0 BN Avoid possible damage to collet Never tighten collet without a bit CONNECTING TO POWER SOURCE Before connecting tool to power source CHECK TO SEE THAT THE SWITCH IS IN THE OFF POSITION Also check the power circuit to see that it is the same as that shown on specification plate of the tool STARTING AND STOPPING THE MOTOR Neoteo Before starting the tool clear the work area of all foreign objects Also keep fir
4. Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter CableeDelta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter CableeDelta recommended accessories should be used with this product WARRANTY PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 No
5. in router base and secure in place with a locknut Before connecting router to power source install the bit adjust the depth of cut and rotate the router chuck by hand to ensure that bit or collet do not contact the templet guide TROUBLESHOOTING GUIDE For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Porter Cable help line at 1 800 487 8665 18 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material Wear ANSI Z87 1 safety glasses while using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLEeDELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized
6. motor D OVER IA FROM POWER SOURCE Loosen the clamp screw A Fig 16 to set the power unit in the base unit With the motor switch C Fig 16 in the ON position insert the motor unit into the base aligning the lower pin B with the groove in the base Rotate the motor unit into the base CLOCKWISE until the motor switch A Fig 17 is directly above the knob handle B Fig 17 Connect the motor unit cord to the outlet in handle C Fig 17 Continue rotating the motor unit into the base until upper guide pins set rigidly into base Tighten the clamp screw firmly 14 ADJUSTING DEPTH OF CUT NIN Te DISCONNECT TOOL FROM POWER SOURCE 1 2 oO N 9 Loosen the clamp screw A Fig 18 Hold the base E and turn the motor unit F Fig 18 COUNTER CLOCK WISE until the tip of the bit is above the bottom of the base Set the router on a flat surface Turn the motor unit F Fig 18 CLOCKWISE until bit touches the wood surface Tighten the clamp screw A Fig 18 Rotate the depth adjusting ring B Fig 18 until the zero line C is opposite the index line D on the housing Loosen the clamp screw A Fig 18 Tip the router so that the bit is clear of the wood surface Turn the motor unit F Fig 18 CLOCKWISE until the index line D on the motor housing reaches the desired depth indicated on the ring Tighten the clamp screw A Fig 18 firmly NOTE Setting the index line to
7. or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents 4 The text used in the General Safety Rule section of this manual is verbatim as required from the applicable UL60745 3rd edition standard GENERAL SAFETY RULES continued d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f D
8. 175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Franklin 02038 Boston Franklin Industrial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 Philadelphia
9. 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite 112 Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Phot Fax Hou ne 972 446 2996 972 446 8157 ston 77043 4321 Sam Houston Parkway West Suite 180 Phone 713 983 9910 Fax 713 983 6645 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY North Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613 Authorized Service Stations are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable e Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 487 8665 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cabl
10. E MORTEN CABLE amp design PORTER CABLE PROFESSIONAL POWER 1 3 amp design QUICKSAND amp design QUICKSET QUICKSET Sanding Center SANDTRAP amp design SAW The American Woodshop amp design The Lum 6M7 519 Q 1699 Dublin Avenue Winnipeg Manitoba R3H 0H2 Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive ph Ontario Phone 519 767 4132 767 4131 siguientes son marcas regis DELTAGRAMM Delta Series INNOVATION THAT NETWORK OMNIJ OOLS PORTER CABLE RE UICKSET PLUS RIPTIDE amp design BOSS Sawbuck Sidekick SPEED BLOC ber Company amp design WORKS Jet Lock J THE PROFESSIONAL LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MAT UNIFEEDER Unihead Uniplane Unirip U WOODWORKER S CHOICE Trademarks noted with and are registered Las Marcas Registradas con el signo de y nisaw Univise Versa l in the United States Patent and Trademark Offic son registradas por la Oficina de Registros y Pa QU BEC 1515 Ave St Jean Baptisi Qu bec P Q G2E 5E2 te Suite 160 Phone 418 877 7112 Fax 418 877 1447 Begin St Laurent M HAR 1V8 7123 P Q Phone 514 336 8772 Fax 514 336 3505 radas de PORT o Set BAMM ETSTREAMS ki DEFINING PER SPEEDMATIC ER CABLE e DELTA S A Les ER B 0 S S Builder s Saw
11. ER SOURCE 1 To remove motor unit from base unit a Open the clamp A Fig 1 b While holding base turn power unit COUNTER CLOCKWISE until the lower pin B in the motor housing is disengaged from groove in base c Lift power unit free from base unit Clean and insert the shank of the bit into the collet until the shank bottoms then back it out approximately 1 16 Lay the power unit on its side on a bench with the collet pointing AWAY from you Place one wrench on the flats of the chuck with the opposite end of the wrench resting on the bench to your left Fig 2 Place other wrench on the collet and tighten COUNTER CLOCKWISE Tighten firmly To remove the bit reverse the procedure AULA Avoid possible damage to collet Never tighten collet without a bit DON R WN INSTALLING THE MOTOR NALDA DISCONNECT TOOL FROM POWER SOURCE Open the clamp A Fig 1 and set the power unit in the base unit Align the lower pin of the power unit B Fig 1 with the groove in the base 3 Rotate the power unit CLOCKWISE into the base until the upper guide pins are set in the groove of the base 4 Close the clamp N ADJUSTING DEPTH OF CUT DISCONNECT TOOL FROM POWER SOURCE oar O o N 9 Open the clamp A Fig 3 Hold the base E and turn the power unit F Fig 3 COUNTER CLOCK WISE until the tip of the bit is above the bottom of the base Set the tool on a flat su
12. Instruction ESPANOL PAGINA 21 manual FRANGAISE PAGE 41 Routers a Sa MODEL 690LR Including Motor and 1001 Base MODEL 691 Including Motor and 6911 Base 7 A A a pen MODEL 690LRVS LA Including Motor and 1001 Base 6931 BASE IMPORTANT To learn more about Porter Cable Please make certain that the person who is visit our website at to use this equipment carefully reads and http rt bl understands these instructions before Powy POTER CEREO starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the PORTER CABLE spaces below and retain for future reference Model No PROFESSIONAL POWER TOOLS Type Serial No Copyright O 2004 Porter Cable Corporation Part No 903699 11 17 04 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS 02 2 SAFETY GUIDELINES 00 0 00 cece cece eee ees 3 GENERAL SAFETY RULES 00 00000 ee eee 4 ADDITIONAL SPECIFIC SAFETY RULES 6 FUNCTIONAL DESCRIPTION 00 00s eee 8 OPERATION 9 TROUBLESHOOTING 000 cece cece eee 18 MAINTENANCE 00 00 eee eee eee eee 19 SERVICE tucan iii 19 ACCESSORIES oo og cece sa deco ada ad 20 WARRANTY 000 cece cece cece eee e esse eee eeee 20 ESPANOL 00000 c cece eee cece eens 21 FRAN AISE
13. NSTRUCTIONS 2 SAFETY GUIDELINES DEFINITIONS It is important for you to read and understand this manual The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS The symbols below are used to help you recognize this information indicates an imminently hazardous situation which if not A DANGER avoided will result in death or serious injury indicates a potentially hazardous situation which if not AWARNING avoided could result ri death or serious injury indicates a potentially hazardous situation which if not TAZNE avoided may result in minor or moderate injury used without the safety alert symbol indicates potentially CAUTION hazardous situation which if not avoided may result in property damage CALIFORNIA PROPOSITION 65 Some dust created by power sanding sawing grinding drilling AMAN and other construction activities contains chemicals knw to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are O lead from lead based paints O crystalline silica from bricks and cement and other masonry products O arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment always wear MSHA NIOSH approved properly fitting face mask
14. Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricated with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE REPLACEMENT PARTS When servicing use only identical replacement parts For a service parts list or to learn more about Porter Cable visit our website at www porter cable com SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use For assistance with your tool visit our website at www porter cable com for a list of service centers or call the Customer Care Department at 1 800 487 8665 All repairs made by our service centers are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by others Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 19 ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and
15. ci dd o ido td 41 SERVICE CENTER LOCATIONS ceeeeeees back cover IMPORTANT SAFETY INSTRUCTIONS EMI Read and understand all warnings and operating instructions before using any tool or equipment When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintenance or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Porter Cable strongly recommends that this product NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its application DO NOT use the product until you have written Porter Cable and we have advised you Online contact form at www porter cable com Postal Mail Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 Information regarding the safe and proper operation of this tool is available from the following sources Power Tool Institute 1300 Sumner Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 43rd Street 4 floor New York NY 10036 www ansi org ANSI 01 1Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov SAVE THESE I
16. e e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de Fabrica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable Delta m s cercano Des centres de service agr s sont situ s dans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable e Delta centre de service agr ou centre de service d usine Porter Cable e Delta Si vous n avez acc s a aucun de ces centres appeler le 888 848 5175 et on vous dirigera vers le centre de service d usine Porter Cable Delta le plus proche CANADIAN PORTER CABLE DELTA SERVICE CENTERS MANITOBA ALBERTA Bay 6 2520 23rd St N E Calgary Albert T2E 8L2 Phone 403 7 Fax BRITISH COL 8520 Baxter PI Burnaby B C V5A 478 Phone 604 4 Fax of POR The following are trademarks marques suivantes sont des marques de fabriquant de la PORTER CABLE e DELTA Au Contractor s Saw Contractor s Saw II Chips FRAME SAW Grip Vac H 403 735 6144 35 6166 UMBIA ace Guel N1H 20 0102 Fax ER CABLE e DELTA Las TM Delta DELTACRAFT lomecra SET Micro Set MIDI LATH
17. e workpiece rigidly in position and clear the path of the tool of obstructions 6 Provide clearance under workpiece for router bit when through cutting 7 Check to see that the cord will not hang up during routing operation 8 Clear the router bit area before starting motor 9 Maintain firm grip on router to resist starting torque 10 Keep hands clear of bit when motor is running to prevent personal injury 11 Keep cutting pressure constant Do not overload motor 12 let the motor come to a complete stop before putting the tool down 13 Never touch router bits after use They may be extremely hot 14 Never tighten collet nut without a bit 15 Do not use router bits with a diameter in excess of 2 1 2 at RPM above 13 000 Router bits up to 3 1 2 in diameter can be used when speed control is set for 13 000 RPM or less 16 Always keep chip shield clean and in place 17 Avoid Climb Cutting see Using The Router section in this manual Climb cutting increases the chance for loss of control resulting in possible personal injury 18 Do not hand hold the router in an upside down or horizontal position The motor can separate from the base if not properly attached according to the instructions 19 Wear eye and hearing protection Always use safety glasses Everyday eyeglasses are NOT safety glasses USE CERTIFIED SAFETY EQUIPMENT Eye protection equipment should comply with ANSI Z87 1 standards Hearing
18. equipment should comply with ANSI S3 19 standards 20 Take precautions against dust inhalation The dust generated by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust removal Use wood dust collection systems whenever possible Also use face or dust mask if cutting operation is dusty Dust mask protection should comply with MSHA NIOSH certified respirator standards Splinters air borne debris and dust can cause irritation injury and or illness 21 Some wood contains preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier SAVE THESE INSTRUCTIONS SYMBOL DEFINITION volts A ds amperes HZ rias hertz We aan Watts KW ees kilowatts Feo E ET farads YR ashe deat microfarads RC litres Oi nites cuts grams KQ canta kilograms barr Avene 2 bars P aria pascals can hours M O cnica minutes Si meaai iia seconds fige caian no load speed min Or mint Revolutions or reciprocations per minute ONO Cilia direct current ae ola ee alternating current 2 ENG A two phase alternating current 2N Be EAE two phase alternating current with neutral 3 CXS AA three phase alternating current 3N Qe id three phase alternating cur
19. ercise extreme caution to maintain control of router The speed and depth of cut will depend largely on the workpiece Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively On exceptionally hard woods or problem materials more than one pass at various settings may be necessary to get the desired depth of cut 17 When making cuts on all four edges of the workpiece make the first cut on the end of the piece across the grain If chipping of wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain Periodically wipe columns clean with a dry cloth DO NOT lubricate the columns THE EDGE GUIDE An edge guide is available as an accessory to aid in routing operations such as straight edge planing parallel grooving dado or slotting operations To attach insert guide rods A in holes in base Fig 25 and secure with screws B The guide C is adjusted on the rods and secured the desired position with thumb screws D LOCKN UT ROUTER TEMPLET ROUTER BIT Fig 26 TEMPLET GUIDES A wide variety of templet guides is available for use in pattern and templet routing operations A typical combination bit templet guide and locknut are illustrated in Fig 264 PATNI iiXleg DISCONNECT TOOL FROM POWER SOURCE To install insert templet guide in center hole
20. ly To remove the bit reverse the procedure 07 104 0 EE Do not allow the wrenches to contact the columns A Fig 9 Columns could be damaged restricting the plunge action e7 t04 0 BN Avoid possible damage to collet Never tighten collet without a bit ADJUSTING THE PLUNGE BASE ENZO DISCONNECT TOOL FROM POWER SOURCE 1 Loosen depth rod locking knob A Fig 10 and depth indicator knob D Fig 10 allowing the depth rod E Fig 10 to contact one of the turret stops B Fig 10 Normally the deepest desired cut is set with the depth rod resting on the shortest turret stop A Fig 11 The other two fixed stops B Fig 11 provide reduced cutting depths of 1 4 and 1 2 respectively The three adjustable stops C Fig 11 may be adjusted to any desired height Any combination of fixed and or adjustable stops may be utilized to achieve the desired depths required for a particular job 12 2 Release plunge mechanism by pulling the locking lever B Fig 9 to the left Lower the plunge mechanism until the router bit touches the work surface Release the lever and push it to the right to lock the mechanism in this position 3 Tighten depth rod locking knob 4 Position depth indicator C Fig 10 at the 0 position and tighten the knob 5 Loosen depth rod locking knob A Fig 10 and raise until indicator aligns with the graduation representing the desired de
21. m grip on tool to resist starting torque To start the tool move the rocker switch A Fig 21 to the ON or 1 position To stop the tool move the rocker switch to the OFF or O position ACAUTION To avoid personal injury and or damage to finished work always allow the power unit to come to a COMPLETE STOP before putting the tool down STARTING AND STOPPING THE MOTOR D Handle ACAUTION Before starting the tool clear the work area of all foreign objects Also keep a firm grip on the tool to resist starting torque Check to see that the motor unit power cord A Fig 22 is plugged into the handle and that the switch B on the motor is set to the ON position The starting and stopping of the motor is then controlled by pressing and releasing the trigger switch C Fig 20 in the handle of the base To allow the tool to run without continually pressing the trigger C Fig 22 press the trigger C into the handle and engage the switch locking button D on the side of the handle While holding the button in slowly release the trigger To stop the tool squeeze the trigger into the handle and release 16 To avoid injury and or damage to finished work always allow motor to come to a COMPLETE STOP before putting the tool down SOFT START The Model 690LRVS has a Soft Start feature designed to minimize startup reaction torque VARIABLE STARTING SPEED CONTROL 690LRVS This router is eq
22. or respirator when using such tools GENERAL SAFETY RULES ONE Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious un The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated Cordless power tool SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges
23. pth of plunge The example in Fig 12 shows setting for 1 plunge 6 Turn lower travel limiting nut A Fig 13 until it is approximately 1 4 above the top of the plunge housing Fig 13 While holding lower nut turn upper nut until it jams against the lower nut CAUTION The travel limiting nuts must always be jammed together to prevent movement caused by vibration which could prevent full bit retraction Ne The travel limiting nuts must always be set so that bit can be retracted into the base of the router clear of the workpiece CAUTION DO NOT attempt to increase the plunge travel by readjusting the stop nut Increasing the travel beyond 2 1 2 can cause the mechanism to jam ADJUSTING THE PLUNGE LOCKING LEVER The plunge locking mechanism may be adjusted to reposition lever in locked position or to compensate for wear To adjust a gt iba DISCONNECT TOOL FROM POWER SOURCE Po N While holding lever in upright position Fig 14 remove retaining screw Continue to hold lever through remaining steps Insert 1 8 hex wrench A Fig 15 not furnished into adjustment screw and turn counter clockwise approximately 1 2 turn Move lever to desired locked position and tighten adjustment screw Remove hex wrench and replace retaining screw ATTACHING THE POWER UNIT TO THE D HANDLE DISCONNECT BOTH POWER CORDS base and
24. rent with neutral A aa rated current of the appropriate fuse link in amperes x Sse niet het ee time lag miniature fuse link where X is the symbol for the time current characteristic as given in IEC 60127 O protective earth na class II tool A AAA IP symbol MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating ZALLA Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SUTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS
25. ress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cu
26. rface Turn the power unit F Fig 3 CLOCKWISE until bit touches the work Close the clamp A Fig 3 Rotate the depth adjusting ring B Fig 3 until the zero line C is opposite the index line D on the housing Open the clamp A Fig 3 Tip the router so that the bit is clear of the work surface Turn the power unit F Fig 3 CLOCKWISE until the index line D on the motor housing reaches the desired depth indicated on the ring Close the clamp A Fig 3 NOTE Setting the index line to 1 4 on the ring means the cutting edge of the bit is exposed 1 4 below the base ADJUSTING SUB BASE ALIGNMENT All Routers Applications using a templet guide require the bit to be centered in the guide This in turn requires the center hole in the sub base to be in line with the collet of the motor unit Your model has an adjustable sub base which has been aligned at the factory If the sub base has been removed and or readjustment is required use the following procedure CAUTION Be sure power switch is in OFF position and tool is disconnected from power source to avoid accidental starting of motor which could result in injury Loosen the sub base mount ing screws C Fig 4 just enough to allow the sub base D to move Open the clamp A Fig 4 and adjust the power unit so that the collet nut B engages the center hole in the sub base D Allow the sub base to center itself on the collet nut Close
27. rth Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 20 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Diego 92111 7638 Clairemont Blvd Phone 858 277 9595 Fax 858 277 9696 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8
28. the clamp A Tighten the sub base mount ing screws C Fig 4 securely 10 6931 BASE INSTALLING THE MOTOR DISCONNECT TOOL FROM POWER SOURCE 1 Support motor clamp Fig 5A and loosen motor clamp screw approximately 1 2 with the hex wrench furnished 2 Insert motor unit into the base with switch positioned at front of left handle and align the four pins A Fig 6 in the motor case with the slots B Fig 6 in the base 3 Seat the motor in the base and tighten the motor clamp screw REMOVING MOTOR DISCONNECT TOOL FROM POWER SOURCE 1 Remove clamp screw A Fig 5A flat washer B lock washer C and clamp locking nut A Fig 5B 2 Insert hex wrench A Fig 7 to contact locking plate Tap lightly to release and remove locking plate 3 Slide motor out of base 4 Reassemble clamp screw lock washer flat washer locking plate and clamp locking nut to the base and tighten lightly to prevent loss INSTALLING AND REMOVING THE BIT INN Ne Be certain that the power switch is in the OFF position and tool is disconnected from power source to avoid accidental starting of motor which could result in injury Stand router upside down on its motor cap Fig 8 Clean and insert shank of bit into collet until the shank bottoms Then back it out approximately 1 16 Place one wrench on flats on chuck and one wrench on collet nut Fig 8 Tighten firm
29. tting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained 5 The text used in the General Safety Rule section of this manual is verbatim as required from the applicable UL60745 3rd edition standard ADDITIONAL SPECIFIC SAFETY RULES 1 Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control 3 Disconnect tool from power source before making adjustments or changing bits 4 Tighten Collet nut securely to prevent the bit from slipping 5 Use a clamp or some other device to hold th
30. uipped with a variable speed control A Fig 23 with an infinite number of speeds between 10 000 and 27 000 RPM The speed is adjusted by turning the speed control knob A labeled 1 through 4 with 1 being the slowest speed and 4 being the highest USING THE TOOL IMPORTANT Before using the tool consider the kind and total amount of material to be removed More than one cut may be necessary to avoid overloading the power unit Before beginning the cut on the actual workpiece make a sample cut on a piece of scrap lumber This will allow you to see the finished cut and to check dimensions ACAUTION Always be sure the work is rigidly clamped or otherwise secured before making a cut Generally speaking when working on a bench the workpiece should be held on the bench by wood clamps When routing edges hold the router firmly down and against the work with both guiding knobs Since the cutter rotates clockwise when viewing router from top the router should be moved from left to right as you stand facing the work When working on the inside of a templet move the router in a clockwise direction When working on the outside of a templet move the router in a counter clockwise direction INTA Avoid Climb Cutting cutting in direction opposite that shown in Fig 24 Climb Cutting increases the chance for loss of control resulting in possible injury When Climb Cutting is required backing around a corner ex
Download Pdf Manuals
Related Search