Pitco Frialator PITCO PCF18 User's Manual
Contents
1. 14 amp 18 Watts 1820 Voltage 120 Phase 1 Frequency 60 HZ Full Load Amps 15 1 amps Plug configuration NEMA 5 20 Cabinet Material 300 series stainless steel 400 series stainless and aluminized where appropriate Controls Programmable digital controller with low temperature alarm Heater System Electrical resistance 900 watt heaters with blower fan for circulation located away from oils and vapors Performance Temperature range to 210 Preheat to 160 in 20 minutes Specifications subject to change through product improvement and innovation UNPACKING AND INSPECTION This appliance should be Remove the cabinet from shipping carton ensuring that all packing ma thoroughly terials and protective plastic has been removed from the unit Inspect all cleaned prior to use components for completeness and condition If any freight damage is present a freight claim must be filed immediately See the CLEANING with the shipping company INSTRUCTIONS page7 of this manual NOTE DO NOT discard the carton or other packing 5 Read operation instructions completely materials until you have 6 Connect power cord to grounded and properly wired electrical source as inspected the appliance for specified hidden damage and tested it for proper operation Freight damage is not covered under warranty 4 Check to insure all components are included cabinet instruction packet and addit2. freight or travel If any oral statements have been made regarding this appliance these statements do not constitute warranties and are not part of the contract of sale This limited warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITEN ORAL OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS Limitations of Li In the event of a warranty or other claim the sole obligation of Pitco Frialator Inc will be the repair or replacement at the company s option of the appliance or the component part The repair or replacement will be at the expense of Pitco Frialator Inc except as limited by this warranty statement Any repair or replacement under this warranty does not constitute an extension in time to the original warranty Parts covered under this warranty will be repaired or replaced at the Company s option with new or functionally operative parts The liability of Pitco Frialator Inc on any claim of any kind including claims based on warranty express or implied contract negligence strict liability or any other legal theories will be exclusively the repair or replacement of the appliance This liability will not include and the purchaser spe cifically renounces any right to recover special incidental consequential or other d
3. both arrows turn power back on Display will show current scale C or F If desired push the up or down arrow to change the scale 6 CAUTION ELECTRIC SHOCK HAZARD Disconnect appliance from electric power before cleaning CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Allow appli ance to cool before cleaning IMPORTANT NOT spill or pour water into controls control panel or wiring Water damage is not covered by warranty Sy CAUTION Beware of sharp edges on sheet metal during cleaning espe cially during removal of grease filters Removal of air filter CLEANING PROCEDURES After all food products have been removed from the cabinet turn the power switch to OFF and allow the cabinet to cool Unplug the unit prior to any cleaning Grease crumb pan is located beneath the unit inside the cabinet Access by opening cabinet door Remove and clean the grease crumb pan from the bottom of the unit by sliding it out towards the operators side of the unit Clean the pan as well as pan housing The air filter can be easily removed without tools for cleaning by lifting up and pulling towards the front of the unit Clean by hand washing or run through an automatic washer Reinstall when filter is dry and clean Remove the product dividers and food bay bottom Clean the inside of the unit as well as the removed parts Reinstall when all parts are dry an
4. stallation or service professional 2 Unit must be clean and grease free prior to use 3 Verify that the grease pan heat duct and air filters are installed 4 Open door locate switch to the right of the controller and turn power on The motors should begin to turn and create airflow Unit will automatically begin to preheat allow 20 minutes for unit to climb to operating temperature of 160 degrees F Load product into Crisp n Hold Product Divider On Off Switch Food Bay CONTROLLER PROGRAMMING The controller has been factory pre set at 175 F 79 C and has a low tem perature alarm pre set for 140 F 60 C To View or Change the Temperature Setpoints Turn the power on To view the temperature setpoint press and hold the tem perature set button To change the temperature setpoint press and hold the temperature set button press the up or down arrow button until the desired air temperature is displayed The display will advance in 1 increments To View or Change Alarm Setpoints Turn the power on To view the alarm setpoint press and hold the alarm re set button press the up or down arrow button until the desired alarm tem perature is displayed The display will advance in 1 increments To View or Change the Temperature Scale The cabinet is programmable for a temperature scale in degrees Fahrenheit and Centigrade Celsius Turn power off Hold down both arrow buttons and while holding
5. CRISP HOLD FOOD HOLDING STATION Free Standing Floor MODELS PCF14 PCF18 OWNERS OPERATORS MANUAL y 18 shown TABLE OF CONTENTS SAFETY PRECAUTIONS FEATURES amp SPECIFICATIONS UNPACKING AND INSPECTION INSTALLATION amp START UP NORMAL OPERATION CONTROLLER PROGRAMMING DAILY CLEANING PROCEDURE WIRING DIAGRAMS amp REPLACEMENT PART TROUBLESHOOTING GUIDE WARRANTY STATEMENT Part Number 120 354 Rev 2 05 12 Printed The United States of America Pitco Frialator Inc Box 501 Jct 1 89 amp I 93 Concord NH 03302 0501 509 Route Bow NH 03304 TEL 603 225 6684 FAX 603 225 8497 SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK HAZARD All service requiring access to non insulated components must be performed by qualified service personnel Failure to heed this warning may result in severe electric shock CAUTION ELECTRIC SHOCK HAZARD Disconnect this appliance from electrical power before performing any maintenance or service CAUTION BURN HAZARD Exposed metal surfaces can be hot to the touch and may cause burns IMPORTANT SAFETY INSTRUCTIONS When using electrical appliances basic safety precautions should be adhered to including the following Be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance Thi
6. SE SUGGESTED REMEDY Check or reset circuit breaker Connect to proper receptacle No power to unit Not plugged in or circuit breaker tripped Power cord damaged Check replace if required Power switch damaged or defective Check replace if required Food dries out too Operation where product temp is too quickly high Check product temps going into hold ing cabinet Thermostat incorrectly set or defective Check proper operation or calibration of thermostat Unit is on motors Call service technician are running but no heat Internal wiring error Element hi limit trip defective Call service technician Takes too long to get to temperature Improper voltage Call service technician to verify in coming voltage matches cabinet specifications Unit is hot Call service technician but low or no airflow Internal wiring error Circulation motor has quit Call service technician Improper voltage Call service technician to verify in coming voltage matches cabinet specifications NOTE NOTE The technical content of this manual including any wiring diagrams schemat ics parts breakdown illustrations and or adjustment procedures is intended for use ONLY by qualified technical personnel For warranty service call Pitco direct at 800 258 3708 for authorization we will dispatch the nearest authorized service agency Food Eq
7. amages of any kind including but not limited to injuries to persons damage to property loss of profits or anticipated loss of the use of this appliance If any provision of this warranty is unenforce able under the law of any jurisdiction only that provision will be inapplicable there and the remainder of the warranty will remain unaffected The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision How to Obtain Warranty Service First direct your claim to the Pitco Frialator Inc Authorized Service and Parts Distributor closest to you Give the complete model serial and code numbers voltage gas type and description of the problem Proof of the date of installation and or the sales slip may also be required If this procedure fails to be satisfactory write to The Service Manager Pitco Frialator Inc PO Box 501 Concord NH 03302 0501 USA This warranty gives you certain specific legal rights you may have other rights which may vary from state to state 2000202 Pitco Frialator Inc PO Box 501 Jct I 89 amp I 93 Concord NH 03302 0501 509 Route 3S Bow NH 03304 Phone 603 225 6684 Fax 603 225 8497 Sales amp Marketing E mail sales pitco com Service E mail service pitco com Company Website www pitco com bmc 10
8. and wipe dry Daily as needed Vinegar 14 amp PCF18 WIRING DIAGRAM 1820 watts 120v 15 14 60Hz 1 Ph NEMA 5 20P 7 Motor 2 HEATER 2 120vAc 1 50 60 CONTROLLER REPLACEMENT PARTS PART NUMBER PCF14 DESCRIPTION 120V 18614 0362 IMOTOR C FRAME 120V CNH X 18614 0364 IMOTOR C FRAME 240V CNH 18614 0365 3 125 CW ROT 18614 0359 INLET SCREEN 3 81 18600 0061 THERMAL DISC AUTO RESET 18612 0113 TUBULAR ELEMENT 900W 120V 18616 0223 RELAY SPST NO 240V 24VAC 18616 0229 CONTROL WGRN LGHT ROHS 18312 0189 CONTROL OVERLAY 18602 0172 ROCKER SW SPST ON OFF 18616 0198 gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt PROBE 3 16 X 1 5 X 18 5 18616 0135 gt lt gt lt gt lt gt lt gt lt gt lt JTRNSFORMER B24 N0120 015 18616 0131 CONTROL TRANFRMR NTI 2575 x 18602 0174 GREASE BAFFLE PCF14 x 18602 0175 GREASE BAFFLE PCF18 18605 0018 14 3 HSJO CORD W 6 15PLUG 18605 0017 14 3 HSJO CORD W 5 20PLUG TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAU
9. be performed by a qualified technician with full knowledge of all applicable electrical codes Failure can result in personal injury and property damage IMPORTANT Power cord is 7 long necessary contact a licensed electrician to install an appropriate 20 amp electrical circuit with correct NEMA receptacle CAUTION Electrical Shock Hazard The ground prong of the power cord is part of a system designed to pro tect you from electric shock in the event of internal damage DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle IMPORTANT Not under warranty Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty CAUTION Risk of personal injury Unit is not waterproof to avoid electrical shock keep unit and counter from being submerged in water Do not operate if unit has been submerged in water Location For proper operation and maximum performance locate the Crisp Hold in an ambient air temperature of 70 F 21 C Avoid areas near exhaust fans where there is active air movement For safe operation locate the unit a reasonable distance from com bustible walls and materials To prevent injury and damage locate the unit at a proper and safe working height The location should be level clean of debris and strong enough to support the weight of a fully loaded unit Start up 1 Plug the Crisp Hold into a pr
10. d clean Inspect and clean the areas where there are vents making sure no water gets into the internal controls or electrical areas of the cabinet Product Divider Grease crumb pan CAUTION ERED BY THE WARRANTY Cleansers detergents degreasers sanitizers or bleaching agents that contain chlorides or phos phates will cause permanent damage to stainless steel products The damage appears as pits erup tions voids small holes severe discoloration or dulling of the metal finish Water with high chlo ride content can also damage stainless steel If unsure of your water quality we recommend you have it tested THIS DAMAGE IS PERMANENT COSTLY TO REPAIR AND IS NOT COV RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL Cleaning Agent Soap ammonia detergent and water Purpose Routine cleaning Frequency Daily Method of Application Sponge with cloth rinse with clear water and wipe dry Smears As Fingerprints needed Stainless steel cleaner or similar products Rub with soft cloth as directed on package Rub in direction of grain of stainless steel Do not use on vinyl trim Stubborn Daily Any chloride free spots and as or stains needed phosphate free cleaner Apply with damp sponge or cloth Rub in direction of grain of stainless steel Rinse thoroughly especially if cleaner contains chlorine bleach do not use on vinyl trim Hard water spots Swab with cloth Rinse with water
11. edures is intended for use by qualified technical personnel and is subject to change without notice FEATURES amp SPECIFICATIONS Free Standing Forced Convection Food Holding Cabinets The Crisp n Hold provides a heated stream of air to maintain fried food temperature and freshness for a specified period of time after cooking Forced air is heated through an electric resistance heater and ducted to a food grate The heated air is discharged through small circular openings in the bottom of the grate and through a slotted opening located front top to provide a warm blanket of air over the food Additionally the grate has small round embossments to minimize hot metal contact with the food The PCF14 amp PCF18 are free standing floor models on casters so they can be moved for con venience and cleaning Swivel front casters have brakes Controls are located in the cabinet below the warmer for easy access Capacity Dimensional Characteristics Layout Two models with adjustable and removable dividers 14 with 2 sections 18 with 3 sections Internal Capacity cubic inches 14 837 2 sections 18 1050 sections Overall Dimensions inches mm 14 45 5 x 34 5 D 15 5 W 1156H 876D 3940 18 45 5 34 5 x 19 6 W 1156H 876D 4980 Shipping Weight lbs kg 14 132 60 18 145 66 Sa Agency G W qi we Electrical Characteristics Model
12. ional accessories such as product dividers Appliance should be thoroughly cleaned before use See CLEANING INSTRUCTIONS page seven Refer to SHIPPING DAM AGE CLAIM PROCEDURE on bottom of this page FREIGHT DAMAGE PROCEDURE NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon acceptance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED VISIBLE LOSS OR DAMAGE Be certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of damage Contact your dealer immediately CONCEALED DAMAGE If damage is unnoticed until the merchandise is unpacked notify the transporta tion company or carrier immediately and then file a CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the con tainer for inspection Pitco cannot assume liability for damage or loss incurred in transit freight damage is not covered under war ranty We will however at your request supply you with the necessary documents to support your claim INSTALLATION amp START UP WARNING Risk of personal injury Installation procedures must
13. operly grounded electrical recep tacle Ensure all plastic and packaging materials have been removed Familiarize yourself with the controls On Off switch is located inside the cabinet below the product station Set POWER switch to ON position Do not load product into the cabinet Allow the heat to remove any residual oils which may adhere to inside metal surfaces A slight emission of smoke is normal for the first few hours of operation GROUNDING INSTRUCTIONS This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded In the event of an electrical short circuit grounding reduces the risk of elec tric shock by providing an escape wire for the electric current WARNING Improper use of the grounding can result in a risk of electric shock Consult a qualified electrician or serviceman if the grounding instructions are not completely understood or if doubt exists as to whether the appliance is properly grounded 5 CAUTION HOT SURFACE Inner surfaces of the unit will be very hot during and after operation Avoid touching the cabinet when loading or removing product Heat Indicator Display Alarm Temperature Up and Reset Set Button Down Button Arrow Buttons NORMAL OPERATION Daily operating procedures 1 Prior to use unit must be installed properly and tested by a trained in
14. ot install appliance a home or residence Maintain appliance properly This is the responsibility of the user of the appliance and the procedures are outlined in the manual Adjustments such as calibration leveling tightening of fasteners or plumbing or electrical connections normally associated with initial installation if necessary are outlined in the manual Damages due to flood fire or other acts of God are not covered by the warranty Use appliance only for its intended purpose If it is used for a purpose other than for which it was intended or designed any resulting damages are not covered under warranty Do not materially alter or modify the appliance from the condition in which it left the factory Do not obliterate remove or alter the serial number rating plate Use only genuine OEM parts from Pitco Frialator Inc or its Authorized Parts and Service Distributors Repairs are not covered by the warranty e If any other failure occurs which is not attributable to a defect in materials or workmanship it is not covered by the warranty This warranty specifically excludes parts which wear or would be replaced under normal usage including but not limited to electric lamps fuses interior or exterior finishes and gaskets Limits to the Warranty Outside the United States and Canada this warranty is limited to the replacement of parts and Pitco Frialator Inc will not bear any other expense be it labor mileage
15. s appliance must be grounded Connect only to properly grounded outlet Use this appliance only for its intended use as described in the manual a This equipment is specifically designed to hold pre cooked food at temperature b This equipment is intended for use in commercial establishments only This equipment is not designed for industrial or laboratory use Cleanliness of this appliance and accessories is essential to good sanitation DO NOT submerge this appliance in water This appliance is not jet stream approved DO NOT direct water jet or steam jet at this appliance or at any control panel or wiring DO NOT splash or pour water on in or over any controls control panel or wiring DO NOT use corrosive chemicals or vapors in this appliance DO NOT store this appliance outdoors DO NOT use this product near water for example near a kitchen sink a wet basement or near a swimming pool and the like DO NOT operate this appliance if it has a damaged cord or plug if it is not working properly or if it has been damaged or dropped Do not immerse cord or plug in water keep cord away from heated surfaces and do not let cord hang over edge of table or counter Only qualified service personnel should service this appliance DO NOT cover or block any openings on the appliance NOTE The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment proc
16. uipment Manufacturers CFESA Proua meombigf 9 Pitco Warranty If Pitco Frialator Inc warrants to the original user of its commercial cooking equipment and related equipment that said appliances and related equipment will be free from defects in material and workmanship under normal use for a period of one 1 year from the date of installation with appropriate documentation to maximum of fifteen 15 months from the date of manufacture subject to the following additions ex ceptions exclusions amp limitations This warranty is limited to the repair or replacement at the Company s option without charge of any part found to be defective within the warranty period and reasonable expenses incurred for freight and material for the installation of such part in addition the Company s obliga tion shall be limited to reimbursement for normal labor on such parts Pitco Frialator Inc agrees to pay the Authorized Service and Parts Distributor for any labor and material required to repair or replace at the Company s option any part which may fail due to defects in mate rial or workmanship during the above general warranty period How to Keep Your Warranty in Force Make sure any shipping damages are reported immediately Damages of this nature are the responsibility of the carrier e Install the unit properly This is the responsibility of the installer and the procedures are outlined in the equipment manual Do n
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