Pitco Frialator Pitco PCC14 User's Manual
Contents
1. 225 6684 e Fax 603 225 8497 Sales amp Marketing E mail sales pitco com Service E mail service pitco com Company Website www pitco com 112. 57 18309 0086 LEG 1 ADJ CASTZINC X x X ooa wom ies OOO 18305 0075 55 BUMPER 1 2 HOLE LEGS 14 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY No power to unit Not plugged in or circuit breaker Check or reset circuit breaker tripped Connect to proper receptacle Power cord damaged Check replace if required Power switch damaged or defective Check replace if required Food dries out too Operation where product temp is too Check product temps going into hold quickly high ing cabinet Thermostat incorrectly set or defective Check proper operation or calibration of thermostat Unit is on motors Internal wiring error Call service technician are running but no heat Element hi limit trip defective Call service technician Takes too long to Improper voltage Call service technician to verify in get to temperature coming voltage matches cabinet specifications Unit is hot Internal wiring error Call service technician but low no airflow 2 Circulation motor has quit Call service technician Improper voltage Call service technician to verify in coming voltage matches cabinet specifications NOTE NOTE The technical content of this manual For warranty service call Pitco direct at including any wiring diagrams schemat 800 258 3708 for authorization we will ics parts breakdown illustrations and dispatch the nearest authorized service or
3. electrical shock be sure unit is unplugged from an elec trical outlet If unit has been operated allow unit to cool before in stalling Counter must be made of a non combustible material clean and free of debris Locate and drill four mounting holes in counter top Remove legs from unit and secure to counter top using threaded mounting holes previously occupied by legs Seal the perimeter of unit where it meets the counter top with a silicone sealant GROUNDING INSTRUCTIONS This appliance is equipped with a cord having a grounding wire with a grounding plug which must be plugged into an outlet that is properly installed and grounded In the event of an electrical short circuit grounding reduces the risk of elec tric shock by providing an escape wire for the electric current WARNING Improper use of the grounding can result in a risk of electric shock Consult a qualified electrician or serviceman if the grounding instructions are not completely understood or if doubt exists as to whether the appliance is properly grounded Start up Plug the Crisp n Hold a properly grounded electrical recep tacle 2 Ensure all plastic and packaging materials have been removed Set POWER switch to ON position Do not load product into the cabinet Allow the heat to remove any residual oils which may adhere to inside metal surfaces A slight emission of smoke is normal for the first few hours of operation
4. fuses interior or exterior finishes and gaskets 8 Limits to the Warranty 2 Outside the United States and Canada this warranty is limited to the replacement of parts and Pitco Frialator Inc will not bear any other 8 expense be it labor mileage freight or travel If any oral statements have been made regarding this appliance these statements do not constitute warranties and are not part of the contract of sale This limited warranty constitutes the complete final and exclusive statement with regard to warranties THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITEN ORAL OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS Limitations of Liability 8 In the event of a warranty or other claim the sole obligation of Frialator Inc will be the repair or replacement at the company s option of the appliance or the component part The repair or replacement will be at the expense of Pitco Frialator Inc except as limited by this Warranty statement Any repair or replacement under this warranty does not constitute an extension in time to the original warranty Parts 8 covered under this warranty will be repaired or replaced at the Company s option with new or functionally operative parts The liability of 2 Pitco Frialator Inc on any claim of any kind including claims based on warra
5. CRISP N HOLD FOOD HOLDING STATION Counter Top MODELS 14 18 PCC28 OWNERS OPERATORS MANUAL 18 shown TABLE OF CONTENTS SAFETY PRECAUTIONS FEATURES amp SPECIFICATIONS UNPACKING AND INSPECTION INSTALLATION amp START UP NORMAL OPERATION CONTROLLER PROGRAMMING DAILY CLEANING PROCEDURES WIRING DIAGRAMS REPLACEMENT PARTS TROUBLESHOOTING GUIDE WARRANTY STATEMENT 01 Part Number L20 353 Rev 2 05 12 Printed in The United States of America Pitco Frialator Inc Box 501 Jct I 89 amp I 93 Concord NH 03302 0501 509 Route Bow NH 03304 TEL 603 225 6684 FAX 603 225 8497 SAFETY PRECAUTIONS WARNING ELECTRIC SHOCK HAZARD All service requiring access to non insulated components must be performed by qualified service personnel Failure to heed this warning may result in severe electric shock CAUTION ELECTRIC SHOCK HAZARD Disconnect this appliance from electrical power before performing any maintenance or service CAUTION BURN HAZARD Exposed metal surfaces can be hot to the touch and may cause burns IMPORTANT SAFETY INSTRUCTIONS When using electrical appliances basic safety precautions should be adhered to including the following Be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance This appliance mu
6. adjustment procedures is intended agency for use ONLY by qualified technical personnel North American Association of Food Equipment Manufacturers Proud Warranty 8 Pitco Frialator Inc warrants to the original user of its commercial cooking equipment and related equipment that said appliances and related I equipment will be free from defects in material and workmanship under normal use for a period of one 1 year from the date of installation with appropriate documentation to a maximum of fifteen 15 months from the date of manufacture subject to the following additions ex ceptions exclusions amp limitations 8 This warranty is limited to the repair or replacement at the Company s option without charge of any part found to be defective within the warranty period and reasonable expenses incurred for freight and material for the installation of such part in addition the Company s obliga 8 tion shall be limited to reimbursement for normal labor on such parts Pitco Frialator Inc agrees to pay the Authorized Service and Parts 8 Distributor for any labor and material required to repair or replace at the Company s option any part which may fail due to defects mate iq rial or workmanship during the above general warranty period ia How to Keep Your Warranty in Force Make sure any shipping damages are reported immediatel
7. ater into controls control panel or wiring Water damage is not covered by warranty CAUTION Beware of sharp edges on sheet metal during cleaning espe cially during removal of grease filters Cleansers detergents degreasers sanitizers or bleaching agents that contain chlorides or phos phates will cause permanent damage to stainless steel products The damage appears as pits erup tions voids small holes severe discoloration or dulling of the metal finish Water with high chlo ride content can also damage stainless steel If unsure of your water quality we recommend you have it tested THIS DAMAGE IS PERMANENT COSTLY TO REPAIR AND IS NOT COV ERED BY THE WARRANTY CAUTION RECOMMENDED TIPS FOR CLEANING STAINLESS STEEL Purpose Frequenc Cleaning Agent Method of Application Routine Daily Soap ammonia Sponge with cloth rinse with clear water cleaning detergent and water and wipe dry Smears AS Stainless steel cleaner Rub with soft cloth as directed on package Fingerprints needed or similar products Rub in direction of grain of stainless steel Do not use on vinyl trim Stubborn Daily Any chloride free Apply with damp sponge or cloth Rub in spots and as or direction of grain of stainless steel Rinse stains needed phosphate free thoroughly especially if cleaner contains cleaner chlorine bleach do not use vinyl trim Hard water Daily Vinegar Swab with cloth spots as needed Rinse with water and wipe dr
8. gt A 5 Appiance is preset at the factory no temperature adjustment is necessary CAUTION HOT SURFACE Inner surfaces of the unit will be very hot during and after operation Avoid touching the cabinet when loading or removing product To increase turn set screw clockwise NORMAL OPERATION Daily operating procedures Prior to use unit must be installed properly and tested by a trained installation or service professional 2 Unit must be clean and grease free prior to use 3 Verify that the grease pan heat duct and air filters are installed properly 4 Turn power on by flipping the toggle switch the motors should begin to turn and create airflow Unit will automatically begin to preheat allow 20 minutes for unit to climb to operating temperature of 160 degrees F 6 Load product into Crisp n Hold Product Divider Food Bay THERMOSTAT CALIBRATION The thermostat has been factory pre set at 175 F 79 C It is located behind the back panel and it is recommended that qualified service personnel make adjustments 1 Turn off unit and disconnect from electrical power before attempting to adjust the thermostat setting 2 Locate a temperature probe in geo center of the product tray 1 2 inch above the bottom of the grate 3 Remove the back panel and locate the thermostat at the center left Turn clockwise to increase the temperature setting counter clockwise to decrease the tem
9. liance should be thoroughly cleaned before use See CLEANING INSTRUCTIONS page seven Refer to SHIPPING DAM AGE CLAIM PROCEDURE on bottom of this page FREIGHT DAMAGE PROCEDURE NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon acceptance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED 1 VISIBLE LOSS OR DAMAGE Be certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person 2 FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of damage Contact your dealer immediately 3 CONCEALED DAMAGE If damage is unnoticed until the merchandise is unpacked notify the transporta tion company or carrier immediately and then file a CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the con tainer for inspection Pitco cannot assume liability for damage or loss incurred in transit freight damage is not covered under war ranty We will however at your request supply you with the necessary documents to support your claim INSTALLATION amp START UP WARNING Risk of personal injury Installation procedures must be performed by a qua
10. lified technician with full Knowledge of all applicable electrical codes Failure can result in personal injury and property damage IMPORTANT Power cord 1 7 long A If necessary contact a licensed electrician to install an appropriate 20 amp electrical circuit with correct NEMA receptacle CAUTION Electrical Shock Hazard The ground prong of the power cord is part of a system designed to pro tect you from electric shock in the event of internal damage DO NOT cut off the large round ground prong or twist a blade to fit an existing receptacle A IMPORTANT Not under warranty Damage to unit due to being connected to the wrong voltage or phase is NOT covered by warranty A Unit is not waterproof to avoid electrical shock keep unit and counter from being submerged in water Do not operate if unit has been submerged in water CAUTION Risk of personal injury Location For proper operation and maximum performance locate the Crisp Hold in an ambient air temperature of 70 F 21 C Avoid areas near exhaust fans where there is active air movement For safe operation locate the unit a reasonable distance from com bustible walls and materials To prevent injury and damage locate the unit at a proper and safe working height The location should be level clean of debris and strong enough to support the weight of a fully loaded unit Countertop Mounting To prevent
11. nded for use by qualified technical personnel and is subject to change without notice FEATURES amp SPECIFICATIONS Forced Convection Food Holding Cabinet The Crisp n Hold provides a heated stream of air to maintain fried food temperature and freshness for a specified period of time after cooking Forced air is heated through an electric resistance heater and ducted to a food grate The heated air is discharged through small circular openings in the bottom of the grate and through a slotted opening located front top to provide a warm blanket of air over the food Additionally the grate has small round embossments to minimize hot metal contact with the food Capacity Dimensional Characteristics Layout Three models with adjustable and removable dividers 14 with 2 sections 18 with 3 sections and 28 with 4 sections Internal Capacity cubic inches 4 837 2 sections 8 1050 3 sections PCC28 1780 4 sections Overall Dimensions inches mm PCC14 17 75 451 H x 29 737 D x 14 25 362 W PCC18 17 75 451 H x 29 737 17 563 446 PCC28 20 75 527 H x 29 737 D x 28 125 714 W Shipping Weight lbs kg 14 60 25 18 67 30 PCC28 98 44 Agency Approvals G US Electrical Characteristics Model PCC14 amp 18 Model PCC28 Watts 1820 Watts 2890 Voltage 120 Voltage 208 Phase 1 Phase 1 Frequency 60 HZ Frequency 60 HZ Full Load Amp
12. nty express or implied contract negligence strict liability or 8 any other legal theories will be exclusively the repair or replacement of the appliance This liability will not include and the purchaser spe cifically renounces any right to recover special incidental consequential or other damages of any kind including but not limited to injuries 21 to persons damage to property loss of profits or anticipated loss of the use of this appliance If any provision of this warranty is unenforce 8 able under the law of any jurisdiction only that provision will be inapplicable there and the remainder of the warranty will remain unaffected The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision How to Obtain Warranty Service First direct your claim to the Pitco Frialator Inc Authorized Service and Parts Distributor closest to you Give the complete model serial and 5 code numbers voltage gas type and description of the problem Proof of the date of installation and or the sales slip may also be required amp If this procedure fails to be satisfactory write to The Service Manager Pitco Frialator Inc Box 501 Concord NH 03302 0501 USA This warranty gives you certain specific legal rights you may have other rights which may vary from state to state Pitco Frialator Inc PO Box 501 Jct I 89 amp I 93 Concord NH 03302 0501 509 Route 3S Bow NH 03304 Phone 603
13. perature setting 4 Replace back panel plug unit into properly grounded outlet and turn on unit 23 Observe probe temperature to see if desired temperature has been achieved NOTE The heating system should cycle at least two times after the last ad justment to achieve accurate calibration CLEANING PROCEDURES gt CAUTION 1 After all food products have been removed from the cabinet turn the Srey SHOCK power switch to OFF and allow the cabinet to cool Disconnect appliance from electric power before cleaning 3 Remove and clean the grease crumb pan from the bottom of the unit by sliding it out towards the operators side of the unit Clean the pan as well as pan housing Unplug the unit prior to any cleaning CAUTION HOT SURFACE 4 air filter can be easily removed without tools for cleaning by lifting up and pulling towards the front of the unit Clean by hand washing or run through an automatic washer Reinstall when filter is dry and Exposed surfaces can be hot clean to the touch and may cause T burns Allow appliance to cool 5 Remove the product dividers and food bay bottom Clean the inside before cleanin of the unit as well as the removed parts Reinstall when all parts are 9 dry and clean IMPORTANT DONOT 6 Inspect and clean the areas where there are vents making sure no water gets into the internal controls or electrical areas of the cabinet spill or pour w
14. s 15 1 amps Full Load Amps 14 0 amps Plug configuration NEMA 5 20P Plug configuration NEMA 6 20P Cabinet Material 300 series stainless steel 400 series stainless and aluminized where appropriate Controls Electrical mechanical thermostat mounted inside of electrical cabinet Heater System Electrical resistance 900 watt heaters with blower fan for circulation located away from oils and vapors Performance Temperature range to 210 F Preheat to 160 F in 20 minutes Specifications subject to change through product improvement and innovation UNPACKING AND INSPECTION This appliance should be 1 Remove the cabinet from shipping carton ensuring that all packing ma thoroughly terials and protective plastic has been removed from the unit Inspect all cleaned prior to use components for completeness and condition 2 If any freight damage is present a freight claim must be filed immediately See the CLEANING with the shipping company INSTRUCTIONS on page 7 of this manual NOTE DO discard Freight damage is not covered under warranty 4 Check to insure all components are included cabinet instruction packet and additional accessories such as product dividers the carton or other packing 5 Read operation instructions completely materials until you have 6 Connect power cord to grounded and properly wired electrical source as inspected the appliance for specified hidden damage and tested 9 7 App
15. st be grounded Connect only to properly grounded outlet Use this appliance only for its intended use as described in the manual a This equipment is specifically designed to hold pre cooked food at temperature b This equipment is intended for use in commercial establishments only This equipment is not designed for industrial or laboratory use Cleanliness of this appliance and accessories is essential to good sanitation DO NOT submerge this appliance in water This appliance is not jet stream approved DO NOT direct water jet steam jet at this appliance or at any control panel or wiring splash or pour water on in or over any controls control panel or wiring DO NOT use corrosive chemicals or vapors in this appliance DO NOT store this appliance outdoors DO NOT use this product near water for example near a kitchen sink in a wet basement or near a swimming pool and the like DO NOT operate this appliance if it has a damaged cord or plug if it is not working properly or if it has been damaged or dropped Do not immerse cord or plug in water keep cord away from heated surfaces and do not let cord hang over edge of table or counter Only qualified service personnel should service this appliance DO NOT cover or block any openings on the appliance NOTE The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment procedures is inte
16. y WIRING DIAGRAMS 14 amp 18 1820 watts 120v 15 1A 20025652 60Hz 1 Ph NEMA 5 20P 5 BLK W WHT STRIPE BLK WHT STRIPE 1 12 42 HEATER 2 HLT PCC28 ens 2890 watts 208 14 i 60Hz 1 Ph NEMA 6 20P 4 1 ow 19 41 HEATER 1 GHD ict cia ESET HEATER 2 a 43 HEATER 3 AUITO RESET HEATER 4 REPLACEMENT PARTS PCC14 PCC18 PCC28 PCC14 PART NUMBER DESCRIPTION 120V 120V 208V 240V 18600 0016 THERMOSTAT 255 DEG x x x x 18600 0061 THERMODISC AUTO x x x x 18612 0113 TUBULAR ELEMENT 900 20 x xXx X 18614 0359 ___ INLET SCREEN 3 81 1 xXx J x xXx J X 18614 0365 WHEEL BLWR 3 125 CwROT x xXx X 186020195 GREASE FILTER o GREASE FILTER NMS 186020083 TOGGLE SWITCH 25A 120250 x x 18602 0081 fawrron poor oven ewig 18605 0017 14 3 HSJOCORDW 5 20PLUG XTX cos 0005 fats 590 CORD PER FOO 5 0 reser 18614 02 MOTOR 120 MOTOR rovon 101009 reso Como 01
17. y Damages of this nature are the responsibility of the carrier e Install the unit properly This is the responsibility of the installer and the procedures are outlined in the equipment manual 8 e Do not install appliance in a home or residence e Maintain appliance properly This is the responsibility of the user of the appliance and the procedures are outlined in the manual 29 Adjustments such as calibration leveling tightening of fasteners or plumbing or electrical connections normally associated with initial 8 installation if necessary are outlined in the manual 8 Damages due to flood fire other acts of God are not covered by the warranty 8 e Use appliance only for its intended purpose If it is used for a purpose other than for which it was intended or designed any resulting damages not covered under warranty 2 Do not materially alter or modify the appliance from the condition in which it left the factory 8 e Do not obliterate remove or alter the serial number rating plate a e Use only genuine OEM parts from Pitco Frialator Inc or its Authorized Parts and Service Distributors Repairs are not covered by the warranty 8 If any other failure occurs which is not attributable to a defect in materials or workmanship it is not covered by the warranty This warranty specifically excludes parts which wear or would be replaced under normal usage including but not limited to electric lamps
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