Pitco Frialator VF35 User's Manual
Contents
1. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Model Serial Date Purchased Installation and Operation Manual For Gas Fryer NO OPTION STAND ALONE Covering Model VF35 ENGLISH L20 418 Rev 0 9 13 TO THE PURCHASER OWNER AND STORE MANAGER Please review these warnings prior to posting them in a prominent location for reference TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas Obtain this information from your local gas supplier FOR YOUR PROTECTION DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not spray aerosols in the vicinity of this appliance when it is in operation WARNING Improper installation operation alteration adjustments service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operation servicing this appliance WARNING Installation maintenance and repairs should be performed by a Pitco Authorized Service and Parts ASAP company technician or other qualified personnel Installation maintenance or repairs by an unauthorized and unqualified personnel will void the warranty WARNING Installation and all connections must be made according to local codes in2. scrape away the sealing compound from the adjustment screw Turn the adjustment screw clockwise to lower the temperature setting and counterclockwise to raise the temperature One quarter turn changes the temperature approximately 25 F Turn the adjustment until the burners turn on at 325 F Replace the knob and allow the fryer to cycle 4 to 6 times Check the temperature of the thermometer against the thermostat dial If it is greater than 5 F difference repeat the calibration procedure When the calibration is correct remove the thermometer and replace the tube screen Filling The Fryer With Liquid Shortening a Make sure the drain valve is completely closed b Fill the fryer with oil to the Oil Level line marked on the back of the tank Filling The Fryer With Solid Shortening a Make sure the drain valve is completely closed b Remove the screen covering the tubes c Cut the shortening into cubes no larger than 1 ALWAYS pack the shortening below between and on top of the burner tubes DO NOT leave any large air gaps Use care when packing the solid shortening in the tank DO NOT bend or break the temperature sensor probes If these are damaged the fryer will not function properly d Once the fryer is packed with shortening the shortening must be melted e To melt shortening manually pulse the burners ON and OFF using the thermostat until the shortening is liquidized enough to cover the heat tubes This will protect the
3. solution of soap and water when pressure is applied L20 418 Rev 0 9 13 Ventilation And Fire Safety Systems Your new appliance must have proper ventilation to function safely and properly Exhaust gas temperatures can reach as high as 1100 F 593 C Therefore it is very important to install a fire safety system Your ventilation system should be designed to allow for easy cleaning Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire Ventilation and fire safety systems must comply to local and national codes for US and Canada Refer to ANSI 83 11 for a list of reference documents that will provide guidance on ventilation and fire safety systems For installations in U S and Canada additional information can be obtained from CSA International 8501 East Pleasant Valley Road Cleveland OH 44131 or visit their website at www csa international org In Australia the ventilation system must comply with AS NZS 5601 0 It is essential that the appliance be operated only when adequate ventilation is provided Your ventilation hood should be properly maintained A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance Inadequate ventilation may not properly evacuate appliance all emissions Excessive or unbalanced ventilation may cause drafts which could interfere with proper operation of the pilot and burners Leave at l
4. tank and components from damage and extend the life of the oil Fryer Shut Down There are two shutdown modes of fryer operation STANDBY and COMPLETE The standby mode removes the ability for the fryer s main burners to cycle Complete shutdown turns off the gas supply to the fryer Shut down the fryer by STANDBY Turn the thermostat to OFF Turn the gas valve clockwise to the PILOT position The cooker is now in Standby and can remain this way for only brief periods of time NEVER leave the cooker in standby overnight COMPLETE To completely shut down the cooker push and turn the gas valve counterclockwise to the OFF position The fryer is now completely shut down and can be cleaned and filtered L20 418 Rev 0 9 13 In the event of problems with or questions In the event of problems with or questions about about your order please contact the Pitco your equipment please contact the Pitco Frialator Frialator factory at Authorized Service and Parts representative 603 225 6684 World Wide ASAP covering your area or contact Pitco at the Website Address www pitco com number listed to the left MAILING ADDRESS P O BOX 501 CONCORD NH 03302 0501 SHIPPING ADDRESS 10 FERRY STREET CONCORD NH 03301 L20 418 Rev 0 9 13
5. the height of the leg caster by turning adjustment collar foot B with water pump pliers until desired change in height is achieved c Swivel casters only Retighten set screws A d Fixed casters Adjust height by moving wheel and axle to alternate holes in wheel bracket higher or lower as needed Refer to Figure 3C FIXED type caster 4 Adjust remaining casters or legs as needed to insure the appliance is supported evenly at each caster leg contact point SWIVEL Figure 3 Caster and leg types L20 418 Rev 0 9 13 Gas Connection Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI 2223 1 Latest Edition In Canada install the fryer in accordance with CAN CGA B149 1 or 2 and local codes Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code Appendix C Table C 4 natural gas and Table C 16 propane The gas line needs to be large enough to supply the necessary amountoffuelto all appliances without losing pressure to any appliance WARNING NEVER supply the fryer with a gas that is not indicated on the data plate Using the incorrect gas type will cause improper operation If you need to convert the fryer to another type of fuel contact your dealer Fuel Types Each fryer is equipped to work wit
6. ank CAUTION Mild steel tanks must be wiped down coated with oil to keep the tank from rusting Daily Cleaning Should be performed to maintain peak operation and appearance a Wipe up any shortening that spills onto the exterior of the fryer This should be done with a clean soft cloth while the oil is still warm b Use warm water with a mild detergent to clean surfaces Be careful not to get water in the shortening and to remove any detergent from the fry tank c Use a nonabrasive scouring powder or pad to clean stains if necessary d Perform the weekly boil out cleaning of your fryer described below L20 418 Rev 0 9 13 Weekly Fryer Cleaning This cleaning should include a complete draining of the fryer and a boil out a You will need a container large enough to hold 1 1 2 times the oil in one tank This container should also be able to withstand 400 F oil temperatures b Shut fryer gas system OFF completely before performing procedures to ensure unit does not come on during any part of the cleaning operation c Drain the oil from the fryer and discard or save for reuse Remove tube rack mesh tube screens and remove any large debris from the bottom of the fry tank Once clean return tube rack mesh screens to the fry tank Close the drain valve and fill the fry tank with water and noncaustic detergent Relight gas system pilot following the lighting instructions d Turn the fryer gas valve knob to the ON position Al
7. be disconnected before servicing maintaining or cleaning this appliance WARNING The appliance is NOT jet stream approved DO NOT clean the appliance with a water jet WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids Serious personal injury could result if skin comes in contact with the hot surfaces or liquids WARNING DO NOT use an open flame to check for gas leaks WARNING DO NOT sit or stand on this appliance The appliance s front panel tank splash back tank cover work shelf drain board is not a step Serious injury could result from slipping falling or contact with hot liquids WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood Serious injury could result from slips trips or from contacting hot liquids WARNING The oil shortening level should NOT fall below the minimum indicated level line at any time The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling WARNING Completely shut the appliance down when shortening oil is being drained from the appliance This will prevent the appliance from heating up during the draining and filling process Serious injury can occur WARNING This appliance is intended for indoor use only WARNING DO NOT operate appliance unless all panels and access covers are attache
8. d correctly WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis WARNING There is an open flame inside this appliance The unit may get hot enough to set nearby materials on fire Keep the area around the appliance free from combustibles WARNING DO NOT supply the appliance with a gas that is not indicated on the data plate If you need to convert the appliance to another type of fuel contact your dealer WARNING If gas flow to appliance is interrupted or pilots extinguish wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate WARNING Ensure that the appliance can get enough air to keep the flame burning correctly If the flame is starved for air it can give off a dangerous carbon monoxide gas Carbon monoxide is a clear odorless gas that can cause suffocation WARNING Never add oil to the appliance when it is at operating temperature Splashing hot oil can cause severe injuries WARNING Never add water to hot oil Violent boiling can occur causing severe injury WARNING This appliance is intended for professional use only and should be operated by fully trained and qualified personnel WARNING To avoid splashing of hot liquid when installed this fryer must be restrained either by the manner of installation or with adequate ties to prevent tipping WARNING An appliance equipped
9. east 18 inches 47cm of open space between the flue of the appliance and the intake of the exhaust hood WARNING Ensure that your ventilation system does not cause a down draft at the appliance s flue opening A down draft will not allow the appliance to exhaust properly and will cause overheating which may cause permanent damage Damage caused by down drafts will not be covered by the warranty NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the appliance NEVER place anything on top of the flue area or block the flue in any way Never place a grease condensing drip pan over the flue opening WARNING NEVER connect the ventilation blower or hood directly to the flue of this appliance The resulting increased flow of air through the combustion system will cause improper operation poor temperature recovery poor ignition and could extinguish the pilot WARNING Replacing or adding appliances under a pre existing fire safety system may require modifications to the system ALWAYS contact a professional who is qualified in installing designing and maintaining your fire safety system to assure that any appliances located under the fire safety system are adequately protected If installed in Australia the fryer must be installed in accordance with AS NZS 5601 local authority and any other relevant statutory regulations Flexible hose if used must comply with AS NZS 1869 Class B or D be of appropriate internal dia
10. ected from the fryer and creating a burn hazard L20 418 Rev 0 9 13 Leveling The Fryer Legs Casters CAUTION To prevent equipment damage and or personal injury do not tilt the appliance onto any two of its casters or legs or pull the appliance by the splash back WARNING This appliance must be installed with the legs or casters provided by the manufacturer WARNING DO NOT perform leveling procedure when appliance is in operation or full of hot liquids Serious injury could result When you receive your appliance it is completely assembled with legs or optional casters This appliance must be installed with legs or casters it cannot be curb mounted or sealed to a base Curb mounting will seriously inhibit this appliance s ability to effect proper component ventilation The supplied legs or casters provide the necessary height to meet sanitation requirements and assure adequate air supply for electrical component ventilation To level the fryer use the following procedure Required tools Large pair of water pump pliers Medium flat blade screwdriver level 12 long max 1 Position appliance in final installed location 2 Apply level across front and then the left and right side of unit determine lowest point and distance to level 3 Add the distance determined in step 2 to caster or leg on the lowest corner of appliance a Swivel casters loosen 2 set screws A b Legs and swivel casters Adjust
11. force In the absence of local codes in North America the installation must conform with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 as applicable In Australia the appliance must be installed in compliance with AS NZS 5601 WARNING During the warranty period if a customer elects to use a non original part or modifies an original part purchased from Pitco and or its Authorized Service and Parts ASAP companies this warranty will be void In addition Pitco and its affiliates will not be liable for any claims damages or expenses incurred by the customer which arises directly or indirectly in whole or in part due to the installation of any modified part and or received from an unauthorized service center WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection Single appliances equipped with legs must be stabilized by installing anchor straps All appliances equipped with casters must be stabilized by installing restraining chains WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood WARNING If the appliance is equipped with a power cord and it is damaged it must be replaced by a Pitco Authorized Service and Parts ASAP company technician or a similarly qualified person in order to avoid a hazard WARNING The power supply must
12. h one type of fuel The type of fuel with which the appliance is intendedto operate is stamped onthe data plate attached to the inside ofthe door NOTICE NEVER use an adaptor to make a smaller gas supply line fit the cooker connection This may not allow proper gas flow for optimum burner operation resulting in poor cooker performance Quick Disconnect Gas Connection Gas fryers equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances ANSI Z223 1 Latest Edition and Addenda Z21 69A Latest Edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z223 1 Latest Edition When installing a quick disconnect you must also install a means for limiting the movement of the fryer This device will prevent the gas line or the quick disconnect from being strained The restraining device shouldbe attachedtothe cooker onthe back panel Fuel Supply Line Leak and Pressure Testing The fuel supply system must be tested before the fryer is used Ifthe fuel line is going to be tested at a pressure greater than gt 1 2 PSIG 3 45 kPa make sure that the fryer is disconnected from the fuel line Ifthe fuel line is to be tested ata pressure equal to or less than lt 1 2 PSIG 3 45 kPa the fryer can be connected but the unit s gas valve must be shut Testall gas line connections for leaks with a
13. he water from the fryer and fill it with oil Before removing the water perform the initial cleaning of the fryer Cleaning the fryer now will prevent you from having to drain the oil and refill with water later To perform the calibration check detailed below you will need a digital thermometer a Place the tip of the thermometer in the shortening approximately 1 above the temperature sensors b Set the thermostat at 325 F and wait for the temperature reading on the thermometer to rise As the temperature rises toward 325 F watch the thermometer closely C Ifthe shortening temperature reaches 350 F and the burners DO NOT turn off turn the thermostat down Keep lowering the thermostat setting until the burners go out CAUTIONI If the burners do not turn off at the lowest thermostat setting the thermostat could be defective Contact your representative immediately d Let the fryer cycle 4 to 6 times before checking the temperature Compare the thermometer temperature against the thermostat setting If the values are more than 5 F apart calibrate the thermostat using the appropriate calibration procedure in this manual L20 418 Rev 0 9 13 Thermostat Calibration Millivolt thermostats a b Cc d L Set the thermostat dial to 325 F Remove the thermostat dial by pulling the knob straight out DO NOT rotate the dial Hold the outside of the shaft so it does not move Use the tip of a small flat tip screw driver to
14. ket hanger 9 legs adjustable L20 418 Rev 0 9 13 Table of Contents NOTICE iscudasudkitetahentitie tats eiiitid E ide nainarn eile de aimed E 3 INSTALLATION ean ea onan ohana an EE E AE EE aban ile death Ab dAite TEE AE S a 5 Checking And Unpacking Your New Apphance isis crire eoar E e a aE E E a A E E E E Ee 5 Installation Clearances nessi enea aea E E E E E E EE E E E Tad AE Ea 5 Leveling The G H STET TTT D Gas e Ta TTT 7 Fuel Ty rT 7 Quick Disconnect Gas Connecti On enanss i aeii aree ER EEEE Ea ai RE EERE E a a EE EAA EEE A EE ENEE ONNE aaa 7 Fuel Supply Line Leak and Pressure Testing ccsescsssccssseecssecssesecseesccsscseesccssecesaccsessecseesecsasscesecneescesaeeeessecseeseeeeesaecatesecnesseenaeeees 7 Ventilation And Fire Safety Systems s c0 2 2ceis 3 eccesvessesdeseeiabesvs genzsdau eE EE aa a aa E aeri EEE Ve aE E EE EN aie a R EAA Een 8 Gas Line Requirement TT 8 Lighting Instructions serene thi ee anlage E EA and Saad ep EEEE EEN E VET ne REE A E 9 Initial Cleaning 6 ssccushas tenn ei ene oe deena tn neha aed aeaiedg neh elaine ue ai E ERENER EE die gn alee 9 Daily Cleaning a nienn cenit ANR sede nee edie ede cadens eG nie ignee egal 9 Weekly Fryer Cleanin otis dtasn ceaseless eee tae ee ct a ea eee S Se ei 10 Thermostat Calibration Check casin uriene Aegean wade indi eee el ee keh ae ere edt igi 10 Thermos tat Calibration gic sess EHe Z S 2 Ee E R bob aceasta sega asa EE A AE TT Re dag eee eagle Eea V a Sgn ee dTa
15. low the fryer to bring the water to a low boil and add one packet of Pitco fryer cleaner or a mild low sudsing detergent and allow water to continue to boil for a minute making sure water does not boil over e Turn the gas valve knob to the PILOT position and allow fryer to soak with the hot water for 15 minutes f Using the fryer cleaning brush scrub the inside of the fryer to remove protective coating g When cleaning is complete turn the gas valve knob to the OFF position and drain the water into a container suitable for hot water and dispose of it h When the tank has cooled rinse it thoroughly with cool water Continue to rinse the tank until the cleaner has been rinsed thoroughly from the tank i Using a clean dry cloth wipe out all of the water Be very thorough removing the water because any residual water will cause hot oil to splatter out of the fryer Close the drain valve and remove container j Now that the tank is clean you are ready to fill and operate the fryer Refer to instructions on adding shortening to the fryer WARNING Gas units installed with casters must have a restraining device This device must be connected at all times that the fryer is connected to the gas supply If it is disconnected for any reason it must be reconnected Thermostat Calibration Check NOTICE Thermostat calibration requires that the temperature of the fryer be raised above boiling Therefore you will need to drain t
16. meter be kept as short as possible not exceed 1 2 meters must not be kinked and not be in contact with a hot surface A chain must be fitted to restrict the fryer movement to no more than 80 of the hose length NOTICE NEVER connect the blower directly to the flue openings The direct flow of air will cause poor temperature recovery poor ignition inefficient operation of the fryer and could extinguish the pilot Gas Line Requirements A properly installed gas supply system will deliver 7 0 2 0 w c natural gas 12 0 2 0 w c LP to all appliances connected to the line operating at full demand NOTICE Do NOT exceed 13 5 W C pressure as damage may occur to the gas valve 8 L20 418 Rev 0 9 13 Lighting Instructions Fill kettle before lighting Turn combination gas valve knob to PILOT position Depress valve knob and light pilot With pilot burning hold knob depressed for 60 seconds Release knob pilot should remain lit DO NOT TURN COMBINATION GAS VALVE KNOB TO THE ON POSITION UNTIL VESSEL IS FULL OF WATER OR SHORTENING TURNING THE KNOB TO ON WITH VESSEL EMPTY WILL DAMAGE THE VESSEL OR COMPONENTS AND VOID WARRANTY Dong Relighting wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate Initial Cleaning When the fryer is shipped many of its parts are covered with a thin coat of oil for protection Before the fryer is ready for cooking it mu
17. re that you have received all the parts to the appliance If you are missing any parts contact the dealer from whom the appliance was purchased Using the front cover of this manual record the following for warranty service or future reference 1 Your Pitco model number 2 Fryer serial numbers Found on the inner door of each fryer 3 The date purchased from your dealer invoice Once you have completed the above the appliance is ready to be installed Installation Clearances The clearances shown below are for combustible and non combustible installations and will allow for safe and proper operation of your appliance Combustible Construction Non Combustible Construction Inches centimeters Inches centimeters Back 6 0 15 2cm 0 0 0 0cm Sides 6 0 15 2cm 0 0 0 0cm Floor 9 22 86 cm 9 22 86 cm In addition to the above clearances there must also be at least 30 inches 76 2cm of aisle space in front of the unit WARNING DO NOT obstruct the flow of ventilation air openings around the appliance Adequate clearance around the appliance is necessary for servicing and proper component ventilation Ensure that you meet the minimum clearance requirements specified in this manual WARNING DO NOT install this appliance next to a water cooker or use in any way in which water can come in contact with the hot oil Splash over of water into hot oil may result in a steam eruption potentially causing hot oil to be ej
18. st be cleaned This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment Perform the cleaning as described below a Fill the vessel with water b Turn the fryer gas valve knob to the ON position Allow the fryer to bring the water to a low boil and add one packet of Pitco fryer cleaner or a mild low sudsing detergent and allow water to continue to boil for a minute making sure water does not boil over c Turn the gas valve knob to the PILOT position and allow fryer to soak with the hot water for 15 minutes d Using the fryer cleaning brush scrub the inside of the fryer to remove protective coating e When cleaning is complete turn the gas valve knob to the OFF position and drain the water into a container suitable for hot water and dispose of it L When the tank has cooled rinse it thoroughly with cool water Continue to rinse the tank until the cleaner has been rinsed thoroughly from the tank g Using a clean dry cloth wipe out all of the water Be very thorough removing the water because any residual water will cause hot oil to splatter out of the fryer Close the drain valve and remove container h Now that the tank is clean you are ready to fill and operate the fryer Refer to instructions on adding shortening to the fryer NOTICE Do not leave the fryer unattended during cleaning Never let the water level go below the Min Level mark on the back of the t
19. with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device In North America gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 Latest Edition This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z221 41 CSA 6 9 Latest Edition In Australia an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 The hose must comply with AS NZS 1869 and be class B or D and have a restraining cable The restraining cable must not exceed 80 of the length of the flexible gas line L20 418 Rev 0 9 13 NOTICE In the event of problems or questions about your order contact the Pitco Frialator factory at 603 225 6684 In the event of problems or questions about your equipment contact the Pitco Frialator Authorized Service and Parts representative ASAP covering your area or contact Pitco at the numbers listed above MAILING ADDRESS Pitco Frialator P O Box 501 Concord NH 03302 0501 SHIPPING ADDRESS Pitco Frialator 10 Ferry Street Concord NH 03301 Standard Accessories One tube rack One built in flue deflector Two twin size baskets One drain extension One drain line clean out rod Removable bas
20. y 11 Filling The Fryer With Liquid Shortening ne e E e a e teans T aaaea E EEE e a E ENa e a Aesan 11 Filling The Fryer With Solid Shortening anne e ee ae cosh ha ka hee Bish oak hae EESTO SaS EEE ae hovel EEEE RE SE SA e Ei 11 Fryer Shu DOWH i ea ae eE Baca ate o OE2 H OT ETRE EEO EA EEEO EE EE EOE E EEEE EEEE EEEO TT SEEE SEEE EEEE Tais 11 4 L20 418 Rev 0 9 13 INSTALLATION Checking And Unpacking Your New Appliance Your new Pitco appliance has been carefully packed into one crate Every effort has been made to ensure that it is delivered to you in perfect condition Pitco does not assume responsibility for damage or loss incurred in transit 1 Upon Delivery inspect for visible shipping damage in the presence of the trucking operator If something appears damaged file a claim for damages regardless of extent Unpack and inspect unit for damage Contact the shipper within 15 days and file a concealed damage claim the shipper is only responsible for concealed damage for 15 days after delivery Remove the unit from the shipping pallet a Remove the filter pan and JIB pan from unit before attempting to dismount the unit from the shipping base Do not allow the full weight of the unit to rest on the legs or caster when removing the appliance from the shipping pallet The casters can be bent or damaged if too much weight or force is applied to them from improper handling Check the packing list enclosed with your appliance to ensu
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