PGS K-30 User's Manual
Contents
1. Page 22 Flare amasisa 22 Grease Tray Clean Beat aves 22 Ga 22 23 Flame Adjust imerit oct Ease toned 24 Tro ble Shooting See PGS Web Site for Troubleshooting Guide POS ACCES SOMES sient 25 SPECIAL ATTENTION THIS SYMBOL NOTES SAFETY RELATED ITEMS OR PRODUCT WARNINGS IT IS YOUR RESPONSIBILITY TO ASSEMBLE INSTALL LEAK CHECK CARE AND OPERATE YOUR GAS GRILL SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE FOR YOUR SAFETY IF YOU SMELL GAS 1 SHUT OFF GAS TO THE APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN LID 4 IF ODOR CONTINUES IMMEDIATELY CALL YOUR GAS SUPPLIER THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOR AND LIQUIDS IN THE VICINITY OF THIS APPLIANCE THIS GRILL IS NOT INTENDED FOR USE ONA BOAT HOUSE BOAT OR RECREATION VEHICLE STORE THE LP GAS PROPANE CYLINDER OUTDOORS IN A WELL VENTILATED SPACE DO NO2. and allow to heat up for FIVE MINUTES After grill housing is WARM apply a small amount of vegetable oil or PGS Stainless Steel Cleaner with a clean lint free cloth and apply evenly to grill housing This method will keep your grill looking new for many years We also recommend keeping your grill covered at all times when not in use For stubborn cases high temperature touch up paint can make an old grill appear new Allow 24 hours for paint to dry before using grill 4 If your pedestal is black galvanized steel can protect this with a car finish protectant If you have a stainless support use a good grade of stainless cleaner such as our PGS SSC Stainless Steel Cleaner 5 To maintain cooking grids we recommend brushing with a grill cleaning brass brush after grill has completely cooled A light vegetable oil on grids just before cooking will prevent food from sticking to the surface NEVER PLACE COOKING GRIDS INA SELF CLEANING OVEN If grids are very dirty you may want to see your PGS Dealer for a commercial quality grid cleaner Be sure to oil before using FLASHBACK 21 In many areas spiders or small insects have been found to create flashback problems The spiders spin webs and or insects build nests the grill s venturi tube s The web and or nests can lead to gas flow obstruction which can damage your grill as it results in a flashback a fire in the venturi tube s The grill may still light
3. down or every six months depending on usage If you are not going to use your grill for 30 days or more remove battery FLARE UPS When you cook fatty foods over an open flame you can expect flare ups Natural juices falling on the hot ceramic rock results in flame and smoke that give foods cooked on your grill that delicious outdoor flavor and appearance Expect and encourage a MODERATE amount of flare up We suggest that you trim off excess fat before cooking Excessive flare ups occur when cooking extra fatty foods or if cooking temperatures are too high To control flare ups 1 Turn your control knob to a lower heat setting 2 Move the meat to another part of the grill if possible With a dual burner you can cook on one side and move food as necessary to the unlighted side or lower heat setting 3 Cook with the lid open to reduce heat inside of grill head Periodically flip rock so that it can self clean residual grease build up 4 If you need to immediately control any excessive flare up spray the flame with water or throw a small amount of baking soda directly on briquettes avoid baking soda on food GREASE TRAY CLEAN OUT We recommend periodic inspection and clean out of the grease tray provided with your PGS gas grill GAS GRILL CONVERSION We strongly recommend having your gas grill converted by a servicing dealer your local gas utility or other trained personnel COULD RESULT IN EITHER INSUFFICIENT O
4. head over the grill when lighting the burner v Open the lid Examine the interior to be sure it appears normal Turn control knobs to OFF position Either control knob may be used when lighting your PGS gas grill v Turn gas ON at tank or supply Turn either knob to Medium and gently push the red button on control panel ignitor module You should hear the ignitor clicking and one half of the burner should be lit within four seconds Turn the other control knob on and the other burner will cross light automatically v Visually verify that the burner lights and the flame is acceptable Close the grill top and let the ceramic rocks get hot Pre heat the grill on HI with the lid down for five to seven minutes This will ensure even heat and allow cooking at MEDIUM for the most part WE STRONGLY SUGGEST OBSERVING GRILL FOR TWO MINUTES BEFORE LEAVING SMALL LEAKS AND OR SPIDER FIRES CAN EASILY BE REMEDIED IF CAUGHT IMMEDIATELY IF THE BURNER FAILS TO LIGHT Immediately turn controls OFF to prevent gas build up Wait five minutes for gas to clear and try the above procedure again If the burner does not light with the electronic ignition light the burner with a match or other hand held ignitor On the right hand side of the lower grill casting near the bottom there is a match lighting hole see Fig 19 Raise the grill lid Lighta long match or other ignitor and turn the RIGHT hand control knob to HI Insert
5. number and the serial number when calling or writing PACIFIC GAS SPECIALTIES about your grill We can be reached at PO Box 16097 Irvine CA 92623 6097 949 757 7723 FAX 949 474 5559 Email pgs pgscorp com PLEASE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE AND RETURN THE OWNERS REGISTRATION CARD IMMEDIATELY RETURN OF WARRANTY CARD INSURES WARRANTY REGISTRATION MAINTAINING YOUR SALES RECEIPT WILL EXPEDITE WARRANTY CLAIMS DATE PURCHASE DEALERSHIP CITY STATE MODEL NUMBER TYPE OF GAS NATURAL GAS__ PROPANE SERIAL NUMBER The grill must be located no closer than 30 from any combustible surface above behind or to the sides The grill should not be located under overhead unprotected combustible materials VERY IMPORTANT SAFETY TIPS AND WARNINGS PGS is most concerned about the safe use of our product The following two pages are a summarization of the safety tips found throughout this manual Please take the time to review them as they are critical in the enjoyable use of your grill Improper assembly neglect or insufficient care of your PGS gas grill may result in serious bodily injury and or property damage GIVE THIS SYMBOL SPECIAL ATTENTION THROUGHOUT THIS MANUAL IT NOTES SAFETY RELATED ITEMS OR PRODUCT WARNINGS Our grills are tested in accordance with ANSI 221 58 1999 1 6a M99 Standard for Outdoor Gas Cooking Appliances Check your local building codes for the proper methods of installation In the abs
6. stems located in center of control panel White mark should be pointing up to the OFF position FINISH ASSEMBLY 1 Be sure to remove plastic protective film Place Flare Guard rock grate so that feet bent ends face down 2 Place ceramic Moon Rok II on rock grate by evenly placing side by side DO NOT COVER HOLES IN THE FLARE GUARD ROCK GRATES Do not put more than one layer of rock on the grates see Fig 11 Figure 11 Proper placement of rock grates and Moon Rok II 3 Place cooking grids in casting VARI GRID cooking grids can be placed with close tines together in the middle or separated to the outside of the casting whichever better suits your grilling needs see Fig 12 iia Figure 12 Placement of Cooking Grids 4 Place the warming rack in slots on top of the lower casting 5 Place lid on lower casting Insert hinge pins through top lid casting then through pre drilled hole in lower casting and attach cotter pins through hole in hinge pins to secure top to bottom casting see Fig 13 FE Figure 13 Hinge Pins Cotter Pins 6 Attach twin lid side Stay Cool handles using 5 16 X 3 4 bolt and star washer tighten securely 7 Slide grease tray into slot at top rear of pedestal Tray must be tilted up before inserting in 8 Ifyou purchased a LC base kit you will need to attach the tank strap to the back of the cart Attach as follows Screw one of the 8 X 1 2 S S screws
7. Connection ORIFICE ENGAGEMENT At the end of each valve there is a tiny gas opening known as an orifice Gas exits the orifice and enters the venturis where it mixes with air The proper mixture of gas and air produces a clean blue flame with slight yellow tips from the burner BE CERTAIN THAT ORIFICES ARE ENGAGED INTO THE BURNER VENTURIS see Fig 7 Proper orifice engagement should be 1 4 to 3 8 into the venturis FAILURE TO PROPERLY ALIGN THIS CONNECTION MAY CAUSE A FIRE AND RESULT IN DAMAGE TO YOUR GRILL ORIFICE SHUTTER Proper orifice engagement 7 Insert feed line through the rear of the pedestal with the bent end coming through to the front of the pedestal Attach 3 8 female brass flare nut to valve assembly NOTE BE CAREFUL NOT TO CROSS THREAD THIS FITTING This is a brass to brass flared fitting IT WILL NOT REQUIRE ADDED SEALANT OR TEFLON TAPE Once properly in place tighten both control panel and feedline securely THIS CONNECTION WILL REQUIRE LEAK CHECK UPON ASSEMBLY COMPLETION see Fig 18 8 Attach feed line mounting clip to pedestal using 8 X 1 2 S S machine screw BE SURE TO ALIGN SCREW TO AVOID STRIPPING THREADED NUTSERT 9 Remove Sure Start Ignitor module from the underside of control panel by unscrewing black ring Remove rear cover of module and insert a fresh AA alkaline battery into unit included Plug the end of the ignitor wire lead to the electronic ignitor module NOTE On the
8. K 40 the wire is fed through the lower casting and connects to the electrode lead which is attached to the burner On the K 30 the wire attaches below the casting onto the electrode lead Reinstall the black cover and insert the module back into the control panel see Fig 8 Be certain to put the red protective moisture cap on the button and secure the black plastic ring DO NOT OVER TIGHTEN PLASTIC RING Figure 8 Ignition Module Assembly NOTE Replace battery when sparking sound either stops or noticeably slows down or every six months whichever occurs first If you are not going to use your grill for more than 30 days remove the battery Reinstall when you are ready to use your grill again SIDE SHELF ASSEMBLY 10 Install the left and right shelf brackets to the lower casting of your barbecue using the four 1 4 X 20 X 3 4 hex bolts secure with four 1 4 lock washes and four 1 4 hex nuts to hold each bracket see Fig 9 Attach shelf to the brackets by inserting the threaded screws on the shelf through the lower slots on the brackets Let the shelf hang down Attach the 10 32 Hex Nuts see Fig 10 17 _a Figure 9 Installing Shelf Bracket On portable models this shelf in the upright position is to be used as a handle to move the barbecue around It is a sturdy handle properly hinged securely into place see Fig 10 Figure 10 Hinging Shelf 11 Attach two control valve knobs to end of valve
9. SUPPLY PORTABLE CART 12 CHECK LIST OF GRILL BOX CONTENTS 1 REMOVE ALL CONTENTS FROM BASE AND PEDESTAL OR 48 POST BOX YOU WILL FIND IF YOU PURCHASED AN LC Liquid Propane Cart YOU WILL FIND Qty 1 Cast Alum Base with feet amp holes for axle Qty 2 Wheels Qty 2 Axle push nuts Qty 1 Solid 21 1 2 Long by 1 2 diameter axle Qty 1 16 or 20 hose LP Regulator Assembly Qty 1 3 8 by 3 8 flare brass elbow Qty 1 Stainless Steel tank strap Qty 1 TYPE II LP fill adapter IF YOU PURCHASED A NC Natural Gas Cart BASE YOU WILL FIND Qty 1 Cast Alum Base with feet amp holes for axle Qty 2 Wheels Qty 2 Axle push nuts Qty 1 Solid 21 1 2 long by 1 2 axle Qty 1 12 foot hose and coupler assembly Qty 1 3 8 by 3 8 brass elbow IF YOU PURCHASED A NB Natural Gas Base YOU WILL FIND ONLY THE BASE IN THE BOX IF YOU PURCHASED S PED Stainless Steel Pedestal Kit YOU WILL FIND Qty 1 Stainless Steel Pedestal Within the Shelf Box you will find Qty 2 Pedestal to Base Gaskets Qty 1 Grease Tray Qty 1 Feed Line with 3 8 Female Flare Fitting Qty 1 Feed Line mounting clip Qty 1 Parts Bag for Grill Head to Pedestal Base Qty 6 5 16 X 3 4 S S hex bolts Qty 6 5 16 5 5 nuts Qty 6 5 16 S S washers Qty 6 5 16 S S lock washers Qty 4 1 4 X 20 X 1 1 4 long S S bolts Qty 4 1 4 S S washers Qty 4 1 4 S S lock washers Qty 4 Cage Nuts Qty 2 8 X 1 2 5 5 screws Qty 2 Tinnerman Clips Qty
10. TINNERMAN CLIPS ARE PRE ATTACHED TO THE BOTTOM OF THE CONTROL PANEL 15 FEEDLINE MOUNTING CLIP 1 100340 To Secure Feedline Pre mounted on Feedline 16 10 32 5 5 MACHINE SCREW 101160 1 for Feedline Mounting Clip 2 for Tank Strap 17 1 4 X 20 X 3 4 BOLT 101020 Side Shelf Assembly 18 1 4 WASHER 101240 Side Shelf Assembly N 20 1 4 NUT 21 AXLE CAP 22 1 4 X 20 X 3 4 BOLT 101140 Side Shelf Assembly 100160 Wheel Hubs 101015 Permanent Post Head to Post Bolt if purchased 48 Permanent Post 23 1 4 X 20 NUT w LOCK WASHER 3 101100 Nut for above if purchased 48 Permanent Post 3 4 4 19 1 4 LOCK WASHER 4 101270 Side Shelf Assembly 4 2 3 DRAWINGS OF NUTS amp BOLTS AND FASTENERS REF DESCRIPTION QUANTITY BASE TO PEDESTAL 1 5 16 X 3 4 BOLT 6 2 5 16 WASHER 6 3 5 16 LOCK WASHER 6 4 5 16 NUT 6 HEAD TO PEDESTAL ASSEMBLY 5 1 4 X 20 X 1 1 4 BOLT 4 6 CAGE NUT 4 7 1 4 WASHER 4 8 1 4 LOCK WASHER 4 9 3 8 X 16 X 1 BOLT 2 10 3 8 STAR WASHER 2 CASTING TO 7 LOWER CASTING 11 2 12 HAIR COTTER PIN 2 10 REF DESCRIPTION QUANTITY COLLAR BOX TO PEDESTAL AND CONTROL PANE a 13 8 X 1 2 SHEET METAL Ew 2 T 14 TINNERMAN CLIP 2 FEEDLINE SIDE SHELF ASSEMBLY 1 4 X 20 X 3 4 BOLT 4 1 4 WASHER 4 1 4 LOCK WASHER 4 1 4 NUT 4 AXLE CAP 2 1 4 20 X 3
11. additional adjustment repeat above procedure There is not a significant degree of adjustment required to these burners Differences in altitude operating conditions weather conditions gas pressures odorants and stabilizers used in both natural gas and propane will often cause burners to burn differently As long as you are getting good ignition even cooking performance and the burner flame is blue with yellow tips and operating consistently you should not have to adjust the burners If you have any additional questions in this area you should contact your local natural gas or propane utility or contact your authorized PGS dealer or distributor YELLOW FLAMES PGS ACCESSORIES To more fully enjoy your gas grilling experience PGS has designed and manufactures a variety of accessories and barbecue Covers not pictured Please find a brief description of PGS accessories below INFRA BROIL KIT The PGS Infra Broil Kit comes as a standard feature on our models K60 K40 ULTRA and K40 Delux and may be purchased as an accessory for any Model K30 or K40 The Infra Broil is a rear burner especially designed for those back yard chefs who love to rotisserie It features an all stainless steel enclosure for long lasting quality 12 000 BTU of radiant heat for extremely efficient rotissing rotisserie motor thermometer and all hardware necessary to attach to your PGS grill even a roasting pan to catch the juices It will cook p
12. designed to operate efficiently under widely varying operating conditions and is adjusted at the factory for proper operation so no adjustments should be required Occasionally vibration during transport or variations in local fuels and gas pressure altitude or other external conditions might require minor burner adjustments Sometimes your burner will burn differently if your propane cylinder has been recently filled or it is near empty Sometimes air will need to be purged from your natural gas line A qualified technician should make burner adjustments at the time of installation Extreme care should be exercised if adjustments are required after installation If you need to inspect and adjust burners while unit is operating Carefully remove rock grates cooking grids and rock from bottom casting Burner adjustments can be best performed in low light and in non windy conditions so you can properly view burner operation and make proper flame adjustments Turn gas supply on and light grill as usual Inspect the burner when it is on low Flames should be mostly blue and stable The flame tips will be yellow at the ends and this is normal When you re install the rock grates the burner flames impinging on the rock grates will also cause the flame pattern to appear more yellow this is normal and does not in any way affect the performance of your grill A burner in an outdoor appliance operates in a different environment than an indoor
13. forward and up Cover the valve orifices with a small piece of aluminum foil to keep out dirt Brush both sides and the bottom of the burner with a stiff wire brush Any clogged flame holes may be opened using a thin wire Use a venturi brush or bottlebrush pipe cleaner or long flexible wire to clean out the venturis Since the grill housing is heavy rust free cast aluminum you are only trying to remove built up grease and debris 2 DONOT DAMAGE THE CERAMIC PROBE OR COLLECTOR After cleaning burner assembly and the lower casting of grill reinstall burner to lower casting A ON AND TEST ALL FITTINGS FOR LEAKS BEFORE ATTEMPTING TO LIGHT GRILL BE CERTAIN BOTH VALVES ARE IN THE OFF POSITION TURN GAS SUPPLY ON leaving both control knobs in the OFF position CHECK ALL CONNECTIONS WITH A SOLUTION OF 50 LIQUID SOAP 50 WATER SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH IF BUBBLES APPEAR TURN OFF GAS TIGHTEN FITTINGS AND TRY AGAIN BE SURE ORIFICES ARE ENGAGED INTO THE BURNER VENTURIS TURN YOUR GAS SUPPLY LP OR NAT 3 The exterior of your grill has been powder coated and baked with a special high temperature powder process that seals the paint to the grill housing The grill will retain its appearance with a little care Occasional white oxidation may be washed off with a mild soap and warm water Once oxidation is removed turn your grill burners to low heat close lid
14. the lit match or ignitor into the hole to the end of the burner and light the grill Under some adverse wind conditions it may be necessary to turn the grill or to light the burner via a vent opening under the grill head DO NOT TOSS A LIT MATCH INTO THE UNIT AND TURN THE GAS ON 20 A IF THE GRILL STILL FAILS TO LIGHT CHECK THE GAS SUPPLY YOU COULD BE OUT OF LP GAS OR THE MAIN GAS SUPPLY FOR NATURAL GAS MAY HAVE BEEN TURNED OFF IF THE LP TANK HAS GAS OR THE NATURAL GAS IS TURNED ON AND THE GRILL STILL WILL NOT LIGHT CHECK THE ELECTRONIC IGNITOR TO MAKE SURE IT IS SPARKING IF NOT CHECK THE BATTERY IN THE MODULE AND ALSO MAKE SURE THE IGNITOR WIRE IS CONNECTED BOTH TO THE MODULE AND TO THE BOTTOM OF THE ELECTRODE RIGHT KNOB Figure 19 PERIODIC CLEANING Knowing how to remove and replace the burner allows you to easily and thoroughly clean your grill Even though Burning Off the grill after every cookout will keep it ready for instant use once or twice a year you should perform basic maintenance to keep your grill in top operating condition Manual Lighting of Grill BE SURE THAT YOUR BARBECUE IS COLD GAS SUPPLY IS OFF AND THAT YOUR FEEDLINE IS BLED OF ANY GAS 1 After removing cooking grids ceramic rock and rock grates remove your burner assembly by first carefully disconnecting the lead wire from your ignitor module Gently pull the burner forward to release the spring clip then pull the burner assembly
15. through lower and upper casting with cotter pins permanently holding GASKET Insulator between pedestal and base WATER COLUMN W C A measurement of gas pressure YOU WILL NEED THE FOLLOWING TOOLS TO ASSEMBLE YOUR PGS GAS GRILL 1 Mallet or Hammer 1 Med Phillips Head Screw Driver 2 6 Adjustable Wrenches 1 Small Roll of Teflon Tape Natural Gas Only 50 Soap and Water Solution 1 Spray bottle or brush Having these additional tools on hand will make assembly easier 1 1 2 Socket and Drive 1 7 16 Socket and Drive PGS NUTS BOLTS AND FASTENERS FOR IDENTIFICATION PLEASE NOTE NOT ALL OPTIONS REQUIRE QTY BELOW REF DESCRIPTION QTY PART USED FOR 1 5 16 X 3 4 BOLT 6 101030 Base to Pedestal 2 5 16 WASHER 6 101260 Base to Pedestal 5 16 LOCK WASHER 6 101280 Base to Pedestal 4 5 16 NUT 6 101130 Base to Pedestal 5 1 4 X 20 X 1 1 4 BOLT 4 101010 Head to Pedestal Assembly 6 CAGE NUT 4 101220 Head to Pedestal Assembly 7 1 4 WASHER 4 101240 Head to Pedestal Assembly 8 1 4 LOCK WASHER 4 101270 Head to Pedestal Assembly 9 3 8 X 16 X 1 BOLT 2 101035 Side Handle Bolt 10 3 8 STAR WASHER 2 101200 Side Handle Washer 11 HINGE PIN 2 101050 Upper Casting to Lower Casting 12 COTTER PIN 2 101040 Through Hinge Pin to Secure Top Casting 13 8 x1 2 SHEET METAL SCREW 2 101150 Collar Box to Pedestal Control Panel 14 TINNERMAN CLIP 101210 Collar Box to Pedestal Control Panel NOTE 2 ADDITIONAL SCREWS
16. 3 10 32 S S screws Qty 1 Side Shelf W Brackets amp Parts Bag Qty 1 Left Hand Shelf Bracket Qty 1 Right Hand Shelf Bracket Qty 4 1 4 X 20 X 3 4 hex bolt Qty 4 1 4 lock washers Qty 4 1 4 X 20 hex nut Qty 4 10 32 hex nuts 13 IF YOU PURCHASED PED Black Pedestal Kit YOU WILL FIND All parts listed above in the S Ped box except pedestal and Qty 1 Black Galvanized Steel Pedestal IF YOU PURCHASED A 48 PERMANENT POST MODEL 48PP FOR IN GROUND MOUNTING YOU WILL FIND Qty 1 48 black extruded alum ground post Qty 3 1 4 20 kep nuts Qty 3 1 4 20 X 3 4 hex head bolt Qty 1 28 flexible steel feed line Qty 1 Wire grease cup holder Qty 1 Bag of control panel securing brackets with screws bolts Tinnerman clips and nuts NOTE SIDE SHELVES ARE OPTIONAL FOR PERMANENT POST MODEL IF DESIRED PLEASE PURCHASE PART S S SHELF GRILL CAN ACCOMMODATE UP TO TWO SIDE SHELF KITS 2 REMOVE ALL CONTENTS FROM THE GRILL HEAD BOX Qty 1 Aluminum grill upper casting Qty 1 Aluminum grill lower casting with burner collector box and ignitor electrode with wire attached Qty 1 Warming rack Qty 2 Vari Grid 304 S S Cooking Grids Qty 2 Flare Guard 304 S S Rock Grates Qty 1 Box of ceramic Moon Rok II Qty 1 Stainless Steel Control Panel with valve assembly attached as well as two mounting bolts with four nuts attached located underneath the control panel Qty 1 Collar box with AGA CGA rating sticker Mod
17. 4 BOLT 3 1 4 20 NUT w LOCK WASHE PART NUMBERS AND DESCRIPTIONS PLEASE NOTE ALL PARTS MAY NOT COME WITH ALL MOUNTING OPTIONS REF DESCRIPTION QTY MODEL K 40 MODEL K 30 6 BURNERASSEMBLY 140105 135010 8 STAINLESS STEEL CONTROLPANEL 1 140130 130130 9 SIDE HANDLES 1 12 1050 12 CONTROLKNOBS 2 1040 00680 14 IGNITOR WIRE For K 30 Only Not shown 1 2 1 1 2 X 21 5 SOLID STEEL AXLE FEEDLINE WITH 3 8 FLR FITTINGS 2 PIECE GASKET FOR BASE TO PEDESTAL 3 8 FLARE X 3 8 FLARE ELBOW K 40 ULTIMA BURNER IGNITION SYSTEM Includes electrode collector box wire 100420 Black 100430 5 5 __ INFRA BROIL REAR BURNER KIT S SIDEBURNERKIT SPECIFYLPORNG C SK COVERFOROSHELFORFOLDDOWNSHELF 5 O COVERFOR1SHELF COVERS 1 COVER FOR 2 SHELVES 58 65 5 8 59 SCT STAINLESS STEEL CLEANER 250 ROTISSERIE KIT ROTIS __ CADDE FOR BARBECUE TOOLS _ 11 PGS GAS GRILL PARTS BREAKDOWN GRILL HEAD LID TO GRILL HEAD SIDE SHELVES TO GRILL HEAD CONTROL PANEL STIFFENING BRACKETS i 4 IN GROUND 48 POST PEDESTAL TO BASE CART OR PATIO BASE s STEEL TUBING ACCESS DOOR STAINLESS BLACK Bijl 3 8 FLARE D COUPLING Not included 29 f WHEELS AXLE amp HUB FOR GAS
18. Canada gas cylinders must meet CTC specs Federal Law requires any tank used for a gas grill must include an overfill protection device All refillable propane gas cylinders used with the gas grill must be inspected at every filling and must be re qualified by a licensed LP gas cylinder filler in accordance with DOT US or CTC Canadian requirements for LP cylinders LP Gas Tank Specifications Weight filled 40 Ibs 18 14 kg Capacity 4 5 gallons Diameter outside 12 1 8 30 8 cm Height 18 45 7 cm Connection TYPE II Couple Safe LP REGULATOR TO TANK CONNECTION ones TYPE II COUPLE SAFE QUICK COUPLE VALVE TYPE II LP Connections NATURAL GAS MODELS Your PGS gas grill has been designed and produced for outdoor use only Every gas burning appliance produces carbon monoxide and should not be allowed to accumulate in confined areas DO NOT OPERATE YOUR PGS GAS GRILL INSIDE A HOME GARAGE RECREATIONAL VEHICLE BOAT HOUSE BOAT OR ANY OTHER ENCLOSED AREA When choosing a location for your grill you must locate it at least 30 away from any combustible material and out of traffic paths The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa The grill must be isolated from the gas by closing its valves during any pressure testing of the gas supply piping system at test pressu
19. EELTUBING 3 8 FLARE COUPLING Not Included 1 A gas supply line should be trenched at least 18 below the ground surface to prevent damage from digging You must have a supply line regulated to 7 W C and have a master shut off valve GAS SUPPLY LINE ACCESS HOLE ON lt 8 DIA HOLE 24 DEEP PLEASE CHECK WITH LOCAL CODES FOR LOCAL REGULATIONS Sa 2 Dig posthole 8 in diameter and two feet pe deep Locate the hole so the grill will be at least 30 away from any combustible object or surface above back left or right The 14 access hole is on the BACK of the post and the notches at the top are on the front of the post Center the post in the hole and plumb it with a level Pour cement up to the gas line access hole 3 Run the gas supply line into the post making a 90 degree bend to reach the access door Connect steel connector supplied with post to gas supply line 4 Remove the grill burner from the lower grill casting by disengaging the burner from the lower casting 5 Carefully set grill head in place Pass three 1 4 X 20 X 3 4 bolts provided in permanent post box through grill head cast collar and then through holes in permanent post Attach three 1 4 X 20 kep nuts Then attach the grease cup holder at this time on rear center bolt Securely tighten all nuts and bolts see illustration below Insert an empty soup can in grease cup hol
20. GS AND TRY AGAIN NEVER CHECK FOR LEAKS WITH A MATCH OR FLAME 2 TURN YOUR GAS SUPPLY LP OR 2 Figure 17 Leak Checking the Valve Connection 4 If no gas leaks appear bubbles turn off gas supply and continue assembly IF YOU ARE UNABLE TO STOP ALEAK CONTACT YOUR LOCAL DEALER FOR ASSISTANCE BEFORE PROCEEDING 5 If there are no gas leaks attach the collar box with rating sticker attaching to the pedestal as follows see Fig 18 e Remove two 8 x 1 2 screws from bottom of control panel leaving attached Tinnerman clips e Attach two Tinnerman clips found in pedestal parts bag to lower two holes in the collar box e Place collar box inside opening in pedestal e Insert two 8 x 1 2 screws found in pedestal parts bag though pedestal into collar box and Tinnerman clips e Insert two 8 x 1 2 screws removed from control panel back into control panel going first through top of collar box Figure 18 Collar box installation to pedestal and control panel LIGHTING YOUR GRILL BEFORE ATTEMPTING TO LIGHT YOUR GRILL INSPECT THE HOSE OR GAS SUPPLY If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being operated Please contact your local dealer distributor for an exact replacement hose ALWAYS OPEN THE LID COMPLETELY BEFORE LIGHTING THE BURNER This is to avoid trapping gas fumes which could ignite Do not stand with your
21. Models K 30 and K 40 Gas Grill click here for Legacy Series ASSEMBLY OPERATING amp MAINTENANCE INSTRUCTIONS a PACIFIC GAS SPECIALTIES CORPORATION P O BOX 16097 IRVINE CALIFORNIA 92623 Phone 949 757 7723 FAX 949 474 5559 Please note We have made our catalogs specification sheets and other materials relating to our line of outdoor cooking products as comprehensive and accurate as possible We are constantly trying to improve all aspects of our products and therefore reserve the right to make changes anytime without notice Because product improvements may have been made since the time our materials were printed please check with your Authorized PGS Dealer or Distributor if you have any specific questions concerning our products PGS is dedicated to producing the finest leisure gas appliances for the home Revised 5 1 2003 CERTIFIED TABLE OF CONTENTS Safety Responsibilities Warning 2 2 a Page 2 Grill Model Identification Location of Serial Page 3 Very Important Safety Tips amp Warnings a Page 4 5 Liquid Propane Gas Safety Connections Handling and Page 6 87 Natural Gas Pressure Requirements l U uu n nn Page 9 Definition OF KEY Qa Su
22. R EXCESS GAS GOING TO BURNER AND MAY POSE A SAFETY RISK PLEASE NOTE IMPROPER ORIFICE SIZE HELPFUL TIPS 1 Before using your grill for the first time please light and turn both burners on HI heat for ten to fifteen minutes This will burn off any oils that are on new surfaces Before grilling we suggest putting a light coat of vegetable oil on your cooking grids This should be done before you turn on your grill A spray on oil safflower or similar oil will work just fine 2 Burning unit after each use is not required or recommended Extended burning may cause premature wear on components or may damage your unit if left unattended Pre heating grill 5 7 minutes before each use will burn off most residue After the cooking grid has cooled we recommend that you lightly rub the cooking grid with a nylon cleaning pad or similar material to remove any baked on foods Please remember to lightly oil the cooking grid with a spray on oil vegetable or safflower oil before using the next time If your grids have a lot of food on them you may want to put them in a plastic bag with a cup of ammonia and leave them in the sun for a day be sure to wash them thoroughly before using YOU MAY CLEAN YOUR STAINLESS STEEL COOKING GRIDS WITH A BRASS WIRE BRUSH DO NOT PLACE COOKING GRIDS ROCK GRATES OR ROCK IN A SELF CLEANING OVEN ALWAYS KEEP YOUR GRILL COVERED WHEN NOT IN USE 23 FLAME ADJ USTMENT TIPS Your PGS burner has been
23. T STORE A PROPANE GAS CYLINDER IN DIRECT SUNLIGHT DO NOT STORE EXTRA CYLINDERS IN CART OR NEAR GRILL DO NOT STORE THE PROPANE CYLINDER ON IT S SIDE Teflon tape or pipe joint compound will be A required on all steel pipe connections Never use a Sealer when your connection is brass to brass Brass to brass is self sealing Using a sealant on a brass to brass connection may cause a leak The grill itself is partially assembled with the burner venturi ignitor collector box and ignitor lead wire installed Take your time in assembly Please read instructions thoroughly before starting assembly This manual is based on information available when the manual was printed Continued improvements in design could cause changes in the grill that may or may not be included herein Please consult your authorized PGS dealer if you have any questions concerning assembly installation or operation of your grill A CERTIFIED The display of a test agency certification seal on the product label indicates that the unit is constructed according to the certified testing agency MODEL IDENTIFICATION Your PGS Grill is identified by a model number and the serial number stamped on the stainless steel collar box located under the control panel and included with your grill head TAKE THE TIME NOW TO RECORD THE MODEL AND SERIAL NUMBER located on the collar box OF YOUR GRILL IN THE SPACE PROVIDED BELOW Always use both the model
24. appliance burner or flame and as a result will visually look different If you see the flames lifting from the burner or only parts of the burner are burning or if you hear excessive noise from the burner please check the following valve orifice engagement in the venturis that the burner is level in the casting and also check burner tubes to be certain they are not obstructed with debris or spider webs These conditions will more often be the case than the burner being out of adjustment If you feel that you do need to adjust the burners please follow directions below when burners are cool to the touch 1 Disconnect ignition wire at module Disengage your burner by unclipping it from the rear and lifting forward and up 2 Atthe end of each of the burner venturis you will see an air mixer secured by a small setscrew When the screw is loosen the air shutter can be rotated to allow more or less air 3 Ifthe flame is extremely yellow this indicates the burner is getting insufficient air Turn the air mixer to 24 the open position to allow more air to the burner Tighten screw to insure mixer stays in this position 4 Ifthe flame is noisy and tends to lift away from the burner tube there is too much air being fed to the burner Turn the air mixer to reduce the opening and air volume to the burner Tighten screw to insure air mixture does not move 5 Reinstall burner and light as normal and inspect flame If burner requires
25. but the obstruction does not allow full gas flow to the burner Therefore some gas will back up and escape at the venturi air shutter This will ignite causing flashback which could also damage your grill see Fig 20 a b SPIDER WEBS INSIDE VENTURI Figure 20a Spider webs inside venturi Your PGS grill has fine mesh brass screening placed around the burner venturis to minimize this problem Please DO NOT damage or remove these screens when you clean your burners If you live in an area where spiders are plentiful you should make it a point to clean the venturis often You may want to spray around the bottom of your base with an insect repellent on a regular basis You may also put MOTHBALLS in the bottom of your base PLEASE BE CERTAIN TO KEEP THEM AWAY FROM ANIMALS AND CHILDREN TO CLEAN BURNERS OF SPIDER WEBS SEE INSTRUCTION 1 OF PERIODIC CLEANING i IIT T rrj Tee era ya mU I 2 2 e AAAH SPIDER WEBS VENTURI Figure 20 b Venturi cleaning out BEFORE LIGHTING YOUR GRILL TURN YOUR GAS SUPPLY LP OR NAT ON AND TEST ALL FITTINGS FOR LEAKS BEFORE ATTEMPTING TO LIGHT GRILL BE CERTAIN BOTH VALVES ARE IN THE OFF POSITION BE CERTAIN THAT YOUR GAS SUPPLY IS OFF AND YOUR GAS FEED LINE HAS BEEN BLED OF ANY FUEL WHEN REINSTALLING BURNER BE CERTAIN THAT THE BURNER VENTURIS ARE ENGAGED ON THE VALVES AT LEAST 1 4 TO TEST FOR GAS LEAKS TURN GAS SUPPLY ON leaving both control knobs in the OFF
26. der to catch juices K 30 BURNER Grill hed to perman Mt post assembly REMOVE PROTECTIVE FILM FROM CONTROL PANEL COLLAR BOX AND ROCK GRATES 6 You will note that the bolts already attached to the control panel have two nuts on each of them Remove the plastic thread protectors and discard Remove the top nut on each bolt and make certain lower nut is securely tightened against control panel 7 Attach gas line from permanent post to valve assembly BE CERTAIN NOT TO CROSS THREAD Hand tighten only at this time 8 Insert 3 4 bolts Pre assembled on control panel through grill head attach nuts and securely tighten Tighten gas line to valve assembly 9 TEST ALL FITTINGS FOR LEAKS BEFORE ATTEMPTING TO LIGHT GRILL BE CERTAIN BOTH CONTROL PANEL VALVES ARE IN THE OFF POSITION TURN GAS SUPPLY ON AT THE SOURCE AND CHECK ALL CONNECTIONS WITHA SOLUTION OF 50 LIQUID SOAP 50 WATER SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH IF BUBBLES APPEAR TURN OFF GAS TIGHTEN FITTINGS AND TRY AGAIN NEVER CHECK FOR LEAKS WITH A MATCH OR FLAME 10 Place Tinnerman clips provided in stiffening bracket bag in both pre drilled holes on lower side of control panel approximately 2 in from outside edges Put 10 screw through control panel stiffener then into Tinnerman clips see illustration below 11 Lightly push down on front edge of control panel while pushing machine screw t
27. el and PGS Serial Number Qty 1 Sure Start Electronic Ignition Module that attaches to control panel w black plastic retaining ring and red rubber weather cap Qty 1 AA Battery Qty 1 Venturi Cleaning Brush Qty 2 Control Valve Knobs Within the Side Handle parts bag you will find Qty 2 Stay Cool side handles Qty 2 Hood side handle bolts Qty 2 Star Washers Qty 2 Hinge pins amp Cotter Pins Be sure that the fuel source designated on your grill head is the same as that of the support system A Maximum inlet pressure from System LP cannot exceed 11 W C The proper orifices and valving for each gas is contained in the grill head Maximum pressure for Natural Gas is 7 W C DO NOT USE A GRILL HEAD EQUIPPED FOR NATURAL GAS WITH LP GAS OR THE OPPOSITE 3 VERIFY ALL PARTS IF YOU ARE MISSING ANY PARTS PLEASE CONTACT YOUR PGS DEALER 4 REMOVE PROTECTIVE FILM FROM ALL STAINLESS STEEL COMPONENTS Be careful not to scratch stainless steel parts PERMANENT POST IN GROUND MOUNTING Your PGS permanent post is made of aluminum Although aluminum is extremely resistant to outdoor conditions caution should be taken to protect against soil conditions in your area Please consult your dealer for further information PANEL STIFFENING BRACKETS IN CONTROL PLEASE NOTE THE GRILL HEAD IS NOT TO BE FASTENED TO THE 48 POST UNTIL THE POST IS CEMENTED INTO THE GROUND STAINLESS ST
28. ence of local codes this grill should be installed in compliance with the National Fuel Code No Z223 1 1995 and the National Electrical Code ANSI NFPA No 70 1995 GAS GRILLS ARE NOT AGA DESIGN CERTIFIED OR RECOMMENDED FOR USE ON RECREATIONAL VEHICLES PORTABLE TRAILERS BOATS HOUSE BOATS OR ANY OTHER MOVING INSTALLATION e California Proposition 65 Warning The burning of gas cooking fuel generates some by products which are on the list of substances and are known by the State of California to cause cancer or reproductive harm California law requires that businesses warn consumers of potential exposure to such substances To minimize exposure to these substances always operate this gas grill according to the use and care instructions found in this manual Be certain to provide adequate ventilation when cooking e WARNING Do not try to light this appliance without first reading the LIGHTING YOUR GRILL section of this manual found on page 21 e Do not modify original equipment Your grill has been designed and engineered to operate safely as outlined in this manual Only replace components with genuine PGS replacement parts which are available from your local dealer and or distributor Use of non genuine parts may result in inferior performance and or safety hazards and will void the warranty e Children should not be left alone or unattended in an area where the grill is in operation We suggest placement of your grill well away from areas w
29. er Valve Outlet and Inlet Connections ANSI CGA V 1 or Connection No 600 in the Compressed Gas Association s Limited Standard Cylinder Valve Outlet Connection for Propane Small Valve Series or a combination LP gas cylinder valve and quick disconnect assembly complying with 1 5 5 c and a safety relief device making a direct connection with the vapor space of the cylinder The cylinder supply system must be arranged for vapor withdrawal and must include a collar to protect the cylinder valve Special Note All new tanks are filled with air not propane Air must be purged before the tank is filled When purchasing an LP gas tank be certain it meets all standards and allow only a qualified LP gas dealer to fill the propane gas cylinder PROPANE GAS CYLINDER 1 DISCONNECTED CYLINDER MUST NOT BE STORED IN A BUILDING GARAGE OR ANY OTHER ENCLOSED AREA BEFORE LIGHTING YOUR GRILL INSPECT THE HOSE TO ENSURE THAT IT IS IN TACT AND THERE ARE NO LEAKS All LP gas cylinders used with this grill shall be approximately 12 in diameter and about 18 in height The maximum fuel capacity must be 20 Ibs of propane 47 7 lbs nominal water capacity or 4 5 gallons DO NOT connect your grill to a propane gas cylinder that exceeds this capacity All propane gas cylinders used with the grill must be constructed and marked in accordance with the specifications for propane gas cylinders of the U S Department of Transportation DOT In
30. here children play Do not store items that may interest children in or around the grill in the cart or in the masonry enclosure Never allow children to crawl or play inside a masonry enclosure e NEVER STORE ADDITIONAL OR EMPTY PROPANE CYLINDERS IN GRILL CABINET OR AROUND THE GRILL DO NOT STORE A PROPANE CYLINDER INDOORS OR ON ITS SIDE NEVER ALLOW A PROPANE CYLINDER TO BE OVERFILLED Never use a dented rusty or damaged propane cylinder Never replace the safety coupler fittings on the grill with any other connections e Never store pool chemicals or other flammable materials in any cabinet below or near the grill Never allow loose clothing potholders synthetic materials or other flammable materials to come in contact with the grill and or its parts Flammable materials could ignite and cause personal injury and or property damage e Never move your gas grill when operating Never move grill when HOT Never cover grill when HOT e Do heat up unopened food containers on the grill as a buildup of pressure may cause the container to burst e The LP cylinder that you use with your grill should be equipped with an overfill protection device OPD If you use a tank exchange system be sure to exchange this tank for another tank with the same safety system e Use an insulated glove when opening and operating the grill Open grill lid slowly to allow heat and smoke to escape before fully opening e Never lean over hot grill surface or loo
31. hrough hole in bottom of casting through stiffening bracket Attach lock washer and nut Repeat on other side of control panel see illustration below 4 TIFFENING BRACKETS 4 Stiffening Bracket Attached to Lower Casting See the FINISH ASSEMBLY section on page 18 to finish setting up your grill Attaching Collar Box on the permanent post is optional if you choose to attach please note that there is no lower member to attach collar box PATIO BASE CART TO GRILL HEAD ASSEMBLY IF YOU PURCHASED A NATURAL FLAT BASE PROCEED TO STEP 2 1 Ifthe model you purchased is a PORTABLE CART LP or NAT attach axle cap to one end of axle Put one wheel on axle Push axle and wheel assembly through hole in sidewall of the base then through other side of the base see Fig 1 Stand pedestal assembly on edge with installed wheel square on the ground and slide the other wheel over axle Carefully drive the other axle cap onto end of axle Set aside 15 Figure 1 Wheel Assembly 2 Position pedestal with notched edge down Place the 2 piece rubber gasket and align with holes in pedestal see Fig 2 Set aluminum base inverted lining up holes with previously positioned gasket and pedestal Insert the 6 5 16 X 3 4 bolts with washers up through pedestal into base securing with lock washer and nut see Fig 3 Turn pedestal and base assembly right side up Figure 3 Attaching Pedestal to Base 3 Clip Cage Nuts to to
32. into the left hand nut that is pre attached at the midpoint of the back of the pedestal so that it remains 1 4 out Push the other 8 X 1 2 S S screw through tank strap Screw this assembly into the pre attached nut at the right hand side of the midpoint of pedestal Tighten so that tank strap can still be raised up BE SURE TO START THESE SCREWS SLOWLY AND CAREFULLY TO ENSURE YOU DO NOT CROSS THREAD THE NUT OR SCREW CONNECTING GAS SUPPLY 1 If you have a portable model connect 3 8 X 3 8 flare elbow fitting from either the 16 or 20 LP hose or the 12 foot gas hose to flare fitting on the feedline at back of pedestal see Figs 14 15 amp 16 This is a brass to brass connection DO NOT USE ANY PIPE SEALER DO NOT CROSS THREAD TIGHTEN SECURELY Brass Elbow Figure 14 2 If you have natural gas connect your gas supply to the feedline ending in a 3 8 female flare fitting at the back of the pedestal with an approved connector with shut off valve at a natural gas stub Figure 16 Natural Gas Hose Connection NAT ON AND TEST ALL FITTINGS FOR LEAKS BEFORE ATTEMPTING TO LIGHT GRILL BE CERTAIN BOTH VALVES ARE IN THE OFF POSITION TURN GAS SUPPLY ON leaving both control knobs in the OFF position AND CHECK ALL CONNECTIONS WITH A SOLUTION OF 50 LIQUID SOAP 50 WATER SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE see Fig 17 OR PAINTED ON ALL CONNECTIONS WITH A BRUSH IF BUBBLES APPEAR TURN OFF GAS TIGHTEN FITTIN
33. k directly into grill when attempting to light The grill hood must be opened fully when lighting Be sure that all family members are aware of safe lighting and operating procedures for the grill e professional installer or dealer installs the grill be sure that he shows you where your gas supply shut off is located All gas lines must have a shut off that is readily and easily accessible If you smell gas check for gas leaks immediately Check only with a soap and water solution Never check for gas leaks with an open flame e Never use charcoal volcanic rock wood chip materials or non PGS briquettes in your grill e Keep the optional rotisserie motor and electrical supply cord away from heated casting cooking grids other hot parts or water Store rotisserie motor and parts in a dry place when not is use e Never use grill in windy area and never use the grill during an extremely windy day Climatic conditions will impact the performance of the grill In consistently windy conditions we suggest installing a suitable windbreak e Always adhere to the required clearances from combustibles THE GRILL 15 DESIGNED FOR USE OUTDOORS ONLY never operate in garage buildings shed breezeways or other enclosed areas Store your grill in a well vented area Remove the LP cylinder if equipped with one and store it outdoors well ventilated area away from heat and where children may possibly tamper with it e When using the opti
34. le shooting If you have questions that are not answered in this manual please call your local dealer e The grill must be located no closer than 30 from any combustible surface above behind or to the sides The grill should not be located under overhead unprotected combustible materials Keep the area around the grill clear of combustible materials flammable vapors or liquids such as gasoline The grill surfaces become very hot during use Keep children and pets away Use hot pads or oven mitts Both natural gas NG and propane gas LP have a long history of safe use when simple rules are followed If not there is danger of fire or explosion Check Local Codes Consult your local LP dealer or Natural Gas company listed in your local directory for recommended installation procedures and regulations In the absence of local codes installation must conform with the National Fuel Gas Code ANSI 221 58 1999 1 62 M99 DESIGNED FOR LIQUID PROPANE OR THE REVERSE IF YOU WISH TO CONVERT YOUR GRILL FROM ONE TYPE OF GAS TO THE OTHER PLEASE CONTACT YOUR LOCAL DEALER OR DISTRIBUTOR A NEVER USE NATURAL GAS IN A UNIT Never connect an unregulated propane gas cylinder or unregulated natural gas to your gas grill Note most homes equipped with natural gas have a regulator near the gas meter USER SAFETY INFORMATION OF PROPANE MODELS should occur turn the valves to the OFF position on your grill head then the valve o
35. n the tank Wait two minutes and then open the valve on the tank BEFORE turning the valves of your grill head Always turn on the valve at the top of your tank and then the valves to your grill head to the ON position The safety system detailed above has been incorporated into your PGS gas grill to provide you and your family the maximum in safety when operating the grill OR USE WITH A STANDARD 20 LB P O L CYLINDER OR TANK EQUIPPED WITH A QCCI FITTING f PLEASE DO NOT CHANGE THE LP HOSE TOP OF TANK TO OFF WHEN GRILL IS TURN VALVE THAT IS LOCATED AT THE NOT IN USE DO NOT CONNECT THE GRILL TO A PROPANE GAS CYLINDER GREATER THAN 20 LB CAPACITY Check with your LP gas utility or your PGS dealer for a PROPANE CYLINDER FILLING AND HANDLING SAFETY TIPS certain tank is equipped with an overfill protection device Do not modify hose or LP fittings Contact a local dealer or distributor if tank hose or fittings need replacement Ifitis evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the grill being operated Please see your local PGS dealer distributor or call PGS for an exact replacement e Store propane tank outdoors in a cool well ventilated area Never store extra tanks in on or around your grill e Turn off tank when not in use e Transport tanks upright ONLY e Never allow a tank to be overfilled 100 full tank holds only 4 5 gallons
36. of propane e Inspect your grill cabinet often to ensure that ventilation openings in sides and back of pedestal are free from debris and have proper air circulation e Never paint LP cylinder a dark color This may cause OVERHEATING Do not apply heat directly to tank e LP Gas is stored under high pressure and must be handled with care Do not handle a tank roughly e You must use the TYPE II fill adapter that was provided with your propane grill If unable to locate see your local dealer distributor or PGS sure your LP gas dealer checks the cylinder with a soapy solution for leaks after filling Do not turn gas valve on unless connection between regulator and coupler is complete e Storage of your gas grill indoors is permissible only if the cylinder is disconnected removed from grill and cylinder stored outdoors BEFORE ATTEMPTING TO LIGHT GRILL BE CERTAIN THE GAS VALVE KNOBS ARE IN THE OFF POSITION TURN TANK VALVE ON BY TURNING KNOB ON TOP OF TANK COUNTER CLOCKWISE CHECK ALL CONNECTIONS WITH A SOLUTION OF 50 LIQUID SOAP 50 WATER SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH IF BUBBLES APPEAR THERE IS A LEAK TURN OFF GAS TIGHTEN FITTINGS AND REPEAT THIS CHECK The cylinder must be provided with a shut off valve terminating in an LP gas supply cylinder valve outlet specified as applicable for Connection No 510 in the Standard for Compressed Gas Cylind
37. onal side burner kit use pots that have flat bottoms and are large enough to cover the entire burner Adjust the flame so that it only heats the bottom of the pot or pan to avoid the possible lighting of clothing Position handle in a way that it does not conflict with the opening and closing of grill lid You cannot operate your side burner kit and rotisserie motor simultaneously e Grease is extremely flammable Let hot grease cool down before attempting to handle or dispose Please clean out your grease tray or grease can on a regular basis e Never cover cooking grid with a material that will trap heat beneath cooking grids such as large pans or aluminum foil Heat reflected below may cause damage to rock grates burners gas valve assembly and possibly to gas train You need only to Pre Heat your grill five to seven minutes before cooking You do not need to Burn Off your gas grill for extended times after use e Spiders and other small insects can build nests or webs in the burners of your PGS grill which will cause gas to flow out from the front of the burner tubes This can cause a fire to burn behind your control panel thereby damaging your grill and makes the grill unsafe to operate Inspect your grill twice a year or immediately when symptoms appear See FLASHBACK on page 22 e Please refer to specific sections of this manual see Table of Contents if you have questions regarding different types of fuels lighting or troub
38. oultry and beef quickly and efficiently to perfection every time k Infra Broil Kit 284 wlll SIDE BURNER KIT The PGS Side Burner Kit comes standard on our Model K40 ULTRA This is a commercial grade sealed gas top burner that will allow you to heat saut boil fry or even wok right outside next to your grilling This accessory features an all stainless steel enclosure electronic ignition commercial grade burner and trivet and all the hardware necessary to hook up to your existing PGS gas grill We offer models for freestanding PGS grills as well as masonry enclosed units GRILL CADDE PGS offers a front mounting accessory that holds everything from bottle of BBQ sauce to a can of soda It easily mounts to the front of our K30 or K40 grills excepting the permanent post models without any hardware and is constructed from commercial grade stainless steel adde SHISH KABOBS We also have available the finest Shish Ka Bob skewers that feature long handles extending beyond the edge of the casting They come packed in a set of six Shish Kabob Set Your authorized PGS Dealer also offers a number of other accessories that includes the finest stainless steel cleaner SSC to keep your grill looking brand new and a variety of covers specifically designed to fit your PGS grill and protect it from the elements Please contact your local dealer for additional information
39. p of pedestal matching holes See Fig 4 Figure 4 Installation of Cage Nuts on Pedestal 4 Place lower grill casting on top of pedestal lining up four bolt holes located just above air vents with cage nuts just installed see Fig 5 Then insert the 4 1 4 X 20 X 1 1 4 hex bolt each with a 1 4 flat washer and 1 4 lock washer When all four are in place tighten bolts securely Figure 5 Placement Holes in Lower Grill Casting for Hex Bolts 5 Install burner assembly into lower casting by inserting venturi tubes through lower casting see Fig 6 The burner has a spring clip to secure the burner in the casting Be sure that the burner snaps into position 6 Attach control panel to grill head You will note that both of the bolts attached to the control panel have two nuts on them Remove plastic thread protectors at the end of bolts and discard Remove the top nut leaving the remaining nut closest to the back of the control panel to act as a spacer Insert 3 4 bolts pre assembled on control panel through holes on front of lower casting Be sure you line up the venturis over the valve stems protruding from the back of the control panel see Orifice Engagement Attach nuts and leave slightly loose at this time to allow for adjustment see Fig 6 If the venturis do not align over the valve stems properly they can be rotated slightly for proper adjustment K 40 Figure 6 Control Panel Feedline to Valve
40. position AND CHECK ALL CONNECTIONS WITH A SOLUTION OF 50 LIQUID SOAP 50 WATER SOLUTION CAN BE SPRAYED ON WITH A SPRAY BOTTLE OR PAINTED ON ALL CONNECTIONS WITH A BRUSH IF BUBBLES APPEAR TURN OFF GAS TIGHTEN FITTINGS AND TRY AGAIN ELECTRODE ADJ USTMENT Model K 40 with the Ultima burner the electrode is attached pre set at the factory and should not require adjustment In the model K 30 the electrode inside the collector box is also adjusted and checked at the factory for optimum spark The tip is 1 8 from the inside surface of the collector box In the event that the ceramic insulator should crack and need replacement the collector box is easily removed by removing the large nut holding it to the bottom grill casting The grill head must be removed from the pedestal support to replace the collector box electrode and collector box are one unit Check the new part for proper spacing of the electrode end before installing Since the feed through fixture is threaded its full length loosening and tightening two jam nuts will move the electrode tip closer or farther away from the collector box surface For best spark set at 1 8 see Fig 21 amp 22 FOR K 30 ELECTODE COLLECTOR JAM NUTS CERAMIC INSULATOR Figure 21 Proper electrode adjustment for K 30 40 l gt 2 3 Figure 22 Proper electrode adjustment for K 40 NOTE Replace battery when sparks noticeably slows
41. res equal to or less than 1 2 psig 3 5kPa DEFINITION OF KEY TERMS GRILL HEAD Entire BBQ grill lid amp pit that can be mounted on a variety of options GRILL MOUNT Supports gas grill head can be a post mount pedestal mount stationary or mobile or built in frame inserted in a masonry enclosure GRILL UPPER CASTING Top lid of gas grill head made of aluminum and powder coated black GRILL LOWER CASTING Bottom pit of gas grill head made of aluminum and powder coated black BASE Stationary or designed to be used with wheels made of aluminum and powder coated black RACK Warming area made of stainless steel and removable COOKING GRIDS Area most used for grilling with variably spaced grid tines for flexibility ROCK GRATES Solid stainless steel plates with square holes in them for heat convection MOON ROK II The highest quality grill rock for great BBQ flavor and flare control COLLAR BOX Stainless steel box between grill mount and grill head IGNITOR MODULE Battery powered ignition for instant spark VALVE Device used to control amount of gas and heat grill produces ORIFICES Openings at end of valve that restrict amount of gas going to BBQ VENTURI Banana shaped tube that allows gas to flow from the valve to the burner FEEDLINE Aluminum gas line from back to grill mount to bottom of valve Used only on models that include pedestal HINGE PINS AND COTTER PINS Hinge pin goes
42. su au U A T ada Page 9 Required Tools and Nuts Bolts and Fasteners Part Page 10 Drawings of Nuts Bolts and Fasteners n Page 10 Part Numbers amp Descriptions eases Stans Page 11 Parts dee 12 Check List of Gril Box Coments 2255 u epee au Page 13 Permanent Post Installatiori a a u Pages 14 15 Patio Base Patio Cart to Grill Head Pages 15 16 Orifice ENGAGE MGT eats 16 Side Sh lf Installation alec ia iat 17 Finish PASS SING a a si tard tates dust tie Page 17 Connecting Your Gas Supply Page 18 Lighting Your Grill If Burner Fails to a Page 20 S aa u ays a LN Page 20 Flashback Spider Fires assis Page 21 Ele tr de Adj stm amp ntu
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