Perlick PR48 User's Manual
Contents
1. Pass Thru Back Bar Cabinets MODEL NOS PS60 PS84 PR48 PR72 Condensing Units PS Only Condensing unit 115 volt 60 hz C22647 C22646 Condensing unit 515301063 515301062 Compressor 513200314 513200003 Fan motor assembly 215315009 215315009 Condenser coil 15352019 15352019 Terminal board 219101538 219101538 Overload protector MRT20AGK5590 MRT22AFZ5590 Relay 213516191 213516051 Capacitor 13556529 13556539 Evaproator Assembly Self Contained PS complete 66071AEP 66072AEP Remote PR complete 66073AEP 66074AEP Evaporator coil C17511 1EP C17511 2EP Fan blade 57699 57699 Fan motor C15239A C15239A Evaporator fan guard 65557 65557 Temperature control 61283 61283 Bulb clamp C6634 C6634 Wire harness compressor bottom 65560 65560 Wire harness evaporator 65561 65561 Wire harness light jumper 65051A 65051A Light bulb C15046 C15046 Light bulb guard 65099 1 65099 1 Light socket 63484 63484 Light switch 63303 63303 Lock 63762 63762 Space lock 63761 1 63761 1 Lock rail 65432 24SS or 65432 24 65432 24SS or 65432 24 Grille rail 65432 12SS or 65432 12 65432 12SS or 65432 12 Condenser pan 65565 1 65565 1 Condenser end panel 66215 1SS 66215 1SS Grille black 66210 12 66210 12SS Grille SS 66210 12SS 66210 12 Condenser housing back 65435 12SS 65435 12SS Door sill 65500 1 65500 1 Door h2. 01 07 JUNCTION BOX
3. TT 4 El tri ali sonense einn edasi en 4 Uncrating and Inspection 4 Placing the Cabinet ecccceeeessceeeeeeseeeeeee 4 Leveling the Cabinet cccecseceeeeeeeeeeeeeeneeeeees 4 Installing LOGS sasisctcctesctincccstechen eaauet ieeees inise 4 Installing the Base Plate 4 Electrical Condensate Evapaway Kit 265 4 Refrigeration and Temperature Control 5 Cleaning the Cabinet cceeceeeeneeeeeeestneeees 5 Cleaning Stainless Steel 0 cccceeeeeeeeeeseeeees 5 Replacement Parts eeccceeeeeseseeeeeeeeeeeeeees 6 Reversing Door Hinge cccccsssseeeseceeeeeees 7 Wiring DIS Qi cccuccinccascesaestccetscreisevecdeeeeeusienncsee 8 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Form No 22279 Rev 08 01 07 Installation and Operating Instructions Sizes and Specifications Custom Pass Thru Cabinets Self Contained K osese Oru f Warran E R ANSI NSF 7 MODEL NOS PS60 PS84 NUMBER OF DOORS 2 Door 3 Door CABINET Length 60 1524 84 2134 DIMENSIONS Depth 26 4 679 26 679 mm Height 34 2 876 34 2 876 CASE CAPACITY based on 120z Export bottle 12 9 20 4 CONDENSING UNIT H P 1 4 1 3 RUNNING LOAD AMPS 5 7 7 8 Ship Wt Lbs kg 380 172 490 222
4. scratch the sur face remove hole plugs from the left hinge holes STEP 7 Insert hole plugs into vacant right hinge holes STEP 8 Re assemble hinge brackets to unit Bottom right bracket is assembled as the top left bracket Top right bracket is assembled as the bottom left bracket Top Hinge Bracket Bottom Hinge Bracket Hinge Bushing Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice STEP 9 Re insert top hinge pin STEP 10 Re assemble lock rail from STEP 3 Bottom Hinge Bracket Top Hinge Bracket Operations to Perform on Door Step 14 Step 12 Step 11 Step 13 STEP 11 Remove bottom door hinge bracket from door assembly and remove door hinge bushing from bracket Re assemble door hinge bracket to previous position without bushing STEP 12 Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to bracket Re assemble door hinge bracket to previous position with bushing attached STEP 13 Remove handle and reposition in other set of pre drilled mounting holes directly underneath STEP 14 Remove lock retainer and install on opposite end of door STEP 15 What was the door top is now the door bottom Carefully lift the door onto the hinge brackets of the cabinet The two hinge bushings should mee
5. 26 2 679 268 4 679 mm Height 34 2 876 34 2 876 CASE CAPACITY based on 120z Export bottle 12 9 20 4 AMPS 9 9 BTU HR 2060 2500 Ship Wt Lbs kg 310 141 400 181 INTERIOR Door sill High strength polyethylene Door pan and ceiling High strength polystyrene Floor pan and Walls Stainless steel Includes pilasters 2 vinyl coated shelves and floor rack per door and interior lights EXTERIOR Front back top and sides stainless steel Bottom galvanized steel DOOR HINGING Stainless steel hinges with standard locations as illustrated For special hinging specify hinge locations starting from left to right Field reversible DOOR HARDWARE Door handles Black vinyl with chrome ends Lock finish chrome REFRIGERATION Aluminum fin and copper tube evaporator epoxy coated coil ELECTRICAL 115V 60Hz 1 phase AC Contact Perlick for other voltage frequency requirements PLUMBING Cabinet comes with 4 feet of 1 2 vinyl tubing for evaporator drain The tubing exits from the center bottom of the cabinet thru a 16 Dia hole in back of the mullion INSULATION Foamed in place polyurethane 2 walls 1 2 top OPTIONAL e Leg set e Laminated ends Door finishes ACCESSORIES amp e Tapping kit 3 door only e Brass hardware Black vinyl coated MODIFICATIONS e Laminated top e Base plates Stainless steel e Condensate Evapaway kit Customers choice of laminate Prepared for field laminat
6. INSTALLATION AND OPERATION INSTRUCTIONS CUSTOM PASS THRU BACK BAR CABINET SELF CONTAINED AND REMOTE LL LLL LLL LL LL ELL PS Series IMPORTANT INFORMATION Fill out the enclosed warranty card and mail to the Perlick Corporation to register the warranty If the card is not returned the warranty period will begin from the date the equipment is shipped from the factory This manual has been prepared to assist you in the installation of your Cabinet and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet Piek CORPORATION PR Series L ae as ee e MODEL NOS PS Series 53e PR Series ANSI NSF 7 Table of Contents PREPARING THE CABINET Specifications ccs ieetcia Heald eclnteedleeaeee 2 3 List of Included Parts 4 TOOIS REQUING nisione oe e 4 PID E E A
7. INTERIOR Door sill High strength polyethylene Door pan and ceiling High strength polystyrene Floor pan and Walls Stainless steel Includes pilasters 2 vinyl coated shelves and floor rack per door and interior lights EXTERIOR Front back top and sides stainless steel Bottom galvanized steel DOOR HINGING Stainless steel hinges with standard locations as illustrated For special hinging specify hinge locations starting from left to right Field reversible DOOR HARDWARE Door handles Black vinyl with chrome ends Lock finish chrome REFRIGERATION R 134A capillary tube type Aluminum fin and copper tube evaporator epoxy coated coil Adjustable temperature control Self defrosting Pull out condensing unit for service and cleaning Compressor left standard ELECTRICAL 115V 60Hz 1 phase AC Furnished with 3 prong 6 foot NEMA5 15 P cord Contact Perlick for other voltage frequency requirements PLUMBING Cabinet comes with 4 feet of 2 vinyl tubing for evaporator drain The tubing exits from the center bottom of the cabinet thru a 16 Dia hole in back of the mullion INSULATION Foamed in place polyurethane 2 walls 1 2 top OPTIONAL e Leg set e Laminated grille Door finishes ACCESSORIES amp e Tapping kit 3 door only e Brass hardware Black vinyl coated MODIFICATIONS e Laminated top e Base plates Stainless steel e Laminated ends e Condensate Evapaway kit Customers choice of laminate Prepa
8. andle bracket 65189 1 65189 1 Door handle C31409 1 C31409 1 Door gasket 66237 4 66237 4 Cabinet hinge 65436 LBRT 65436 LBRT Cabinet hinge 65436 LTRB 65436 LTRB Hinge pin 63679 1 63679 1 Hinge assembly cabinet left side 65505L 65505L Hinge assembly cabinet right side 65505R 65505R End shelf kit 57928 57928 Center shelf kit 57929 Left or right shelf 62307 2 62307 2 Center shelf 62308 2 Vertical partition 61830 1 61830 1 Pilaster strip C19271 1 C19271 1 Shelf clip C15875 C15875 Replacement door RD NL2 RD NL2 Contact Perlick Milwaukee for complete door replacement Cabinet serial no required Ferlicle eter ee she Steet De CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22279 Rev 08 01 07 Reversing Door Hinge Tools Required m Phillips Screwdriver m 4 Allen Wrench m Flathead Screwdriver or Putty Knife Right Hinged Door as shipped from factory Operations to Perform on Cabinet STEP 1 Remove bottom hinge pin from assembly STEP 2 Carefully lift and tilt out door assembly from the unit and set aside STEP 3 Remove lock rail from cabinet requires removal of four screws STEP 4 Remove top hinge pin Remove top and bottom hinge brackets from the unit STEP 5 Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket STEP 6 Taking care not to
9. condensing unit Leveling the Cabinet When the cabinet is in place check installation with carpenter s level When level front to back and left to right accumulated water will drain out of cabinet evaporator drain Electric Condensate Evapaway Kit Optional A 115 volt electric condensate pan can be installed underneath the cabinet to collect and evaporate the condensate from the cabinet evaporator A 6 foot 3 prong plug is included A separate circuit should be provided for the heater The kit can be used only on cabinets with 4 minimum legs It can not be used with platform or baseplate kits Installing Base Plate optional Attach brackets to cabinet bottom in holes pro vided Attach base plate to brackets See separate instructions provided with kit When returning cabinet to upright position be careful not to bend brackets WARNING Self Contained Units To avoid compressor damage after returning cabinet to an upright position let unit stand for 24 hours before plugging it in and running the unit Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice General Information Refrigeration and Temperature Control The cabinet is equipped with a heavy duty refrigeration system designed to automatically maintain a storage temperature of 36 41 degrees F The control is factory set at 38 degrees F Adjusting the t
10. emperature The temperature control is inside the cabinet on the left hand side of the evaporator fan panel assembly You will need a screwdriver to turn the adjusting screw Make small adjustments until the desired temperature is achieved m Colder Temperatures Turn the adjusting screw clockwise to the right Warmer Temperatures Turn the adjusting screw counterclockwise to the left Temperature Control OFF Turn the adjusting screw completely counter clockwise to the O position until a click is noted Recommended Cleaning Agents The condenser fan motor turns off and on with the compressor The evaporator fan motor is on all the time NOTE Cabinet Temperatures lower than 34 will not allow for proper defrosting of the evaporator coil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets Cleaning the Condenser Use a long handled stiff brush to clean the dirt from the front surface of the condenser Keeping the condenser free from dust and dirt will ensure efficient operation CAUTION Do not bend the fins while brushing the front of the condenser Condenser The condenser
11. he condensate drain tube furnished must be connected One end is attached to the barbed elbow on the evaporator condensate pan The other end is inserted through evaporator drain hole and exits the bottom of the cabinet The drain hole is located in the cabinet floor pan behind the vertical door mullion The drain tube must be placed over a floor drain or into a condensate management system such as a CONDENSATE EVAPAWAY pan and heater Electrical The cabinet must be connected to a separately fused power source see electrical specification plate and grounded in accordance with National and Local Electrical Codes Caution Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage in transit Perlick CORPORATION Form No Z2279 Rev 08 01 07 Installing Legs optional Attach four legs to the cabinet bottom Use the supplied 4 20 x 3 4 hex head self tapping machine screws Placing the Cabinet Position the cabinet into place using rollers when necessary Important Proper air flow around the condensing unit is necessary for efficient operation Never obstruct the air flow in and out of the
12. ion Glass door with black vinyl coated frame Glass door with stainless steel frame Glass door with laminated frame 72 1829 3 DOOR 48 1219 2 DOOR 68 1727 3 DOOR 44 1118 2 DOOR 26 3 4 pe bebe 679 a ne 5 ACCESS RIGHT OR LEFT 15 7 8 403 REFRIGERATION amp 61 2 R23 1 2 i ELECTRICAL ACCESS 6 3 8 146 7 163 6 9 16 167 F X e F ae t 277 16 zu pere o 18 3 4 476 ae Te97 Chen a Brel o DOOR SILL Nar Ip _DOOR cl Pooran elena uer Ji poa sit OPENING ii 794 k 24 610 gt TYP m 4 1 8 105 Ba EA OTE S a E SE WE 97 8 aw eel j 597 IA DOOR 22 3 4 OPENING 578 of AG a R23 1 2 j Pa 7 Sa ts si ORNE rlick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice RPORATION Form No Z2279 3 Rev 08 01 07 Preparing the Cabinet for Use Pass Thru Back Bar Cabinets Parts List m 2 Shelves plus 1 Floor Rack per door m Shelf Clips Suggested Tools 2 Phillips Screwdriver 10 Crescent Wrench 9746 Allen Wrench 5 16 and 3 s Hex Socket Power Drill or Driver Plumbing Before operating the cabinet t
13. located behind the front grille cover should be inspected every 30 days and cleaned if necessary Failure to keep the condenser clean will cause a loss in condensing unit efficiency JOB CLEANING AGENT Routine Cleaning Soap ammonia detergent COMMENTS Apply with sponge or cloth Can be used on all finishes Fingerprints and smears Areal 20 Lac O Nu Lumin Wash O Cedar Cream Polish Provides barrier film to minimize fingerprints Can be used on all finishes Stubborn stains and Discolorations Allchem Concentrated Cleaner Samae Twinkle Zud Restoro Grade F or FFF Italian Pumice Whiting or Talc Liquid Nu Steel Copper s or Revere Stainless Steel Cleaner Lumin Cleaner Sta Clean Cameo Copper Cleaner Allen Polish Highlite Penny Brite Copper Brite Rub lightly using dry or damp cloth in the direction of polish lines on the stainless steel Use of propriety names is intended only to indicate a type of cleaner and does not constitute an endorsement Omission of any proprietary cleaner does not imply its inadequacy All products should be used in strict accordance with instructions on NOTE Do Not Use Steel Wool or Scouring Pads to clean stainless steel the package Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Perlick CORPORATION Form No 22279 Rev 08 01 07 Replacement Parts
14. red for field lamination Glass door with black vinyl coated frame Glass door with stainless steel frame Glass door with laminated frame Energy Star approved solid doors only Voids Energy Star approval 84 2134 3 DOOR 60 1524 2 DOOR 68 1727 3 DOOR aera a M 44 1118 2 DOOR aA E N Se ai a eres j 157 8 403 _ EVAPORATOR 6 1 2 R23 1 2 Z lt DRAIN HOLE 6 3 8 165 23 1 2 y 3 5 16 163 597 80 i t p 7 fal paei ee a E i 22 559 roi KpE sa P 1 18 3 4 1476 31 1 4 794 97 7 46 1191 7876 T TE DOOR SILL DOOR 697 iq 311e T TO HGT TYP DOOR i 794 L NA wie ons ee DOOR SILL OPENING 4 1 8 105 si Ean eames jis cera ee f UB 19 7 8 ip 28 Vee A 505 zy 597 MA 22 3 4 DOOR a OPENING 578 S Pa R23 1 2 i RPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2279 Rev 08 01 07 2 Installation and Operating Instructions Sizes and Specifications Custom Pass Thru Cabinets Remote ANSI NSF 7 MODEL NOS PR48 PR72 NUMBER OF DOORS 2 Door 3 Door CABINET Length 48 1219 72 1829 DIMENSIONS Depth
15. t reinsert the bottom hinge pin to complete the door switching operation Perlick CORPORATION Form No 22279 Rev 08 01 07 Wiring Diagram Custom Back Bar Cabinets BLACK LIGHT SWITCH WHITE PR Series Remote WHITE t i 2 and 3 Door BLACK L LIGHT LIGHT LIGHT LIGHT CO CED CHD ED EVAPORATOR FAN jd EVAPORATOR FAN BLACK He 2 WHITE THESE WIRES CAPPED IN SINGLE CABINET INSTALLATIONS EVAPORATOR NOTE HOUSING FIELD WIRING FROM CABINET GROUND WIRE CABINET JUNCTION BOX TO CONDENSING UNIT MUST COMPLY WITH ALL JUNCTION BOX LOCAL AND NATIONAL ELECTRICAL CODES x M E B a z z z 2 9 M Zg l a E CONDENSING UNIT I BLACK gt WHITE GREEN POWER CONNECTION of JUNCTION BOX FIELD INSTALLED PRESSURE SWITCH BLACK LIGHT SWITCH WHITE WHITE BLACK LIGHT LIGHT LIGHT LIGHT CH ED GD OO PS Series Self Contained 2 and 3 Door EVAPORATOR FAN ts EVAPORATOR FAN L BACK A WHITE THERMOSTAT EVAPORATOR LA BLACK HOUSING GROUND WIRE RED CONDENSING UNIT 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 CORPORATION Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22279 8 Rev 08
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