Perlick DC72S User's Manual
Contents
1. Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22283 11 Rev 06 14 10 Reversing Door Hinge Tools Required m 3 Phillips Screwdriver m 1 16 Allen Wrench m Flathead Screwdriver Right Hinged Door as shipped from factory Handle Styles 65305 1 C31409 1 Not Reversible L 65609 2 STEP 1 Remove bottom hinge pin from assembly STEP 2 Carefully lift and tilt out door assembly from the unit and set aside STEP 3 Remove lock rail from cabinet requires removal of four screws STEP 4 Remove top hinge pin Remove top and bottom hinge brackets from the unit STEP 5 Remove hinge bushing from bottom hinge bracket and assemble to top hinge bracket STEP 6 Taking care not to scratch the surface remove hole plugs from the left hinge holes STEP 7 Insert hole plugs into vacant right hinge holes Top Hinge Bracket Bottom Hinge Bracket S Hinge Bushing FRdick STEP 8 Re assemble hinge brackets to unit Bottom right bracket is assembled as the top left bracket Top right bracket is assembled as the bottom left bracket STEP 9 Re insert top hinge pin STEP 10 Re assemble lock rail from STEP 3 Bottom Hinge Bracket Top Hinge Bracket Operations to Perform on Door Step 14 STEP 11 Remove bottom door hinge bracket from door assem bly a2. Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets Cleaning the Condenser Use a long handled stiff brush to clean the dirt from the front surface of the condenser Keeping the condenser free from dust and dirt will ensure efficient operation CAUTION Do not bend the fins while brushing the front of the condenser Form No 22283 Rev 06 14 10 Pouring a Perfect Glass of Beer Concessionaire Dispensers STEP 1 Start with a clean glass Place the glass at a 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP 2 After the glass has reached half full gradually bring the glass to the upright position STEP 3 Let the remaining beer run straight down the middle of the glass This ensures proper release of CO2 by producing a to 1 foam head STEP 4 Close the faucet quickly and completely Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22283 Rev 06 14 10 8 Trouble Shooting Concessionaire Dispensers Beer Service Problems m Wild Beer Di
3. SERVINGS Quarter TY 992 3 445 105 87 Ibs Half 151 1 984 6 889 210 161 Ibs E Beer foam is 25 liquid beer and 75 CO2 gas Don t waste it m Most people prefer beer stored at 38 F m Beer lines and faucets require regular cleaning see cleaning instructions on page 7 m A fully charged 4 2 lb CO2 cylinder will dispense approximately 514 to 61 2 half barrels CO2 gas gives beer its sparkling effervescence It also gives beer its creamy head of foam Form No 22283 Rev 06 14 10 Replacement Parts Concessionaire Dispensers MODEL NOS Condensing Units Condensing unit 115 volt 60 hz C22647 C22646 C22646 Condensing unit 515301063 515301062 515301062 Compressor Fan motor assembly 513200314 515315009 513200003 515315009 513200003 515315009 Condenser coil 15352019 15352019 15352019 Terminal board 519100088 519100088 519100088 Overload protector US PB10HBX1 US PB12HBX1 US PB12HBX1 Relay US PB10HBX1 US PB12HBX1 US PB12HBX1 Capacitor Evaproator Assembly Self Contained complete US PB10HBX1 65555 1 US PB12HBX1 65555 2 US PB12HBX1 65555 2 Evaporator coil C17511 1EP C17511 2EP C17511 2EP Liquid amp Suction line 65084 65085 65085 Fan blade 57699 57699 57699 Fan motor C15239A C15239A C15239A Evaporator fan guard
4. 06 14 10 65510 1 66210 12C 10 65510 1 65510 1 66210 12C 66210 12C Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacement Parts Concessionaire Dispensers For Single Valve Keg Coupler Series D ITEM PART NO NO DESCRIPTION M erasia 32499 Probe assembly 2 tents F40184 ee Probe body e 31080 2P Ball Anaa 43641 1 oe Ball retainer Joea 31087 2P Probe washer Ooan 31089 O Ring 3 per assembly i errr 43061 onaniaa Body o 23682 2P anasan Check valve Sree 157R2P 0 Washer TOn 206B 1 24 Tailpiece i EE 2026 eee Coupling nut VZ iian 31088 2P Bottom seal washer 13 31084 1 ee Retaining screw VA sae 43002A eee Yoke assembly w lock T5 anas A3001A 0 Yoke assembly standard WG ites 32474 1 eee Wrench Micellaneous Parag PART NO DESCRIPTION T572 Pian Beer line connector gasket S7F2P airsan CO2 tank washer 1392R viisiin Red air hose 572o Beer hose EVAPORATOR FAN EVAPORATOR FAN 2928D eeeeeeeees Twin gauge CO2 regulator a BLACK 2 g WHITE Wiring Diagram Concessionaire Dispensers THERMOSTAT DC Series 2 3 and 4 Keg Lm BLACK Concessionaire Portable Dispensers BLACK WHITE RED Fd Lu Lu POWER CONNECTION f CONDENSING UNIT BLACK gt WHITE ft GREEN Kad JUNCTION BOX
5. 65557 65557 65557 Temperature control Bulb clamp 61283 C6634 61283 61283 C6634 C6634 Wire harness compressor bottom 65560 65560 65560 Wire harness evaporator 65561 65561 Lock Space lock 63762 63761 1 63762 65561 36762 63761 1 63761 1 Lock rail 65432 24SS 65432 24SS 65432 24SS Grille rail 65432 12SS 65432 12SS 65432 12SS Condenser pan 65565 1 65565 1 65565 1 Condenser end panel 66215 1SS 66215 1SS 66215 1SS Grille black 66210 12 66210 12 66210 12 Grille SS 66210 12SS 66210 12SS 66210 12SS Condenser housing back 65435 12SS 65435 12SS 65435 12SS Evaporator liquid amp suction line cover Evaporator pan 65576 1L 65526 1 65576 4L 65576 2L 65526 2 65526 2 Door sill Door handle 65500 1 65500 1 65500 1 65609 2 65609 2 65609 2 Door gasket 66237 4 Cabinet hinge group left 66264L 66237 4 66237 4 66264L 66264L Cabinet hinge group right 66264R 66264R 66264R Hinge pin 63679 1 63679 1 63679 1 Replacement door RD NL2 Waste tank 65559 Corner bumper C31726 RD NL2 RD NL2 65559 65559 C31726 C31726 Air distributor assembly C18942 C18943 C18944 Drainer insert Waste bin cover Form No 22283 Rev
6. and display 97 3 4 2843 4 KEG of non potentially hazardous bottled or canned products only 85 3 4 2178 3 KEG 73 3 4 1873 2 KEG 14 7 8 68 1728 4 KEG 14 7 8 378 56 1423 3 KEG _ ___ _ 378 44 1118 2 KEG 3 1 8 10 1 2 a p 1 NPS ver ag n O conn S RILAKEO DHAN ae Neal A EXIT 36 aa KEG EXIT OUT TO INSIDE OF j 12 11 16 BOTTOM DOOR PAN 322 26 1 2 24 3 4 a 27 7 16 673 629 697 1635 877 DOOR OPENING pes i a SETE SPSE ae A CO2 ACCESS 324 Wi VO V O D a End View 24 607 4 KEG ONLY TopView Form No 22283 Rev 06 14 10 Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Preparing the Cabinet for Use Concessionaire Dispensers Parts List Plumbing m Faucet Standard Connect drain tube from drainer into dump tank m Faucet Head Assembly m Caster Set Electrical m Black Connector Hose 6 x 3 The cabinet must be connected to a separately m 346 Air Hose fused power source see electrical specification E Spanner Wrench plate and grounded in accordance with National m Bag of Miscellaneous Parts and Local Electrical Codes Caution Do not Tools Required m 2 Phillips Screwdriver S
7. excess RTV to complete the seal m Attach faucet to standard using spanner wrench to tighten coupling Attach faucet handle to faucet m Insert flexible plastic air hose six to seven inches into bottom of faucet standard Secure hose with tie wrap Supplied CABINET ACCESS DRAIN TUBE FROM HOLE DRAINER DUMP TANK CO2 TANK ACCESS DOOR CHAIN FOR tj SECURING CO2 TANK REMOVABLE DUMP TANK CO2 TANK Must Be Secured When Moving Cabinet Form No 22283 Rev 06 14 10 Installation and Tapping Concessionaire Dispensers Connecting the Keg Coupler Tapping a Single Valve Keg Sankey when Supplied by Perlick m Place one brown leather washer into black beer line connector hose on hex nut side Screw connector to stainless steel beverage line on faucet standard Tighten with a wrench but do not over tighten m Make sure lever handle on the keg coupler is in the UP untapped position Place one brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler Hand tighten m Place clamp on one end of red air line Push end over air valve located inside cabinet Tighten clamp with screwdriver Turn shut off valve to OFF horizontal position m Place clamp on the other end of red air line and push over tailpiece on coupler Tighten clamp with screwdriver CAU
8. 4 Keg CABINET Length Ins mm 72 1829 84 2134 96 2438 DIMENSIONS Depth Ins mm 243 4 629 243 4 629 243 4 629 w o BUMPERS Height Ins mm 341 2 876 341 2 876 341 2 876 NO OF DISPENSING HEADS 1 1 2 NO FAUCETS 2 2 2 CONDENSER UNIT H P 1 4 1 3 1 3 RUNNING LOAD AMPS 5 9 7 5 7 5 SHIP WT lbs kg 445 202 505 229 545 247 INTERIOR Door sill High strength polyethylene Door pan and ceiling High strength polystyrene Floor pan Satinless steel Walls Galvanized steel EXTERIOR All Models The top is stainless steel The back front and sides are stainless steel Bottom is galvanized steel Doors and grilles are stainless steel REFRIGERATION R 134a capillary tube type Aluminum fin and copper tube evaporator epoxy coated coil Forced air into dispensing head Adjustable temperature control Self defrosting Pull out condensing unit for service and cleaning VENTILATION Front ventilated ELECTRICAL 115 Volt 60 Hz 1 Phase AC Furnished with three prong six foot NEMA5 15P cord Contact Perlick for other voltage frequency requirements PLUMBING Evaporator condensate has been plumbed to a condensate pan located in the compressor housing INSULATION Foamed in place polyurethane 2 walls 11 2 top and floor OPTIONAL ACCESSORIES e Keg Couplers e Faucet Locks e Regulators e Optional Dispensing Heads NOTE This equipment is intended for the storage
9. Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and maintain the quality of the draft beer Greenish or yellowish colored material on the faucet may indicate bacterial growth m Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process When the temperature of draft beer exceeds 50 a process of secondary fermentation may take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice m Beer Stone All beer contains calcium which is present from the grains used in the brewing process it is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer
10. INSTALLATION AND OPERATION INSTRUCTIONS CONCESSIONAIRE PORTABLE DISPENSERS IMPORTANT INFORMATION To register your product visit our web site at www perlick com Click on Commercial then Service You will see the link to Warranty Registration Form You must complete and submit this form or the installation date will revert back to the ship Date This manual has been prepared to assist you in the installation of your Concessionaire Dispenser and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet MODEL NOS DC Series UL us 5 Wear Compressor Warran Table of Contents Preparing the Cabinet for Use SPDSCIICAT OMS siecandsrs enai eaan anni daa 2 List of Included Parts csseeseeeeeneeerseeneeeeees 3 Tools REQUIFE ceccseneeeeeeeeeeeeeeeeeeeaaeeaeneaenees 3 PIUMBINg icai a
11. TION Do not use keg coupler as a handle to lift keg Be sure beer faucet is in closed position Align keg lugs with lug openings on bottom of coupler Turn clockwise turn Pull handle out and down Keg is now tapped m Open shut off valve on air divider located inside of the cabinet IMPORTANT Be sure to close this valve when untapping keg Perlick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22283 Rev 06 14 10 4 Installation and Tapping Concessionaire Dispensers Connecting the Regulator to the CO2 Cylinder m Remove blue plug from regulator fitting Note Do not remove the carbonic washer m Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve black lever on regulator is in the OFF horizontal position m Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver REGULATOR FITTING HAND co2 VALVE PRESSURE GAUGE Cco2 GAS DRUM FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION Adjusting the CO2 Gas Flow m Turn regulator adjusting screw counterclock wise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position m Turn regulator adjusting screw cl
12. ht m Allow only properly trained and experienced personnel to handle high pressure gas NEVER m Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a closed vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save gas by doing so m Allow untrained inexperienced personnel to handle high pressure gas Failure to heed this warning could result in personal injury or death Form No 22283 Rev 06 14 10 Draft Beer Information Concessionaire Dispensers Temperature One of the most common causes of dispensing problems is improper temperature Draft beer should be stored at a temperature between 32 and 38 At warmer temperatures beer will foam At temperatures lower than 30 F beer will freeze When beer freezes the alcohol in the beer may separate and cause the beer to be cloudy with an off taste HOW TEMPERATURE AFFECTS DRAFT BEER Freezes Foams Ideal 28 30 32 34 38 40 42 44 ee Refrigeration and Temperature Control Adjusting the Temperature The Concessionaire s are equipped with a heavy duty refrigeration system that is factory set to maintain a product storage temperature of approxi mately 38 F Berlick Form No 22283 Rev 06 14 10 The temperature control is inside the cabinet on the right hand side of the evapo
13. iaiai aaa 3 Electrical ostopo eeaeee Tia 3 Installing Casters eeseeeeeeeeeeereerrrnssssrrrrnns 3 Tapping Connecting the Keg Coupler 4 Tapping the Keg sssnsssssssssssssnnnnrnsssennnnnnnneeeeereennna 4 Connecting the Regulator cccceceeeeeeeeeeees 5 Adjusting Gas FIOW sacceniastacy cree eiet mate aseiaaaend 5 CO2 Leak TeSt reinii aaae aeia 5 Replacing a CO2 Gas Cylinder cceeeeeseeerees 5 Handling CO2 Gass secccasius sa eensie Madde Seashell 5 Temperature Beer Temperature cccceesececeneceeeceneeeneeeneenees 6 Cleaning Cleaning the Beer Lines 2 ccceeeeeeeeeeeseees 7 Cleaning the Cabimet 0 csceeecececceeeeeeeeeeeeeees 7 General Information How to Pour a Perfect Glass of Beer 00 8 TROUDIESNOOTING eis cc inatcioe venctaccucens bisdddwadadue ueluneennns 9 Beer FACS vecnccccurevatucscatecsncwdagetea es e 9 Replacement Parts c csssseseeeeseeseeenees 10 11 Wiring DI AGIA ics odscaunamessanensdsnds Gunes advicinatttaseu dda 12 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 e E Mail Perlick Perlick com www Perlick com Form No 22283 Rev 06 14 10 Installation an d Operating Instructions Sizes and Specifications Concessionaire Dispensers U us Seer Warran MODEL NOS DC72S DC84S DC96S KEG CAPACITY 2 Keg 3 Keg
14. nd remove door hinge bushing from bracket Re assemble door hinge bracket to previous position without bushing STEP 12 Remove top door hinge bracket from door assembly and assemble door hinge bushing from STEP 11 to bracket Re assemble door hinge bracket to previous position with bushing attached STEP 13 Door with full length SS handle There is no need to remove door handle It will be positioned correctly when door is reversed Step 12 Step 11 Step 13 Door with SS pull tab or handle with wrap around bracket Remove the two screws mounting the handle and reposition to appropriate location on the opposite side of the door STEP 14 Remove lock retainer and install on opposite end of door STEP 15 What was the door top is now the door bottom Carefully lift the door onto the hinge brackets of the cabinet The two hinge bushings should meet Reinsert the bottom hinge pin to complete the door switching operation 8300 West Good Hope Road Milwaukee WI 53223 e Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 e E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 12 Rev 06 14 10 Form No Z2283
15. ockwise until desired pressure is reached approximately 12 15 Ibs Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator CO2 Leak Test Dilute a small amount of liquid dishwashing soap and rub the soapy mixture around each connec tion If bubbles appear tighten connection Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacing CO2 Gas Cylinder m Turn CO2 hand valve clockwise until seated and close shut off valve on regulator m Unscrew regulator from cylinder fitting m Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder m Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position m Adjust CO2 gas flow as required turning clock wise for higher pressure Proper CO2 Handling ALWAYS m Connect a regulator reducing valve to CO2 cylinder Secure cylinder in upright position whether in storage or in use m Keep cylinder away from heat Rupture disc vents at 122 F maximum m Ventilate room after high pressure gas leakage m Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications m Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator m Store CO2 cylinder and regulator assembly uprig
16. panner Wrench included 10 Crescent Wrench 9 46 Allen Wrench 3 3 Nut driver Power driver Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage in transit Installing Casters IMPORTANT Attach casters to the cabinet bot tom so that caster is centered over cabinet seam Use supplied 1 4 20 x 9 4 hex head self tapping machine screws CASTER MOUNTING PLATE MUST STRADDLE SEAM COMPRESSOR HOUSING SCREWS CENTER CASTERS REQUIRED ON DC4KP 4 KEG CONCESSIONAIRE CASTER MOUNTING PLATE MUST STRADDLE SEAM Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice STORAGE COMPARTMENT attempt to operate the equipment on any other power source than that listed on the Electrical Specification plate Installing the Faucet and Dispensing Head Before you begin Wash dispensing head and fau cet Flush beer dispensing head and faucet lines with fresh water m Apply RTV around the base of the dispensing head to seal it to the top Align the dispensing head over the five holes on the cabinet top and use the five stainless steel 10 32 x 1 Phillips pan head stainless steel machine screws to secure standard to cabinet top Wipe off
17. rator fan panel assembly You will need a screwdriver to turn the adjusting screw Make small adjustments until the desired temperature is achieved Colder Temperatures Turn the adjusting screw clockwise to the right Warmer Temperatures Turn the adjusting screw counterclockwise to the left The condenser fan motor turns off and on with the condensing unit The evaporator fan motor runs continuously The fan motors are lifetime lubricated and will require no oiling NOTE Cabinet Temperatures lower than 34 will not allow for proper defrosting of the evaporator coil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Cleaning the Beer System Concessionaire Dispensers The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Once each month the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Cleaning Kit It is equipped with an adapter that attaches directly to the faucet shank jar with pump cleaning solution faucet brush and spanner wrench Cleaning the draft beer system will help to eliminate the buildup of the following materials
18. spensed beer has either too much foam or is all foam CAUSES Beer has been dispensed improperly Solution See pouring instructions on page 8 Regulator pressure is set too high Warm keg temperature Solution Keg must be colder than 40 Target temperature is between 36 and 38 F Cabinet door is opened and closed frequently and temperature is warmer than 38 F Solution Adjust temperature to between 36 and 38 F Kinks dents or obstructions in the line Using oddly shaped glasses Frosted waxed or styrofoam containers may cause foaming Dispenser has been turned off for a long period of time Faucet is bad dirty or in a worn condition Regulator malfunction m Flat Beer Foamy head disappears quickly beer lacks brewery fresh flavor CAUSES Dirty glassware CO2 pressure is too low due to leak or pressure setting COz is turned off at night Cooler is too cold CO2 leak or defective sticking check valve Sluggish CO2 regulator Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice m Cloudy Beer Beer in glass appears hazy not clear CAUSES Dirty glass Dirty faucet or beer line Frozen or nearly frozen beer Old beer Beer that has not been refrigerated for a long period of time Beer and CO2 Facts KEG NO OF NO OF NO OF NO OF FULL KEG SIZE GALLONS OZ CASES 120Z WEIGHT
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