Pella 80AT0102 User's Manual
Contents
1. S318VD 3d VH3avzvuav v1 3a NOIDV2OOT10O2D uororsod ns uo EIopezeiqe P 1220709 EISE aisnfe A 21072 JP eropezerge o ru1o1 un 233JosuT 21067 PP tIopezeJqe P P OLNAISV 3d VI8VL O33238V2 140 VI8VL a eumbs et ap soj ru1o1 sop soy aisnfy qe5 PP 1epezeiqe EI op aseq vp op ofeqop on3 ono 2 qe9 op 01221100 oie o onb ap asansasy q 3 op 1epezeiqe e op opuopor osz f n3e P 10d aide Ja 31s sul aide op e1opezeiqe v op aseq EI opsop eS ono anb qe op 01201102 ul v Ua seper1uoo so1ofn8e soj op oun epeo uo q ore 12uo31qo op ug z d NM n3 r8v g outure3 OUSE op t qei eJ op aseq EI eise o120aqeo op eqe v ap 1orr dns o11ed ei opsop peprun ej op emme EI eprj A y oueure lt O1 3 qe gt opeznu ozianjas ep afeyuow epegind ap g ap o122eqeo op or edso Ja spurope or 2 qe2 Jap aseq EI LISEY o qeo op vIopezeiqe El op aseq EI opsop er uvasrp e EPI opearur op euejuoa tJ op AQLI PP aam operu op BULIUDA EI 2p 01229qeo op e qei eq UA s de2 soj op SOLO SO op 21qos o1uoure12oirp OYI op sera SET op souronxo so nu W yz S1 x 80 S sepeSind o x z op sopeznzo soz1engo1 e suT V AOPVALM ap vuviuoa V AVIVISUL 2p sa1uv 2 qb2 ja LA 2 qvo Jap v42pvzv4qv vj ap1su2. 2008 Pella Corporation Part Number 80AT0102 INSTALLATION INSTRUCTION T INSTRUCCIONES DE INSTALACION EE FOR BAY AND BOW WINDOW WITH SEAT BOARD W ss VENTANAS DE MIRADOR CON TABLA DE ASIENTO SYSTEMS INC Lea las instrucciones en espa ol en el reverso Cross braci ng Jamb extensions Cable clamp Jamb covers Rafter tail Head frame expander Bottom frame expander Flashing tape Knee braces Always read the Pella Limited Warranty before purchasing or installing Pella products By installing this product you are acknowledging that this Limited Warranty is part of the terms of the sale Failure to comply with all Pella installation and maintenance instructions may void your Pella product warranty See Limited Warranty for complete details at http warranty pella com Note These instructions may be used for all Pella Bay and Bow windows that have a head and seat board Support cables are installed in factory assembled bay and bow combinations Caution The factory installed support cables must be attached to members capable of supporting 1 300 lbs If the members are not capable of supporting 1 300 lbs knee braces must be used in addition to the cables Bay and bow units are not intended to support any roof structure Consult an architect engineer or construction professional if the ability of the members to suppo
3. DO NOT use abrasives DO NOT scrape or use tools that might damage the surface Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with window and door materials and voids the Limited Warranty CARE AND MAINTENANCE Care and maintenance information is available in the Pella Owners Manual You can obtain an owner s manual by contacting your local Pella retailer This information is also available on www pella com IMPORTANT NOTICE Because all construction must anticipate some water infiltration it is important that the wall system be designed and constructed to properly manage moisture Pella Corporation is not responsible for claims or damages caused by anticipated and unanticipated water infiltration deficiencies in building design construction and maintenance failure to install Pella products in accordance with Pella installation instructions or the use of Pella products in wall systems which do not allow for proper management of moisture within the wall systems The determination of the suitability of flashing and sealing systems are the responsibility of the Buyer or User the architect contractor installer or other construction professional and are not the responsibility of Pella Pella products should not be used in barrier wall systems which do not allow for proper management of moisture within the wall systems such as barrier Exterior Insulation and Finish Systems EIFS also
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6. 4 Apply a bead of sealant on the leg of the head frame expander and install by tapping on using a block of wood with rounded edges and a hammer Install the bottom frame expander by tapping on with a block of wood with rounded edges and a hammer H Insert backer rod into the space between the jamb cover and the exterior finish material as deep as it will go Apply a bead of high quality exterior grade sealant on top of the backer rod Shape tool and clean excess sealant When finished the sealant should be the shape of an hourglass Note Backer rod adds shape and depth for the sealant line This method creates a more flexible sealant line capable of expanding and contracting Sealant Backer rod and sealant Exterior jamb cover Accessory groove Double hung bay window I Apply a corner bead of sealant across the top of the head frame expander Shape tool and clean excess sealant J Install the interior jamb extensions provided K Install roofing material per the manufacturer s instructions INTERIOR FINISHING If products cannot be finished immediately cover with clear plastic to protect from dirt damage and moisture Remove any construction residue before finishing Sand all wood surfaces lightly with 180 grit or finer sandpaper DO NOT use steel wool BE CAREFUL NOT TO SCRATCH THE GLASS Remove sanding dust Pella products must be finished per the below instructions fai
7. B Install the cable clamps directly above the T nuts where adequate support is available Holding the clamp parallel to the up running cable drive the 12 x 3 1 4 square screws partway into the mounting surface using a 3 square drive bit C Run the cable up through the bottom of the cable clamp Hold the cable up tight above the clamp and drive the two center clamp screws all the way in to lock the cable in place Drive in the remaining 12 x 3 1 4 square screws all the way Note Make sure all 4 screws are driven in at maximum torque Additional tensioning may be done with the nuts on the opposite end of the cable at the bottom of the bay bow unit CROSS BRACING MOUNT NON ACCESSIBLE CABLE ATTACHMENT Note Install the cable clamp and cable prior to installing the bay bow unit A Install 2 x 6 cross braces between the rafter tails directly above the cable holes in the bay bow head board B Remove the cable from the bay bow unit Measure the distance from the bottom of the cable clamp to the bottom of the header plus 3 8 head clearance A dimension Measure the height of the unit from the top of the head board to the bottom of the seat board B dimension Add A to B to get the correct length of cable hanging from the bottom of the cable clamp Insert the cable end through the round hole of the cable clamp Ensure the correct length of cable is hanging below the bottom of the cable clamp Tighten the two cable c
8. Plumb and square window Place shims 1 from the bottom and top of the window between the window and the sides of the opening Adjust the shims as required to plumb and square the window in the opening Place shims at the midpoint of the window sides D Nail one 10d finishing nail or drive a 8 x 2 1 2 long screw on each end through the seat board into the rough opening E Continue placing shims spacers between the seat board and the rough opening at not more than 16 on center Ensure the seat board is flat E Nail one 10d finishing nail or drive a 8 x 2 1 2 long screw on each end through the head board into the rough opening G Place shims between the head board and the rough opening at not more than 16 on center Ensure the head board is straight and level Cross bracing mount 3 CABLE CLAMP INSTALLATION Note Support cables are installed in factory assembled bay and bow combinations Install Cable Clamps based on type of installation needed Cross Bracing Installation consists of attaching 2 x 6 cross bracing between the rafter tails Header Mount Installation consists of attaching to a solid structural member header sill plates or wall stud CROSS BRACING MOUNT OF CABLE CLAMPS A Install 2 x 6 cross braces between the rafter tails directly above the cable holes in the bay bow head board
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10. known as synthetic stucco or other non water managed systems Except in the states of California New Mexico Arizona Nevada Utah and Colorado Pella makes no warranty of any kind on and assumes no responsibility for Pella windows and doors installed in barrier wall systems In the states listed above the installation of Pella Products in barrier wall or similar systems must be in accordance with Pella s installation instructions Product modifications that are not approved by Pella Corporation will void the Limited Warranty penu enues ej uprepr eAur uone10dzo ejg 10d sepeqorde opts uedey ou onb ornpoad e ssuoneoyrpow seT eJ d p uore eisur op s uor nnsur SLJ uoo OPIIN op 1e3s2 3oqop pared op v1o1req op seuroisis uo e oq soy npoad soy op uorseqeasur ep eqrxre sopeuorouour sopejso soy uq posed op sexoxreq op seuroisis uo sepe e1sur se31ond sey ru ej oq seue3uoA sej xod pepipqesuodso umse ru odp unSuru op enee v21030 ou ef opero o A qe epeAaN euoziy OOIX JA o 9nN eru10g e op sopeaso soy ua oadooxq ene op soropeorpur uvasod ou onb seuraisis sono n 0ong1urs ooniso ouroo soproouoo ugrqure1 sp gur UA sejrs sns 10d g4 4 opeqeoe op seuraisrs A 1OLI2X2 OIUSTUTLISTY 2p t1o11eq ouroo Sat pared op seuroists so op onuop pepournq e op ofoueur openoope uexwd ou onb pared op ez rmq op seuroisis uo sopesn Jas uoqop ou tj oq so1onpoid soT e q 2P pepipIqesuodso uos ou A uoro onnsuoo ep op TEuorsojo1d ono
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15. a 3 square drive bit by the Dow Chemical Company or equivalent low pressure 3 16 wrench or socket polyurethane window and door foam DO NOT use high 1 2 open end wrench pressure or latex foams Interior trim and or jamb extensions 25 to 40 ft Knee braces 2 REMEMBER TO USE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT 1 ROUGH OPENING PREPARATION A Verify the opening is plumb and level Note It is critical that the bottom is level B Verify the window will fit the opening Measure all four sides of the opening to make sure it is 3 4 larger than the window in both width and height On larger openings measure the width and height in several places to ensure the header or studs are not bowed Note 1 1 2 or more of solid wood blocking is required around the perimeter of the opening Fix any problems with the rougb opening before proceeding C Cut the water resistive barrier Fold side flaps into the opening and staple to inside wall Water Resistive Barrier AL st cut me een eres eres ner pees eres peas rni en ren 3rd cut S fru reas ess Pes Su EST Fere sss D Apply sill flashing tape 1 Cut a piece of flashing tape 12 longer than the opening width Apply at the bottom of the opening as shown 1D so it overhangs 1 to the exterior Note The tape is cut 12 longer than the width so that it will extend 6 up each side of the opening E Tab the sill flashing tape and fol
16. and drive the two center clamp screws all the way in to K 18 PROJECTION lock the cable in place Drive in the remaining 12 MAXIMUM x 3 1 4 square screws all the way SEAT BOARD Note Make sure all screus are driven in at i maximum torque Additional tensioning may be done with the nuts on the opposite end of the cable at the bottom of the window 4 FASTENING THE WINDOW A Tighten the top hex nut on both cable ends Using a 3 16 wrench or socket hold the cable end in position while Bhce the top hex nut with a 1 2 wrench or socket This will keep the cable from twisting as the hex nuts are tightened with a wrench B Secure the seat board and head board by using 10d finishing nails or 2 1 2 long screws on 16 centers nail or screw through the head board seat board and shims into the rough opening C Remove the temporary bracing Check the window for level plumb sash reveal and operation Readjust if needed Note Be sure to use tbe temporary support when readjusting the nuts D Tighten the locking bottom nut on both cable ends and remove the temporary support once the final position is found DO NOT cut the threaded end off the cable as this will prevent future adjustment should it be needed E Installation of knee braces is recommended to help support the weight of t
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19. d Cut 1 wide tabs at each corner 1 2 from each side of corner 1E Fold tape to the exterior and press firmly to adhere it to the water resistive barrier E Apply sill flashing tape 2 Cut a piece of flashing tape 12 longer than the opening width Apply at Ce bottom overlapping tape 1 by at least 1 DO NOT allow the tape to extend past the interior face of the framing 1F Note The flashing tape may not fully cover the framing members G Install and level sill spacers Place 1 wide by 3 8 thick spacers on the bottom of the opening 1 2 from each side Add shims to ensure the spacers are level Once level attach spacers and shims to the opening to prevent movement 2 SETTING THE WINDOW TWO OR MORE PEOPLE WILL BE REQUIRED FOR THE FOLLOWING STEPS Note In some installations the cable clamps will not be accessible for cable attachment and adjustment after the window is installed For this type of installation proceed to Cross Bracing Mount Non Accessible Cable Attachment The cable and clamp will have to be measured and installed before the window is installed A Insert the window from the exterior of the building Place the seat of the window at the bottom of the opening and slide the top into position Center the window between the sides of the opening to allow clearance for shimming B Place temporary bracing under the seat of the window and raise the unit until level as shown 2B C
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23. he bay bow unit Weight calculations must take into account the weight of the items that may be placed on the seat board of the bay bow unit Knee braces are required if the upper roof framing members cannot support 1 300 lbs or more 5 INSULATING FOAM APPLICATION Caution Ensure use of low pressure polyurethane window and door insulating foams and strictly follow the foam manufacturer s recommendations for application Use of high pressure foams or improper application of the foam may cause the window frame to bow and hinder operation A Apply insulating foam sealant see Caution above 6 From the exterior insert the nozzle of the applicator approximately 1 deep into the space between the window and the rough opening and apply a 1 deep bead of foam This will allow room for expansion of the foam and will minimize squeeze out If using insulating foam other than Great Stuff Window and Door Insulation Foam by the Dow chemical Company allow the foam to cure completely usually 8 to 24 hours before proceeding to the next step Note It may be necessary to squeeze the end of the tube with pliers to be able to insert into the space between the jamb boards and the rough opening and between the head and seat board and the rough opening Exterior h 1 Ga n di SEALING THE BAY BOW UNIT TO THE EXTERIOR WALL CLADDING When applying siding brick veneer or other exterio
24. lamp corner screws Insert one screw into each of the center holes in the cable clamp and tighten 1 to fully clamp the cable in position HEAD BOARD SEAT BOARD 3 CABLE CLAMP INSTALLATION continued C When the bay bow unit is being installed thread the threaded end of the cable through the T nut down the length of the bay bow unit and out the drilled hole in the seat board Place a washer and two hex nuts on each cable end Note The interior mullion cover can easily be removed for this purpose and must be reinstalled when installation is complete HEADER MOUNT OF CABLE CLAMPS This method may only be used if the projection of the bay bow is 18 or less Use the Cross Bracing method if the projection of the bay bow is more than 18 Note Be sure that the cable clamps are secured to 4 y sup LINES INDICATE P solid structural member header sill plates or wall POSSIBLE CONSTRUCTION stud If the structural member or cable clamps are FOR GABLE ROOF gt E not securely attached they may loosen during or n d 7 2 41 after installation causing the bay bow unit to sag Ba Pu d 2 di MINIMUM A Install the cable clamps Drive the 12 x 3 1 4 ri e 10 12 square screws part way into the mounting surface ps N a using a 3 square drive bit LII AN y RM Segen B Run the cable up through the bottom of the cable HEAD BOARD clamp Hold the cable up tight above the clamp
25. lure to follow these instructions voids the Limited Warranty On casement and awnings it is optional to paint stain or finish the vertical and horizontal sash edges On single hung and double hung do not paint stain or finish the vertical sash edges any finish on the vertical d edges may cause the sash to stick it is optional to paint stain or finish the horizontal sash edges On patio doors it is optional to paint stain or finish the vertical and horizontal panel edges Note To maintain proper performance do not paint finish or remove the weather stripping mohair dust pads gaskets or vinyl parts Air and water leakage will result if these parts are removed After finishing allow venting windows and doors to dry completely before closing them Pella Corporation is not responsible for interior paint and stain finish imperfections for any product that is not factory applied by Pella Corporation Use of inappropriate finishes solvents brickwash or cleaning chemicals will cause adverse reactions with window and door materials and voids the Limited Warranty For additional information on finishing see the Pella Owner s Manual or go to www pella com EXTERIOR FINISH The exterior frame and sash are protected by aluminum cladding with our tough EnduraClad or EnduraClad Plus baked on factory finish that needs no painting Clean this surface with mild soap and water Stubborn stains and deposits may be removed with mineral spirits
26. onA orreso2ou Sa I EULIA ej op o1uzrureuorung D eloy ej op ap1oqo1 o onuo2 ootd e A paatu e 9389 eutiuoA v onb ap s rn3 sv Teoduro3 ozs nj s o IMO 3 EINIGE op orogrio 10d sezjed se uo A oauorse op v qe1 ej ua o1222qeo op e qe1 ej ua ojruroi un o op un asur UID 9 Qp sepeg nd o op somuas ua wo cc 9 coed T T cp sorgt So ru101 uoo o PET op opeqeoe ap SOAR uoo os 2 qe3 Jap e qe1 e A o3uorse op e qe e oynSosy g eAv eun uoo sepeasn e upisa sopeuogexou span sey onb eA an os aide o anb reae ossy Jopeio ns un o ur2 7 epegid z 1 ap aser eun uoo rorr dns peuoSexoq vo1oni ey vande senuerur uororsod ua qe Jap ounxa o eBuaisos ropeiofns un o ur2 5 0 epe nd ap OL ap all eun opuezr n e qe Jap souroixo soqure uo jeuogexoq voran el osnfy y VNVIN3A V1 3G NOI23fhS Tr uvjuaa v ap spq vj ua qb2 jap o1sando 01U243X2 Ja ua SUX42TI1 SU opuvisn v jouoinpy uotsoad 2S42242 2 apang uors401 DN ns visuq sopuisn 19352 s0 Jzu401 043U112 so INB ap asainsasy vioN sepesind op ZT ON Sopespend sojprusoi soy exuourejo duroo ISU qe2 o rely ered vropezerqe et OLNAISV 20 vgl ap seperiuoo sojrru103 sop soy o1o duroo 10d aisnfe A w rSv 81 30 PIOPEZEIQE P 31qos OSU 321 3 qe P vSuo1sog so qe
27. r finish material leave adequate space between the jamb cover and the exterior finish material for sealant A Install the exterior jamb covers onto the outer two windows Apply a bead of sealant to the edge of the leg that will be driven into the accessory groove Drive the short leg into the accessory groove using a block of wood with rounded edges and a hammer Nail the jamb covers to the wall using one nail on each end and one in the center Cut two pieces of flashing tape 6 longer than the frame height of the window Apply the Hashing tape 3 above the top of the jamb cover overlapping it onto the water resistive barrier lt N end V N N EN A e N f VI El sealant Se Exterior jamb cover fe Accessory groove Double hung bay window Exterior 6C Install wood blocking between the top of the window and the soffit as shown The blocking should be flush with the exterior of the window frame Notch the retainer leg of the top and bottom frame expanders Hold the frame expander so it is centered on the center window and mark the frame expander at the center of the wedge that is between the windows Cut a 1 4 wide notch out of the retainer leg to allow the frame expander to bend and attach to the flanker windows Mark frame expander at the center of the wedge Notch out 1
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29. rt the bay or bow is not known Installation Instructions for Typical Wood Frame Construction These instructions were developed and tested for use with typical wood frame wall construction in a wall system designed to manage water These instructions are not to be used with any other construction method Installation instructions for use with other construction methods multiple units or bow and bay windows may be obtained from Pella Corporation a local Pella retailer or by visiting bttp www pella com Building designs construction methods building materials and site conditions unique to your project may require an installation method different from these instructions and additional care Determining the appropriate installation method is the responsibility of you your architect or construction professional YOU WILL NEED TO SUPPLY TOOLS REQUIRED Cedar or Impervious shims spacers 12 to 20 e Tape measure Zu 10d galvanized finish nails or 8 x 2 1 2 flat head corrosion Level Eon resistant screws to 6 Square 4 Closed cell foam backer rod sealant backer 20 to 35 ft e Hammer e Pella SmartFlash foil backed butyl window and door Stapler flashing tape or equivalent C23 Scissors or utility knife lt High quality exterior grade h etkan or silicone sealant Sealant gun 1 tube per window s Drill with a 2 Phillips Great Stuff Window and Door Insulating Foam Sealant and
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